Automatic assembly equipment for outdoor rattan chair accessories
By designing the design of automatic assembly equipment and optimizing vine chair accessories, the problem of inconvenience of rattan chairs is not easy to carry and vulnerable to the vine, realize the efficient and automated production process, and ensure the high strength of the rattan chair accessories.
Patent Information
- Application Number
- CN202210647632.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-09
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2042-06-09
AI Technical Summary
Existing rattan chairs are not convenient for outdoor carrying and use. The rattans are prone to break at the corners of the legs after long-term use, and the production efficiency of rattan chairs is low.
The automatic assembly equipment for outdoor rattan chair accessories is designed, including assembly mechanisms, first installation components, and second installation components to achieve automated assembly and production of rattan chair accessories, improve production efficiency, and set up legs and connecting legs. For round tubes, the possibility of a rattan break is reduced.
The automation assembly of rattan chair accessories is realized, the production efficiency is improved, the vine chair is not convenient for outdoor carrying and the easy to break the rattan, and at the same time ensure the high strength of the rattan chair accessories.
Smart Images

Figure CN115008149B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of furniture assembly equipment, and in particular to automatic assembly equipment for outdoor rattan chair accessories. Background Art
[0002] A rattan chair is a chair frame made of thick rattan, mainly various chairs made of rattan skin, rattan core and rattan strips. In the prior art, in order to improve the strength and aesthetics of the rattan chair, metal legs are generally used and rattan strips are wrapped around the outside of the legs.
[0003] Chinese invention patent CN201610732350.6 discloses a rattan chair with adjustable position, which includes a rattan chair back, a rattan chair seat and an armrest, characterized in that the rattan chair seat includes an aluminum seat frame and aluminum chair legs, the seat frame is provided with a positioning hole, the chair legs are provided with a limiting hole, and the aluminum nut passes through the positioning hole to fix the seat frame in the limiting hole of the chair legs; the chair legs are in a "U" shape, and an aluminum plate for fixing the rattan chair back is provided at the rear upper end of the chair legs, and an aluminum armrest is connected to the front upper end of the chair legs, and the other end of the armrest is connected to the aluminum plate; the rattan chair back includes an aluminum chair back frame and an aluminum chair back strip with rattan woven on the outer surface, and a through hole is provided on the side of the chair back frame, and the aluminum nut passes through the through hole to fix the chair back frame on the aluminum plate. The invention has the advantages of diverse functions, light weight, good anti-corrosion performance, simple and reasonable overall structural design, stable placement, convenient transportation, the position of the rattan chair can be adjusted up and down, suitable for a wide range of people; the appearance of the rattan woven structure is very beautiful.
[0004] However, in the prior art solutions, the inventors found that since most of the existing rattan chairs are non-detachable, they occupy a large space. At the same time, in order to ensure the structural strength of the rattan chair, legs with square cross-sections are generally used, and rattan is wrapped around the outer ends of the legs for use. In this way, the rattan is prone to breakage at the corners of the legs after long-term use, thereby affecting the service life of the rattan chair. Although the use of legs with circular cross-sections can ensure the normal use of the rattan, it is not conducive to production and processing, and most rattan chairs are made manually, resulting in low production efficiency. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art and to provide an automatic assembly device for outdoor rattan chair accessories, including an assembly mechanism, wherein the assembly mechanism includes a first mounting component and a second mounting component, wherein the first mounting component completes the assembly of a bracket and a plurality of connecting legs that are transported to an assembly station, and the second mounting component completes the assembly of the bracket and the legs that are transported to the assembly station, thereby realizing the automated assembly production of rattan chair accessories, improving the production efficiency of rattan chair accessories, and solving the problems that traditional rattan chairs are inconvenient to carry and use outdoors, rattan strips are prone to breakage at the corners of the legs after long-term use, and the production efficiency of rattan chairs is low.
[0006] To achieve the above object, the present invention provides the following technical solution: an automatic assembly device for outdoor rattan chair accessories, comprising:
[0007] An assembly mechanism, the assembly mechanism comprising a first installation component and a second installation component, the first installation component completes the assembly work of the bracket and the plurality of connecting legs delivered to the assembly station, and the second installation component completes the assembly work of the bracket and the supporting legs delivered to the assembly station;
[0008] A first mounting assembly, the first mounting assembly comprising a first punching member arranged at the upper end of the bracket and a first tightening member arranged at the lower end of the bracket and synchronously driven with the first punching member, wherein when the first punching member moves downward in a vertical direction to complete the processing of the threaded holes on the bracket and the connecting leg and moves upward, the first tightening member drives the first bolt to rotate upward and completes the assembly of the bracket and the connecting leg;
[0009] The second installation component includes a second punching member and a second tightening member arranged on the outside of the bracket. After the second punching member moves toward the bracket in a horizontal direction to complete the processing of the threaded hole in the middle of the bracket, under the guidance of the guide member, the second punching member moves upward and avoids the second tightening member. At the same time, the second tightening member drives the second bolt to rotate toward the bracket and completes the assembly of the bracket and the leg.
[0010] Preferably, the assembly mechanism further comprises an upper support plate and a lower support plate for supporting the first mounting assembly and the second mounting assembly, and the upper end of the upper support plate is connected to the assembly frame via a first driving unit.
