A rapid installation component for a back pad type ozone sheet
By designing the fast installation components of the back pad type ozone sheet and using the barbed structure and the spring made of elastic metal sheet, the problems of low connection efficiency between the ozone sheet and the power supply and insufficient fixed plug-and-pull force in the prior art are solved, and the rapid plug-and-pull and unblocking of the wire harness and stable fixation of the ozone sheet are achieved, and the damage of the ozone sheet is avoided.
Patent Information
- Application Number
- CN202210425859.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-21
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2042-04-21
AI Technical Summary
The connection between the existing ozone sheet and the power supply has problems such as low connection efficiency, easy solder joints to fall off, and insufficient fixed plugging and unplugging force, which leads to cumbersome installation and easy damage to the ozone sheet during operation.
A back pad type ozone sheet rapid installation component is designed, and the wire harness is fixed using a barbed structure to realize the rapid insertion and removal of the wire harness, and the ozone sheet is fixed through the spring and barbed structure made of elastic metal sheets.
The connection strength between the cable and the spring is improved, the rapid insertion and removal of the wire harness and stable fixation of the ozone sheet are achieved, and the problems of low connection efficiency, easy welding joints are easily fallen off, and insufficient fixation insertion and removal force is avoided, and the damage of the ozone sheet during operation is avoided.
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Figure CN114937899B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining, and particularly to a quick installation component for a back pad type ozone sheet. Background Art
[0002] Ozone generators are currently widely used auxiliary accessories, and are widely used in household appliance scenarios such as refrigerators and air conditioners. There are many types of ozone sheets. Among them, the pads of inductive discharge type ozone sheets are generally concentrated on the back. During mass assembly, the pads of the ozone sheets need to be connected to the two poles of an AC high-voltage power supply, and the connection is usually carried out by welding. There are problems such as low connection efficiency, easy detachment of solder joints, and insufficient fixed insertion force. Continuous installation is rather cumbersome, and the ozone sheets are prone to damage during operation. Summary of the Invention
[0003] In view of this, the present invention provides a quick installation component for a back pad type ozone sheet. The component fixes the wire harness through a barb structure, enables quick plugging and unplugging of the wire harness, and fixes the ozone sheet.
[0004] The present invention adopts the following specific technical solutions:
[0005] A quick installation component for a back pad type ozone sheet, the installation component includes an insulating housing, a plug spring, and an ozone sheet;
[0006] Two plug springs arranged side by side are inserted inside the insulating housing, and through holes corresponding to each plug spring are provided on the side wall of the insulating housing;
[0007] Pads corresponding to each plug spring are provided on the bottom surface of the ozone sheet;
[0008] The ozone sheet is snap-fitted into the opening of the insulating housing, and the pad of the ozone sheet abuts against the top of the corresponding plug spring;
[0009] The plug spring is made of an elastic metal sheet, and at least two barbs evenly distributed in the circumferential direction are provided inside. A gap for threading a cable is formed between the ends of the at least two barbs. The width of the gap is smaller than the diameter of the cable. The barbs are used to clamp the cable passing through the gap and prevent the cable from withdrawing.
[0010] Furthermore, the plug spring includes a rectangular plugging plate at the bottom and a connecting portion at the top;
[0011] The plugging plate is arranged in the vertical direction and is fixedly connected to the bottom of the connecting portion;
[0012] The barbs are provided on the plugging plate;
[0013] The connecting part is in a "7"-shaped structure, including a horizontal top plate and an inclined plate arranged obliquely; there is an arc transition between the top plate and the inclined plate, forming a first included angle; there is an arc transition between the inclined plate and the plug-in plate, forming a second included angle;
[0014] Two slots for plugging and mating with the plug-in plate are arranged in the insulating housing.
[0015] Furthermore, the barb and the plug spring are of an integrally formed structure; the end of the barb is inclined outward.
[0016] Furthermore, the number of barbs is 3 - 5.
[0017] Furthermore, the first included angle is 25° - 60°; the second included angle is 100° - 150°.
[0018] Furthermore, a plurality of convex points are arranged on the top surface of the top plate, and the convex points are electrically connected to the corresponding pads.
[0019] Furthermore, the perforation further includes a plug spring throat communicating with the slot, and the diameter of the plug spring throat is smaller than the diameter of the perforation.
[0020] Furthermore, upper and lower buckles are arranged oppositely inside the side wall of the insulating housing on the side of the opening;
[0021] The upper buckle and the lower buckle are used to limit the ozone sheet at the top of the ozone sheet.
[0022] Furthermore, the material of the plug spring is stainless steel 301, stainless steel 304, stainless steel 316, phosphor bronze, beryllium copper, carbon steel spring steel or alloy spring steel.
