An adaptive anti-twist tubular belt conveyor unit

By setting rollers and roller grooves on the surface of the second roller of the tubular belt conveyor, and using magnets and magnetic rubber on the conveyor belt, the conveyor belt torsion problem is solved, the conveyor capacity and equipment stability are improved, and the service life is extended .

CN114933120BActive Publication Date: 2024-12-31TAIYUAN NIUMOWANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202210488321.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-06
Publication Date
2024-12-31
Estimated Expiration
2042-05-06

AI Technical Summary

Technical Problem

During operation, the conveyor belt will be twisted during the tubular belt conveyor, resulting in serious accidents and the conveyor shutdown, affecting its use.

Method used

An adaptive anti-torsion tubular belt conveyor unit is designed. By setting rollers and roller grooves on the surface of the second roller and installing magnets on the conveyor belt, combining magnetic rubber materials, the friction and contact between the rollers and the conveyor belt is enhanced. Tightness, reduce the risk of torsion.

Benefits of technology

It effectively prevents the conveyor belt from twisting during transmission, improves the conveying capacity and normal use of equipment, and extends the service life of rollers and grooves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of belt conveying, specifically, an adaptive anti-twist tubular belt conveying unit; comprising at least one group of transition components, at least one group of tubular components, a conveyor belt and a base; the transition components are arranged on both sides of the tubular components, the transition components include three No. 1 rollers, the tubular components include six No. 2 tubes, and the six No. 2 rollers roll the conveyor belt into a tubular shape; at least three rollers are arranged circumferentially on the surface of the No. 2 roller, and rolling grooves matching the rollers are opened on the surface of the conveyor belt; the present invention arranges at least three rollers circumferentially on the surface of the No. 2 roller, and rolling grooves matching the rollers are opened on the surface of the conveyor belt. During the transmission of the conveyor belt on the surface of the No. 2 roller, the rollers cooperate with the rolling grooves on the surface of the conveyor belt to achieve a limiting effect on the conveyor belt, thereby preventing the conveyor belt from twisting during the transmission process, thereby affecting the normal use of the tubular belt conveyor.
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Description

Technical Field

[0001] The invention belongs to the field of belt conveyors, in particular to an adaptive anti-twist tubular belt conveyor unit. Background Art

[0002] Tubular belt conveyor is a belt conveyor with the conveyor belt of the load-bearing and return branches curled into a tubular shape. It is a new type of conveyor that combines pipeline conveying and belt conveying, with the advantages of large conveying inclination angle, small curvature radius, small cross-sectional area of ​​the fuselage, three-dimensional space bending conveying, and convenient conveying line layout, maintenance, and management.

[0003] However, the conveyor belt of the tubular belt conveyor will twist during operation. When the conveyor belt is unfolded in the transition section of the machine head, the conveyor belt will move out of the roller due to excessive twisting, and even overlap, causing serious accidents and causing the conveyor to stop. The conveyor belt deviation problem seriously affects the use of tubular belt conveyors.

[0004] In view of this, in order to overcome the above technical problems, the present invention designs an adaptive anti-twist tubular belt conveyor unit to solve the above technical problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is that the conveyor belt of the tubular belt conveyor will twist during operation. When the conveyor belt is unfolded in the transition section of the machine head, the conveyor belt will move out of the roller due to excessive twisting, and even overlap, resulting in serious accidents and causing the conveyor to stop. The conveyor belt deviation problem seriously affects the use of the tubular belt conveyor.

[0006] The present invention provides an adaptive anti-twist tubular belt conveyor unit, comprising at least one set of transition components, at least one set of tubular components, a conveyor belt and a base; the transition component comprises three No. 1 rollers, the three No. 1 rollers are arranged in an isosceles trapezoidal shape, the angle between the rollers on both sides of the transition component and the ground increases as the distance between the rollers and the tubular components decreases, the No. 1 rollers are rotatably connected to the base, and the upper surface of the No. 1 rollers is provided with a conveyor belt;

[0007] The tubular component includes six No. 2 rollers, which are arranged in a hexagonal shape, are rotatably connected to the base, and are provided with a conveyor belt on the surface of the No. 2 roller. The six No. 2 rollers roll the conveyor belt into a tubular shape;

[0008] At least three rollers are circumferentially arranged on the surface of the No. 2 roller, and rolling grooves matching the rollers are opened on the surface of the conveyor belt.