[0011] Preferably, the first punching member is provided in two groups and comprises a first drilling rig fixed to the lower end of the upper support plate;
[0012] The first tightening member includes a rotating rod rotatably disposed on the lower support plate and a second driving unit fixedly disposed on the upper end of the rotating rod;
[0013] The second punching member includes a third driving unit connected to the upper support plate via a first elastic telescopic unit and a second drilling machine connected to the third driving unit;
[0014] The second tightening member includes a bolt tightening machine fixed to the lower end of the upper support plate.
[0015] Preferably, the first installation component further comprises:
[0016] A transmission member, the transmission member includes a mounting rack fixedly arranged on the outside of the first drilling rig, a mounting gear matched with the mounting rack and arranged on the lower support plate, a first transmission bevel gear coaxially arranged with the mounting gear, and a second transmission bevel gear matched with the first transmission bevel gear and fixedly arranged on the outside of the rotating rod.
[0017] Preferably, the guide member comprises a guide rod fixedly connected to the second drilling rig and a guide plate matched with the guide rod;
[0018] A vertical slide groove, a horizontal slide groove and an inclined slide groove matched with the guide rod are provided inside the guide plate, a convex plate is fixedly provided inside the horizontal slide groove, an arc-shaped end is provided at one end of the convex plate close to the vertical slide groove, and an inclined end is provided at one end of the convex plate close to the inclined slide groove;
[0019] The guide plate is provided with a notch at a position corresponding to the vertical slide groove, a bending plate is rotatably arranged inside the notch, and a straight rod is fixedly arranged at the lower end of the upper support plate at a position corresponding to the bending plate.
[0020] Preferably, it further comprises a connecting leg loading mechanism, wherein the connecting leg loading mechanism has a plurality of groups of limit assemblies, clamping assemblies and supporting assemblies in sequence along the transmission direction of the first conveying assembly;
[0021] A limit assembly, the limit assembly comprising a limit bracket arranged on the first conveying assembly and a limit plate connected to the limit bracket via a limit spring;
[0022] A clamping assembly, wherein the clamping assembly comprises a clamping bracket arranged on the first transmission assembly, a threaded rod arranged on the clamping bracket and having two sets of threaded portions with opposite rotation directions at the upper end thereof, clamping blocks respectively arranged on the threaded portions, and a clamping gear arranged on the outer side of the threaded rod, wherein the first transmission assembly is respectively provided with a first clamping rack and a second clamping rack at positions corresponding to the clamping gear, and the first clamping rack and the second clamping rack respectively drive the clamping gear to rotate in opposite directions;
[0023] A support assembly, wherein the support assembly includes a support bracket fixedly arranged on the first conveying assembly.
[0024] Preferably, it further comprises a bracket loading mechanism, which comprises a fixed block fixedly arranged on the second conveying assembly and a plurality of limit blocks arranged on the outside of the fixed block through buffer springs.
[0025] Preferably, a first intermittent drive mechanism is arranged on the outside of the connecting leg feeding mechanism, and the first intermittent drive mechanism includes a fourth drive unit fixedly arranged on the lower support plate and controlling the operation of the first conveying assembly, a first bevel gear connected to the fourth drive unit and arranged on the outside of the first conveying assembly, and a transmission unit which is arranged for transmission with the first bevel gear and arranged on the outside of the second conveying assembly.
[0026] Preferably, a second intermittent drive mechanism is also included, which includes:
[0027] A driving assembly, wherein the driving device comprises a fifth driving unit and a reduction unit;
[0028] An intermittent transmission assembly, the intermittent transmission assembly comprising a driving bevel gear connected to the reduction unit, a driven bevel gear arranged in transmission with the driving bevel gear, an intermittent gear arranged coaxially with and fixedly connected to the driven bevel gear, and a transmission gear arranged in transmission with the intermittent gear;
[0029] A bearing assembly, the bearing assembly comprising a transmission rod fixedly connected to the transmission gear, a plurality of bearing plates arranged in an array along the axis direction of the transmission rod, and a clamping member arranged on the bearing plate for clamping the legs;
[0030] Preferably, a leg feeding mechanism is provided on one side of the second intermittent driving mechanism, which comprises:
[0031] A material storage assembly, the material storage assembly comprising a material storage rack for placing the legs and a push plate arranged on one side of the legs and connected to the material storage rack through a second elastic telescopic unit;
[0032] A material-digging assembly, the material-digging assembly comprising a cam arranged at the upper end of the intermittent gear and coaxially arranged with the intermittent gear, a limit clamping plate provided with a protrusion at a position corresponding to the cam and one end of which is arranged at the lower end of the material storage rack, a chuck matched with the claws on the limit clamping plate, a material-digging plate fixedly connected to the chuck, and a plurality of material-digging rods fixedly arranged on the material-digging plate;
[0033] The middle part of the limit clamping plate is connected to the material storage rack through a tension spring.
