Automatic production equipment for compressed towels or compressed facial mask sheets

Abstract

The present invention discloses a fully automatic production device for compressed towels or compressed facial mask sheets, which includes an unwinding mechanism, a die-cutting mechanism, a feeding mechanism, a compression mechanism, and a manipulator capable of automatically clamping and automatically loading materials. The device provided in this application realizes the full-automatic production and intelligent control of the processes of unwinding, slicing, conveying, grasping and pushing the compressed facial mask or compressed towel into the die holes, then rotating and compressing. There is no need for manual feeding, with high speed, high efficiency and low cost. In particular, the feeding mechanism conveys the sheet material and feeds it into the feeding hole of the manipulator by inertia. Then, the clamping cylinder of the manipulator works to clamp the sheet material, and the position is adjusted by the X-axis and Y-axis translation mechanisms until the pushing hole and the die hole are opposite. The pushing cylinder extends downward to push the sheet material from the pushing hole into the die hole, realizing automatic feeding, replacing the manual feeding process, saving labor costs, improving efficiency, and facilitating intelligent control.

Description

Technical Field

[0001] The present invention relates to a production device for compressed towels or compressed facial masks, and particularly to a full-automatic production device for compressed towel or compressed facial mask sheets. Background Art

[0002] Currently, when producing compressed towels, first the raw materials are cut into sheet-like bodies, and then manually placed into a compression mold for compression; the raw materials of the compressed facial mask are located on a unwind machine, usually 50 layers, cut into rectangles by a machine, then manually separated into a single-layer structure, and then die-cut into the shape of a facial mask by a die-cutting device, and then manually placed into a compression mold for compression. Among them, the shearing machine has a certain temperature. After being sheared by it, the 50-layer rectangular raw materials are stacked together, making it difficult to peel them into a single-layer structure, with a large workload and low efficiency. In addition, both the compressed towel and the compressed facial mask are placed into the compression mold manually, with a slow speed, low efficiency, and high cost. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems mentioned in the background art, and to propose a full-automatic production device for compressed towel or compressed facial mask sheets.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A full-automatic production device for compressed towel or compressed facial mask sheets, comprising:

[0006] An unwind mechanism for storing and unwinding raw materials;

[0007] A die-cutting mechanism for cutting the raw materials into sheets;

[0008] A feeding mechanism for conveying the cut sheet materials;

[0009] A compression mechanism, the compression mechanism includes a rotatable compression bottom mold and a hydraulic press, the output end of the hydraulic press is provided with a compression top mold, and the compression top mold can descend into the compression bottom mold to compress the materials in the compression bottom mold into a formed shape;

[0010] A manipulator, including an X-axis Y-axis translation mechanism arranged at the top, a pushing cylinder arranged on the X-axis Y-axis translation mechanism, a material rack arranged on the pushing cylinder, a feeding hole opposite to the discharging section of the feeding mechanism is arranged on the side of the material rack, a pushing hole is arranged at the bottom of the feeding hole, the output end of the pushing cylinder can extend into the feeding hole and pass through the pushing hole to push the sheet material into the compression bottom mold, and a pressing cylinder is also arranged on the material rack, and the output end of the pressing cylinder extends into the feeding hole to press the sheet material.

[0011] Preferably, the unwind mechanism is an unwind machine, and the raw material roll is placed on the unwind machine.

[0012] Preferably, the die-cutting mechanism includes two groups of rollers and a die-cutting device. The two groups of rollers are arranged at the feeding end and the discharging end of the die-cutting device. The die-cutting device includes a group of die-cutting rollers driven by a motor, and the die-cutting rollers are provided with die-cutting knives spaced circumferentially.

[0013] Preferably, the feeding mechanism includes a pushing mechanism and a feeding component arranged on both sides of the discharging end of the die-cutting mechanism. The feeding component is a belt conveyor.

[0014] Preferably, the pushing mechanism includes a motor and a crank-link-slider. The motor drives the crank-link-slider, and a pushing plate is arranged on the slider.

[0015] Preferably, the width of the pushing plate is greater than the width of the sheet material.

[0016] Preferably, it further includes a frame. A rotating disc is arranged on the frame. A cylinder for driving the rotating disc to rotate is arranged at the bottom of the rotating disc, and a plurality of compression bottom dies are arranged on the rotating disc.

