A modular tile wall surface flush-mounted installation structure
Through the modular tile wall flat installation structure, the combination of connectors and adjustment parts is used to solve the problems of cumbersome construction and high precision requirements during the tile laying process, and the rapid and accurate installation of tile composite panels is achieved, which improves the installation quality and aesthetics.
Patent Information
- Application Number
- CN202210704699.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2042-06-21
AI Technical Summary
The existing ceramic tile laying construction methods consume high material and labor costs, have a long construction cycle and high dust, and the main structure needs to be damaged during secondary decoration. The installation process of composite panels is cumbersome and easy to be misaligned, and the accuracy requirements are high.
The modular tile wall flat-connected installation structure is adopted, including connectors, fixings and adjusting parts. The factory prefabricated ceramic tile composite panel is quickly assembled on site. The triangular structure of the connectors and fixing parts is used to enhance the connection strength, and the adjusting parts adjust the horizontal position of the ceramic tile composite panel to ensure installation accuracy.
It realizes the rapid and precise installation of ceramic tile composite panels, avoids misalignment and deformation, improves installation quality and aesthetics, and reduces construction cycle and resource waste.
Smart Images

Figure CN114961153B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of composite wallboard installation, and particularly relates to a modular flat joint installation structure for ceramic tile wall surfaces. Background Art
[0002] In decoration projects, the diversity and durability of ceramic tile finishes are deeply loved by consumers. However, the current construction method for laying ceramic tiles is still wet work, that is, laying is carried out through cement mortar or adhesive mortar. The current construction method highly tests the skills of workers, there are many uncontrollable factors during the construction process, and it also consumes more materials and labor costs. The dust generated on-site is large, the construction period is long, and common quality problems such as ceramic tile hollowing, arching, and falling off are likely to occur. Moreover, in secondary decoration projects, the repair and replacement of ceramic tile finishes require violent demolition and chiseling of the wall, damaging the main structure, generating a lot of construction waste, and greatly wasting resources.
[0003] The integral bathroom installation form is to pre-compound ceramic tiles and the base board in the factory, and then install them through simple assembly by on-site workers. This process not only reduces the technical threshold for workers, but also eliminates the need for on-site cement pasting of ceramic tiles, fundamentally solving common problems such as large on-site dust, long construction period, and high labor costs. However, there are also problems with existing composite boards during construction: the leveling and adjustment during installation are relatively cumbersome, and single ceramic tile dry hanging is prone to breakage.
[0004] The document with the application publication number CN108086627A discloses a composite wallboard rapid installation structure and its installation method, including a composite wallboard flat joint system. The composite wallboard flat joint system includes a ceramic tile composite board, a flat joint sub-component arranged at one end of the ceramic tile composite board, a flat joint mother-component arranged at the other end of the ceramic tile composite board, and a support profile fixedly connected to the flat joint mother-component. The flat joint sub-component and the flat joint mother-component are cooperatively clamped and fixed on the support profile through the flat joint mother-component. However, in this structure, the flat joint sub-component and the flat joint mother-component need to be respectively connected to the composite board and then cooperatively clamped, so the installation accuracy requirements for the flat joint sub-component and the flat joint mother-component are relatively high, the allowable error range is small, and it is time-consuming and laborious. Summary of the Invention
[0005] In view of the above existing problems, the purpose of the present invention is to provide a modular flat joint installation structure for ceramic tile wall surfaces. By setting connection components, fixing components, and adjusting components, the purpose of prefabricating ceramic tile composite boards in the factory and quickly assembling and installing them on-site is achieved; moreover, the flat joint installation structure is simple in construction during assembly, will not cause problems such as dislocation and inclination, has a small installation error, and ensures that there are no problems such as hollowing and arching on the surface after the ceramic tile composite board is installed.
[0006] In order to achieve the above purpose, the technical solution of the present invention is as follows:
[0007] A modular tile wall surface butt-joint installation structure, comprising a connecting piece arranged at the end of a tile composite board, a fixing piece arranged between two adjacent connecting pieces and used for fixing the two connecting pieces, and an adjusting piece arranged on a wall and respectively connected with the connecting piece and the fixing piece.
[0008] As a further preference of the present invention, the connecting piece includes a first connecting edge, a first horizontal edge arranged at the end of the first connecting edge, and a first protrusion arranged on the first connecting edge and inserted into the tile composite board.
[0009] As a further preference of the present invention, the fixing piece includes two second connecting edges respectively parallel to the first connecting edges of two adjacent connecting pieces, two second protrusions respectively arranged on the two second connecting edges and inserted into the first protrusions, a bottom edge with two ends respectively connected to the two second connecting edges, and at least two L-shaped strips arranged on the bottom edge with the center line of the bottom edge as the axis of symmetry.