[0034] The beneficial effects of the present invention are:
[0035] (1) The present invention provides an assembly mechanism, which includes a first assembly component and a second assembly component. The first assembly component completes the assembly of the bracket and the plurality of connecting legs delivered to the assembly station, and the second assembly component completes the assembly of the bracket and the supporting legs delivered to the assembly station, thereby realizing the automated assembly production of rattan chair accessories and improving the production efficiency of rattan chair accessories. Since the rattan chair accessories occupy less space than the rattan chair body, they are convenient for outdoor carrying and use;
[0036] (2) The present invention ensures that the rattan is not easily broken after being wound around the supporting legs and the connecting legs by setting the supporting legs and the connecting legs to be fixedly connected by the first bolt, and then the connecting bracket and the supporting legs are fixedly connected by the second bolt, so that the end of the connecting leg is tightly fixed to the outer side of the supporting leg, which simplifies the assembly process of the rattan chair accessories and ensures that the rattan chair accessories have greater strength;
[0037] (3) The present invention realizes the automatic feeding function of the connecting legs and the connecting brackets by setting the connecting leg feeding mechanism and the bracket feeding mechanism, and can complete the automatic assembly of rattan chair accessories in cooperation with the assembly mechanism, realizes the automatic opening of threaded holes on the connecting legs and the brackets and the installation of bolts, without manual operation, thus ensuring the accuracy of the assembly of rattan chair accessories;
[0038] (4) The present invention realizes the one-by-one loading and drilling of the legs by setting a second intermittent drive mechanism in cooperation with the leg feeding mechanism. The operator only needs to place multiple legs on the storage rack and start the second intermittent drive mechanism to control the one-by-one output of the legs. The time interval between the feeding of each two adjacent legs is the same, which ensures the accuracy of the leg feeding. At the same time, the drilling of the legs is completed after the loading work is completed. In the subsequent assembly process with the connecting bracket, the threaded holes on the legs are automatically aligned with the threaded holes on the connecting bracket, which ensures the assembly effect.
[0039] In summary, the present invention has the advantages of ensuring that rattan chair accessories have high strength while also having high assembly efficiency, and is particularly suitable for the technical field of furniture assembly equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of the rattan chair accessories of the present invention;
[0041] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0042] Figure 3 It is a structural schematic diagram of the first installation assembly of the present invention;
[0043] Figure 4 for Figure 3The enlarged schematic diagram of point A in the middle;
[0044] Figure 5 is a schematic structural diagram of a second installation assembly of the present invention;
[0045] Figure 6 It is a structural schematic diagram of the guide plate of the present invention;
[0046] Figure 7 Another structural schematic diagram of the guide plate of the present invention;
[0047] Figure 8 It is a partial structural schematic diagram of the connecting leg feeding mechanism of the present invention;
[0048] Fig. 9 for Figure 8 The enlarged schematic diagram of point B in the middle;
[0049] Fig.10 A schematic diagram of the partial structure of the connecting bracket feeding mechanism of the present invention;
[0050] Fig.11 It is a structural schematic diagram of the first intermittent drive mechanism of the present invention;
[0051] Fig.12 is a schematic structural diagram of a second intermittent drive mechanism of the present invention;
[0052] Fig.13 It is a structural schematic diagram of the leg feeding mechanism of the present invention;
[0053] Fig.14 It is a structural schematic diagram of the material shifting assembly of the present invention. DETAILED DESCRIPTION
[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0056] Embodiment 1
[0057] like Figure 1-Figure 5 As shown, an automatic assembly device for outdoor rattan chair accessories includes:
[0058] An assembly mechanism 1, the assembly mechanism 1 comprises a first installation assembly 11 and a second installation assembly 12, the first installation assembly 11 completes the assembly work of the connection bracket 300 and the plurality of connection legs 200 delivered to the assembly station, and the second installation assembly 12 completes the assembly work of the connection bracket 300 and the support legs 100 delivered to the assembly station;
[0059] A first mounting assembly 11, the first mounting assembly 11 comprises a first punching member 111 disposed at the upper end of the connecting bracket 300 and a first tightening member 112 disposed at the lower end of the connecting bracket 300 and synchronously driven with the first punching member 111, when the first punching member 111 moves downward in the vertical direction to complete the processing of the threaded holes on the connecting bracket 300 and the connecting leg 200 and moves upward, the first tightening member 112 drives the first bolt to rotate upward and complete the assembly of the connecting bracket 300 and the connecting leg 200;
[0060] The second mounting component 12 includes a second punching member 121 and a second tightening member 122 arranged on the outside of the connecting bracket 300. After the second punching member 121 moves toward the connecting bracket 300 in the horizontal direction to complete the processing of the threaded hole in the middle of the connecting bracket 300, under the guidance of the guide member 123, the second punching member 121 moves upward and avoids the second tightening member 122. At the same time, the second tightening member 122 drives the second bolt to rotate toward the connecting bracket 300 and completes the assembly of the connecting bracket 300 and the support leg 100.
[0061] In this embodiment, the first installation component 11 is provided to cooperate with the second installation component 12 to respectively complete the assembly work between the connecting bracket 300 and the connecting leg 200 and between the connecting bracket 300 and the supporting leg 100 .
[0062] Further, if Figure 2 As shown, the assembly mechanism 1 further includes an upper support plate 13 and a lower support plate 14 for supporting the first mounting assembly 11 and the second mounting assembly 12 , and the upper end of the upper support plate 13 is connected to the assembly frame 16 via a first driving unit 15 .