[0023] Furthermore, the cable includes a wire core, and a cold pressing terminal or tinning treatment is provided at the end of the wire core.
[0024] Beneficial effects:
[0025] The quick installation component of the back pad type ozone sheet of the present invention clamps the ozone sheet within the opening of the insulating housing, such that the pad of the ozone sheet abuts against the top of the corresponding plug spring. The plug spring is made of an elastic metal sheet, and at least two barbs are circumferentially distributed within the plug spring, with a gap for threading a cable formed between the ends of the barbs. Since the width of the gap is smaller than the diameter of the cable, when the cable passes through the gap between the barbs, the cable can be clamped between the barbs, increasing the frictional force between the cable and the barbs, thereby enhancing the connection strength between the cable and the plug spring. Therefore, the above installation component fixes the wire harness through the barb structure, enabling quick plugging and unplugging of the wire harness and fixing the ozone sheet, solving the problems existing in the connection between the existing ozone sheet and the power supply, such as low connection efficiency, easy detachment of solder joints, and insufficient fixed plugging force, and avoiding the problem of damage to the ozone sheet during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 FIG. 6 is a perspective structural view of the quick installation component of the back pad type ozone sheet of the present invention;
[0027] Figure 2 FIG. Figure 1 12 is a side view of the quick installation component of the back pad type ozone sheet in FIG. 6 on the side of the cable;
[0028] Figure 3 FIG. Figure 2 18 is a cross-sectional view taken along line A-A of the quick installation component of the back pad type ozone sheet in FIG. 6;
[0029] Figure 4 FIG. Figure 1 24 is a perspective structural view of the quick installation component of the back pad type ozone sheet in FIG. 6 after removing the ozone sheet;
[0030] Figure 5 FIG. Figure 3 30 is a cross-sectional view of the insulating housing in FIG. 6;
[0031] Figure 6 FIG. 34 is a top view of the insulating housing;
[0032] Figure 7 FIG. 38 is a perspective structural view of the plug spring;
[0033] Figure 8 FIG. Figure 7 44 is a front view of the plug spring in FIG. 38;
[0034] Figure 9 FIG. Figure 7 50 is a side view of the plug spring in FIG. 38.
[0035] Among them, 1-insulating housing, 2-plug spring, 3-ozone sheet, 4-perforation, 5-opening, 6-barbs, 7-gap, 8-cable, 9-rectangular plug-in board, 10-top plate, 11-inclined plate, 12-slot, 13-bump, 14-plug spring throat, 15-upper buckle, 16-lower buckle, 17-wire core, 18-fixed plate Detailed implementation mode
[0036] The present invention will be described in detail below with reference to the accompanying drawings and by way of examples.
[0037] The present invention provides a quick installation component for a back pad type ozone sheet, as shown in Figure 1 、 Figure 2 and Figure 3 structures. The installation component includes an insulating housing 1, a plug spring 2 and an ozone sheet 3; as shown in Figure 1 、 Figure 4 、 Figure 5 and Figure 6 structures, the insulating housing 1 can be a cuboid-shaped housing with an opening 5 provided on one side, forming a cavity for accommodating the plug spring 2 and the ozone sheet 3 inside, and the plug spring 2 and the ozone sheet 3 are installed in the insulating housing 1 through the opening 5; in order to facilitate the fixed installation of the insulating housing 1, a protruding fixed plate 18 can also be provided on the peripheral side of the insulating housing 1, and fixing holes are opened on the fixed plate 18;
[0038] As shown in Figure 4 、 Figure 5 and Figure 6 structures, two plug springs 2 arranged side by side are inserted into the insulating housing 1, and perforations 4 corresponding to each plug spring 2 are provided on the side wall of the insulating housing 1;
[0039] The bottom surface of the ozone sheet 3 is provided with pads corresponding to each plug spring 2, that is, two pads are provided on the bottom surface of the ozone sheet 3 for realizing electrical connection with the plug spring 2, and electrical connection between the cable 8 and the ozone sheet 3 is realized through the plug spring 2;
[0040] The ozone sheet 3 is snap-fitted into the opening 5 of the insulating housing 1, and the pads of the ozone sheet 3 are abutted against the tops of the corresponding plug springs 2; the ozone sheet 3 is also provided with discharge electrodes connected to the pads one by one. During actual use, an alternating current is generated by a power supply, and the alternating current acts between the two discharge electrodes through the sequential conduction of the cable 8, the plug spring 2, and the pads, thereby generating ozone;
[0041] As shown in Figure 7 、 Figure 8 and Figure 9As shown in the structure, the plug spring 2 is made of an elastic metal sheet, and at least two barbs 6 evenly distributed in the circumferential direction are arranged inside. The number of barbs 6 can be 3 - 5; the barbs 6 and the plug spring 2 can be an integrally formed structure or a separately formed structure; the ends of the barbs 6 are inclined outward; a gap 7 for threading the cable 8 is formed between the ends of at least two barbs 6. The width of the gap 7 is smaller than the diameter of the cable 8. The barbs 6 are used to clamp the cable 8 passing through the gap 7 and prevent the cable 8 from withdrawing. The material of the plug spring 2 can be stainless steel 301, stainless steel 304, stainless steel 316, phosphor bronze, beryllium copper, carbon steel spring steel or alloy spring steel.