[0010] As a further preference of the present invention, the adjusting piece includes a bottom plate arranged on the wall, two inverted L-shaped plates arranged on the bottom plate with the center line of the bottom plate as the axis of symmetry, and a plurality of channels arranged on the inverted L-shaped plates for inserting the L-shaped strips.
[0011] As a further preference of the present invention, the connecting piece further includes a fixing screw arranged on the side end of the first horizontal edge and sequentially passing through the first horizontal edge, the L-shaped strip and the inverted L-shaped plate.
[0012] As a further preference of the present invention, the connecting piece further includes an L-shaped edge arranged at the end of the first horizontal edge and connected to the inverted L-shaped plate in a manner of inserting into the channel.
[0013] As a further preference of the present invention, the adjusting piece further includes a connecting hole arranged on the first horizontal edge and used for fixing the fixing screw.
[0014] As a further preference of the present invention, the ends of the two second connecting edges far from the bottom edge are connected to each other.
[0015] As a further preference of the present invention, the fixing screw is further connected to the bottom edge.
[0016] In summary, the present invention has the following beneficial effects:
[0017] The butt-joint installation structure of the present invention is simple in construction during assembly, will not cause problems such as dislocation and inclination, has a small installation error, and ensures that there are no problems such as hollowing and arching on the surface after the tile composite board is installed.
[0018] The cross-section of the fixing part in the flush-mounted structure of the present invention is triangular, which not only strengthens the connection strength between the fixing part and the connecting part, and between the connecting part and the ceramic tile composite board along the cutting inclined plane direction of the ceramic tile composite board, reduces the risk of deformation of the ceramic tile composite board, and improves the installation quality; moreover, the end of the triangular structure is smaller, which is beneficial to reducing the gap at the joint of the two ceramic tile composite boards and improving the aesthetics.
[0019] The adjusting part in the flush-mounted structure of the present invention can adjust the distance between each ceramic tile composite board and the wall surface, so as to ensure that all ceramic tile composite boards are on the same horizontal plane, reduce the gap at the joint, and improve the aesthetics, waterproof, mildew-proof and other properties. Brief Description of the Drawings
[0020] Attached Figure 1 It is a schematic structural diagram of Embodiment 1 of the present invention.
[0021] Attached Figure 2 It is a partial structural schematic diagram of the ceramic tile composite board in Embodiment 1 of the present invention.
[0022] Attached Figure 3 It is a schematic structural diagram of the connecting part in Embodiment 1 of the present invention.
[0023] Attached Figure 4 It is a schematic structural diagram of the fixing part in Embodiment 1 of the present invention.
[0024] Attached Figure 5 It is a schematic diagram of the position structure of the adjusting part in Embodiment 1 of the present invention.
[0025] Attached Figure 6 It is a schematic structural diagram of the adjusting part in Embodiment 1 of the present invention.
[0026] Attached Figure 7 It is a partial structural schematic diagram of the fixing part in Embodiment 1 of the present invention.
[0027] Attached Figure 8 It is a schematic structural diagram of Embodiment 2 of the present invention.
[0028] Brief Description of the Drawings: Ceramic tile composite board a, insertion interface 11, connecting part 1, first connecting edge 101, first horizontal edge 102, first protrusion 103, L-shaped edge 104, connection hole 105, fixing part 2, second connecting edge 201, second protrusion 202, bottom edge 203, L-shaped strip 204, adjusting part 3, bottom plate 301, inverted L-shaped plate 302, channel 303, fixing screw 304. Detailed Description of the Invention Embodiment
[0029] A modular ceramic tile wall surface flush-mounted structure, as attached Figure 1As shown in the figure, it includes a connecting member 1 provided at the end of the ceramic tile composite board a, a fixing member 2 provided between two adjacent connecting members 1 and used to fix the two connecting members 1, and an adjusting member 3 provided on the wall and connected to the connecting member 1 and the fixing member 2 respectively.
[0030] In this embodiment, as shown in the appendix Figure 2 As shown in the figure, a bevel (not marked in the figure) is pre-cut on one end of the ceramic tile composite board a, and a socket 11 is further provided on the formed cutting bevel and connected to the connecting member 1. In this embodiment, as shown in the appendix Figure 3 As shown in the figure, the connecting member 1 includes a first connecting edge 101, a first horizontal edge 102 provided at the end of the connecting edge 101, and a first protrusion 103 provided on the first connecting edge 101 and inserted into the ceramic tile composite board a. Among them, the first connecting edge 101 fits the cutting bevel of the ceramic tile composite board a, and the first protrusion 103 is inserted into the socket 11 in a plug-in manner; the first horizontal edge 102 is parallel to the wall surface, and during assembly, by observing and adjusting the angle of the first horizontal edge 102, it is ensured that the overall installation of the connecting member 1 is not misaligned or tilted, thereby reducing errors and ensuring that there are no problems such as hollowing or arching on the surface after the ceramic tile composite board a is installed.
