Material particle purification device and purification method thereof

By designing a material particle purification equipment, using the rotation of the agitator plate and magnet and the fan to clean, the problems of low purification efficiency and great environmental impact in the prior art are solved, and efficient iron powder cleaning and collection are achieved.

CN114849905BActive Publication Date: 2025-08-15许方国
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Patent Information

Application Number
CN202210528626.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-16
Publication Date
2025-08-15
Estimated Expiration
2042-05-16

AI Technical Summary

Technical Problem

In the prior art, the efficiency of purifying material particles in the air is low, and the magnetic blocks are prone to accumulate iron powder after long-term use, resulting in poor cleaning effect and affecting the environment.

Method used

A material particle purification equipment is designed to clean the fan by rotating the agitating plate and magnet, and the agitating plate is used to drive the magnet to rotate and absorb iron powder, and the combination of the toggle rod and the fan is used to achieve a thorough cleaning of the iron powder.

Benefits of technology

It improves the purification efficiency of air substance particles, reduces the impact on the environment, and achieves efficient iron powder cleaning and collection.

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Abstract

The present invention relates to the field of particle purification technology, specifically a material particle purification device and a purification method thereof, comprising a support box, a discharge pipe, a storage box, an adapter, a first motor, a connecting shaft and a stirring plate, the middle part of each stirring plate is fixedly connected to a magnet, the left end of the support box is installed with a second motor, the output shaft end of the second motor is fixedly connected to a driving wheel, the bottom of the left side wall of the support box is rotatably connected to a rotating shaft, the right end of the rotating shaft is fixedly connected to a driven wheel, the driven wheel and the driving wheel are connected by a connecting belt, the right end of the connecting belt is fixedly connected to a plurality of toggle rods, the middle part of the inner wall of the support box is fixedly connected to a middle beam, the middle part of the bottom end of the middle beam is rotatably connected to the top end of the connecting shaft, an air suction pump is installed on the left top part of the top plate, the air inlet end of the air suction pump is connected to an air inlet pipe, and the air outlet end of the air suction pump is connected to a material pipe; the efficiency of purifying material particles in the air is high, and the impact on the surrounding environment is small.
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Description

Technical Field

[0001] The present invention relates to the technical field of particle purification, and in particular to a material particle purification device and a purification method thereof. Background Art

[0002] When there are large particles in the surrounding environment, people around them will inhale them and have an impact on their health. For example, iron powder and small debris are especially likely to be present in the air inside a machinery parts processing plant. Existing purification methods use regular ventilation, opening windows and doors to allow air to enter the house. The air inside the house is then replaced through air circulation. However, this method is inefficient in purifying particles in the air, and during the ventilation process, harmful substances in the house are discharged into the surrounding environment, causing an impact on the surrounding environment.

[0003] Most of the existing patented solutions use magnetic blocks and filters to filter iron powder. However, after a long period of adsorption, the iron powder tends to accumulate on the magnetic block and is not easy to fall off. If a brush is simply used for cleaning, static electricity is easily generated, making it easier for the iron powder to adhere to the brush body, resulting in poor cleaning effect. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In view of the shortcomings of the existing technology, the present invention provides a particle purification device and a purification method thereof, which have high efficiency in purifying material particles in the air and have little impact on the surrounding environment.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material particle purification device and a purification method thereof, comprising a support box, the bottom left and bottom right parts of the support box are connected with a discharge pipe, the bottom end of each discharge pipe is connected with a storage box, the bottom end of the inner wall of the support box is fixedly connected with a transfer seat, the bottom end of the transfer seat is installed with a first motor, the output shaft end of the first motor is fixedly connected with a connecting shaft, the connecting shaft is located inside the support box, the circumferential outer wall of the connecting shaft is fixedly connected with a plurality of stirring plates, the middle part of each stirring plate is fixedly connected with a magnet, the left end of the support box is installed with a second motor, the output shaft end of the second motor is fixedly connected with a driving wheel, the bottom of the left side wall of the support box is rotatably connected with a rotating shaft, and the right end of the rotating shaft is fixedly connected with The cam is connected to the gear train by means of a gear shift lever, and the cam is connected to the gear train by means of a gear train that is connected to the gear train of the gear train and the gear train is connected to the gear train of the gear train.