[0017] Preferably, the X-axis and Y-axis translation mechanism includes an X-axis translation mechanism and a Y-axis translation mechanism arranged on the X-axis. Both the X-axis translation mechanism and the Y-axis translation mechanism are chain drag mechanisms including a motor, a guide rail, and a drag chain.

[0018] Preferably, it further includes a controller, and the controller controls the actions of each mechanism and the manipulator.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: The equipment provided by the present application realizes the unwinding, slicing, conveying, grasping and pushing of the compressed facial mask or compressed towel into the die hole, and then rotating and compressing. The whole process is fully automatic production, intelligent control, without manual feeding, fast speed, high efficiency and low cost. Especially, the feeding mechanism conveys the sheet material and sends it into the feeding hole of the manipulator by inertia. Then, the pressing cylinder of the manipulator works to press the sheet material, and then adjusts the position through the X-axis and Y-axis translation mechanisms so that the pushing hole and the die hole are opposite. The pushing cylinder extends downward to push the sheet material from the pushing hole into the die hole, realizing automatic feeding, replacing the manual feeding process, saving labor costs while improving efficiency, and being convenient for intelligent control. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of the present application.

[0021] In the figure: 1 - unwind mechanism, 2 - die-cutting mechanism, 3 - material pushing mechanism, 31 - crank connecting rod slider, 32 - material pushing plate, 4 - feeding mechanism, 5 - manipulator, 51 - Y-axis translation mechanism, 52 - X-axis translation mechanism, 53 - pushing cylinder, 54 - pressing cylinder, 55 - material rack, 551 - feeding hole, 552 - pushing hole, 6 - compression mechanism, 61 - frame, 62 - driving cylinder, 63 - compression bottom die, 631 - die hole, 64 - hydraulic press, 65 - compression top die, 66 - rotating disc. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Embodiment

[0023] Refer to Figure 1 , a full-automatic production equipment for compressed towels or compressed facial mask sheets, the full-automatic production equipment for compressed towels or compressed facial mask sheets includes:

[0024] An unwind mechanism 1, which is used for storing and unwinding raw materials;

[0025] A die-cutting mechanism 2, which is used for shearing the raw materials into sheets;

[0026] A feeding mechanism 4, which is used for conveying the sheared sheet materials;

[0027] A compression mechanism 6, the compression mechanism 6 includes a rotatable compression bottom die 63 and a hydraulic press 64. The output end of the hydraulic press 64 is provided with a compression top die 65. The compression top die 65 can descend and extend into the die hole 66 of the compression bottom die 63 to compress the materials in the compression bottom die 63 into a formed shape;

[0028] A manipulator 5, including an X-axis and Y-axis translation mechanism arranged at the top, a pushing cylinder 53 arranged on the X-axis and Y-axis translation mechanism, a material rack 55 arranged on the pushing cylinder 53. The side of the material rack 55 is provided with a feeding hole 551 opposite to the discharging section of the feeding mechanism 4. The bottom of the feeding hole 551 is provided with a pushing hole 552. The output end of the pushing cylinder 53 can extend into the feeding hole 551 and pass through the pushing hole 552 to push the sheet material into the compression bottom die 63. The material rack 55 is also provided with a pressing cylinder 54. The output end of the pressing cylinder 54 extends into the feeding hole 551 to press the sheet material. The material rack includes a U-shaped plate and a top plate at the bottom. The U-shaped plate and the top plate are detachably connected. A pushing hole 552 is opened at the center of the bottom of the U-shaped plate.

[0029] Preferably, the unwind mechanism 1 is an unwinder, and the raw material roll is placed on the unwinder.

[0030] Preferably, the die-cutting mechanism 2 includes two groups of rollers and a die-cutting device. The two groups of rollers are arranged at the feeding end and the discharging end of the die-cutting device. The die-cutting device includes a group of die-cutting rollers driven by a motor, and the die-cutting rollers are provided with circumferentially spaced die-cutting knives. When switching between the production of compressed towels and compressed facial masks, only the die-cutting knives need to be replaced.

[0031] Preferably, the feeding mechanism 4 includes a pushing mechanism 3 and a feeding mechanism 44 arranged on both sides of the discharging end of the die-cutting mechanism 2. The feeding mechanism 44 is a belt conveyor. The belt is multiple cylindrical belts, arranged in two groups symmetrically up and down. Each group includes two rollers and a tensioning roller to set the belt in a triangular shape, and the gap at the horizontal section is smaller for conveying the sheet material to the right.