[0063] In this embodiment, by setting an upper support plate 13 and a lower support plate 14, the upper support plate 13 and the lower support plate 14 can provide good support for the first installation component 11 and the second installation component 12, and the first drive unit 15 and the upper support plate 13 can simultaneously drive the first installation component 11 and the second installation component 12 to move downward to the assembly station.
[0064] In detail, the lower support plate is fixedly arranged on the assembly frame 16, and the upper support plate 13 is connected to the assembly frame 16 through the first driving unit 15. The first driving unit 15 can be a cylinder. After the first driving unit 15 is working, it can drive the upper support plate 13 to move downward and drive the first mounting component 11 and the second mounting component 12 to move downward, thereby facilitating the first mounting component 11 and the second mounting component 12 to complete the assembly work respectively.
[0065] It should be noted that, in order to ensure the stability of the upper support plate 13 , a plurality of elastic expansion units are further provided between the upper support plate 13 and the assembly frame 16 .
[0066] Further, if Figure 3-Figure 4 As shown, the first punching member 111 is provided with two groups and includes a first drilling machine 1111 fixed to the lower end of the upper support plate 13;
[0067] The first tightening member 112 includes a rotating rod 1121 rotatably disposed on the lower support plate 14 and a second driving unit 1122 fixedly disposed on the upper end of the rotating rod 1121;
[0068] The second punching member 121 includes a third driving unit 1212 connected to the upper support plate 13 via a first elastic expansion unit 1211 and a second drilling machine 1213 connected to the third driving unit 1212;
[0069] The second tightening member 122 includes a bolt tightening machine 1221 fixed to the lower end of the upper support plate 13 .
[0070] In this embodiment, by setting a first punching member 111 in cooperation with the first tightening member 112, the simultaneous processing of the threaded holes on the connecting leg 200 and the connecting bracket 300 and the assembly of the bolts are achieved. By setting a second punching member 121 in cooperation with the second tightening member 122, the simultaneous processing of the threaded holes on the supporting leg 100 and the connecting bracket 300 and the assembly of the bolts are achieved.
[0071] In detail, after the first driving unit 15 works, it drives the upper support plate 13 to move downward, and drives the first drilling machine 1111 to move downward. At the same time, the first drilling machine 1111 works to complete the processing of the threaded holes on the connecting leg 200 and the connecting bracket 300. After completing the processing of the threaded holes, the first driving unit 15 and the first drilling machine 1111 stop working, and then the third driving unit 1212 and the second drilling machine 1213 work at the same time. The third driving unit 1212 drives the second drilling machine 1213 to move toward the connecting bracket 300 and complete the processing of the threaded holes on the connecting bracket 300 and the supporting leg 100. After the processing is completed, the second drilling machine 1213 stops working, and the third driving unit 1212 works in the reverse direction and drives the second drilling machine 1213 away from the connecting bracket 300. At the same time, the third driving unit 121 2 and the second drilling rig 1213 will rise and avoid the second tightening member 122, and the end of the second tightening member 122 close to the connecting bracket 300 will drive the second bolt toward the connecting bracket 300 and fix the second bolt between the connecting bracket 300 and the supporting leg 100. After completing the fixing work, the second tightening member 122 retreats backwards, at this time, the first driving unit 15 drives the upper support plate 13 to move upward and drives the rotating rod 1121 to rotate on the lower support plate 14, and at the same time, the second driving unit 1122 works and drives the first bolt at its upper end to move upward to the threaded holes on the connecting leg 200 and the connecting bracket 300 and complete the assembly work. After completing the assembly, the second driving unit 1122 retreats, so far, the assembly work between the connecting bracket 300 and the connecting leg 200, and the connecting bracket 300 and the supporting leg 100 is completed.
[0072] It should be noted that the second driving unit 1122 and the third driving unit 1212 may be cylinders, and the first bolt and the second bolt may be placed manually or automatically.
[0073] Further, if Figure 4As shown, the first installation component 11 also includes:
[0074] The transmission member 113 includes a mounting rack 1131 fixedly arranged on the outside of the first drilling rig 1111, a mounting gear 1132 matched with the mounting rack 1131 and arranged on the lower support plate 14, a first transmission bevel gear 1133 coaxially arranged with the mounting gear 1132, and a second transmission bevel gear 1134 matched with the first transmission bevel gear 1133 and fixedly arranged on the outside of the rotating rod 1121.
[0075] In this embodiment, the transmission member 113 is provided to cooperate with the first tightening member 112 to complete the rotation of the rotating rod 1121.
[0076] In detail, when the mounting rack 1131 on the outside of the first drilling rig 1111 moves upward driven by the first driving unit 15, it drives the mounting gear 1132 to rotate, and the mounting gear 1132 drives the second transmission bevel gear 1134 to rotate through the first transmission bevel gear 1133 and drives the rotating rod 1121 to rotate.
[0077] It should be noted that in order to ensure that the first bolt can be installed, it is necessary to ensure that the number of rotations of the installation gear 1132 is not less than the number of rotations of the thread on the first bolt. Therefore, it is necessary to ensure that the installation gear 1132 is smaller. In this way, the installation gear 1132 can complete a larger number of rotations driven by the installation rack 1131.
