Coarse-grain steamed buns forming device

Abstract

A kind of coarse grain steamed bun forming device, by feeding to forming in turn including stirring device, material conveying device, forming device, XY axis electric sliding table and tray table, tray table is fixedly connected with the side of rack, XY axis electric sliding table is installed on the rack above tray table, the upper die part of forming device is fixed on the lifting plate of XY axis electric sliding table, forming device includes feed tank and the lower die block supported by rotating at the top of feed tank, the upper die block is buckled to lower die block so that forming cavity for filling material is formed between upper die block and lower die block, the top of upper die block is provided with blowpipe communicated with forming cavity, the lower end of forming cavity is communicated with the upper end in feed tank.This application provides a kind of coarse grain steamed bun forming device, not only high efficiency, can effectively avoid coarse grain batter adhesion upper die block and lower die block, and forming effect is good, not easy to break after forming.

Description

TECHNICAL FIELD

[0001] The present application relates to a kind of food processing equipment, specifically a kind of coarse grain Wawushou forming device. BACKGROUND

[0002] Wawushou is a common food in northern China, coarse grain Wawushou is made of corn flour or other grain flour, etc., generally two or three two in weight. The outer shape of coarse grain Wawushou is small at the top and large at the bottom, with a hole at the bottom, and the cellulose content in Wawushou is high, which has the characteristics of promoting gastrointestinal peristalsis, and can prevent and treat constipation, enteritis, intestinal cancer, etc. The corn oil contained therein can further reduce serum cholesterol and prevent the occurrence of hypertension and coronary heart disease. Today's Wawushou has become a kind of green, delicious, nutritious and healthy food. Because coarse grain is good for health, it is widely loved by consumers, especially pure corn flour Wawushou, which has higher nutritional value and is more beneficial to health.

[0003] Pure corn flour and Wawushou made of pure corn flour and other grains (such as soybean flour, sweet potato flour, etc.) are generally made of corn flour and water in a certain proportion. If the water content is less, the corn flour will be scattered and difficult to form. If the proportion is moderate, it is easy to form, but the viscosity is relatively high. This is why many Wawushou need to add other flour. Therefore, pure corn flour (containing only corn flour and water) Wawushou is difficult to be processed by steamed bread processing machine and other food processing equipment, and mainly relies on manual production. Therefore, the production efficiency is low, and manual production needs human intervention, and the hands are inevitably in contact with Wawushou, which is not sanitary. SUMMARY

[0004] To solve the above problems, the purpose of the present application is to provide a kind of coarse grain Wawushou forming device.

[0005] To achieve the above purpose, the technical scheme of the present application is as follows: a kind of coarse grain Wawushou forming device, including feed tank and the lower module of rotating support at the top of feed tank, the feed end of feed tank is communicated with the discharge end of screw conveyor, the upper module is vertically fixed on one side of the lifting plate of XY axis electric sliding table, the lower module is a cone, the upper module is a inverted funnel shape, the upper module is buckled to the lower module to form a forming cavity for filling material between the upper module and the lower module, the top of the upper module is provided with a blowpipe communicated with the forming cavity, the blowpipe is communicated with the outside and the air pump for blowing air into the forming cavity, for plate arrangement after forming, play the role of separation, the lower end of the forming cavity is communicated with the upper end of the feed tank.

[0006] The top opening of the feeding box is covered with a sealing cover plate, the sealing cover plate is provided with a shaped cavity feeding port, the bottom of the lower mold block is fixed on a vertical lower mold block hollow rotating shaft in the feeding box, the lower mold block hollow rotating shaft penetrates through the bottom of the feeding box, and a sealing ring is arranged at the penetrating position to block it, the lower mold block bottom is also provided with a hollow circular blade, the circular blade is located below the shaped cavity feeding port and closely adheres to the lower surface of the shaped cavity feeding port, the lower mold block penetrates through the shaped cavity feeding port, the diameter of the shaped cavity feeding port is larger than that of the lower mold block, and the lower end of the lower mold block hollow rotating shaft is provided with a hollow rotating shaft driving pulley connected with the motor in transmission;