[0008] Preferably, the right end of the support box is connected to an air duct, the right end of the air duct is connected to a blower, and a valve is provided in the middle of the air duct.

[0009] Preferably, the bottom end of the feed pipe is connected to a flared pipe.

[0010] Preferably, the toggle rod is a rubber strip.

[0011] Preferably, the air suction disc is in an expanding shape from right to left.

[0012] Preferably, a transverse tube is connected to the middle of the left end of the support box, a third motor is installed at the top of the transverse tube, the output shaft end of the third motor is fixedly connected to an extension plate, the bottom end of the extension plate is fixedly connected to a plurality of bristles, and the bottom end of each bristle is tightly attached to the top of the filter.

[0013] Preferably, the bottom end of the horizontal tube is connected to a material guide tube, and the material guide tube is inclined from the upper right to the lower left.

[0014] Preferably, the bottom end of the material guiding tube is connected to a storage box.

[0015] A purification method for a material particle purification device comprises the following steps:

[0016] Step 1: The user starts the suction pump to pass the surrounding material particles into the support box through the suction plate, air inlet pipe and material pipe, and performs preliminary filtration of larger particles through the filter net;

[0017] Step 2: The user starts the first motor, which drives the connecting shaft and the stirring plate to rotate. The stirring plate then drives the magnet to rotate, thereby absorbing iron powder in the air.

[0018] Step 3: The user starts the second motor, which drives the driving wheel to rotate, and then drives the connecting belt to rotate, and drives each toggle rod to move through the connecting belt, thereby cleaning the outer wall of the stirring plate and the magnet;

[0019] Step 4: When the cleaning effect needs to be improved, the user starts the blower to blow off the iron powder on the magnet and the stirring plate. The blower blows the outer layer of the magnet body, causing the outer layer to shake under the wind force. With the help of the polishing treatment of the outer layer and the roughening treatment of the outer wall of the toggle rod, the toggle rod can effectively scrape off the iron powder;

[0020] Step 5: Turn off the second motor, start the first motor and control its speed to reach the maximum. The iron powder on the outer layer of the magnet body is centrifugally thrown off the outer layer. During the process, keep the blower on so that the iron powder centrifugally thrown off is blown into the storage box.

[0021] (3) Beneficial effects

[0022] Compared with the prior art, the present invention provides a material particle purification device and purification method thereof, which has the following beneficial effects:

[0023] 1. Therefore, in the present invention, the outer layer with a special structural design, the special coating method of the outer layer and the magnet are combined with the fan and the high-speed swing, so that the iron powder can be thoroughly cleaned and collected in a variety of ways.

[0024] 2. The material particle purification equipment and purification method thereof draw air into the support box through an air suction pump, filter larger particles through a filter, and absorb iron powder through a magnet. The second motor drives the driving wheel to rotate, and the connecting belt drives the driven wheel to rotate, thereby driving the toggle rod to move, and the iron powder on the magnet is removed, thereby cleaning the magnet, thereby achieving a high efficiency in purifying material particles in the air and causing less impact on the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0027] Figure 3 For the present invention Figure 1 Schematic diagram of the local enlarged structure at B in the middle;

[0028] Figure 4 Schematic diagram of the top view of the support box, transverse tube and extension plate in the present invention;

[0029] Figure 5 It is a left-side structural schematic diagram of the driving wheel, driven wheel, connecting belt and toggle lever in the present invention.

[0030] In the figure: 1. Support box; 2. Discharge pipe; 3. Storage box; 4. Adapter; 5. First motor; 6. Connecting shaft; 7. Stirring plate; 8. Magnet; 9. Second motor; 10. Driving wheel; 11. Rotating shaft; 12. Driven wheel; 13. Toggle lever; 14. Center beam; 15. Filter; 16. Feed pipe; 17. Support plate; 18. Top plate; 19. Suction pump; 20. Inlet pipe; 21. Suction plate; 22. Feed pipe; 23. Air guide pipe; 24. Blower; 25. Valve; 26. Expanding pipe; 27. Horizontal pipe; 28. Third motor; 29. Extension plate; 30. Brush; 31. Guide pipe; 32. Storage box; 33. Connecting belt. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example:

