A turbulent wet coater
By designing a turbulent wet coating machine, a combination structure of spiral pipes and coating chambers is used to achieve turbulent collision and graded collection of materials and solvents, solving the problems of low mixing uniformity and high energy consumption of existing coating machines, and improving mixing efficiency and collection effect.
Patent Information
- Application Number
- CN202210660576.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-13
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2042-06-13
AI Technical Summary
Existing coating machines suffer from low uniformity and high energy consumption during the mixing process. The simple structure of the agitator makes it difficult for the additives to penetrate the coating, resulting in long mixing time and low efficiency.
A turbulent wet coating machine is designed, which adopts a spiral pipe and coating chamber structure, combined with airflow feeding, solvent component, auxiliary agent component and graded collection component. Through the design of Y-shaped jet pipe, spiral pipe and U-shaped pipe, turbulent collision and graded collection of material and solvent are realized, thereby improving mixing uniformity and collection efficiency.
By using turbulent collision coating, the uniformity of coating mixing and collection efficiency are improved, solving the problems of low mixing uniformity and high energy consumption.
Smart Images

Figure CN114950185B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of coating equipment technology, and in particular to a turbulent wet coating machine. Background Technology
[0002] Coating machines are devices that coat the surface of materials with various solvents. Current coating machines are driven by motors, but the structure of the agitator is simple. When the motor drives the material to mix, the material tends to accumulate in the agitator due to the structure of the agitator, making it difficult for the additives to penetrate the coating and limiting the coating area. At the same time, mechanical wet coating has poor uniformity, long mixing time and low mixing efficiency. Therefore, it is necessary to design a turbulent wet coating machine. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] The purpose of this invention is to provide a turbulent wet coating machine to solve the problems of low coating and mixing uniformity and high energy consumption in existing coating machines. (II) Summary of the Invention
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a turbulent wet coating machine, comprising a coating component, an airflow feeding component, a solvent component, an additive component, and a classification and collection component. The coating component consists of a spiral pipe and a coating chamber, and the spiral pipe and the coating chamber are interconnected. A Y-shaped jet pipe from the airflow feeding component is sleeved in a through hole opened on one side of the coating chamber.
[0007] Preferably, the airflow feeding assembly consists of a hopper, a blower, and a Y-shaped jet pipe. One end of the Y-shaped jet pipe is connected to the output end of the blower, and the other end of the Y-shaped jet pipe is fitted into a through hole at the bottom of the hopper.
[0008] Preferably, the spiral pipe is provided with an additive pipe in the additive assembly, and the spiral pipe and the additive pipe are interconnected.
[0009] Preferably, the additive assembly consists of an additive chamber and an additive pipe, with the top end of the additive pipe fitted into a through hole at the bottom of the additive chamber.
[0010] Preferably, one end of the spiral pipe is provided with a jet throat in the solvent assembly, and the spiral pipe and the jet throat are interconnected.
[0011] Preferably, the solvent assembly consists of a solvent tank, a liquid pump, and a jet throat.
[0012] Preferably, the bottom end of the jet throat is connected to the output end of the liquid pump, and the input end of the liquid pump is connected to the solvent tank.
[0013] Preferably, the other end of the spiral pipe is provided with a U-shaped pipe in the graded collection assembly, and the spiral pipe and the U-shaped pipe are interconnected.
[0014] Preferably, the graded collection assembly consists of an encapsulated collection chamber, a liquid collection chamber, and a U-shaped pipe.
[0015] Preferably, one end of the U-shaped pipe is connected to the envelope collection chamber, and the other end of the U-shaped pipe is connected to the liquid collection chamber.