[0007] The hollow rotating shaft driving pulley is driven to rotate by the motor, so that the circular blade can be driven to rotate, when the material is filled into the shaped cavity to form, in order to separate the material in the shaped cavity from the material in the feeding box, so as to facilitate the subsequent discharge of the formed nest head in the shaped cavity, the circular blade is a hollow structure, which can not only make the material enter the shaped cavity through the hollow structure, but also cut the bottom of the nest head from the material in the feeding box, so as to facilitate the lifting and discharge of the nest head from the upper mold.

[0008] Further, a vertical and rotatable hollow shaft penetrates through the top of the upper mold block, the lower end of the hollow shaft is fixedly connected with a conical spiral spring closely adhering to the inner side wall of the upper mold block, a conical silicone sleeve is inserted into the cone formed by the conical spiral spring, and the lower end opening edge of the conical silicone sleeve is fixed on the lower end edge of the upper mold block, so that the conical silicone sleeve covers the outside of the shaped cavity, and the conical spiral spring rotates on the outer surface of the conical silicone sleeve with the hollow shaft, the upper end of the hollow shaft is fixedly provided with a hollow shaft driving pulley connected with the motor in transmission, and the blow pipe is connected with the upper end of the conical silicone sleeve in communication through a rotary joint;

[0009] Because the paste formed by mixing corn flour and water has relatively large viscosity, it is easy to cause the formed nest head to not come down in the upper mold, affecting the processing efficiency, and the conical spiral spring is arranged on the outer side wall of the conical silicone sleeve, because the nest head is formed in the shaped cavity, the outside of the shaped cavity is covered with the conical silicone sleeve, so the nest head is covered with the soft conical silicone sleeve, the conical spiral spring closely adhering to the outer side wall of the conical silicone sleeve is indirectly spirally rotated on the surface of the nest head under the driving of the motor, the hollow shaft driving pulley and the hollow shaft, an downward rotating force is formed on the surface of the conical silicone sleeve through the conical spiral spring, so as to indirectly transmit the force to the nest head through the soft conical silicone sleeve, finally separate the conical silicone sleeve from the nest head inside, effectively separate and fall off the nest head from the upper mold, and ensure that the nest head can be separated and fallen off every time, better ensure the discharging efficiency, and effectively avoid the emptying of the upper mold, and the spiral spring not only plays a demolding role, but also rotates on the surface of the nest head, effectively increases the smoothness of the surface of the nest head, and makes the nest head more beautiful.

[0010] Further, the lower module shell is formed by a spiral wire coil, gaps are left between each layer of the wire of the lower module shell, the inside of the lower module shell is filled with silica gel, a metal water spraying pipe is penetrated through the hollow rotating shaft of the lower module, the lower end of the metal water spraying pipe is fixed on the rack and communicates with a water pump for external water supply, the upper end of the metal water spraying pipe communicates with the hollow disc, the hollow disc is fixed on the upper end of the lower module shell, and the periphery of the hollow disc is uniformly provided with drainage holes communicating with the inside of the hollow disc.

[0011] After the stuffed buns are shaped in the shaping cavity, the upper mold is lifted, the adhesion of the upper mold to the stuffed buns is greater because the contact surface with the inner side of the upper mold is much larger than the outer side of the lower mold in the upper mold, in addition, the lower module shell is spiral and elastic, rotation forms a spiral pushing force, so that the shaped stuffed buns are easily separated from the lower mold first, and the ejection and arrangement of the stuffed buns are facilitated, in order to avoid the situation that the stuffed buns may be left on the lower mold, external water, such as water supplied by the water pump, is sprayed out of the metal water spraying pipe to the drainage holes and uniformly flows out to the silica gel inside, and then uniformly flows out of the top of the silica gel to cover the lower module shell, so that the surface of the lower module shell becomes wet, and the shaped stuffed buns are more easily separated from the lower mold first.