[0078] Further, if Figure 5-Figure 7 As shown, the guide member 123 includes a guide rod 1231 fixedly connected to the second drilling rig 1213 and a guide plate 1232 matched with the guide rod 1231;
[0079] A vertical slide groove 1233, a horizontal slide groove 1234 and an inclined slide groove 1235 are provided inside the guide plate 1232 to match the guide rod 1231. A convex plate 1236 is fixedly provided inside the horizontal slide groove 1234. An arc-shaped end 12361 is provided at one end of the convex plate 1236 close to the vertical slide groove 1233. An inclined end 12362 is provided at one end of the convex plate 1236 close to the inclined slide groove 1235.
[0080] The guide plate 1232 is provided with a notch 1237 at a position corresponding to the vertical slide groove 1233 , a bending plate 1238 is rotatably provided inside the notch 1237 , and a straight rod 1239 is fixedly provided at the lower end of the upper support plate 13 at a position corresponding to the bending plate 1238 .
[0081] In this embodiment, by setting a guide member 123 to cooperate with the second drilling rig 1213, when the second drilling rig 1213 completes the drilling work and returns, the guide member 123 can drive the second drilling rig 1213 to move upward and avoid the second tightening member 122 set at its rear end.
[0082] In detail, when the second drilling rig 1213 moves toward the connecting bracket 300, the guide rod 1231 will slide inside the horizontal slide groove 1234. After the drilling work is completed, the guide rod 1231 moves to the end of the horizontal slide groove 1234. Then, when the second drilling rig 1213 drives the guide rod 1231 to retreat backward, the guide rod 1231 will move obliquely upward along the inclined slide groove 1235. At the same time, the second drilling rig 1213 will move upward synchronously driven by the first elastic telescopic unit 1211. Because the first driving unit 15 drives the upper support plate 13 to move downward, it will drive the straight rod 1239 to move downward synchronously. Therefore, one end of the bending plate 1238 will be driven to flip to the inside of the vertical slide groove 1233. When the second drilling rig 1213 drives the guide rod 1231 to move to the position of the vertical slide groove 1233, under the action of gravity, the guide rod 1231 will drop to the upper end of the bending plate 1238. At this time, the second drilling rig 1213 hovers at this position and no longer moves downward until the second tightening member 122 completes the tightening work, the first driving unit 15 drives the upper support plate 13 to move upward, and the straight rod 1239 no longer limits the bending plate 1238. Then, the guide rod 1231 can continue to slide on the vertical slide groove 1233.
[0083] It should be noted that a torsion spring is arranged between the bending plate 1238 and the guide plate 1232. When the straight rod 1239 is not in contact with the bending plate 1238, the bending plate 1238 will not flip to the inside of the vertical slide groove 1233, and the rear end of the guide plate 1232 is fixed to the assembly frame 16 through a plurality of support rods 12321 with elastic units. In this way, when the guide rod 1231 passes through the arc end 12361 or the inclined end 12362, the guide plate 1232 will move away from or approach the guide rod 1231.
[0084] Further, if Figure 8-Figure 9 As shown, it also includes a connecting leg feeding mechanism 2, and the connecting leg feeding mechanism 2 has multiple groups of limit assemblies 22, clamping assemblies 23 and supporting assemblies 24 in sequence along the transmission direction of the first conveying assembly 21;
[0085] A limiting assembly 22, the limiting assembly 22 comprising a limiting bracket 221 disposed on the first conveying assembly 21 and a limiting plate 222 connected to the limiting bracket 221 via a limiting spring;
[0086] The clamping assembly 23 comprises a clamping bracket 231 arranged on the first transmission assembly 21, a threaded rod 232 arranged on the clamping bracket 231 and having two sets of threaded portions with opposite rotation directions at its upper end, clamping blocks 233 respectively arranged on the threaded portions, and a clamping gear 234 arranged on the outer side of the threaded rod 232, the first transmission assembly 21 is respectively provided with a first clamping rack 235 and a second clamping rack 236 at positions corresponding to the clamping gear 234, the first clamping rack 235 and the second clamping rack 236 respectively drive the clamping gear 234 to rotate in opposite directions;
[0087] The supporting assembly 24 includes a supporting bracket 241 fixedly disposed on the first conveying assembly 21 .
[0088] In this embodiment, by setting up a first conveying component 21 in conjunction with multiple groups of limit components 22, clamping components 23 and support components 24, the clamping and feeding of multiple connecting legs 200 can be completed. At the same time, the connecting leg feeding mechanism 2 can be provided with two groups for feeding connecting legs 200 at two different positions.
[0089] In detail, when placing the connecting leg 200, one end of the connecting leg 200 needs to be set close to the limit plate 222 in the limit assembly 22, and the middle part can be placed on the clamping bracket 231 and the support bracket 241. When the first transmission assembly 21 is working, the clamping gear 234 in the clamping assembly 23 will contact the first clamping rack 235 and rotate. After the clamping gear 234 rotates, it will drive the threaded rod 232 to rotate and drive the two clamping blocks 233 to approach each other to complete the clamping of the connecting leg 200. After the assembly mechanism 1 completes the assembly work, the clamping gear 234 in the clamping assembly 23 will contact the second clamping rack 236 and drive the clamping gear 234 to rotate in the opposite direction so that the connecting leg 200 will no longer be clamped. As the first transmission assembly 21 continues to move, the end of the connecting leg 200 close to the limit plate 222 will squeeze and drive the limit plate 222 to rotate until the limit assembly 22 no longer contacts the connecting leg 200.