[0032] Preferably, the pushing mechanism 3 includes a motor and a crank-slider 31. The motor drives the crank-slider 31, and a pushing plate 32 is arranged on the slider.

[0033] Preferably, the width of the pushing plate 32 is greater than the width of the sheet material.

[0034] Preferably, it further includes a frame 61. A rotating disc 66 is arranged on the frame 61. A cylinder for driving the rotation of the rotating disc 66 is arranged at the bottom of the rotating disc 66, and a number of compression bottom dies 63 are arranged on the rotating disc 66.

[0035] Preferably, the X-axis and Y-axis translation mechanism includes an X-axis translation mechanism 52 and a Y-axis translation mechanism 51 arranged on the X-axis. Both the X-axis translation mechanism 52 and the Y-axis translation mechanism 51 are chain drag mechanisms including a motor, a guide rail, and a drag chain.

[0036] Preferably, it further includes a controller, and the controller controls the actions of each mechanism and the manipulator 5.

[0037] Among them, the feeding end of the die-cutting device is above, the discharging end is below, the pushing mechanism 3 pushes the material horizontally from left to right, the conveying direction of the conveyor is horizontally to the right. In addition, the controller uniformly controls the operation of the X-axis translation mechanism 52, the Y-axis translation mechanism 51, the pushing cylinder 53, the pressing cylinder 54, the driving cylinder 62, each motor, and the hydraulic press 64.

[0038] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. Automatic production equipment for compressed towels or compressed facial masks, characterized in that Including: An unwinding mechanism for storing and unwinding raw materials; A die-cutting mechanism for cutting the raw materials into sheets; A feeding mechanism for conveying the cut sheet materials. The feeding mechanism includes a pushing mechanism and a feeding component arranged on both sides of the discharging end of the die-cutting mechanism. The feeding component is a belt conveyor. The pushing mechanism includes a motor and a crank-link-slider. The motor drives the crank-link-slider, and a pushing plate is arranged on the slider; A compressing mechanism including a rotatable compressing bottom die and a hydraulic press. A compressing top die is arranged at the output end of the hydraulic press. When the compressing top die descends, it can extend into the compressing bottom die to compress the materials in the compressing bottom die into a formed shape; A manipulator including an X-axis Y-axis translation mechanism arranged at the top, a pushing cylinder arranged on the X-axis Y-axis translation mechanism, and a material rack arranged on the pushing cylinder. An inlet hole opposite to the discharging section of the feeding mechanism is arranged on the side of the material rack. A pushing hole is arranged at the bottom of the inlet hole. The output end of the pushing cylinder can extend into the inlet hole and pass through the pushing hole to push the sheet materials into the compressing bottom die. A pressing cylinder is also arranged on the material rack, and the output end of the pressing cylinder extends into the inlet hole to press the sheet materials; It further includes a frame. A rotating disc is arranged on the frame. A cylinder for driving the rotating disc to rotate is arranged at the bottom of the rotating disc, and a plurality of compressing bottom dies are arranged on the rotating disc.

2. The fully automatic production equipment for compressed towels or compressed facial masks according to claim 1, wherein: The unwinding mechanism is an unwinder, and the raw material roll is placed on the unwinder.

3. The fully automatic production equipment for compressed towels or compressed facial masks according to claim 1, characterized in that: The die-cutting mechanism includes two groups of rollers and a die-cutting device. The two groups of rollers are arranged at the feeding end and the discharging end of the die-cutting device. The die-cutting device includes a group of die-cutting rollers driven by a motor, and die-cutting knives are arranged at circumferential intervals on the die-cutting rollers.

4. The fully automatic production equipment for compressed towels or compressed facial masks according to claim 1, characterized in that: The width of the pushing plate is greater than the width of the sheet materials.

5. The full-automatic production equipment for compressed towels or compressed facial masks according to claim 1, wherein: A plurality of die holes are arranged on the compressing bottom die.

6. The fully automatic production equipment for compressed towels or compressed facial masks according to claim 1, characterized in that: The X-axis Y-axis translation mechanism includes an X-axis translation mechanism and a Y-axis translation mechanism arranged on the X-axis. Both the X-axis translation mechanism and the Y-axis translation mechanism are drag chain mechanisms including a motor, a guide rail and a drag chain.

7. The fully automatic production equipment for compressed towels or compressed facial masks according to claim 1, characterized in that: It further includes a controller, and the controller controls the actions of each mechanism, the manipulator and the hydraulic press.

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