[0033] See also Figure 1-5, a material particle purification device and a purification method thereof, comprising a support box 1, the bottom left and bottom right parts of the support box 1 are connected with a discharge pipe 2, the bottom end of each discharge pipe 2 is connected with a storage box 3, the bottom end of the inner wall of the support box 1 is fixedly connected with a transfer seat 4, the bottom end of the transfer seat 4 is installed with a first motor 5, the output shaft end of the first motor 5 is fixedly connected with a connecting shaft 6, the connecting shaft 6 is located inside the support box 1, the circumferential outer wall of the connecting shaft 6 is fixedly connected with two stirring plates 7, the middle part of each stirring plate 7 is fixedly connected with a magnet 8, the left end of the support box 1 is installed with a second motor 9, the output shaft end of the second motor 9 is fixedly connected with a driving wheel 10, the bottom of the left side wall of the support box 1 is rotated The driving wheel 10 is connected to the driving wheel 10 by a connecting belt 33. The driven wheel 12 and the driving wheel 10 are both pulleys. The connecting belt 33 is a belt. The right end of the connecting belt is fixedly connected to a plurality of toggle rods 13, and the toggle rods 13 are rubber strips. The flexibility of the rubber strips improves the effect of the glass iron powder of the toggle rods 13 and improves practicality. The middle part of the inner wall of the support box 1 is fixedly connected to a middle beam 14. The middle part of the bottom end of the middle beam 14 is rotatably connected to the top end of the connecting shaft 6. The middle part of the inner wall of the support box 1 is fixedly connected to a filter screen 15. The top end of the support box 1 is connected to a feed pipe 16, and the bottom end of the feed pipe 16 is connected to a flared port. Tube 26; The effect of air diffusion in the support box 1 is improved by the expanded tube 26, and the practicality is further improved. The top left and top right parts of the support box 1 are fixedly connected with a support plate 17, and a top plate 18 is provided on the upper side of the support box 1. The bottom end of the top plate 18 is fixedly connected to the top of each support plate 17, and an air suction pump 19 is installed on the top left part of the top plate 18. The air inlet end of the air suction pump 19 is connected with an air inlet pipe 20, and the left end of the air inlet pipe 20 is connected with an air suction disk 21, and the air suction disk 21 is in an expansion shape from right to left; the range of air suction is expanded by the air suction disk 21, thereby improving the efficiency of purifying the surrounding air, and the air outlet end of the air suction pump 19 is connected with a feed pipe 22, and the bottom end of the feed pipe 22 is connected to the The top of the feed pipe 16 is connected, and the middle part of the left end of the support box 1 is connected with a horizontal pipe 27. The top of the horizontal pipe 27 is installed with a third motor 28. The output shaft end of the third motor 28 is fixedly connected to an extension plate 29. The bottom end of the extension plate 29 is fixedly connected to a plurality of bristles 30, and the bottom end of each bristle 30 is tightly attached to the top of the filter 15; the third motor 28 is supported by the horizontal pipe 27, and the bristles 30 are driven by the third motor 28 to clean the filter 15, achieving an effect that is convenient for the user to operate; the bottom end of the horizontal pipe 27 is connected with a guide pipe 31, and the guide pipe 31 is inclined from the upper right to the lower left; the cleaned debris is guided to the outside through the guide pipe 31, and the bottom end of the guide pipe 31 is connected with a storage box 32;The storage box 32 stores iron powder, which reduces the possibility of iron powder being dispersed in the surrounding environment, thereby further improving practicality.

[0034] Furthermore, the right end of the support box 1 is connected to an air duct 23, and the right end of the air duct 23 is connected to a blower 24, and a valve 25 is provided in the middle of the air duct 23; when cleaning the iron powder on the magnet 8, the wind blown out by the blower 24 will blow the iron powder down, thereby improving the cleaning effect, and the valve 25 is used to reduce the entry of foreign matter into the support box 1 when not in use; the air is sucked into the support box 1 by the suction pump 19, and the larger particles are filtered through the filter 15, and the iron powder is adsorbed by the magnet 8, and the driving wheel 10 is driven to rotate by the second motor 9, and the driven wheel 12 is driven to rotate by the connecting belt 33, thereby driving the toggle rod 13 to move, and the iron powder on the magnet 8 is pushed off, and then the magnet 8 is cleaned, so as to achieve a high efficiency in purifying the material particles in the air and less impact on the surrounding environment.

