Panel assembly machine
By designing a panel assembly machine, the automated assembly of the panel and back panel was achieved, solving the problems of high labor intensity and high labor costs, and improving production efficiency and assembly qualification rate.
Patent Information
- Application Number
- CN202210456164.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-27
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-04-27
AI Technical Summary
The assembly process of the panel and back panel is labor-intensive, has high labor costs, and has a low assembly qualification rate. Existing automated equipment has failed to effectively solve these problems.
A panel assembly machine was designed, including a first feeding platform, a second feeding platform, an alignment mechanism, an assembly arm, a film tearing mechanism, a pressure holding mechanism, a flipping mechanism, and a discharge mechanism, to realize the automated assembly of the panel and the back panel and the inkjet printing discharge.
It enables automated assembly of the front panel and back panel, reducing labor costs and improving production efficiency and assembly qualification rate.
Smart Images

Figure CN114834052B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of panel assembly, in particular to a panel assembly machine. BACKGROUND
[0002] In the field of panel assembly, the assembly of panels and backboards is generally completed manually, such as the assembly of panels and backboards of a television. This approach has the problems of high labor intensity, high labor cost, and low assembly qualification rate.
[0003] To improve the assembly efficiency of panels, automatic installation is currently used. For example, an automatic panel assembly device disclosed in a patent document with the announcement number CN213861225U (announcement date August 3, 2021) includes a feeding mechanism, a tearing film mechanism, an assembly mechanism, and a conveying mechanism. The feeding mechanism is provided with a feeding station and a discharging station. A picking device is arranged between the feeding station and the discharging station. The picking device transfers panels from the feeding station to the discharging station. The tearing film mechanism includes a bearing table, a tearing film rack, and a tearing film device arranged towards the bearing table. The bearing table and the tearing film device are both arranged on the tearing film rack. The tearing film device is movable relative to the rack to tear off the film layer on the panel. The conveying mechanism includes a conveying assembly. The conveying assembly moves between the bearing table and the assembly mechanism. This device replaces manual assembly of panels and backboards, realizes automatic feeding of display panels and assembly of display panels and backboards, and reduces assembly cost. SUMMARY
[0004] To improve the assembly efficiency of panels in the above-mentioned prior art, the present application provides a panel assembly machine, which includes
[0005] a first feeding table and a second feeding table for placing panels to be torn off film and backboards to be attached to the panels, respectively;
[0006] a first alignment mechanism and a second alignment mechanism for aligning the panels and the backboards, respectively;
[0007] an assembly arm for fixing and transferring the panels;
[0008] a film tearing mechanism including a rubber roller for adhering a film material on the panel, the film material being torn off from the panel by relative movement of the panel and the rubber roller;
[0009] a pressure maintaining mechanism including a pressure maintaining table for placing the assembled panels and backboards and a pressure maintaining arm for applying pressure to the assembled panels and backboards;
[0010] a turnover mechanism for turning over the assembled panels and backboards by 180°;
[0011] a discharging mechanism for discharging the assembled backboards by code spraying.
[0012] In an embodiment, the material taking fork further comprises a plurality of rods, which are embedded into a plurality of grooves arranged in parallel on the surface of the first feeding table, so as to support and transfer the panel to be torn.
[0013] In an embodiment, the assembling arm comprises a vacuum chuck for sucking the panel, a rotating device for driving the vacuum chuck to rotate, and a linear driving device for driving the vacuum chuck to move linearly.
[0014] In an embodiment, the film tearing mechanism comprises a film tearing frame, and the rubber roller is fixed to the film tearing frame by the linear driving device.
[0015] In an embodiment, the film tearing frame further comprises a feeding wheel for outputting the adhesive tape, a collecting wheel for recycling the adhesive tape, and a plurality of guide wheels for changing the direction of the adhesive tape.
[0016] In an embodiment, the feeding wheel is connected to the rotating shaft by a tensioning mechanism and rotates synchronously with the rotating shaft.