[0012] Further, in order to facilitate replacement of the upper module, a horizontal upper module fixing plate integrated with the upper module is arranged on one side of the top of the upper module, and a mounting hole for fixed connection with the lifting plate is formed in the upper module fixing plate.

[0013] Further, in order to ensure feeding efficiency and cutting effect, a water spraying pipe perforation for penetrating the metal water spraying pipe is formed in the center of the circular blade, a plurality of spiral long strip through holes are formed in the surface of the circular blade with the water spraying pipe perforation as the center, the feeding port of the shaping cavity communicates with the feeding tank through each spiral long strip through hole, the spiral long strip through hole is longer and has a larger relative area, which is beneficial to material passing, and the blade side wall between the spiral long strip through holes forms a spiral cutting knife, which cuts more completely.

[0014] The present application can realize automatic shaping of the stuffed buns without manual intervention, is cleaner and more sanitary, has high efficiency, can effectively avoid adhesion of the corn batter to the upper and lower modules, has good shaping effect, and is not easy to be damaged after shaping. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a structural schematic view of the present application;

[0016] Fig. 2 is a working state structural schematic view of the present application for feeding and processing shaping;

[0017] Fig. 3 is a structural schematic view of the circular blade of the present application. DETAILED DESCRIPTION

[0018] The technical solutions of the present application will be described clearly and completely in connection with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0019] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0020] The present embodiment will be described in detail in connection with the drawings:

[0021] The present embodiment provides a coarse grain steamed stuffed bun forming device, please refer to the drawings in the description Figs. 1-3 .

[0022] As Figs. 1-3As shown, the rough grain nest nest forming device, including feed tank 1 and in feed tank 1 top rotating support lower module 2, feed tank 1 feed end with screw conveyor discharge end communication, upper module 3 vertical fixed in the lifting plate side of XY axis electric sliding table, lower module 2 is a conical body, lower module 2 lower module shell 13 is made of spiral wire coil, and the gap between each layer of wire of lower module shell 13, lower module shell 13 inside filled with silica gel body 14, lower module hollow shaft 8 through the metal water jet pipe 15, the lower end of metal water jet pipe 15 fixed on the rack, and with the water pump of external water supply communication, the upper end of metal water jet pipe 15 and hollow disc 23 communication, hollow disc 23 fixed on the upper end of lower module shell 13, and the four around the side wall of hollow disc 23 evenly arranged with drainage hole 24 with internal hollow disc 23 internal communication, upper module 3 top side wall on the side wall of upper module 3 on the integral horizontal upper module fixed plate 16, upper module fixed plate 16 on the installation hole for fixed connection with the lifting plate, upper module 3 buckling to lower module 2 makes upper module 3 and lower module 2 between the forming cavity 4 for filling material, upper module 3 top is provided with blowpipe 5 with forming cavity 4 communication, blowpipe 5 with external communication, and with the air pump for blowing air into forming cavity 4, forming cavity 4 lower end with feed tank 1 upper end internal communication, in order to facilitate the control of upper and lower mold pressure, the side wall of upper module 3 can be provided for detecting the pressure of upper module 3 pressure sensor;

[0023] The top of feed tank 1 is covered with sealing cover plate 6, sealing cover plate 6 is provided with forming cavity feed port 7, lower module 2 bottom is fixed on the vertical lower module hollow shaft 8 in feed tank 1, lower module hollow shaft 8 through the bottom of feed tank 1, and the through part is provided with sealing ring to block, lower module 2 bottom is also provided with hollow circular blade 9, circular blade 9 is located below forming cavity feed port 7, and closely contacts the lower surface of forming cavity feed port 7, lower module 2 passes through forming cavity feed port 7, the diameter of forming cavity feed port 7 is greater than the diameter of lower module 2, the lower end of lower module hollow shaft 8 is provided with hollow shaft drive pulley 10 connected with motor drive.