[0035] A purification method for a material particle purification device comprises the following steps:

[0036] Step 1: The user starts the suction pump 19 to pass the surrounding material particles into the support box 1 through the suction plate 21, the air inlet pipe 20 and the feed pipe 22, and performs preliminary filtration of larger particles through the filter 15; by starting the suction pump 19, the air from the surrounding environment is sucked into the support box 1 to improve the purification efficiency.

[0037] Step 2: The user starts the first motor 5, which drives the connecting shaft 6 and the stirring plate 7 to rotate, and then drives the magnet 8 to rotate through the stirring plate 7, thereby absorbing iron powder in the air; the first motor 5 drives the magnet 8 to rotate, thereby improving the effect of the magnet 8 on absorbing iron powder.

[0038] Step 3: The user starts the second motor 9, which drives the driving wheel 10 to rotate, and then drives the connecting belt 33 to rotate. The connecting belt 33 drives each toggle rod 13 to move, and then cleans the outer wall of the stirring plate 7 and the magnet 8; cleans the stirring plate 7 through the toggle rod 13.

[0039] Step 4: When it is necessary to improve the cleaning effect, the user starts the blower 24 to blow off the iron powder on the magnet 8 and the stirring plate 7; the blower 24 blows the iron powder on the magnet 8 to improve the efficiency of cleaning the iron powder. Specifically, the blower 24 blows the outer layer of the magnet 8 body, causing the outer layer to sway under the wind force. With the help of the polishing treatment of its outer surface and the roughening treatment of the outer wall of the toggle rod 13, the toggle rod 13 can effectively scrape off the iron powder;

[0040] Step 5: Turn off the second motor 9, start the first motor 5 and control its speed to reach the maximum. The iron powder on the outer layer of the magnet 8 body is centrifugally thrown off from the outer layer. During the process, keep the blower 24 turned on so that the above-mentioned iron powder thrown off by centrifugation is blown into the storage box 3.

[0041] Therefore, in the present invention, the outer layer is specially designed, and the outer layer and the magnet are specially coated in combination with a fan and high-speed swinging, so that the iron powder can be thoroughly cleaned and collected in a variety of ways.

[0042] Among them, the first motor 5 uses model 2IK-6IK, the second motor 9 uses model 5GN10K, and the third motor 28 uses model 4GN70K. The first motor 5, the second motor 9 and the third motor 28 are all well-known equipment purchased directly on the market by technicians in this field. Here we just use them and do not make any structural and functional improvements to them. We will not go into details here. The first motor 5, the second motor 9 and the third motor 28 are all provided with a control switch matching them. The installation position of the control switch is selected according to actual use requirements to facilitate the operator to operate and control.

[0043] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A particle purification device, characterized in that: The invention comprises a support box (1), wherein the left and right bottom ends of the support box (1) are connected to a discharge pipe (2), the bottom end of each discharge pipe (2) is connected to a storage box (3), the bottom end of the inner wall of the support box (1) is fixedly connected to a transfer seat (4), the bottom end of the transfer seat (4) is installed with a first motor (5), the output shaft end of the first motor (5) is fixedly connected to a connecting shaft (6), the connecting shaft (6) is located inside the support box (1), the circumferential outer wall of the connecting shaft (6) is fixedly connected to a plurality of stirring plates (7), the middle part of each stirring plate (7) is fixedly connected to a magnet (8), the left end of the support box (1) is installed with a second motor (9), and ... fixedly connected to a The output shaft end of the second motor (9) is fixedly connected to a driving wheel (10), the bottom of the left side wall of the support box (1) is rotatably connected to a rotating shaft (11), the right end of the rotating shaft (11) is fixedly connected to a driven wheel (12), the driven wheel (12) and the driving wheel (10) are connected by a connecting belt (33), the right end of the connecting belt (33) is fixedly connected to a plurality of toggle rods (13), wherein the magnet (8) is a bar magnet, an outer layer is attached to the outside of the magnet (8) body in a non-tight manner, the surface of the outer layer is polished, and the outer wall of the toggle rod (13) is polished, wherein the non-tight state is that the outer layer is only partially attached to the outside of the magnet (8) body; The middle part of the inner wall of the support box (1) is fixedly connected with a center beam (14), the middle part of the bottom end of the center beam (14) is rotatably connected to the top end of the connecting shaft (6), the middle part of the inner wall of the support box (1) is fixedly connected with a filter screen (15), the top end of the support box (1) is connected with a feed pipe (16), the top left and the top right of the support box (1) are fixedly connected with support plates (17), and the upper side of the support box (1) is provided with a top plate (17). 8), the bottom end of the top plate (18) is fixedly connected to the top end of each support plate (17), an air suction pump (19) is installed on the left part of the top end of the top plate (18), the air inlet end of the air suction pump (19) is connected to the air inlet pipe (20), the left end of the air inlet pipe (20) is connected to the air suction disk (21), the air outlet end of the air suction pump (19) is connected to the feed pipe (22), and the bottom end of the feed pipe (22) is connected to the top end of the feed pipe (16).