[0017] The tensioning mechanism comprises
[0018] a rotating block, which is sleeved on the rotating shaft and connected to the rotating shaft for synchronous rotation;
[0019] a plurality of tensioning blocks, which are distributed around the circumferential side of the rotating block and can move radially;
[0020] a plurality of rollers / balls, which are located between the rotating block and the tensioning blocks, and each roller / ball is in abutment with the first contact surface of the rotating block and the second contact surface of the tensioning block;
[0021] a limiting assembly for limiting the radial movement distance of the tensioning blocks;
[0022] From the axial projection angle of the rotating shaft, the rotating block is rotated to change the distance from the point of contact between the roller / ball and the first contact surface to the center of the rotating shaft, so as to move the tensioning blocks radially.
[0023] In an embodiment, the discharging mechanism comprises a machine table,
[0024] a discharging table, which is movable on the machine table under the driving of the linear driving device;
[0025] a pressing assembly, which comprises a pressing member and a linear driving device for driving the pressing member to abut or move away from the discharging table;
[0026] a connecting assembly, which connects and fixes the pressing assembly and the discharging table and enables them to move synchronously;
[0027] Reset assembly, for horizontal reset of the pressing assembly.
[0028] In an embodiment, the pressing member is a linear structure across the width of the discharge platform.
[0029] In an embodiment, both ends of the pressing member are fixed to the moving end of the linear driving device by clamps.
[0030] In an embodiment, the pressing member is provided with at least two.
[0031] Based on the above, compared with the prior art, the panel assembly machine provided by the application realizes automatic assembly of the panel and the back plate, greatly reduces labor cost, and improves production efficiency.
[0032] Other features and advantages of the present application will be set forth in the description that follows, and in part will become apparent to those skilled in the art upon examination of the following or can be learned by practice of the present application. The objects and other advantages of the present application can be realized and attained by the structure particularly pointed out in the description and claims hereof as well as the appended drawings. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings described in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings. In the following description, the positional relationship described in the drawings is the direction of the components drawn in the drawings as the reference, unless otherwise specified.
[0034] Figure 1 A top view schematic diagram of the panel assembly machine provided by the present application;
[0035] Figure 2 A perspective view of the panel assembly machine provided by the present application Figure 1 ;
[0036] Figure 3 A perspective view of the panel assembly machine provided by the present application Figure 2 ;
[0037] Figure 4 A schematic diagram of a structure embodiment of the material taking fork;
[0038] Figure 5 A front projection view of the film tearing mechanism;
[0039] Figure 6 A perspective view of the film tearing mechanism;
[0040] Figure 7Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0041] Figure 8 Axial projection schematic diagram of the tensioning mechanism in a rotating state; Figure 7 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0042] Figure 9 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0043] Figure 10 Axial projection schematic diagram of the tensioning mechanism in a rotating state; Figure 9 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0044] Figure 11 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0045] Figure 12 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0046] Figure 13 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0047] Figure 14 Axial projection schematic diagram of the tensioning mechanism in a rotating state;
[0048] Figure 15 Axial projection schematic diagram of the tensioning mechanism in a rotating state; Figure 1 ;
[0049] Figure 16 Axial projection schematic diagram of the tensioning mechanism in a rotating state. Figure 2 .
[0050] Reference signs:
[0051] 110 first feeding platform 111 panel 112 first alignment mechanism
[0052] 113 strip-shaped groove 114 flexible circuit board 120 second feeding platform
[0053] 121 back plate 122 transparent platform 130 material taking fork
[0054] 131 strip rod 200 assembly arm 300 film tearing mechanism
[0055] 301 film tearing frame 310 rubber roller 320 material feeding wheel
[0056] 330 material collecting wheel 340 guide wheel 350 adhesive tape
[0057] 400 pressure maintaining mechanism 410 pressure maintaining platform 420 pressure maintaining arm
[0058] 500 overturning mechanism 600 material discharging mechanism 601 machine table
[0059] 610 discharge carrier 611 first guide rail 620 pressing assembly
[0060] 621 pressing member 622 clamp 623 support column
[0061] 624 second guide rail 630 engaging assembly 631 clamping arm
[0062] 632 ear plate 640 reset assembly 700 tensioning mechanism
[0063] 710 rotating shaft 720 rotating block 721 first contact surface
[0064] 730 tensioning block 731 second contact surface 740 roller / ball
[0065] 751 limiting groove / hole 752 limiting column 753 fixing plate DETAILED DESCRIPTION
[0066] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application; and the technical features designed in different implementation manners of the present application described below can be combined with each other as long as there is no conflict. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0067] In the description of the present application, it should be noted that all the terms (including technical terms and scientific terms) used in the present application have the same meanings as those generally understood by a person of ordinary skill in the art to which the present application belongs, and should not be understood as a limitation of the present application; it should be further understood that the terms used in the present application should be understood as having the same meanings as the meanings of these terms in the context of the present specification and the related art, and should not be understood in an idealized or overly formal sense, unless defined explicitly in the present application.