[0016] (III) Beneficial Effects
[0017] The present invention provides a turbulent wet coating machine, the advantages of which are: by using a fan to discharge the material in the Y-shaped jet pipe into the coating chamber, and at the same time the liquid pump extracts the solvent in the solvent tank, the turbulent collision coating is carried out in the coating chamber, which improves the uniformity of coating and mixing. After coating and mixing, the coating body and liquid left in the coating chamber leave the coating chamber at a certain speed, and then enter the U-shaped pipe in the staged collection component through a spiral pipe. Due to the difference in density between the two, the higher density coating body falls at the coating body collection tank, while the lower density liquid is thrown into the liquid collection tank, realizing the function of staged collection and improving the collection efficiency. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0020] In the diagram: 1. Coating assembly; 2. Airflow feeding assembly; 3. Solvent assembly; 4. Additive assembly; 5. Classification and collection assembly; 101. Spiral pipe; 102. Coating chamber; 201. Hopper; 202. Fan; 203. Y-shaped jet pipe; 301. Solvent tank; 302. Liquid pump; 303. Jet throat; 401. Additive tank; 402. Additive pipe; 501. Coating body collection tank; 502. Liquid collection tank; 503. U-shaped pipe. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0023] Please see Figure 1This invention provides an embodiment of a turbulent wet coating machine, comprising a coating component 1, an airflow feeding component 2, a solvent component 3, an additive component 4, and a classification and collection component 5. The coating component 1 consists of a spiral pipe 101 and a coating chamber 102, with the spiral pipe 101 and the coating chamber 102 interconnected. A Y-shaped jet pipe 203 from the airflow feeding component 2 is fitted into a through hole on one side of the coating chamber 102. The coating component 1 allows the solvent and additives to mix along a spiral arc to form a mixed liquid phase. Then, the atomized material and the mixed liquid collide within the coating chamber 102 to generate turbulence, achieving... The mixed liquid penetrates the material, enhancing the coating effect. The airflow feeding assembly 2 consists of a hopper 201, a blower 202, and a Y-shaped jet pipe 203. One end of the Y-shaped jet pipe 203 is connected to the output end of the blower 202, and the other end of the Y-shaped jet pipe 203 is fitted into a through hole at the bottom of the hopper 201. The airflow feeding assembly 2 can accelerate the material discharged from the hopper 201 through the blower 202 and atomize it after passing through the Y-shaped jet pipe 203. The spiral pipe 101 is equipped with the additive pipe 402 of the additive assembly 4, and the spiral pipe 101 and the additive pipe 402 are interconnected. Component 4 consists of an additive chamber 401 and an additive pipe 402. The top end of the additive pipe 402 is fitted into a through hole at the bottom of the additive chamber 401. The additive component 4 creates negative pressure when the solvent flows through the constricted opening of the additive pipe 402, causing the additive to be drawn into the encapsulating component 1 and mixed with the solvent. One end of the spiral pipe 101 is equipped with a jet throat 303 from the solvent component 3, and the spiral pipe 101 and the jet throat 303 are interconnected. The solvent component 3 consists of a solvent chamber 301, a liquid pump 302, and a jet throat 303. The bottom end of the jet throat 303 is connected to the output end of the liquid pump 302. The input end of the liquid pump 302 is connected to the solvent chamber 301. The other end of the spiral pipe 101 is provided with a U-shaped pipe 503 in the classification collection component 5, and the spiral pipe 101 and the U-shaped pipe 503 are connected to each other. The classification collection component 5 consists of a coating body collection chamber 501, a liquid collection chamber 502 and a U-shaped pipe 503. One end of the U-shaped pipe 503 is connected to the coating body collection chamber 501, and the other end of the U-shaped pipe 503 is connected to the liquid collection chamber 502. The classification collection component 5 can accelerate the ejection of the coated material and liquid phase from the coating chamber 102 for classification collection.