[0009] Preferably, at least two rollers are provided axially on the No. 2 roller and are evenly arranged in the axial direction.

[0010] Preferably, the diameter of the No. 2 roller gradually decreases from both sides to the middle.

[0011] Preferably, the surface of the No. 2 roller is provided with rubber bumps.

[0012] Preferably, the roller and the side walls of the rolling groove on the conveyor belt are made of wear-resistant material.

[0013] Preferably, a No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt, and a magnetic tube body is provided in the middle of the tubular component.

[0014] Preferably, the rubber protrusions are magnetic rubber.

[0015] Preferably, the magnetic tube body passes through a plurality of tubular components and has two ends fixedly connected to the base; a plurality of No. 2 magnets are fixedly connected to the surface of the magnetic tube body, and the magnetic blocks are evenly arranged on the outer surface of the magnetic tube body.

[0016] Preferably, a tubular component is provided above the tubular component, and the two tubular components have a common No. 2 roller.

[0017] The beneficial effects of the present invention are as follows:

[0018] 1. The present invention provides an adaptive anti-twist tubular belt conveyor unit. The present invention arranges at least three rollers in the circumferential direction of the surface of the No. 2 roller, and opens rolling grooves matching the rollers on the surface of the conveyor belt. When the conveyor belt is transmitted on the surface of the No. 2 roller, the rollers cooperate with the rolling grooves on the surface of the conveyor belt to achieve a limiting effect on the conveyor belt, thereby preventing the conveyor belt from twisting during the transmission process, which affects the normal use of the tubular belt conveyor.

[0019] 2. The present invention provides an adaptive anti-twist tubular belt conveyor unit. The present invention provides a No. 1 magnet on the bottom wall of the rolling groove on the conveyor belt and a magnetic tube body in the middle of the tubular component. The rubber protrusion is magnetic rubber, so that the magnetic tube body, the No. 1 magnet and the magnetic rubber generate repulsive force, so that the contact between the conveyor belt and the roller is closer, further reducing the risk of the conveyor belt twisting and improving the conveying capacity of the conveyor belt;

[0020] 3. The present invention provides an adaptive anti-twist tubular belt conveyor unit, in which a tubular component is arranged above the tubular component, and the two tubular components have a common No. 2 roller, so that the two tubular components can drive two conveyor belts to transport at the same time, and the common No. 2 roller reduces the number of parts and makes the structure more compact. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 is the state diagram of transition component No. 1 of the present invention;

[0023] Figure 2 is the state diagram of transition assembly No. 2 of the present invention;

[0024] Figure 3 is a schematic diagram of the structure of the tubular assembly of the present invention;

[0025] Figure 4 It is a diagram showing the coordination of the transition assembly and the tubular assembly of the present invention;

[0026] Figure 5 This is a schematic diagram of the structure of the No. 2 roller of the transition assembly of the present invention;

[0027] Figure 6 It is a diagram of the cooperation of two tubular components of the present invention;

[0028] Figure 7 It is a top view of the present invention.

[0029] In the figure: transition component 1, No. 1 roller 11, tubular component 2, No. 2 roller 21, rubber protrusion 211, roller 22, magnetic tube body 23, conveyor belt 3, base 4. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] The defect of the tubular belt conveyor in the prior art is that the conveyor belt will twist during operation. When the conveyor belt is unfolded in the transition section of the head, the conveyor belt will move out of the roller due to excessive twisting, and even overlap, resulting in serious accidents and causing the conveyor to stop. The problem of conveyor belt deviation seriously affects the use of tubular belt conveyors.

[0032] In order to solve the above problems, the main concept adopted in this embodiment is: by arranging at least three rollers 22 in the circumferential direction of the surface of the No. 2 roller 21, a rolling groove matching the roller 22 is opened on the surface of the conveyor belt 3. During the transmission of the conveyor belt 3 on the surface of the No. 2 roller 21, the roller 22 cooperates with the rolling groove on the surface of the conveyor belt 3 to achieve the limiting effect of the conveyor belt, thereby reducing the risk of twisting of the conveyor belt 3 during the transmission process, which affects the normal use of the tubular belt conveyor.

