An intelligent control device for high-altitude rotary operation

Abstract

The application discloses an intelligent control device for high-altitude rotary work, which comprises a push-pull intelligent equipment box, a mechanical arm guide rail is arranged on the top surface of the push-pull intelligent equipment box, a mechanical arm is arranged on the mechanical arm guide rail and can move along the mechanical arm guide rail, a main clamp rail is arranged on the bottom surface of the push-pull intelligent equipment box, two first telescopic rotary air cylinders and second telescopic rotary air cylinders are vertically arranged on the main clamp rail and can move along the main clamp rail, the end portions of the first telescopic rotary air cylinders and the second telescopic rotary air cylinders are connected with I-shaped steel main clamps, the first telescopic rod and the second telescopic rod with different telescopic directions are horizontally arranged on the front and rear sides of the main clamp rail respectively, the telescopic ends of the first telescopic rod and the second telescopic rod are vertically provided with I-shaped steel clamps which can be separated from the I-shaped steel clamps, and an intelligent control system for controlling the function components of the intelligent control device is arranged in the push-pull intelligent equipment box.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of building construction operating equipment, and particularly relates to an intelligent control device for high-altitude rotary operation. BACKGROUND

[0002] The safety and efficiency of high-altitude operation in building construction have always been the focus of the field. The installation of scaffolds, the installation of cantilever systems and the like, especially new cantilever I-beams, have been widely used in the field of building construction. During the construction process of installing or dismounting these building accessories, the I-beams need to be connected to the outer facade of the wall. However, the existing installation method is to install the I-beams manually on the high-altitude working platform, and after use, the I-beams need to be manually dismounted. High-altitude manual operation has a great safety hazard. Moreover, the I-beams are long and heavy, and are easily affected by high-altitude air flow, weather and other factors during high-altitude installation or dismounting, which not only has a safety hazard but also leads to low work efficiency. Therefore, it is of great significance to develop an intelligent high-altitude operation device for installing and dismounting I-beams or other building accessories on the outer facade of the wall. SUMMARY

[0003] The application aims to overcome the deficiencies of the prior art and provide an intelligent control device for high-altitude rotary operation.

[0004] In order to achieve the above-mentioned purpose, the technical scheme provided by the application is as follows:

[0005] The intelligent control device for high-altitude rotary operation comprises a push-pull intelligent equipment box (1). The top surface of the push-pull intelligent equipment box (1) is provided with a mechanical arm guide rail (2). The mechanical arm guide rail (2) is provided with a mechanical arm (3) which can move along the mechanical arm guide rail (2). The bottom surface of the push-pull intelligent equipment box (1) is provided with a main clamp rail (4). The main clamp rail (4) is vertically provided with two first telescopic rotary cylinders (5) and second telescopic rotary cylinders (6) which can move along the main clamp rail (4). The end portions of the first telescopic rotary cylinders (5) and the second telescopic rotary cylinders (6) are connected with I-beam main clamps (7). The front and rear sides of the main clamp rail (4) are respectively provided with first telescopic rods (8) and second telescopic rods (9) which have different telescopic directions. The telescopic ends of the first telescopic rods (8) and the second telescopic rods (9) are vertically provided with detachable electric I-beam clamps (10). The push-pull intelligent equipment box (1) is provided with an intelligent control system which controls the function components of the intelligent control device.

[0006] Preferably, the non-telescopic ends of the first telescopic rods (8) and the second telescopic rods (9) are provided with steel wire storage discs (11). The detachable electric I-beam clamps (10) are connected with the steel wire storage discs (11) through steel wires.

[0007] Preferably, the steel wire storage disc (11) is internally provided with a steel wire storage disc driving motor (12).

[0008] Preferably, a mechanical arm base motor (13) capable of pushing the mechanical arm (3) to move along the mechanical arm guide rail (2) is arranged on the base at the connection between the mechanical arm (3) and the mechanical arm guide rail (2).

[0009] Preferably, the end of the mechanical arm (3) is provided with a detachable chuck (14).

[0010] More preferably, the detachable chuck (14) is provided with a bolt mounting or dismounting tool for mounting or dismounting the I-beam base.