[0090] It should be noted that since both the supporting leg 100 and the connecting leg 200 are round tubes, in order to make the contact between the two round tubes closer, after the clamping assembly 23 completes the clamping work of the connecting leg 200 and before the assembly mechanism 1 performs the assembly work, a punching machine is used to punch the end of the connecting leg 200 away from the limiting plate 222 to form an arc shape, so that the connecting leg 200 can fit tightly with the supporting leg 100, and the first transmission assembly 21 is a belt conveyor device.
[0091] Further, if Fig.10As shown, it also includes a connecting bracket loading mechanism 3, which includes a fixing block 32 fixedly arranged on the second conveying assembly 31 and a plurality of limiting blocks 33 arranged on the outside of the fixing block 32 through buffer springs.
[0092] In this embodiment, the feeding work of the connecting bracket 300 can be completed by setting the second conveying component 31 in cooperation with the fixing block 32 .
[0093] In detail, the connecting bracket 300 is in the shape of a rectangular block. In order to make the connecting bracket 300 and the connecting leg 200 fit tightly together, it is necessary to punch out arc grooves matching the connecting legs 200 on both ends of the connecting bracket 300 in advance. Therefore, there is no need to clamp the connecting bracket 300 when placing the connecting bracket 300. It is only necessary to place the connecting bracket 300 between multiple limit blocks 33 and set the arc groove toward the connecting leg 200. Driven by the second transmission component 31, one of the arc grooves of the connecting bracket 300 will first contact one of the connecting legs 200 on both sides, and then the connecting bracket 300 will slide on the fixed block 32 until the two arc grooves are respectively matched with the connecting legs 200. After the assembly mechanism 1 completes the assembly work, as the second transmission component 31 continues to move, the connecting bracket 300 will squeeze and drive the limit block 33 at the rear end to rotate until the fixed block 32 no longer contacts the connecting bracket 300.
[0094] Further, if Fig.11 As shown, a first intermittent drive mechanism 4 is arranged on the outer side of the connecting leg feeding mechanism 2, and the first intermittent drive mechanism 4 includes a fourth drive unit 41 fixedly arranged on the lower support plate 14 and controlling the operation of the first conveying component 21, a first bevel gear 42 connected to the fourth drive unit 41 and arranged on the outer side of the first conveying component 21, and a transmission unit 43 which is arranged in transmission with the first bevel gear 42 and arranged on the outer side of the second conveying component 31.
[0095] In this embodiment, by setting up a first intermittent driving mechanism 4 to cooperate with the connecting leg feeding mechanism 2 and the connecting bracket feeding mechanism 3, the synchronous feeding work of the connecting leg 200 and the connecting bracket 300 on the connecting leg feeding mechanism 2 and the connecting bracket feeding mechanism 3 can be achieved.
[0096] In detail, after the fourth driving unit 41 is working, it drives the first transmission component 21 to work through the output shaft, and drives the second bevel gear arranged on the outside of the transmission unit 43 to rotate through the first bevel gear 42. The second bevel gear drives the transmission unit 43 to work and drives the second transmission component 31 to work. At the same time, the second transmission component 31 drives the work of another first transmission component 21 through the above structure.
[0097] It should be noted that the fourth drive unit 41 can be an electric motor, the transmission unit 43 is a small belt transmission component, and the upper end of the first transmission component 21 close to the fourth drive unit 41 is fixedly provided with a sensing unit 211 at a position corresponding to the threaded rod 232. When the first transmission component 21 drives the clamping component 23 to move and the threaded rod 232 moves to the upper end of the sensing unit 211, the sensing unit 211 will send a signal to the controller and control the fourth drive unit 41 to stop working, so as to facilitate the start of the assembly mechanism 1. When the second drive unit 1122 completes the work and exits, that is, after the assembly mechanism 1 completes the work, the fourth drive unit 41 will restart to continue the subsequent processing work.
[0098] Embodiment 2
[0099] The components in this embodiment that are the same as or corresponding to those in the above embodiment are marked with the corresponding reference numerals in the above embodiment. For the sake of simplicity, only the differences from the above embodiment are described below. The differences between this embodiment and the above embodiment are:
[0100] Further, if Fig.12 As shown, it also includes a second intermittent drive mechanism 5, which includes:
[0101] A driving assembly 51, wherein the driving assembly 51 includes a fifth driving unit 511 and a reduction unit 512;
[0102] An intermittent transmission assembly 52, the intermittent transmission assembly 52 comprising a driving bevel gear 521 connected to the reduction unit 512, a driven bevel gear 522 arranged in transmission with the driving bevel gear 521, an intermittent gear 523 arranged coaxially and fixedly connected with the driven bevel gear 522, and a transmission gear 524 arranged in transmission with the intermittent gear 523;
[0103] A bearing assembly 53, the bearing assembly 53 comprising a transmission rod 531 fixedly connected to the transmission gear 524, a plurality of bearing plates 532 arranged in an array along the axis direction of the transmission rod 531, and a clamping member 533 arranged on the bearing plate 532 for clamping the leg 100;
[0104] In this embodiment, by providing the second intermittent drive mechanism 5 , the legs 100 can be loaded to the assembly station one by one and the assembly mechanism can be cooperated to complete the assembly work of the legs 100 and the connecting legs 200 and the connecting bracket 300 .