2. The particle purification device according to claim 1, characterized in that: The right end of the support box (1) is connected to an air guide pipe (23), the right end of the air guide pipe (23) is connected to a blower (24), and a valve (25) is provided in the middle of the air guide pipe (23).

3. The particle purification device according to claim 2, characterized in that: The bottom end of the feed pipe (16) is connected to a flared pipe (26).

4. The particle purification device according to claim 3, characterized in that: The toggle rod (13) is a rubber strip.

5. The particle purification device according to claim 4, characterized in that: The air suction disc (21) is in an expanding shape from right to left.

6. The particle purification device according to claim 5, characterized in that: The middle of the left end of the support box (1) is connected to a transverse tube (27), the top end of the transverse tube (27) is installed with a third motor (28), the output shaft end of the third motor (28) is fixedly connected to an extension plate (29), the bottom end of the extension plate (29) is fixedly connected to a plurality of bristles (30), and the bottom end of each bristle (30) is tightly attached to the top end of the filter screen (15).

7. The particle purification device according to claim 6, characterized in that: The bottom end of the transverse tube (27) is connected to a material guide tube (31), and the material guide tube (31) is inclined from the upper right to the lower left.

8. The particle purification device according to claim 7, characterized in that: The bottom end of the material guiding pipe (31) is connected to a storage box (32).

9. A purification method using the particle purification device according to claim 8, characterized in that: The following steps are involved: Step 1: The user starts the suction pump (19), and the surrounding material particles are passed into the support box (1) through the suction plate (21), the air inlet pipe (20) and the feed pipe (22), and the larger particles are preliminarily filtered through the filter (15); Step 2: The user starts the first motor (5), which drives the connecting shaft (6) and the stirring plate (7) to rotate, and then drives the magnet (8) to rotate through the stirring plate (7), thereby absorbing iron powder in the air onto the smooth outer layer of the magnet (8); Step 3: The user starts the second motor (9), which drives the driving wheel (10) to rotate, thereby driving the connecting belt (33) to rotate, and the connecting belt (33) drives each toggle rod (13) to move, thereby cleaning the outer wall of the stirring plate (7) and the magnet (8); Step 4: When it is necessary to improve the cleaning effect, the user starts the blower (24) to blow off the iron powder on the magnet (8) and the stirring plate (7). Specifically, the blower (24) blows the outer layer of the magnet (8) so that the outer layer shakes under the wind force. With the help of the polishing treatment of the outer surface and the roughening treatment of the outer wall of the toggle rod (13), the toggle rod (13) can effectively scrape off the iron powder; Step 5: Turn off the second motor (9), start the first motor (5) and control its speed to reach the maximum, so that the iron powder on the outer layer of the magnet (8) body is centrifugally thrown off and separated from the outer layer. During this process, the blower (24) is kept turned on, so that the iron powder centrifugally thrown off is blown into the storage box (3).

Citation Information

Patent Citations

  • Dry ore grinding, winnowing and magnetic separation device for iron ore

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  • Air purification device based on V-method casting workshop

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