[0068] With reference to Figures 1 to 4 , the present application provides an embodiment of a panel assembling machine, comprising
[0069] a first feeding carrier 110 for placing a panel 111 and a second feeding carrier 120 for placing a back plate 121;
[0070] The panel 111 on the first feeding carrier 110 needs to be fixed and transferred to a film tearing mechanism 300 for film tearing treatment before being assembled with the back plate 121, so that the panel 111 has adhesion and can be pasted with the back plate 121 to complete the assembly.
[0071] The assembly arm 200 here has the functions of fixing the panel 111 and rotating and translating for transferring the panel 111. Those skilled in the art can use conventional technical means and combinations in the art to achieve the above-mentioned functions. For example, the assembly arm 200 specifically includes a vacuum suction cup for adsorbing and fixing the panel 111, as well as a rotating device for driving the vacuum suction cup to rotate and a linear drive device for linear movement, but is not limited thereto.
[0072] The film-peeling mechanism 300 includes a rubber roller 310 with adhesive tape 350 attached to it for adhering the film material on the panel 111. The film material is peeled off the panel 111 by the relative movement between the panel 111 and the rubber roller 310. The relative movement between the panel 111 and the rubber roller 310 can take three forms: first, the panel 111 is stationary while the rubber roller 310 moves under the drive of a driving device; second, the rubber roller 310 is stationary while the panel 111 moves under the drive of a driving device; third, the panel 111 and the rubber roller 310 each move in opposite directions under the drive of a driving device.
[0073] Figure 5 The illustrated embodiment is the first type. The film-tearing mechanism includes a film-tearing frame 301, and a rubber roller 310 is fixed to the film-tearing frame 301 via a linear drive device. During the film-tearing process, the panel 111 is fixed to the assembly arm 200 and remains stationary. The rubber roller 310 moves under the drive of the linear drive device, thereby tearing the film material off the panel 111. To facilitate film tearing, the rubber roller 310 typically first adheres to one corner of the panel 111 and then tears it open.
[0074] After the membrane material is removed, the panel 111 is transferred to the first alignment mechanism 112 via the assembly arm 200, and the back plate 121 on the second feeding platform 120 is also pre-transferred to the second alignment mechanism via the handling assembly.
[0075] Specifically, such as Figure 1 As shown, the first alignment mechanism 112 is equipped with a CCD camera, with the lens of the CCD camera facing upwards to capture position information on the panel 111 located above it.
[0076] The second alignment mechanism includes a transparent stage 123 and a CCD camera located below the transparent stage 123. A backplate 121 is placed on the transparent stage 123, and the lens of the CCD camera faces upward to capture position information on the backplate 121.
[0077] The alignment process is specifically based on the position information of the back plate 121, comparing the position information on the face plate 111 and the back plate 121, and calculating the angle or displacement of the face plate 111 that needs to be adjusted through an algorithm, and then driving the assembly arm 200 to adjust and correct the face plate 111 to be consistent with the position information of the back plate 121, and then complete the alignment. It should be noted that the technical means to realize the above alignment process is the prior art, and those skilled in the art can implement it according to the actual situation, and here is not repeated.
[0078] After the above alignment is completed, the assembly arm 200 is used to transfer the face plate 111 above the back plate 121, and then move down to adhere the face plate 111 to the back plate 121, complete the assembly of the face plate 111 and the back plate 121, and then transfer the assembled face plate 111 and back plate 121 to the pressure maintaining platform 410 of the pressure maintaining mechanism 400 through the assembly arm 200, and then the assembly arm 200 continues to adsorb and fix the next face plate 111 to be torn off.
[0079] As shown in Figure 2 , the pressure maintaining mechanism 400 further comprises a pressure maintaining arm 420, which is placed on the pressure maintaining platform 410 to press the assembled face plate 111 and back plate 121 for a certain period of time, so that the face plate 111 and the back plate 121 are better adhered. After the pressure maintaining is completed, the assembled face plate 111 and back plate 121 are transferred to the turnover mechanism 500 by the conveying assembly, and the assembled face plate 111 and back plate 121 are turned over by 180°, so that the back plate 121 faces upward, facilitating subsequent code spraying.