[0031] In this embodiment, as shown in the appendix Figure 4 As shown in the figure, the fixing member 2 includes two second connecting edges 201 respectively parallel to the first connecting edges 101 of two adjacent connecting members 1, two second protrusions 202 respectively provided on the two second connecting edges 201 and inserted into the first protrusions 103, a bottom edge 203 with both ends respectively connected to the two second connecting edges 201, and at least two L-shaped strips 204 provided on the bottom edge 203 and symmetric about the midline of the bottom edge 203. Among them, the ends of the two second connecting edges 201 far from the bottom edge 203 are connected to each other, forming a structural body with a triangular cross-section with the bottom edge 203. The second protrusions 202 are connected to the first protrusions 103 in a plug-in manner, thereby strengthening the connection strength between the fixing member 2 and the connecting member 1 and between the connecting member 1 and the ceramic tile composite board a along the cutting bevel direction of the ceramic tile composite board a, reducing the risk of deformation of the ceramic tile composite board a, and improving the installation quality; at the same time, the end of the structural body with a triangular cross-section is smaller, which is beneficial to reducing the gap at the joint of two adjacent ceramic tile composite boards a and improving the aesthetics.
[0032] In this embodiment, as shown in the appendix Figure 5 、 6As shown, the adjustment member 3 includes a base plate 301 arranged on the wall, two inverted L-shaped plates 302 arranged on the base plate 301 with the center line of the base plate 301 as the axis of symmetry, a plurality of channels 303 arranged on the inverted L-shaped plate 302 for inserting the L-shaped strip 204, and fixing screws 304 arranged on the side end of the first horizontal edge 102 and passing through the first horizontal edge 102, the L-shaped strip 204 and the inverted L-shaped plate 302 in sequence.
[0033] In this embodiment, compared with the traditional flat joint structure, this embodiment also designs an adjustment member 3 that can provide a certain distance adjustment capability from the wall, and its advantages include at least: first, when the installation wall surface of the two ceramic tile composite panels a is uneven, the position of the connecting member 1 and the fixing member 2 on the adjustment member 3 fixed at the concave wall can be adjusted to increase the distance from the wall. On the contrary, the adjustment member 3 fixed at the convex wall reduces the distance between the connecting member 1 and the fixing member 2 and the wall, thereby ensuring that each ceramic tile composite panel a after installation can be located on the same horizontal plane, reducing the gap at the connection, and improving the aesthetics and waterproof and mildew-proof properties. Second, it can make up for the problems such as misalignment and failure to install caused by errors as much as possible. When the above problems occur, the adjustment member 3 can be used to fix the position of the connecting member 1 and the fixing member 2 to solve them.
[0034] In this embodiment, the connector 1 further includes an L-shaped edge 104 disposed on the end of the first horizontal edge 102 and connected to the inverted L-shaped plate 302 in a manner of being inserted into the channel 303. The L-shaped strip 204 is used to connect the fixing member 2 and the adjusting member 3, the L-shaped edge 104 is used to connect the connector 1 and the adjusting member 3, and the connector 1 and the fixing member 2 are connected by an adjusting member 3 on the side close to the wall, which further strengthens the connection strength between the connector 1 and the fixing member 2 and improves the installation quality of the ceramic tile composite board a.
[0035] In this embodiment, the position of the L-shaped edge 104 on the inverted L-shaped plate 302 is closer to the wall than the L-shaped strip 204. The purposes are as follows: First, it can enable the first horizontal edge 102 to provide a certain supporting effect on the L-shaped strip 204 in a direction perpendicular to the wall, avoiding problems such as deformation of the L-shaped strip 204; Second, the L-shaped edge 104 can form a space for installing the fixing screw 304, avoiding certain interference caused by the protrusion of the end of the fixing screw 304. In this embodiment, since both the L-shaped edge 104 and the L-shaped strip 204 are inserted into the channel 303, when the spacing of the channels 303 is equal, the relative distance between the L-shaped edge 104 and the L-shaped strip 204 is certain, that is, the distance between the connecting member 1 and the fixing member 2 is certain, and the relative positions of the two remaining unchanged are beneficial to improving the mechanical effects such as the overall supporting strength and anti-deformation ability of the component, thereby improving the installation effect of the ceramic tile composite board a.