[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods;

[0034] Embodiment 1:

[0035] The present invention provides an adaptive anti-twist tubular belt conveyor unit, comprising at least one set of transition components 1, at least one set of tubular components 2, a conveyor belt 3 and a base 4; the transition component 1 comprises three No. 1 rollers 11, the three No. 1 rollers 11 are arranged in an isosceles trapezoidal shape, the angle between the rollers on both sides of the transition component 1 and the ground increases as the distance between the rollers and the tubular component 2 decreases, the No. 1 rollers 11 are rotatably connected to the base 4, and the conveyor belt 3 is provided on the upper surface of the No. 1 rollers 11;

[0036] The tubular component 2 includes six No. 2 rollers 21, which are arranged in a hexagonal shape. The No. 2 rollers 21 are rotatably connected to the base 4. The surface of the No. 2 rollers 21 is provided with a conveyor belt 3, and the six No. 2 rollers 21 roll the conveyor belt 3 into a tubular shape;

[0037] At least three rollers 22 are circumferentially arranged on the surface of the second roller 21 , and rolling grooves matching the rollers 22 are opened on the surface of the conveyor belt 3 .

[0038] As a specific implementation of the present invention, at least two rollers 22 are provided axially of the No. 2 roller 21 and are evenly arranged in the axial direction.

[0039] The tubular belt conveyor is driven by friction. The conveyor belt 3 is rolled into an arc shape through the transition components 1 arranged at a certain interval at the head and tail ends of the tubular belt conveyor, and the conveyor belt 3 is forced to be rolled into a circular tube shape by using the tubular components 2 arranged at a certain interval. The material is fed from the head feeding section, and the conveyor belt changes from a flat shape to a U shape, and then gradually changes to an O shape through the transition section, wrapping the material for closed operation. When it is transported to the tail transition section, the circular tubular conveyor belt gradually expands from a U shape to a flat shape to unload the material;

[0040] However, the conveyor belt of the tubular belt conveyor may be twisted during operation. The present invention provides at least three rollers 22 on the surface of the second roller 21 in the circumferential direction, and provides rolling grooves matching the rollers 22 on the surface of the conveyor belt 3. During the transmission of the conveyor belt 3 on the surface of the second roller 21, the rollers 22 cooperate with the rolling grooves on the surface of the conveyor belt 3 to reduce the risk of circumferential movement of the conveyor belt 3 in the transition section, thereby achieving a limiting effect on the conveyor belt and reducing the risk of twisting of the conveyor belt 3 during the transmission process, which affects the normal use of the tubular belt conveyor.

[0041] At least two rollers 22 are axially arranged on the No. 2 idler 21 and are evenly arranged in the axial direction. Increasing the number of rollers 22 further increases the limiting points of the conveyor belt 3, thereby increasing the anti-twisting effect.

[0042] As a specific implementation of the present invention, the diameter of the second roller 21 gradually decreases from both sides to the middle.

[0043] As a specific implementation of the present invention, the surface of the second roller 21 is provided with rubber protrusions 211 .

[0044] The diameter of the No. 2 roller 21 gradually decreases from the two sides to the middle, so that the contact surface of the No. 2 roller 21 and the conveyor belt 3 is matched, thereby increasing the contact area between the No. 2 roller 21 and the conveyor belt 3. In addition, by providing rubber protrusions 211 on the surface of the No. 2 roller 21, the friction between the No. 2 roller 21 and the conveyor belt 3 is further increased, thereby improving the conveying capacity of the conveyor belt 3 and further reducing the risk of twisting of the conveyor belt 3.

[0045] As a specific implementation of the present invention, the roller 22 and the side wall of the rolling groove on the conveyor belt 3 are made of wear-resistant material.

[0046] Since the roller 22 and the rolling groove on the conveyor belt 3 cooperate with each other to prevent the conveyor belt 3 from twisting, there will be a certain amount of wear on the roller 22 and the side walls of the rolling groove during this process. By setting the side walls of the rolling groove on the roller 22 and the conveyor belt 3 to wear-resistant materials, such as polyurethane elastomer, the wear resistance of the roller 22 and the conveyor belt 3 is improved, thereby further improving the service life of the roller 22 and the conveyor belt 3.

[0047] As a specific embodiment of the present invention, a No. 1 magnet is provided on the bottom wall of the rolling groove of the conveyor belt 3, and a magnetic tube body 23 is provided in the middle of the tubular component 2. The magnetic tube body 23 is a tubular columnar object with magnetic force.

[0048] As a specific implementation of the present invention, the rubber protrusion 211 is magnetic rubber.