[0024] Specifically, in use, the material first falls from the hopper 201, and the blower 202 provides airflow to blow the material into the Y-shaped jet pipe 203. Due to the constriction characteristic of the outlet, the material is accelerated. Furthermore, because the space increases after the material enters the coating chamber 102, the material enters the coating chamber 102 in an atomized manner. Simultaneously, the liquid pump 302 draws solvent from the solvent tank 301, and the solvent is drawn into the jet throat 303 for spraying. The solvent is then sprayed into the spiral pipe 101 of the coating assembly 1. One side of the spiral pipe 101 has a certain... The bulging feature allows the solvent to better conform to the spiral pipe 101 and reduces the impact of the solvent on the pipe wall. The interface between the additive pipe 402 of the additive assembly 4 and the spiral pipe 101 is in the form of a T-junction, and the outer wall of the spiral pipe 101 first contracts and then expands along the direction of solvent flow. Therefore, the solvent will be accelerated at this point, thereby creating a negative pressure at the pipe connection. This negative pressure draws the additive from the additive chamber 401 into the additive pipe 402, and then from the additive pipe 402 into the spiral pipe 101 to mix with the solvent. The junction of chamber 102 has a tapering feature, and due to the increased area of the coating chamber 102, the mixed solvent and additives enter the coating chamber 102 with certain atomization characteristics. Subsequently, the atomized material and atomized liquid, due to their perpendicular spray directions and high collision velocity, and large atomization area, can exchange momentum, resulting in a turbulent flow. This turbulent flow increases the probability of the material generating rotational motion, thereby increasing the contact time and contact area between the material and the liquid. This allows the liquid to fully coat the material surface, thus improving the coating machine's performance. The uniformity of the coating and mixing, after the interaction between the two, leaves behind the coating body and the liquid. Due to the high velocity of the liquid jet above the coating chamber 102, and under the influence of gravity, the two leave the coating chamber 102 at a certain speed. Then, they enter the U-shaped pipe 503 in the graded collection component 5 through a spiral pipe 101. Due to the difference in density between the two, the denser coating body falls at the position of the coating body collection chamber 501, while the less dense liquid is thrown into the liquid collection chamber 502, realizing the function of graded collection and improving the collection efficiency.
[0025] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0026] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A turbulent wet coating machine, characterized in that: It includes a coating component (1), an airflow feeding component (2), a solvent component (3), an additive component (4), and a classification and collection component (5). The coating component (1) consists of a spiral pipe (101) and a coating chamber (102), and the spiral pipe (101) and the coating chamber (102) are interconnected. A Y-shaped jet pipe (203) from the airflow feeding component (2) is sleeved in a through hole on one side of the coating chamber (102). The airflow feeding assembly (2) consists of a hopper (201), a blower (202) and a Y-shaped jet pipe (203). One end of the Y-shaped jet pipe (203) is connected to the output end of the blower (202), and the other end of the Y-shaped jet pipe (203) is sleeved in the through hole opened at the bottom of the hopper (201). The spiral pipe (101) is provided with the auxiliary agent pipe (402) of the auxiliary agent assembly (4), and the spiral pipe (101) and the auxiliary agent pipe (402) are interconnected; The additive assembly (4) consists of an additive chamber (401) and an additive pipe (402), with the top end of the additive pipe (402) fitted into a through hole at the bottom of the additive chamber (401); One end of the spiral pipe (101) is provided with the jet throat (303) in the solvent assembly (3), and the spiral pipe (101) and the jet throat (303) are interconnected. The solvent assembly (3) consists of a solvent tank (301), a liquid pump (302), and the jet throat (303); The bottom end of the jet throat (303) is connected to the output end of the liquid pump (302), and the input end of the liquid pump (302) is connected to the solvent tank (301). The other end of the spiral pipe (101) is provided with a U-shaped pipe (503) in the graded collection component (5), and the spiral pipe (101) and the U-shaped pipe (503) are interconnected; The material enters the coating chamber (102) with atomization characteristics. The mixed solvent and additives will enter the coating chamber (102) with certain atomization characteristics. The spray directions of the atomized material and the atomized liquid are perpendicular to each other.
2. The turbulent wet coating machine according to claim 1, characterized in that: The graded collection component (5) consists of a coating collection chamber (501), a liquid collection chamber (502), and the U-shaped pipe (503).
3. The turbulent wet coating machine according to claim 2, characterized in that: One end of the U-shaped pipe (503) is connected to the envelope collection chamber (501), and the other end of the U-shaped pipe (503) is connected to the liquid collection chamber (502).
Citation Information
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