[0036] The connecting member 1 includes a connection hole 105 provided on the first horizontal edge 102 and used for fixing the fixing screw 304; the fixing screw 304 is also connected to the bottom edge 203. The connection hole 105 is used to locate the installation position of the fixing screw 304 to improve the accuracy, and the connection of the fixing screw 304 to the bottom edge 203 can further improve the fixing effect of the adjusting member 3 on the fixing member 2 and improve the stability of the fixing member 2.
[0037] Embodiment 2
[0038] The difference between this embodiment and Embodiment 1 is that, as shown in the appendix Figure 8 The connecting member 1 includes a first connecting edge 101 and a first protrusion 103 provided on the first connecting edge 101 and inserted into the ceramic tile composite board a. The fixing member 2 includes two second connecting edges 201 parallel to the first connecting edge 101 of two adjacent connecting members 1, a bottom edge 203 with both ends respectively connected to the two second connecting edges 201, and at least two L-shaped strips 204 provided on the bottom edge 203 and symmetric about the midline of the bottom edge 203. Among them, the first connecting edge 101 and the second connecting edge 201 are directly connected by screws; the L-shaped strip 204 is also directly connected to the leveling support profile 3 by screws; a protrusion (not marked in the figure) with a direction opposite to the protruding direction of the first protrusion 103 is also provided on the first connecting edge 101, aiming to enhance the overall interface strength of the connecting member 1 and avoid the problem of profile deformation.
[0039] In this embodiment, the structure of the leveling support profile can refer to existing products on the market, such as the leveling support feet with a mother-and-son thread structure, which are used for wall leveling and will not be elaborated in this embodiment.
[0040] The difference between this embodiment and Embodiment 1 lies in that a connecting block (not marked in the figure) is provided on the bottom edge 203, and both ends of the connecting block are connected to the two second connecting edges 201. The purpose of this setting is to make the bottom edge 203 and the two second connecting edges 201 respectively form two insertion groove structures for interlocking with the two first connecting edges 101, strengthening the connection strength between the two and avoiding the risk of deformation. At the same time, a sealing strip (not marked in the figure) is also provided on the bottom edge 203, and the sealing strip is attached to the ceramic tile composite board a to improve the waterproof property.
[0041] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A modular tile wall surface butt joint installation structure, characterized in that, It includes a connecting member (1) provided at the end of the ceramic tile composite board (a), a fixing member (2) provided between two adjacent connecting members (1) and used to fix the two connecting members (1), and an adjusting member (3) provided on the wall and connected to the connecting member (1) and the fixing member (2) respectively; The connecting member (1) includes a first connecting edge (101), a first horizontal edge (102) provided at the end of the first connecting edge (101), and a first protrusion (103) provided on the first connecting edge (101) and inserted into the ceramic tile composite board (a); The fixing member (2) includes two second connecting edges (201) parallel to the first connecting edges (101) of two adjacent connecting members (1) respectively, two second protrusions (202) provided on the two second connecting edges (201) and inserted into the first protrusion (103), a bottom edge (203) with two ends respectively connected to the two second connecting edges (201), and at least two L-shaped strips (204) provided on the bottom edge (203) and symmetric about the midline of the bottom edge (203); The adjusting member (3) includes a bottom plate (301) provided on the wall, two inverted L-shaped plates (302) provided on the bottom plate (301) and symmetric about the midline of the bottom plate (301), a plurality of channels (303) provided on the inverted L-shaped plates (302) and used to insert the L-shaped strips (204), and a fixing screw (304) provided at the side end of the first horizontal edge (102) and passing through the first horizontal edge (102), the L-shaped strip (204) and the inverted L-shaped plate (302) in sequence; The connecting member (1) further includes an L-shaped edge (104) provided at the end of the first horizontal edge (102) and connected to the inverted L-shaped plate (302) by inserting into the channel (303), and a connecting hole (105) provided on the first horizontal edge (102) and used to fix the fixing screw (304).
2. The modular tile wall surface butt joint installation structure according to claim 1, wherein, The ends of the two second connecting edges (201) far from the bottom edge (203) are connected to each other.
3. The modular tile wall surface butt joint installation structure according to claim 1, characterized in that, The fixing screw (304) is also connected to the bottom edge (203).
Citation Information
Patent Citations
Composite wallboard fast installation structure and installation method thereof
CN108086627A
Modularized tile wall surface butt joint mounting structure
CN217897104U