[0049] As a specific embodiment of the present invention, the magnetic tube body 23 passes through multiple tubular components 2 and is fixedly connected to the base 4 at both ends; multiple No. 2 magnets are fixedly connected to the surface of the magnetic tube body 23, and the No. 2 magnets are evenly arranged on the outer surface of the magnetic tube body 23.

[0050] A No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt 3, a magnetic tube body 23 is provided in the middle of the tubular component 2, the rubber protrusion 211 is a magnetic rubber, the N pole of the No. 1 magnet is set at the outer end, the S pole is set at the inner end, and the outer end of the magnetic rubber is set as the S pole. By using the principle of opposites attracting each other, the No. 1 magnet and the magnetic rubber generate suction force, so that the contact between the conveyor belt 3 and the roller 22 is closer; the S pole of the No. 2 magnet on the surface of the magnetic tube body 23 is set at the outer end, and by using the principle of like repels like, the magnetic tube body 23 and the No. 1 magnet generate repulsion, further making the contact between the conveyor belt 3 and the roller 22 closer, reducing the risk of the conveyor belt 3 being twisted, and improving the conveying capacity of the conveyor belt 3;

[0051] The working process of Example 1 is as follows:

[0052] The tubular belt conveyor is driven by friction. The conveyor belt 3 is rolled into an arc shape through the transition components 1 arranged at a certain interval at the head and tail ends of the tubular belt conveyor, and the conveyor belt 3 is forced to be rolled into a circular tube shape by using the tubular components 2 arranged at a certain interval. The material is fed from the head feeding section, and the conveyor belt changes from a flat shape to a U shape, and then gradually changes to an O shape through the transition section, wrapping the material for closed operation. When it is transported to the tail transition section, the circular tubular conveyor belt gradually expands from a U shape to a flat shape to unload the material;

[0053] However, the conveyor belt of the tubular belt conveyor may be twisted during operation. The present invention provides at least three rollers 22 on the surface of the second roller 21 in the circumferential direction, and provides rolling grooves matching the rollers 22 on the surface of the conveyor belt 3. During the transmission of the conveyor belt 3 on the surface of the second roller 21, the rollers 22 cooperate with the rolling grooves on the surface of the conveyor belt 3 to prevent the conveyor belt 3 from circumferentially moving in the transition section, thereby achieving a limiting effect on the conveyor belt and preventing the conveyor belt 3 from twisting during the transmission process, which affects the normal use of the tubular belt conveyor.

[0054] At least two rollers 22 are axially arranged on the No. 2 roller 21 and are evenly arranged in the axial direction. Increasing the number of rollers 22 further increases the limiting points of the conveyor belt 3, thereby increasing the anti-twist effect.

[0055] The diameter of the No. 2 roller 21 gradually decreases from the two sides to the middle, so that the contact surface of the No. 2 roller 21 and the conveyor belt 3 is matched, thereby increasing the contact area between the No. 2 roller 21 and the conveyor belt 3. In addition, by providing rubber protrusions 211 on the surface of the No. 2 roller 21, the friction between the No. 2 roller 21 and the conveyor belt 3 is further increased, thereby improving the conveying capacity of the conveyor belt 3 and further reducing the risk of twisting of the conveyor belt 3.

[0056] Since the roller 22 and the rolling groove on the conveyor belt 3 cooperate with each other to prevent the conveyor belt 3 from twisting, there will be a certain amount of wear on the roller 22 and the side walls of the rolling groove during this process. By setting the side walls of the rolling groove on the roller 22 and the conveyor belt 3 to wear-resistant materials, such as polyurethane elastomer, the wear resistance of the roller 22 and the conveyor belt 3 is improved, thereby further improving the service life of the roller 22 and the conveyor belt 3.