[0080] It should be noted that those skilled in the art can use conventional technical means and combinations in the art to realize the 180° turnover of the product, therefore, the specific structure of the turnover mechanism 500 is not repeated here.
[0081] After the assembled face plate 111 and back plate 121 are turned over with the back plate 121 facing upward, they are transferred to the discharge mechanism 600 by the conveying assembly, and the back plate 121 is marked by code spraying, and then discharged.
[0082] In an embodiment, as shown in Figure 4 , the face plate 111 on the first feeding platform 110 is first transferred to a position where it can be grasped by the assembly arm 200 through the material taking fork 130. Specifically, the material taking fork 130 has a fork-shaped structure with a plurality of rods, and the surface of the first feeding platform 110 is parallelly provided with a plurality of strip-shaped grooves 113 matched with the plurality of rods. The plurality of rods 131 are embedded in the plurality of strip-shaped grooves 113, so as to lift and transfer the face plate 111 to be torn off to a position where it can be grasped by the assembly arm 200.
[0083] It should be noted that those skilled in the art can use a linear drive device to design the movement track of the material taking fork 130, which is not repeated here.
[0084] In an embodiment, as shown in Figure 4 and Figure 5 , the film tearing frame 301 is also fixed with a feeding wheel 320 for outputting the adhesive tape 350, a collecting wheel 330 for recycling the adhesive tape 350, and several guide wheels 340 for changing the direction of the adhesive tape 350, so as to ensure that the adhesive tape 350 attached to the rubber roller 310 can be updated in time and keep strong adhesion at all times, so as to smoothly carry out the film tearing process.
[0085] In an embodiment, as shown in Figure 6 , the feeding wheel 320 is connected with the rotating shaft 710 where it is located through a tensioning mechanism and realizes synchronous rotation;
[0086] In specific implementation, referring to Figure 7 , the tensioning mechanism includes a rotating lug 720 for connecting with the driving shaft of the driving device, which is sleeved on the rotating shaft 710 of the driving device and is fixedly connected with the rotating shaft 710, so that it can rotate synchronously with the rotating shaft 710;
[0087] The circumferential side of the rotating lug 720 is provided with several tensioning blocks 730, and the several tensioning blocks 730 are movable in the radial direction and are limited in the radial movement distance by a limiting assembly; specifically, the limiting assembly includes a limiting slot / hole 751 and a limiting column 752 slidingly arranged in the limiting slot / hole 751, as shown in the embodiment of Figure 7 , the limiting slot / hole 751 is arranged on the tensioning block 730, and the limiting column 752 is fixed on the fixed plate 753; similarly, the person skilled in the art can also arrange the limiting slot / hole 751 on the fixed plate 753 and fix the limiting column 752 on the tensioning block 730 according to actual needs, and the limiting column 752 can be a bolt in particular.
[0088] Each tensioning block 730 is also provided with a roller / ball 740 between the rotating lug 720, and each roller / ball 740 abuts against the first contact surface 721 of the rotating lug 720 and the second contact surface 731 of the tensioning block 730;
[0089] Referring to Figure 7 or Figure 9 , from the axial projection angle of the rotating shaft 710, the circumferential side of the rotating lug 720 is not a uniform circle, and the rotation of the rotating lug 720 necessarily changes the distance from the point where the roller / ball 740 contacts the first contact surface 721 to the axis of the rotating shaft 710, which is denoted by the letter "d" hereinafter, since the rotating lug 720 abuts against the tensioning block 730 through the roller / ball 740.
[0090] As shown in Figure 8 , the rotating lug 720 is provided with a plurality of rotating grooves 722, and the roller / ball 740 is arranged in the rotating groove 722.As shown, when the rotating block 720 rotates under the driving of the motor, the increase of d will inevitably push the tension block 730 to move outward, thereby playing a tensioning and fixing role on the unwinding wheel 320 sleeved on the tension block 730, and driving the unwinding wheel 320 to rotate synchronously.