[0024] The top of upper module 3 is provided with vertical and rotatable hollow shaft 11, the part of hollow shaft 11 located in the top cylinder of upper module 3 is sleeved with bearing 17, the lower end of hollow shaft 11 is fixedly connected with conical spiral spring 12 closely contacting the inner side wall of upper module 3, the conical spiral spring 12 forms a conical body, and a silica gel conical die cylinder 20 is inserted into the conical body, the lower end of silica gel conical die cylinder 20 is fixed on the lower end of upper module 3, so that the outside of forming cavity 4 is covered with silica gel conical die cylinder 20, and the conical spiral spring 12 rotates on the outer surface of silica gel conical die cylinder 20 with hollow shaft 11, the upper end of hollow shaft 11 is fixedly connected with hollow shaft drive pulley 22 connected with motor drive, blowpipe 5 passes through rotary joint 21 and communicates with the upper end of silica gel conical die cylinder 20 through hollow shaft 11.

[0025] The center of the circular blade 9 is provided with a water jet pipe hole 18 for passing through the metal water jet pipe 15. A plurality of spiral long strip through holes 19 are formed on the surface of the circular blade 9 with the water jet pipe hole 18 as the center. The forming cavity inlet 7 is communicated with the inlet box 1 through each spiral long strip through hole 19.

[0026] The working principle of the present application is as follows: a certain weight ratio of coarse grain flour and water is poured into the stirring device (for example, the weight ratio of corn flour and water is 4:2), and is sent to the inlet box 1 and fills the inlet box 1. During the forming process, the XY-axis electric sliding table drives the lifting plate 9 to work, so that the upper module 3 is buckled on the lower module 2. As shown in Fig. 3 , the spiral conveyor 5 continues to forwardly convey an extrusion force to the inlet box 1, so that the material in the inlet box 1 forms an extrusion force which is forced to enter the forming cavity 4 upward. At the same time, the blowing pipe 5 is communicated with the outside, and the original air in the forming cavity 4 is discharged, so that the corn flour paste in the inlet box 1 is fully and quickly filled into the forming cavity 4. Then, the motor drives the hollow shaft to drive the pulley 10 to rotate, so that the lower module hollow shaft 8, the circular blade 9 and the lower module 2 rotate. Not only the formed dumpling is separated from the lower module 2, but also the lower module 7 has an upward spiral thrust, which is more convenient for separation. In addition, the circular blade 9 rotates to cut off the connection part between the dumpling and the inlet box 1. Then, the XY-axis electric sliding table drives the lifting plate to work, and lifts the upper module 3. Since the corn flour mixed with water forms a paste with relatively large viscosity, the formed dumpling is left in the upper module and is lifted with the upper module 3 to one side. When the dumpling is discharged, the motor drives the hollow shaft to drive the pulley 22 to rotate, so that the conical spiral spring 12 which is tightly attached to the outer wall of the silica gel conical die cylinder 20 rotates on the surface of the dumpling. Through the conical spiral spring 12, a downward rotating force is formed on the surface of the silica gel conical die cylinder 20, which is indirectly transmitted to the dumpling through the soft silica gel conical die cylinder 20. At the same time, the rotation of the conical spiral spring also forms a soft effect on the surface of the dumpling, so that the surface of the dumpling is smooth and more beautiful. In addition, the air pump blows air into the forming cavity through the blowing pipe, which also forms a force to push the dumpling outward. Finally, the silica gel conical die cylinder and the dumpling inside it are separated, and the forming process of the dumpling is completed. The discharged dumplings can be placed in a row on the steaming tray of the stainless steel table, and can be cooked in the steaming cage steaming box and other equipment.

[0027] The stirring device, the XY-axis electric sliding table, the air cylinder and the air pump are all components commonly used in the food industry, and will not be described here.