[0011] Preferably, the mechanical arm (3) and the bottom surface of the push-pull intelligent equipment box (1) are both provided with a camera (15).

[0012] Preferably, the intelligent control device for high-altitude rotary work further comprises an external control center, and the intelligent control system is connected with the external control center.

[0013] In addition, the intelligent control device for high-altitude rotary work works outside the wall.

[0014] The application will be further described below:

[0015] The intelligent control device for high-altitude rotary work (hereinafter referred to as "control device") is an automatic control intelligent device capable of high-altitude work.

[0016] In the application, the push-pull intelligent equipment box is internally provided with an intelligent control system for controlling the function components (mechanical arm, I-beam main clamp, detachable I-beam clamp, first telescopic rotary cylinder, second telescopic rotary cylinder, first telescopic rod, second telescopic rod, steel wire storage disc driving motor, camera, etc.) electrically connected therewith.

[0017] In the application, the main clamp rail is provided with a first telescopic rotary cylinder and a second telescopic rotary cylinder, both of which can move along the main clamp rail and adjust the distance between them, so as to adapt to the working conditions of different adjacent two I-beams. In addition, the rotary cylinder can rotate, which can be used as a fixed fulcrum to realize the displacement of the control device during installation and disassembly, and can also adapt to I-beams of different angles, especially when the I-beam is at the corner of the wall, so as to realize the purpose of firmly clamping the I-beam. In the application, the end of the mechanical arm is provided with a detachable chuck, and the I-beam base bolt mounting or dismounting tool can be mounted on the detachable chuck. During construction, the mechanical arm passes through the I-beam base bolt mounting or dismounting tool to screw the bolt into the I-beam base, so that the I-beam is fastened to the outside of the wall (installation construction) or the bolt is unscrewed from the I-beam base, so that the I-beam is separated from the outside of the wall (demolition construction).

[0018] Taking the construction of dismounting the I-beam as an example, during construction, the control device is moved to the working position of the I-beam connected with the wall (the long side of the control device faces the wall), and the control center sends instructions to the control device to make the first telescopic rotary cylinder and the second telescopic rotary cylinder connect the I-beam main clamp to clamp the two I-beams respectively. The telescopic rotary cylinder can adjust the angle of the I-beam main clamp according to the installation angle of the I-beam, so as to ensure that the I-beam main clamp can firmly hold the I-beam. At this time, the control device is fixed, and the high-altitude dismounting operation is ready to start. Since the two I-beam main clamps clamp the I-beam, the control device can well resist the influence of external factors such as high-altitude airflow and wind speed. The second telescopic rod is elongated above the I-beam to be dismounted according to the control instruction, the steel wire storage disc driving motor drives the steel wire storage disc to rotate, and the detachable storage type I-beam clamp is released to the I-beam. The detachable storage type I-beam clamp clamps the I-beam. The mechanical arm base motor drives the mechanical arm to move along the mechanical arm guide rail above the clamped I-beam to be dismounted, and the I-beam is dismounted. After dismounting, the steel wire storage disc continues to release the steel wire, so that the detachable storage type I-beam clamp sends the I-beam back to the ground or uses other tower cranes to send the dismounted I-beam back to the ground. After the detachable storage type I-beam clamp releases the dismounted I-beam, the steel wire storage disc driving motor drives the steel wire storage disc to rotate and recover the steel wire, and the detachable storage type I-beam clamp is recovered, and the second telescopic rod is retracted to the original position. Thus, the dismounting of the first I-beam is completed.