[0091] As shown in Figure 10 , when the rotating block 720 is not driven by external force, the roller / ball 740 returns to the initial position in the natural state, that is, d will decrease, and the tension block 730 needs to move inward to abut against the roller / ball 740, at this time, it cannot play a tensioning and fixing role on the unwinding wheel 320, thereby facilitating the disassembly and assembly of the unwinding wheel 320 or the winding wheel 330.
[0092] And due to the limiting effect of the limiting assembly, the movement range of the tension block 730 is limited, no matter how the rotating block 720 rotates, each roller / ball 740 can only move within the range of the first contact surface 721 where it is located, to ensure that each tension block 730 abuts against the rotating block 720 through the roller / ball 740.
[0093] In combination with Figure 4 , Figure 8 and Figure 10 , the transmission process and principle of the adhesive tape 350 are as follows:
[0094] The motors connected to the winding wheel 330 and the unwinding wheel 320 respectively output driving forces in opposite directions, at this time, the tensioning and fixing effect of the tension block 730 on the unwinding wheel 320 makes the tension block 730 relatively stationary and synchronously rotates with the rotating block 720;
[0095] By setting the torque of the winding wheel 330 motor to be greater than that of the unwinding wheel 320 motor, the pulling force of the winding wheel 330 on the adhesive tape 350 is greater than that of the unwinding wheel 320 on the adhesive tape 350, thereby forcing the unwinding wheel 320 to rotate in the same direction as the winding wheel 330, that is, the actual rotation direction of the motor output shaft connected to the unwinding wheel 320 is opposite to the rotation driven by the motor itself.
[0096] Thus, the process of the adhesive tape 350 being output from the unwinding wheel 320 and being wound back by the winding wheel 330 for recovery is realized.
[0097] The first contact surface 721 and the second contact surface 731 at least include but are not limited to the following four forms:
[0098] ①Referring to Figures 7 to 10 , the first contact surface 721 is a plane, and the second contact surface 731 is an arc-shaped surface concave inward relative to the tension block 730.
[0099] Preferably, the second contact surface 731 is a circular arc surface, and from the axial projection angle of the rotating shaft 710, the center of the circle where the circular arc is located coincides with the axis of the rotating shaft.
[0100] ②Reference Figure 11 The first contact surface 721 is an arc-shaped surface that is concave inward relative to the rotating protrusion 720, and the second contact surface 731 is an arc-shaped surface that is concave inward relative to the tensioning block 730.
[0101] ③Reference Figure 12 The first contact surface 721 is a plane, and the second contact surface 731 is composed of at least two intersecting planes.
[0102] ④Reference Figure 13 The first contact surface 721 is a plane, and the second contact surface 731 is composed of at least two arc-shaped surfaces.
[0103] Similarly, the first contact surface 721 in ③ and ④ can also be an arc-shaped surface that is concave inward relative to the rotating protrusion 720. Those skilled in the art can make adaptive adjustments to the first and second contact surfaces based on the design concepts of the examples listed above.
[0104] In one embodiment, the two adjacent first contact surfaces 721 on the rotating protrusion 720 are also connected by a circular arc surface, and all the circular arc surfaces are located on the same circle.
[0105] Reference Figures 7 to 10 When the first contact surface 721 is a plane, the two adjacent first contact surfaces 721 on the rotating protrusion 720 are also connected by a circular arc surface, and all the circular arc surfaces are located on the same circle. The rotating protrusion 720 with this structure can be made from a cylindrical component by cutting or milling, which is easy to process.
[0106] Preferably, the number of the first contact surface 721 and the tensioning block 730 ranges from 2 to 9. Those skilled in the art can determine the specific number of the first contact surface 721 and the tensioning block 730 according to the actual size of the structure. Figures 7 to 10 In the embodiment shown, there are three first contact surfaces 721 and three tensioning blocks 730. The three first contact surfaces 721 are evenly distributed on the rotating protrusion 720, and the three tensioning blocks 730 are evenly distributed around the circumferential side of the rotating protrusion 720 to ensure the stability of the rotation of the subsequent material wheel.
[0107] In one embodiment, such as Figures 7 to 10 The tensioning block 730 shown is fan-shaped, meaning that the surface of the tensioning block 730 that contacts the material wheel is also an arc surface, further increasing the contact area between the tensioning block 730 and the material wheel, thereby strengthening the tensioning effect of the tensioning block 730 on the material wheel.