[0105] In detail, the fifth driving unit 511 can drive the active bevel gear 521 to work through the reduction unit 512, and the active bevel gear 521 drives the intermittent gear 523 to rotate through the driven bevel gear 522. When some teeth on the intermittent gear 523 contact the transmission gear 524, the transmission rod 531 and the supporting plate 532 are driven to rotate, and the transfer and feeding of the support leg 100 are completed through the clamping member 533.
[0106] It should be noted that the clamping member 533 may be a clamping claw driven by a cylinder.
[0107] Further, if Figure 13-14 As shown, a leg feeding mechanism 6 is provided on one side of the second intermittent driving mechanism 5, which comprises:
[0108] A material storage assembly 61, the material storage assembly 61 comprising a material storage rack 611 for placing the supporting leg 100 and a material pusher plate 613 disposed on one side of the supporting leg 100 and connected to the material storage rack 611 via a second elastic telescopic unit 612;
[0109] The material shifting assembly 62 includes a cam 621 disposed at the upper end of the intermittent gear 523 and coaxially disposed with the intermittent gear 523, a limit clamping plate 623 provided with a protrusion 622 at a position corresponding to the cam 621 and one end of which is disposed at the lower end of the material storage rack 62, a chuck 625 matched with a claw 624 on the limit clamping plate 623, a material shifting plate 626 fixedly connected to the chuck 625, and a plurality of material shifting rods 627 fixedly disposed on the material shifting plate 626;
[0110] The middle portion of the limit clamping plate 623 is connected to the material storage rack 62 via a tension spring 628 .
[0111] In this embodiment, the outrigger loading mechanism 6 is provided in cooperation with the second intermittent driving mechanism 5 to realize automatic loading and transportation of the outrigger 100 .
[0112] In detail, after some teeth on the intermittent gear 523 are in contact with the transmission gear 524, the supporting plate 532 no longer rotates, and the cam 621 set on the intermittent gear 523 will limit the protrusion 622 on the card plate 623 and drive the limiting card plate 623 to rotate. When the claw 624 on the limiting card plate 623 is no longer in contact with the slot on the chuck 625, the second elastic telescopic unit 612 will push multiple legs 100 toward the supporting plate 532 at the same time through the pushing plate 613, and then the frontmost leg 100 will be clamped by the clamping member 533. As the cam 621 continues to rotate, the limiting card plate 623 will be reset under the drive of the tension spring 628, so that the claw 623 is in contact with the chuck 625 again, and the material dial 626 no longer rotates.
[0113] It should be noted that one end of the limiting clamping plate 623 away from the clamping claw 623 is rotatably arranged at the lower end of the storage rack 62 .
[0114] Working steps:
[0115] First, the operator places a plurality of legs 100 inside the storage rack 611, and starts the fifth driving unit 511 to drive the second intermittent driving mechanism 5 and the leg loading mechanism 6 to work. After some teeth on the intermittent gear 523 contact the transmission gear 524, the transmission rod 531 and the carrying plate 532 are driven to rotate, so that the legs 100 are moved to the assembly station.
[0116] Secondly, a plurality of connecting legs 200 and connecting brackets 300 are placed on the connecting leg loading mechanism 2 and the connecting bracket loading mechanism 3 respectively, and the fourth driving unit 41 is started to drive the first conveying assembly 21 and the second conveying assembly 31 to work, so that the connecting legs 200 and the connecting brackets 300 are moved to the assembly station;
[0117] Then, the fourth driving unit 41 stops working, and the first driving unit 15 works and drives the first installation assembly 11 and the second installation assembly 12 to respectively complete the assembly work between the connecting bracket 300 and the connecting leg 200, and between the connecting bracket 300 and the supporting leg 100;
[0118] Finally, the fourth drive unit 41 continues to work. When the limit assembly 22, the clamping assembly 23 and the support assembly 24 no longer support the connecting leg 200, and the fixed block 32 no longer supports the connecting bracket 300, some teeth on the intermittent gear 523 will re-contact the transmission gear 524 and drive the supporting plate 532 to continue to rotate. Subsequently, the clamping piece 533 that clamps the supporting leg 100 is released and the product after the assembly work is completed will be clamped away by another robot to complete the unloading work.