[0019] The control center issues a command to release the I-beam clamped by the I-beam main clamp connected to the second telescopic rotary cylinder, and the operating device rotates along the first telescopic rotary cylinder, and the I-beam main clamp connected to the second telescopic rotary cylinder is moved to the other I-beam adjacent to the I-beam clamped by the I-beam main clamp connected to the first telescopic rotary cylinder and clamps the I-beam, so that the operating device is fixed again to prepare for the second high-altitude disassembly operation, and the I-beam clamped by the I-beam main clamp connected to the second telescopic rotary cylinder is removed. At this time, the first telescopic rod is extended to the top of the I-beam to be disassembled according to the control command, the steel wire storage disc driving motor drives the steel wire storage disc to rotate, and the detachable power storage type I-beam clamp is released to the I-beam, and the detachable power storage type I-beam clamp clamps the I-beam. The mechanical arm base motor drives the mechanical arm to move along the mechanical arm guide rail to the top of the clamped I-beam to be disassembled, and the disassembly operation of the I-beam is performed, and after the disassembly is completed, the steel wire storage disc continues to release the steel wire, and the detachable power storage type I-beam clamp returns the I-beam to the ground or uses other tower cranes to return the disassembled I-beam to the ground. After the detachable power storage type I-beam clamp releases the disassembled I-beam, the steel wire storage disc driving motor drives the steel wire storage disc to rotate and recover the steel wire, and the detachable power storage type I-beam clamp is recovered, and the first telescopic rod is retracted to the original position. Thus, the second I-beam is removed.

[0020] The control center issues a command to release the I-beam clamped by the I-beam main clamp connected to the first telescopic rotary cylinder, and the operating device rotates along the second telescopic rotary cylinder, and the I-beam main clamp connected to the first telescopic rotary cylinder is moved to the other I-beam adjacent to the I-beam clamped by the I-beam main clamp connected to the second telescopic rotary cylinder and clamps the I-beam, so that the operating device is fixed again to prepare for the third high-altitude disassembly operation, and the I-beam clamped by the I-beam main clamp connected to the first telescopic rotary cylinder is removed. In this way, the operating device removes the I-beams of the entire layer along the periphery of the wall body in sequence.

[0021] In order to facilitate intelligent operation, the application sets a camera at the position of the mechanical arm of the high-altitude rotary operation intelligent operating device and the bottom surface of the push-pull intelligent equipment box, which can visualize the installation and disassembly process, can obtain detailed image information in time during construction, and can adjust the state of the operating device through the push-pull intelligent equipment box and issue a control command in time after feeding back to the control center.

[0022] When the I-beam installation construction is performed, the process is generally as described above for disassembly construction, except that two I-beams for bearing the operating device are first installed manually or by other means, and the mechanical arm performs bolt installation operation.

[0023] The high-altitude rotating operation intelligent control device is used for construction, and workers do not need to stand on the operation platform for manual operation in the whole process, which greatly reduces the construction safety hazards, and only needs to move and hoist the control device to the I-beam installed on the wall at the beginning of the operation, and move and hoist the control device away from the operation station after the operation is completed. In the operation process, other tower crane equipment is not needed, and after the control device is disassembled or installed on one I-beam, the whole control device is rotated around one telescopic rotating cylinder as a rotating shaft, and then is moved to the next operation station for the next operation. The whole process is completely intelligent control, which saves time compared with manual operation, and can effectively and better improve the construction efficiency. The high-altitude rotating operation intelligent control device is mainly used for disassembling of the cantilever I-beam, and can also be used for installation of the cantilever I-beam, and of course can also be used for installation and disassembly of other building accessories. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a structural schematic diagram of the present application;

[0025] Figure 2 is a side structural schematic diagram of the present application;

[0026] Figure 3 is a structural schematic diagram of the present application in a working state.

[0027] In the figure: 1, push-pull intelligent equipment box; 2, mechanical arm guide rail; 3, mechanical arm; 4, main clamp rail; 5, first telescopic rotating cylinder; 6, second telescopic rotating cylinder; 7, I-beam main clamp; 8, first telescopic rod; 9, second telescopic rod; 10, detachable storage type I-beam clamp; 11, steel wire storage disc; 12, steel wire storage disc driving motor; 13, mechanical arm base motor; 14, detachable clamp head; 15, camera. DETAILED DESCRIPTION

[0028] The present application will be further described below in combination with the drawings and examples.