[0042] In the above-mentioned back pad type ozone sheet quick installation assembly, the ozone sheet 3 is snap-fitted into the opening 5 of the insulating housing 1, so that the pad of the ozone sheet 3 abuts against the top of the corresponding plug spring 2. The plug spring 2 is made of an elastic metal sheet, and at least two barbs 6 distributed in the circumferential direction are arranged inside the plug spring 2. A gap 7 for threading the cable 8 is formed between the ends of the barbs 6. Since the width of the gap 7 is smaller than the diameter of the cable 8, when the cable 8 passes through the gap 7 between the barbs 6, the cable 8 can be clamped between the barbs 6, improving the friction force between the cable 8 and the barbs 6, thereby improving the connection strength between the cable 8 and the plug spring 2. Therefore, the above installation assembly fixes the wire harness through the barb 6 structure, realizes the quick plugging and unplugging of the wire harness, and fixes the ozone sheet 3, solving the problems of low connection efficiency, easy solder joint detachment, and insufficient fixed plugging force existing in the connection between the existing ozone sheet 3 and the power supply, and avoiding the problem of damage to the ozone sheet 3 during operation.
[0043] In a specific embodiment, as Figure 7 , Figure 8 and Figure 9 shown in the structure, the plug spring 2 includes a rectangular plug-in board 9 at the bottom and a connecting portion at the top; the plug-in board is arranged vertically and is fixedly connected to the bottom of the connecting portion; the barbs 6 are arranged on the plug-in board; as Figure 8 shown in the structure, three barbs 6 are partitioned inside the rectangular plug-in board 9, and the three barbs 6 are evenly distributed in the circumferential direction;
[0044] The connecting portion is a "7"-shaped structure, including a horizontal top plate 10 and an inclined plate 11 arranged obliquely; an arc transition is formed between the top plate 10 and the inclined plate 11, and a first included angle a is formed. The first included angle a is 25° - 60°; an arc transition is formed between the inclined plate 11 and the plug-in board, and a second included angle b is formed. The second included angle b is 100° - 150°;
[0045] As Figure 5 and Figure 6 shown in the structure, two slots 12 for plugging and matching with the plug-in board are arranged inside the insulating housing 1.
[0046] The insertion spring 2 forms a bent portion at the connection between the top plate 10 and the inclined plate 11, and at the connection between the inclined plate 11 and the rectangular plug-in plate 9 respectively. Two curvature bends are formed by the two bent portions respectively to provide an upward supporting force, so as to achieve a sufficiently stable and lasting contact between the ozone sheet 3 and the insertion spring 2 after assembly, and achieve the purpose of saving the assembly space. As Figure 7 shown in the structure, two convex points 13 are arranged on the top surface of the top plate 10, and the convex points 13 are electrically connected to the corresponding pads. The number of the convex points 13 can be 2-5, and the connection reliability with the pads of the ozone sheet 3 can be enhanced through the convex points 13.
[0047] The through hole 4 further includes an insertion spring throat 14 communicating with the slot 12, and the diameter of the insertion spring throat 14 is smaller than that of the through hole 4. As Figure 3 and Figure 5 shown in the structure, the insertion spring throat 14 is composed of a throat hole with a diameter smaller than that of the through hole 4 and a tapered hole connecting the throat hole and the through hole 4. One end of the tapered hole communicates with the through hole 4 and has the same diameter as the through hole 4, and the other end communicates with the throat hole and has the same diameter as the throat hole. Through the insertion spring throat 14 arranged on the insulating housing 1, after the cable 8 is inserted into the through hole 4 and is plugged and connected with the insertion spring 2, the cable 8 can be stably fixed. When the cable 8 is stretched, a reverse force is provided to prevent the cable 8 from being pulled out, ensuring the tensile strength of the cable 8.