[0108] In an embodiment, the two adjacent tensioning blocks 730 are spaced apart so that a gap is left between the two adjacent tensioning blocks 730, and the two adjacent tensioning blocks 730 do not contact each other, thereby avoiding interference or obstruction to the respective radial movement.
[0109] In an embodiment, as shown in Figures 14 to 16 The discharging mechanism 600 includes a machine table 601, and the machine table 601 is provided with a movable discharging table 610 on which the finished product, i.e., the assembled panel 111 and back plate 121, to be ink-jet printed is placed.
[0110] Since the panel 111 is usually provided with a flexible circuit board 114, which is prone to warping, the ink-jet printing effect is affected. Therefore, the machine table 601 is provided with a pressing assembly 620 in the embodiment, and the pressing assembly 620 includes a pressing member 621 and a linear driving device for driving the pressing member 621 to abut or move away from the discharging table 610. When the discharging table 610 moves to the lower side of the pressing member 621, the pressing member 621 is driven by the linear driving device to move downward so as to make the flexible circuit board 114 tightly adhere to the discharging table 610, thereby preventing the flexible circuit board 114 from warping. Specifically, the pressing member 621 can be flat, long strip-shaped or thin wire-shaped according to the shape and size, and the shape and size of the pressing member can be designed according to actual needs by those skilled in the art.
[0111] After the flexible circuit board 114 is pressed by the pressing member 621 and is in a pressed state, the finished product needs to be moved to an ink-jet printing station for ink-jet printing. Before the ink-jet printing is completed, the flexible circuit board 114 needs to be kept in the pressed state and cannot be warped. Therefore, the pressing assembly 620 needs to be synchronously moved to the ink-jet printing station with the discharging table 610. The pressing assembly 620 is connected and fixed to the discharging table 610 through a linking assembly 630, so as to be synchronously moved with the discharging table 610.
[0112] After the ink-jet printing is completed, the pressing member 621 is driven by the linear driving device to move upward, thereby releasing the pressing on the flexible circuit board 114. The linking assembly 630 is adjusted to release the connection between the pressing assembly 620 and the discharging table 610. Then, the discharging table 610 continues to move the finished product to the next process, and the pressing assembly 620 is driven by a resetting assembly 640 to horizontally return to the initial position, thereby being horizontally reset and continuing to press the flexible circuit board 114 of the next finished product to be ink-jet printed. Specifically, the resetting assembly 640 can be any one of an electric push rod, a hydraulic cylinder or a pneumatic cylinder.
[0113] Preferably, referring to Figure 15 and Figure 16The compression member 621 is a linear structure extending through the width direction of the discharging platform 610. When the flexible circuit board 114 is in the compression state, the compression member 621 avoids blocking the ink-jet code of the flexible circuit board 114 as much as possible. The compression member 621 adopts a linear structure, which reduces the line diameter of the compression member 621 under the premise of ensuring the compression effect, so as to reduce the coverage area of the compression member 621 on the flexible circuit board 114. Generally, a metal wire is used as the compression member 621.
[0114] In an embodiment, referring to Figure 15 and Figure 16 , both ends of the compression member 621 are fixed on the movable end of the linear driving device through the clamp 622. The clamp 622 is used to fix both ends of the compression member 621, which facilitates the disassembly and replacement of the compression member 621.
[0115] In an embodiment, referring to Figure 15 and Figure 16 , the compression member 621 in a linear structure is provided with at least two. It is generally difficult for a single metal wire to well adhere the flexible circuit board 114 to the discharging platform 610. Therefore, two or more compression members 621 are needed to press the flexible circuit board 114. The number of the compression member 621 in a linear structure and the distance between the adjacent two compression members 621 can be adjusted by the person skilled in the art according to the actual situation, which will not be described here.
[0116] The connection assembly 630 connects and fixes the compression member 621 and the discharging platform 610 in the following ways: clamping and fixing.
[0117] In an embodiment, the connection assembly 630 includes two clamping arms 631 connected with the compression assembly 620 and arranged oppositely in up and down directions, and an ear plate 632 horizontally arranged on both sides of the discharging platform 610. The ear plate 632 is clamped and fixed by the two clamping arms 631, so that the compression assembly 620 and the discharging platform 610 can move synchronously.