[0057] A No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt 3, a magnetic tube body 23 is provided in the middle of the tubular component 2, the rubber protrusion 211 is a magnetic rubber, the N pole of the No. 1 magnet is set at the outer end, the S pole is set at the inner end, and the outer end of the magnetic rubber is set as the S pole. By using the principle of opposites attracting each other, the No. 1 magnet and the magnetic rubber generate suction force, so that the contact between the conveyor belt 3 and the roller 22 is closer; the S pole of the No. 2 magnet on the surface of the magnetic tube body 23 is set at the outer end, and by using the principle of like repels like, the magnetic tube body 23 and the No. 1 magnet generate repulsion, further making the contact between the conveyor belt 3 and the roller 22 closer, reducing the risk of the conveyor belt 3 being twisted, and improving the conveying capacity of the conveyor belt 3;

[0058] Embodiment 2:

[0059] The present invention provides an adaptive anti-twist tubular belt conveyor unit, comprising at least one set of transition components 1, at least one set of tubular components 2, a conveyor belt 3 and a base 4; the transition component 1 comprises three No. 1 rollers 11, the three No. 1 rollers 11 are arranged in an isosceles trapezoidal shape, the angle between the rollers on both sides of the transition component 1 and the ground increases as the distance between the rollers and the tubular component 2 decreases, the No. 1 rollers 11 are rotatably connected to the base 4, and the conveyor belt 3 is provided on the upper surface of the No. 1 rollers 11;

[0060] The tubular component 2 includes six No. 2 rollers 21, which are arranged in a hexagonal shape. The No. 2 rollers 21 are rotatably connected to the base 4. The surface of the No. 2 rollers 21 is provided with a conveyor belt 3, and the six No. 2 rollers 21 roll the conveyor belt 3 into a tubular shape;

[0061] At least three rollers 22 are circumferentially arranged on the surface of the second roller 21 , and rolling grooves matching the rollers 22 are opened on the surface of the conveyor belt 3 .

[0062] As a specific implementation of the present invention, at least two rollers 22 are provided axially of the No. 2 roller 21 and are evenly arranged in the axial direction.

[0063] The tubular belt conveyor is driven by friction. The conveyor belt 3 is rolled into an arc shape through the transition components 1 arranged at a certain interval at the head and tail ends of the tubular belt conveyor, and the conveyor belt 3 is forced to be rolled into a circular tube shape by using the tubular components 2 arranged at a certain interval. The material is fed from the head feeding section, and the conveyor belt changes from a flat shape to a U shape, and then gradually changes to an O shape through the transition section, wrapping the material for closed operation. When it is transported to the tail transition section, the circular tubular conveyor belt gradually expands from a U shape to a flat shape to unload the material;

[0064] However, the conveyor belt of the tubular belt conveyor may be twisted during operation. The present invention provides at least three rollers 22 on the surface of the second roller 21 in the circumferential direction, and provides rolling grooves matching the rollers 22 on the surface of the conveyor belt 3. During the transmission of the conveyor belt 3 on the surface of the second roller 21, the rollers 22 cooperate with the rolling grooves on the surface of the conveyor belt 3 to reduce the risk of circumferential movement of the conveyor belt 3 in the transition section, thereby achieving a limiting effect on the conveyor belt and reducing the risk of twisting of the conveyor belt 3 during the transmission process, which affects the normal use of the tubular belt conveyor.

[0065] At least two rollers 22 are axially arranged on the No. 2 idler 21 and are evenly arranged in the axial direction. Increasing the number of rollers 22 further increases the limiting points of the conveyor belt 3, thereby increasing the anti-twisting effect.

[0066] As a specific implementation of the present invention, the diameter of the second roller 21 gradually decreases from both sides to the middle.

[0067] As a specific implementation of the present invention, the surface of the second roller 21 is provided with rubber protrusions 211 .

[0068] The diameter of the No. 2 roller 21 gradually decreases from the two sides to the middle, so that the contact surface of the No. 2 roller 21 and the conveyor belt 3 is matched, thereby increasing the contact area between the No. 2 roller 21 and the conveyor belt 3. In addition, by providing rubber protrusions 211 on the surface of the No. 2 roller 21, the friction between the No. 2 roller 21 and the conveyor belt 3 is further increased, thereby improving the conveying capacity of the conveyor belt 3 and further reducing the risk of twisting of the conveyor belt 3.

[0069] As a specific implementation of the present invention, the roller 22 and the side wall of the rolling groove on the conveyor belt 3 are made of wear-resistant material.

[0070] Since the roller 22 and the rolling groove on the conveyor belt 3 cooperate with each other to prevent the conveyor belt 3 from twisting, there will be a certain amount of wear on the roller 22 and the side walls of the rolling groove during this process. By setting the side walls of the rolling groove on the roller 22 and the conveyor belt 3 to wear-resistant materials, such as polyurethane elastomer, the wear resistance of the roller 22 and the conveyor belt 3 is improved, thereby further improving the service life of the roller 22 and the conveyor belt 3.