[0119] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic assembly equipment for outdoor rattan chair accessories, characterized in that: include: An assembly mechanism, the assembly mechanism comprising a first installation assembly and a second installation assembly, the first installation assembly completing the assembly work of the connection bracket and a plurality of connection legs delivered to the assembly station, the second installation assembly completing the assembly work of the connection bracket and the support legs delivered to the assembly station; A first mounting assembly, the first mounting assembly comprising a first punching member arranged at the upper end of the connecting bracket and a first tightening member arranged at the lower end of the connecting bracket and synchronously driven with the first punching member, wherein when the first punching member moves downward in the vertical direction to complete the processing of the threaded holes on the connecting bracket and the connecting leg and moves upward, the first tightening member drives the first bolt to rotate upward and completes the assembly of the connecting bracket and the connecting leg; A second mounting assembly, the second mounting assembly comprising a second punching member and a second tightening member arranged on the outer side of the connecting bracket, after the second punching member moves toward the connecting bracket in the horizontal direction to complete the processing of the threaded hole in the middle of the connecting bracket, under the guidance of the guide member, the second punching member moves upward and avoids the second tightening member, and at the same time, the second tightening member drives the second bolt to rotate toward the connecting bracket and completes the assembly of the connecting bracket and the leg; The assembly mechanism further includes an upper support plate and a lower support plate for supporting the first mounting assembly and the second mounting assembly, and the upper end of the upper support plate is connected to the assembly frame through a first driving unit; The first punching member is provided in two groups and includes a first drilling machine fixed to the lower end of the upper support plate; The first tightening member includes a rotating rod rotatably disposed on the lower support plate and a second driving unit fixedly disposed on the upper end of the rotating rod; The second punching member includes a third driving unit connected to the upper support plate via a first elastic telescopic unit and a second drilling machine connected to the third driving unit; The second tightening member includes a bolt tightening machine fixed to the lower end of the upper support plate.
2. The automatic assembly equipment for outdoor rattan chair accessories according to claim 1 is characterized in that: The first installation assembly also includes a transmission member, and the first tightening member is driven to rotate by the transmission member when the first punching member completes the punching work and resets.
3. The automatic assembly equipment for outdoor rattan chair accessories according to claim 2 is characterized in that: The guide member comprises a guide rod fixedly connected to the second drilling rig and a guide plate matched with the guide rod; A vertical slide groove, a horizontal slide groove and an inclined slide groove matched with the guide rod are provided inside the guide plate, a convex plate is fixedly provided inside the horizontal slide groove, an arc-shaped end is provided at one end of the convex plate close to the vertical slide groove, and an inclined end is provided at one end of the convex plate close to the inclined slide groove; The guide plate is provided with a notch at a position corresponding to the vertical slide groove, a bending plate is rotatably arranged inside the notch, and a straight rod is fixedly arranged at the lower end of the upper support plate at a position corresponding to the bending plate.
4. The automatic assembly equipment for outdoor rattan chair accessories according to claim 3 is characterized in that: It also includes a connecting leg feeding mechanism, which has multiple groups of limit assemblies, clamping assemblies and supporting assemblies in sequence along the transmission direction of the first conveying assembly; A limit assembly, the limit assembly comprising a limit bracket arranged on the first conveying assembly and a limit plate connected to the limit bracket via a limit spring; A clamping assembly, which clamps the connecting leg placed on the connecting leg feeding mechanism; A support assembly, wherein the support assembly includes a support bracket fixedly arranged on the first conveying assembly.
5. The automatic assembly equipment for outdoor rattan chair accessories according to claim 4 is characterized in that: It also includes a connecting bracket loading mechanism, which includes a fixed block fixedly arranged on the second conveying component and a plurality of limit blocks arranged on the outside of the fixed block through a buffer spring.
6. The automatic assembly equipment for outdoor rattan chair accessories according to claim 5, characterized in that: A first intermittent drive mechanism is arranged on the outside of the connecting leg feeding mechanism, and the first intermittent drive mechanism includes a fourth drive unit fixedly arranged on the lower support plate and controlling the operation of the first conveying assembly, a first bevel gear connected to the fourth drive unit and arranged on the outside of the first conveying assembly, and a transmission unit which is arranged in transmission with the first bevel gear and arranged on the outside of the second conveying assembly.
7. The automatic assembly equipment for outdoor rattan chair accessories according to claim 1, characterized in that: Also included is a second intermittent drive mechanism, which includes: A driving assembly, the driving assembly comprising a fifth driving unit and a reduction unit; An intermittent transmission assembly, the intermittent transmission assembly comprising a driving bevel gear connected to the reduction unit, a driven bevel gear arranged in transmission with the driving bevel gear, an intermittent gear arranged coaxially with and fixedly connected to the driven bevel gear, and a transmission gear arranged in transmission with the intermittent gear; The bearing assembly comprises a transmission rod fixedly connected to the transmission gear, a plurality of bearing plates arranged in an array along the axis direction of the transmission rod, and a clamping member arranged on the bearing plate for clamping the supporting legs.
8. The automatic assembly equipment for outdoor rattan chair accessories according to claim 7, characterized in that: A leg feeding mechanism is provided on one side of the second intermittent driving mechanism, which comprises: A material storage assembly, the material storage assembly comprising a material storage rack for placing the legs and a push plate arranged on one side of the legs and connected to the material storage rack through a second elastic telescopic unit; A material-digging assembly, the material-digging assembly comprising a cam arranged at the upper end of the intermittent gear and coaxially arranged with the intermittent gear, a limit clamping plate provided with a protrusion at a position corresponding to the cam and one end of which is arranged at the lower end of the material storage rack, a chuck matched with the claws on the limit clamping plate, a material-digging plate fixedly connected to the chuck, and a plurality of material-digging rods fixedly arranged on the material-digging plate; The middle part of the limit clamping plate is connected to the material storage rack through a tension spring.
Citation Information
Patent Citations
Position-adjustable rattan chair
CN107772873A
Device for assembling foot pads on seat supporting legs
CN102632378A
Automatic punching equipment and automatic fastener mounting equipment
CN112873566A