[0118] In specific implementation, referring to Figure 15 , the compression assembly 620 is connected with two clamping arms 631 arranged oppositely in up and down directions. The ear plate 632 is horizontally arranged on both sides of the discharging platform 610. When the discharging platform 610 moves to the position where the ear plate 632 is located between the two clamping arms 631, the two clamping arms 631 move towards each other under the driving of the driving device, and clamp and fix the ear plate 632, so as to realize the fixed connection and synchronous movement of the compression assembly 620 and the discharging platform 610. The connection between the compression assembly 620 and the discharging platform 610 is released by the reverse movement of the two clamping arms 631.
[0119] It should be noted that the two clamping arms can also be arranged on the discharging table, and the ear plate can be arranged on the pressing assembly, and the clamping fixing process is the same, which will not be repeated here.
[0120] In an embodiment, the adapter assembly 630 includes an adapter wall (not shown) connected with the pressing assembly 620, and ear plates 632 horizontally arranged on both sides of the discharging table 610, the ear plates 632 are provided with through holes / slots, and the adapter wall is provided with clamping protrusions which can be embedded in the through holes / slots, and the clamping protrusions are clamped in the through holes / slots through the clamping cooperation of the clamping protrusions and the through holes / slots, so that the pressing assembly 620 is connected and fixed with the discharging table 610 and can move synchronously. Specifically, the adapter wall drives the clamping protrusions to be embedded in the through holes / slots under the action of the linear driving device in the forward direction, so that the pressing assembly 620 is connected with the discharging table 610 and moves synchronously. Similarly, the adapter wall drives the clamping protrusions to be extracted from the through holes / slots under the action of the linear driving device in the reverse direction, so that the connection between the pressing assembly 620 and the discharging table 610 is released.
[0121] It should be noted that the adapter wall can also be arranged on the discharging table, and the ear plate can be arranged on the pressing assembly, and the clamping fixing process is the same, which will not be repeated here. In addition, the way in which the adapter assembly connects and fixes the pressing assembly with the discharging table is not limited to the two forms listed above, and those skilled in the art can realize the connection and fixation of the pressing assembly with the discharging table according to other conventional technical means.
[0122] In an embodiment, referring to Figure 16 The ear plate 632 also vertically extends a vertical fixing portion, so that the ear plate 632 as a whole has an L shape, and the ear plate 632 is fixedly connected with the discharging table 610 through the vertical fixing portion, so that the ear plate 632 is convenient to install on the discharging table 610.
[0123] In an embodiment, referring to Figure 14 The machine table 601 also has a first guide rail 611 which is slidably connected with the discharging table 610, so as to ensure that the discharging table 610 can move stably.
[0124] In an embodiment, referring to Figure 15 or Figure 16 The machine table 601 is provided with two support columns 623 on both sides of the discharging table 610, which are used to limit the movement range of the pressing assembly 620, and a second guide rail 624 which is slidably connected with the pressing assembly 620 is arranged between the two support columns 623, so as to support and guide the pressing assembly 620.
[0125] In summary, compared with the prior art, the panel assembly machine provided by the present application realizes the automatic assembly of the panel and the back plate, greatly reduces the labor cost, and improves the production efficiency.
[0126] In addition, those skilled in the art should understand that, although there are many problems in the prior art, each embodiment or technical solution of the present application can only be improved in one or several aspects, and it is not necessary to solve all the technical problems listed in the prior art or background art at the same time. The skilled person should understand that what is not mentioned in a claim should not be considered as a limitation on the claim.
[0127] Although terms such as feeding platform, panel, alignment mechanism, strip-shaped groove, flexible circuit board, back plate, transparent platform, material taking fork, strip rod, assembly arm, film tearing mechanism, film tearing rack, rubber roller, material feeding wheel, material collecting wheel, guide wheel, adhesive tape, pressure maintaining mechanism, pressure maintaining platform, pressure maintaining arm, overturning mechanism, discharging mechanism, machine table, discharging platform, guide rail, pressing assembly, pressing piece, clamp, limiting column, connecting assembly, clamping arm, ear plate, reset assembly, tensioning mechanism, rotating shaft, rotating block, contact surface, tensioning block, roller / ball, limiting groove / hole, limiting column, fixing plate, etc. are used more in this paper, the possibility of using other terms is not excluded. The use of these terms is only to facilitate the description and explanation of the essence of the present application; any additional limitation is contrary to the spirit of the present application; the terms "first", "second", etc. (if any) in the specification and claims of the embodiments of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.