[0071] As a specific embodiment of the present invention, a No. 1 magnet is provided on the bottom wall of the rolling groove of the conveyor belt 3, and a magnetic tube body 23 is provided in the middle of the tubular component 2. The magnetic tube body 23 is a tubular columnar object with magnetic force.

[0072] As a specific implementation of the present invention, the rubber protrusion 211 is magnetic rubber.

[0073] As a specific embodiment of the present invention, the magnetic tube body 23 passes through multiple tubular components 2 and is fixedly connected to the base 4 at both ends; multiple No. 2 magnets are fixedly connected to the surface of the magnetic tube body 23, and the No. 2 magnets are evenly arranged on the outer surface of the magnetic tube body 23.

[0074] A No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt 3, a magnetic tube body 23 is provided in the middle of the tubular component 2, the rubber protrusion 211 is a magnetic rubber, the N pole of the No. 1 magnet is set at the outer end, the S pole is set at the inner end, and the outer end of the magnetic rubber is set as the S pole. By using the principle of opposites attracting each other, the No. 1 magnet and the magnetic rubber generate suction force, so that the contact between the conveyor belt 3 and the roller 22 is closer; the S pole of the No. 2 magnet on the surface of the magnetic tube body 23 is set at the outer end, and by using the principle of like repels like, the magnetic tube body 23 and the No. 1 magnet generate repulsion, further making the contact between the conveyor belt 3 and the roller 22 closer, reducing the risk of the conveyor belt 3 being twisted, and improving the conveying capacity of the conveyor belt 3;

[0075] As a specific implementation of the present invention, the number of the tubular components 2 is two and they are arranged longitudinally, and the two tubular components 2 have a common No. 2 roller 21 .

[0076] There are two tubular components 2 and they are arranged longitudinally, and the two tubular components 2 have a common No. 2 roller 21; the two tubular components 2 can simultaneously drive the two conveyor belts 3 for transportation. On the one hand, the tubular components 2 have a common No. 2 roller 21, which reduces the number of parts and makes the structure more compact; on the other hand, due to the existence of the common No. 2 roller 21, the transportation directions of the upper and lower conveyor belts must be opposite to achieve two-way transportation.

[0077] Example 2 The specific workflow is as follows:

[0078] The tubular belt conveyor is driven by friction. The conveyor belt 3 is rolled into an arc shape through the transition components 1 arranged at a certain interval at the head and tail ends of the tubular belt conveyor, and the conveyor belt 3 is forced to be rolled into a circular tube shape by using the tubular components 2 arranged at a certain interval. The material is fed from the head feeding section, and the conveyor belt changes from a flat shape to a U shape, and then gradually changes to an O shape through the transition section, wrapping the material for closed operation. When it is transported to the tail transition section, the circular tubular conveyor belt gradually expands from a U shape to a flat shape to unload the material;

[0079] However, the conveyor belt of the tubular belt conveyor may be twisted during operation. The present invention provides at least three rollers 22 on the surface of the second roller 21 in the circumferential direction, and provides rolling grooves matching the rollers 22 on the surface of the conveyor belt 3. During the transmission of the conveyor belt 3 on the surface of the second roller 21, the rollers 22 cooperate with the rolling grooves on the surface of the conveyor belt 3 to prevent the conveyor belt 3 from circumferentially moving in the transition section, thereby achieving a limiting effect on the conveyor belt and preventing the conveyor belt 3 from twisting during the transmission process, which affects the normal use of the tubular belt conveyor.

[0080] At least two rollers 22 are axially arranged on the No. 2 roller 21 and are evenly arranged in the axial direction. Increasing the number of rollers 22 further increases the limiting points of the conveyor belt 3, thereby increasing the anti-twist effect.

[0081] The diameter of the No. 2 roller 21 gradually decreases from the two sides to the middle, so that the contact surface of the No. 2 roller 21 and the conveyor belt 3 is matched, thereby increasing the contact area between the No. 2 roller 21 and the conveyor belt 3. In addition, by providing rubber protrusions 211 on the surface of the No. 2 roller 21, the friction between the No. 2 roller 21 and the conveyor belt 3 is further increased, thereby improving the conveying capacity of the conveyor belt 3 and further reducing the risk of twisting of the conveyor belt 3.