[0029] Example 1:

[0030] Referring to Figure 1 , Figure 2 and Figure 3The high-altitude rotary operation intelligent control device includes a push-pull intelligent equipment box 1. The push-pull intelligent equipment box 1 is provided with a mechanical arm guide rail 2 on the top surface. The mechanical arm guide rail 2 is provided with a mechanical arm 3 movable along the mechanical arm guide rail 2. The push-pull intelligent equipment box 1 is provided with a main clamp rail 4 on the bottom surface. The main clamp rail 4 is vertically provided with two first telescopic rotary cylinders 5 and second telescopic rotary cylinders 6 movable along the main clamp rail 4. The first telescopic rotary cylinders 5 and the second telescopic rotary cylinders 6 are connected with I-beam main clamps 7 at the ends. The main clamp rail 4 is provided with first telescopic rods 8 and second telescopic rods 9 with different telescopic directions on the front and rear sides. The first telescopic rods 8 and the second telescopic rods 9 are provided with accumulative I-beam clamps 10 vertically at the telescopic ends. The push-pull intelligent equipment box 1 is provided with an intelligent control system for controlling the functions of the intelligent control device.

[0031] The non-telescopic ends of the first telescopic rods 8 and the second telescopic rods 9 are provided with steel wire storage discs 11. The accumulative I-beam clamps 10 are connected with the steel wire storage discs 11 through steel wires. The inside of the steel wire storage disc 11 is provided with a steel wire storage disc driving motor 12. The base of the connection between the mechanical arm 3 and the mechanical arm guide rail 2 is provided with a mechanical arm base motor 13 for pushing the mechanical arm 3 to move along the mechanical arm guide rail 2. The mechanical arm 3 is provided with a detachable chuck 14 at the end. The detachable chuck 14 is provided with I-beam base bolt installation or dismounting tools. The mechanical arm 3 and the bottom surface of the push-pull intelligent equipment box 1 are provided with cameras 15. The high-altitude rotary operation intelligent control device further includes an external control center. The intelligent control system is connected with the external control center. The high-altitude rotary operation intelligent control device works outside the wall.

Claims

1. An intelligent control device for high-altitude rotary work, characterized in that, The intelligent control device of high-altitude rotary operation comprises a push-pull intelligent equipment box (1), a mechanical arm guide rail (2) is arranged on the top surface of the push-pull intelligent equipment box (1), a mechanical arm (3) is arranged on the mechanical arm guide rail (2) and moves along the mechanical arm guide rail (2), a main clamp rail (4) is arranged on the bottom surface of the push-pull intelligent equipment box (1), two first telescopic rotary cylinders (5) and second telescopic rotary cylinders (6) are vertically arranged on the main clamp rail (4) and move along the main clamp rail (4), the ends of the first telescopic rotary cylinders (5) and the second telescopic rotary cylinders (6) are connected with I-shaped steel main clamps (7), first telescopic rods (8) and second telescopic rods (9) with different telescopic directions are horizontally arranged on the front and rear sides of the main clamp rail (4), the telescopic ends of the first telescopic rods (8) and the second telescopic rods (9) are vertically provided with detachable and power-storing I-shaped steel clamps (10), an intelligent control system for controlling the function components of the intelligent control device is arranged in the push-pull intelligent equipment box (1), steel wire storage discs (11) are arranged at the positions of the non-telescopic ends of the first telescopic rods (8) and the second telescopic rods (9), the detachable and power-storing I-shaped steel clamps (10) are connected with the steel wire storage discs (11) through steel wires, steel wire storage disc driving motors (12) are arranged on the inner sides of the steel wire storage discs (11), and mechanical arm base motors (13) for pushing the mechanical arm (3) to move along the mechanical arm guide rail (2) are arranged on the bases at the connection positions of the mechanical arm (3) and the mechanical arm guide rail (2).

2. The intelligent control device for high-altitude rotary work of claim 1, wherein, A detachable chuck (14) is arranged at the end of the mechanical arm (3).

3. The intelligent control device for high-altitude rotary work according to claim 1, characterized in that, Cameras (15) are arranged on the mechanical arm (3) and the bottom surface of the push-pull intelligent equipment box (1).

4. The intelligent control device for high-altitude rotary work according to claim 1, characterized in that, The intelligent control device of high-altitude rotary operation further comprises an external control center, and the intelligent control system is connected with the external control center.

5. The intelligent control device for high-altitude rotary work according to any one of claims 1 to 4, characterized in that, The intelligent control device of high-altitude rotary operation works on the outer side of a wall.

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