[0128] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A panel assembly machine, characterized in that: include The first feeding platform (110) and the second feeding platform (120) are respectively used to place the panel (111) of the film to be peeled and the back plate (121) to be attached to the panel (111). The first alignment mechanism (112) and the second alignment mechanism (122) are used for the alignment of the front panel (111) and the back panel (121), respectively; Assemble the arm (200) for securing and transferring the panel (111); The film-removing mechanism (300) includes a rubber roller (310) for adhering the film material on the panel (111), the rubber roller (310) having adhesive tape (350) attached to it for adhering the film material on the panel (111), and the film material being removed from the panel (111) by the relative movement of the panel (111) and the rubber roller (310); The pressure holding mechanism (400) includes a pressure holding platform (410) for placing the assembled panels and back panels and a pressure holding arm (420) for applying pressure to the assembled panels and back panels. A flipping mechanism (500) is used to flip the assembled panel and back panel 180°. The dispensing mechanism (600) is used to dispense the assembled backplate by inkjet printing. The alignment process is as follows: taking the position information of the back plate (121) as a reference, comparing the position information on the panel (111) and the back plate (121), and calculating the angle or displacement that the panel (111) needs to be adjusted through an algorithm. Then, the assembly arm (200) is driven to adjust and correct the panel (111) until it is consistent with the position information of the back plate (121) to complete the alignment. The film-tearing mechanism (300) includes a film-tearing frame (301), and the rubber roller (310) is fixed on the film-tearing frame (301) by a linear drive device; The film-tearing frame (301) is also fixed with a feeding wheel (320) for outputting the tape and a receiving wheel (330) for recycling the tape, as well as a number of guide wheels (340) for changing the direction of the tape (350). The horizontal height of the guide wheels (340) is lower than the horizontal height of the rubber roller (310). The feeding wheel (320) is connected to its shaft (710) via a tensioning mechanism (700) and rotates synchronously. The tensioning mechanism (700) includes a rotating protrusion (720) which is sleeved on the rotating shaft (710) and rotates synchronously with the rotating shaft (710); A plurality of tensioning blocks (730) are distributed around the circumferential side of the rotating protrusion (720), and the plurality of tensioning blocks (730) are radially movable; A plurality of rollers / balls (740) are located between the rotating protrusion (720) and the tensioning block (730), and each roller / ball (740) abuts against the first contact surface (721) of the rotating protrusion (720) and the second contact surface (731) of the tensioning block; A limiting component is used to limit the radial movement distance of the tensioning block (730); From the axial projection angle of the rotating shaft (710), by rotating the rotating protrusion (720), the distance from the point of contact between the roller / ball (740) and the first contact surface (721) to the axis of the rotating shaft (710) is changed, so that the tensioning block (730) moves radially. The discharge mechanism (600) includes a pressing assembly (620) for preventing the flexible circuit board (114) from warping.
2. The panel assembly machine according to claim 1, characterized in that: It also includes a picking fork (130) with several bars (131), which is embedded in several strip-shaped grooves (113) that are parallel to the surface of the first feeding platform (110) to lift and transfer the panel (111) to be peeled off.
3. The panel assembly machine according to claim 1, characterized in that: The assembly arm (200) includes a vacuum suction cup for adsorbing the panel (111), a rotating device for driving the vacuum suction cup to rotate, and a linear drive device for linear movement.
4. The panel assembly machine according to claim 1, characterized in that: The discharge mechanism (600) includes a machine base (601); The discharge platform (610) can move on the machine base (601) under the drive of the linear drive device; The pressing assembly (620) includes a pressing member (621) and a linear drive device for driving the pressing member (621) to abut against or move away from the discharge platform (610); The connecting component (630) connects and fixes the pressing component (620) to the discharge platform (610) and allows them to move synchronously. A reset component (640) is used for horizontal reset of the pressing component (620).
5. The panel assembly machine according to claim 4, characterized in that: The pressing component (621) is a linear structure that extends through the width of the discharge platform (610).
6. The panel assembly machine according to claim 5, characterized in that: Both ends of the pressing component (621) are fixed to the movable end of the linear drive device by clamps (622).
7. The panel assembly machine according to claim 5, characterized in that: At least two of the pressing components (621) are provided.
Citation Information
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