[0082] Since the roller 22 and the rolling groove on the conveyor belt 3 cooperate with each other to prevent the conveyor belt 3 from twisting, there will be a certain amount of wear on the roller 22 and the side walls of the rolling groove during this process. By setting the side walls of the rolling groove on the roller 22 and the conveyor belt 3 to wear-resistant materials, such as polyurethane elastomer, the wear resistance of the roller 22 and the conveyor belt 3 is improved, thereby further improving the service life of the roller 22 and the conveyor belt 3.

[0083] A No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt 3, a magnetic tube body 23 is provided in the middle of the tubular component 2, the rubber protrusion 211 is a magnetic rubber, the N pole of the No. 1 magnet is set at the outer end, the S pole is set at the inner end, and the outer end of the magnetic rubber is set as the S pole. By using the principle of opposites attracting each other, the No. 1 magnet and the magnetic rubber generate suction force, so that the contact between the conveyor belt 3 and the roller 22 is closer; the S pole of the No. 2 magnet on the surface of the magnetic tube body 23 is set at the outer end, and by using the principle of like repels like, the magnetic tube body 23 and the No. 1 magnet generate repulsion, further making the contact between the conveyor belt 3 and the roller 22 closer, reducing the risk of the conveyor belt 3 being twisted, and improving the conveying capacity of the conveyor belt 3;

[0084] There are two tubular components 2 and they are arranged longitudinally, and the two tubular components 2 have a common No. 2 roller 21; the two tubular components 2 can simultaneously drive the two conveyor belts 3 for transportation. On the one hand, the tubular components 2 have a common No. 2 roller 21, which reduces the number of parts and makes the structure more compact; on the other hand, due to the existence of the common No. 2 roller 21, the transportation directions of the upper and lower conveyor belts must be opposite to achieve two-way transportation.

[0085] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An adaptive anti-twist tubular belt conveyor unit, comprising at least one set of transition components (1), at least one set of tubular components (2), a conveyor belt (3) and a base (4); characterized in that: The transition component (1) comprises three No. 1 rollers (11), the three No. 1 rollers (11) are arranged in an isosceles trapezoidal shape, the angle between the No. 1 rollers (11) on both sides of the transition component (1) and the ground increases as the distance between the No. 1 rollers (11) and the tubular component (2) decreases, the No. 1 rollers (11) are rotatably connected to the base (4), and a conveyor belt (3) is provided on the upper surface of the No. 1 rollers (11); The tubular component (2) comprises six No. 2 rollers (21), the six No. 2 rollers (21) are arranged in a hexagonal shape, the No. 2 rollers (21) are rotatably connected to the base (4), a conveyor belt (3) is provided on the surface of the No. 2 rollers (21), and the six No. 2 rollers (21) roll the conveyor belt (3) into a tubular shape; At least three rollers (22) are arranged circumferentially on the surface of the second roller (21), and rolling grooves matching the rollers (22) are opened on the surface of the conveyor belt (3); At least two rollers (22) are arranged axially on the No. 2 roller (21) and are evenly arranged in the axial direction; the diameter of the No. 2 roller (21) gradually decreases from both sides to the middle; rubber convex points (211) are provided on the surface of the No. 2 roller (21); and the side walls of the rolling grooves on the rollers (22) and the conveyor belt (3) are made of wear-resistant materials; A No. 1 magnet is provided on the bottom wall of the rolling groove on the conveyor belt (3); a magnetic tube body (23) is provided in the middle of the tubular component (2); the magnetic tube body (23) is a tubular columnar object with magnetic force; the rubber protrusion (211) is magnetic rubber; the magnetic tube body (23) passes through a plurality of tubular components (2) and is fixedly connected to the base (4) at both ends; a plurality of No. 2 magnets are fixedly connected to the surface of the magnetic tube body (23); the No. 2 magnets are evenly arranged on the outer surface of the magnetic tube body (23); The number of the tubular components (2) is two and they are arranged longitudinally. The two tubular components (2) have a common No. 2 roller (21), so that the two tubular components (2) can simultaneously drive two conveyor belts (3) for transportation. On the one hand, the tubular components (2) have a common No. 2 roller (21), which reduces the number of parts and makes the structure more compact. On the other hand, due to the existence of the common No. 2 roller (21), the transportation directions of the upper and lower conveyor belts must be opposite to each other, so as to realize two-way transportation.