[0028] Of course, the above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A coarse grain steamed bun forming device, comprising a feeding box (1), a lower mold block (2) and an upper mold block (3), characterized in that: The upper module (3) is buckled to the lower module (2) to form a forming cavity (4) between the upper module (3) and the lower module (2) for filling materials, the lower module (2) is rotatably supported on the top of the feeding box (1), the top of the feeding box (1) is covered with a sealing cover plate (6), the sealing cover plate (6) is provided with a forming cavity feeding port (7), and a circular blade (9) is located below the forming cavity feeding port (7) and closely adheres to the lower surface of the forming cavity feeding port (7); The feeding end of the feeding box (1) is communicated with the discharging end of the screw conveyor, the upper module (3) is vertically fixed on one side of the lifting plate of the XY-axis electric sliding table, the lower module (2) is a circular cone, the upper module (3) is an inverted funnel, the top of the upper module (3) is provided with a blowing pipe (5) communicated with the forming cavity (4), the blowing pipe (5) is communicated with the outside and a gas pump for blowing gas into the forming cavity (4), and the lower end of the forming cavity (4) is communicated with the upper end of the feeding box (1). The bottom of the lower module (2) is fixed on the vertical lower module hollow rotating shaft (8) in the feeding box (1), the lower module hollow rotating shaft (8) penetrates through the bottom of the feeding box (1), and the penetrating part is provided with a sealing ring for plugging, and the bottom of the lower module (2) is also provided with a hollow circular blade (9), the lower module (2) penetrates through the forming cavity feeding port (7), the diameter of the forming cavity feeding port (7) is larger than that of the lower module (2), and the lower end of the lower module hollow rotating shaft (8) is provided with a hollow rotating shaft drive pulley (10) connected with the motor in a transmission mode. The top of the upper module (3) penetrates a vertical and rotatable hollow shaft (11), the lower end of the hollow shaft (11) is fixedly connected with a conical spiral spring (12) closely adhering to the inner side wall of the upper module (3), a silica gel conical die cylinder (20) is inserted into the cone formed by the conical spiral spring (12), and the lower end opening edge of the silica gel conical die cylinder (20) is fixed on the lower end edge of the upper module (3), so that the silica gel conical die cylinder (20) covers the outside of the forming cavity (4), and the conical spiral spring (12) rotates on the outer surface of the silica gel conical die cylinder (20) with the hollow shaft (11), the upper end of the hollow shaft (11) is fixedly provided with a hollow shaft drive pulley (22) connected with the motor in a transmission mode, and the blowing pipe (5) penetrates the hollow shaft (11) and is communicated with the upper end of the silica gel conical die cylinder (20) through a rotary joint (21).

2. The coarse-grain steamed buns forming device according to claim 1, characterized in that: The lower module shell (13) of the lower module (2) is formed by spiral iron wire coils, and gaps are left between each layer of iron wires of the lower module shell (13), the inside of the lower module shell (13) is filled with a silica gel body (14), a metal water spraying pipe (15) penetrates through the inside of the lower module hollow rotating shaft (8), the lower end of the metal water spraying pipe (15) is fixed on the rack and is communicated with a water pump for external water supply, the upper end of the metal water spraying pipe (15) is communicated with a hollow disc (23), the hollow disc (23) is fixed on the upper end of the lower module shell (13), and the circumferential side wall of the hollow disc (23) is uniformly provided with drainage holes (24) communicated with the inside of the hollow disc (23).

3. The coarse-grain steamed buns forming device according to claim 1, characterized in that: The upper module (3) is provided with a horizontal upper module fixing plate (16) on one side of the top side wall, which is integrated with the upper module (3), and the upper module fixing plate (16) is provided with a mounting hole for fixed connection with the lifting plate.

4. The coarse-grain steamed buns forming device according to claim 1, characterized in that: The hollow shaft (11) is sleeved with a bearing (17) on the part of the top cylinder of the upper module (3).

5. The coarse-grain steamed buns forming device according to claim 1, characterized in that: The center of the circular blade (9) is provided with a water pipe perforation (18) for penetrating the metal water pipe (15), and a plurality of spiral long hole (19) are formed on the surface of the circular blade (9) with the water pipe perforation (18) as the center, so that the forming cavity inlet (7) is communicated with the feeding box (1) through each spiral long hole (19).

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