[0048] As Figure 4 and Figure 5 shown in the structure, on the inner side wall of the insulating housing 1 on the side of the opening 5, upper and lower buckles 15 and 16 are arranged oppositely; the upper and lower buckles 15 and 16 are used to limit the ozone sheet 3 at the top of the ozone sheet 3. The ozone sheet 3 is jointly supported by the upper and lower buckles 15 and 16 and the insertion spring 2, so that while the ozone sheet 3 is limited, the stable and reliable contact between the ozone sheet 3 and the insertion spring 2 can be ensured.
[0049] As Figure 3 shown in the structure, the cable 8 includes a wire core 17 and an outer skin covering the outer peripheral side of the wire core 17. In order to ensure the reliable connection and power conduction between the cable 8 and the insertion spring 2, a cold pressing terminal or tinning treatment is provided at the end of the wire core 17. The exposed part of the wire core 17 can be a single-strand wire or a multi-strand wire; when the wire core 17 is a single-strand wire, the diameter of the wire core 17 is larger than the gap 7 surrounded by the plurality of barbs 6; when the wire core 17 is a multi-strand wire, the exposed end of the wire core 17 can be twisted, tinned, or both twisted and tinned at the same time to make it integrated, and the diameter of the converged wire core 17 is larger than the gap 7 surrounded by the plurality of barbs 6. The purpose of twisting and tinning can also increase the roughness of the wire core 17 part and improve the difficulty of pulling out the wire core 17.
[0050] When the end of the wire core 17 is a single-strand wire or a multi-strand wire, the end of the cable 8 can also be cold-pressed with a terminal. After cold-pressing the terminal, the end of the wire core 17 forms a diameter larger than the gap 7 surrounded by multiple barbs 6, so that it is not easy to pull out the cable 8 after insertion, improving the connection stability and reliability between the cable 8 and the plug spring 2.
[0051] In summary, the above are only the preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A quick installation component for a back pad type ozone sheet, characterized in that, It includes an insulating housing, plug-in springs, and ozone sheets; Two of the plug-in springs arranged side by side are inserted inside the insulating housing, and perforations corresponding to each of the plug-in springs are provided on the side wall of the insulating housing; The bottom surface of the ozone sheet is provided with pads corresponding to each of the plug-in springs; The ozone sheet is snap-fitted into the opening of the insulating housing, and the pads of the ozone sheet are abutted against the tops of the corresponding plug-in springs; The plug-in spring is made of an elastic metal sheet, and at least two barbs evenly distributed in the circumferential direction are provided inside. The plug-in spring includes a rectangular plug-in plate at the bottom and a connecting portion at the top; the plug-in plate is arranged in the vertical direction and is fixedly connected to the bottom of the connecting portion; the barbs are provided on the plug-in plate; a gap for threading a cable is formed between the ends of at least two of the barbs, and the width of the gap is smaller than the diameter of the cable. The barbs are used to clamp the cable passing through the gap and prevent the cable from withdrawing.
2. The installation component according to claim 1, characterized in that, The connecting portion is a "7"-shaped structure, including a horizontal top plate and an inclined plate arranged obliquely; an arc transition is formed between the top plate and the inclined plate, and a first included angle is formed; an arc transition is formed between the inclined plate and the plug-in plate, and a second included angle is formed; Two slots for plugging and matching with the plug-in plate are provided inside the insulating housing.
3. The installation component according to claim 2, characterized in that, The barbs and the plug-in spring are of an integrally formed structure; the ends of the barbs are inclined outward.
4. The installation component according to claim 2, characterized in that, The number of the barbs is 3-5.
5. The installation component according to claim 2, characterized in that, The first included angle is 25°-60°; the second included angle is 100°-150°.
6. The installation component according to claim 2, characterized in that, A plurality of bumps are provided on the top surface of the top plate, and the bumps are electrically connected to the corresponding pads.
7. The installation component according to claim 2, characterized in that, The perforation further includes a plug-in spring throat communicating with the slot, and the diameter of the plug-in spring throat is smaller than the diameter of the perforation.
8. The installation component according to any one of claims 1-7, characterized in that, Upper and lower buckles arranged oppositely are provided inside the side wall of the insulating housing on one side of the opening; The upper and lower buckles are used to limit the ozone sheet to the top of the plug-in spring.
9. The installation component according to any one of claims 1-7, characterized in that, The material of the plug-in spring is stainless steel 301, stainless steel 304, stainless steel 316, phosphor bronze, beryllium copper, carbon steel spring steel or alloy spring steel.
10. The installation component according to any one of claims 1-7, characterized in that, The cable includes a wire core, and a cold-pressed terminal or tinning treatment is provided at the end of the wire core.
Citation Information
Patent Citations
Spring bearer plate structure for fastening anodic of electrolytic ozone generator
CN101289749A
Quick-release ozone generating device and food purifier
CN112047307A