An arc pressing device for the bridge cap panel of a vase pier and its usage method

By designing the arc pressing equipment for vase pier bridge cap panels, using hydraulic cylinder to drive the upper mold downward to make the material plate bend and mold, and using a cooling device to reduce the temperature, the problems of low efficiency, high cost and poor aesthetics in traditional processes are solved, and efficient and safe processing of vase pier bridge cap panels are achieved.

CN115055548BActive Publication Date: 2025-07-25CHINA RAILWAY FIFTH GROUP SECOND ENGINEERING CO LTD
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Patent Information

Application Number
CN202210863889.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-20
Publication Date
2025-07-25
Estimated Expiration
2042-07-20

AI Technical Summary

Technical Problem

Traditional craftsmanship is inefficient, labor costs are high during the splicing process of vase pier bridge cap panels, and tensile stress and residual problems, resulting in the unsightly shape of the poured concrete.

Method used

A vase pier bridge cap panel arc pressing equipment is designed, including a support device, a feeding device, a cooling device, an upper mold body and a lower mold body. The upper mold is driven down by a hydraulic cylinder to make the material plate bend and molded in the mold groove, and the cooling device is used to atomize the cooling liquid to reduce the temperature of the material plate.

Benefits of technology

It improves the processing efficiency of vase pier bridge cap panels, reduces labor costs, ensures the aesthetics and quality after processing, and improves the safety of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of panel processing, and in particular to an arc pressing device for a vase pier bridge cap panel and its use method. Its technical solution includes: a support device, a feeding device, a cooling device, an upper die body, a lower die body and a slider. One side of the outer wall of the upper end of the support device is provided with a support skeleton. One side of the outer wall of the upper end of the support device is provided with a lower die body. The lower die body is located inside the support skeleton. An upper die body is arranged on the outer wall of the upper end of the lower die body. One side of the outer wall of the upper end of the upper die body is provided with a hydraulic cylinder. Feeding devices are installed on both outer walls of the upper die body. A cooling device is installed on one outer wall of the lower die body. A fixing block is arranged on one side of the outer wall of the upper end of the cooling device. By setting the upper die body, the feeding device and the cooling device, the effect of facilitating the arc pressing of the material plate is achieved, the use safety of the device is improved, the processing efficiency of the material plate is improved, the labor cost is reduced, and the aesthetics and quality of the processed material plate are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of panel processing, and particularly to an arc pressing device for a vase pier bridge cap panel and a using method thereof. Background Technique

[0002] The pier body is the main body of the intermediate support structure of a multi-span bridge. The main materials are wood, stone, concrete, reinforced concrete and steel. In bridge construction at home and abroad, for cast-in-place piers, most of them adopt the conventional construction process of erecting scaffolding or self-dismantling brackets on the formwork and tying steel bars on site. In the construction of land viaduct piers in a few areas, the construction process of integrally manufacturing and installing the pier body steel cage has been applied. The cross-sectional size of its piers is small, the quality of the steel cage is light, and the construction environment is good. The steel formwork used for pouring the connecting piers of bridges and the vase-shaped piers with tie beams contains large curved surface parts. In the traditional process, after numerical control cutting, one person needs to straighten some panels, and two people weld simultaneously. During welding, two people are needed to assist in positioning welding. Moreover, the traditional bridge cap panel is composed of multiple small panels spliced together. The vase pier bridge cap panel is not a standard arc, but a hyperbolic arc.

[0003] After retrieval, the patent publication number CN110091124B discloses a construction process for the curved surface part of a bridge vase-shaped pier mold, which is characterized by including the following steps: (1) Rolling: Rolling a flat steel plate into a cylindrical steel plate through a rolling device; (2) Welding: Seam-welding the cylindrical steel plate obtained in the rolling step into a steel pipe; (3) Rotary rolling: Processing the steel pipe obtained in the welding step into a bent steel pipe through a rotary rolling machine; (4) Cutting: Cutting the bent steel pipe obtained in the rotary rolling step along its bending axis into a bent strip-shaped curved panel; (5) Welding: Welding the bent strip-shaped curved panel obtained in the cutting step into the curved surface part on the steel formwork; in the construction process for the curved surface part of the bridge vase-shaped pier mold, the bent steel pipe is cut into a bent strip-shaped curved panel, and the strip-shaped curved panel is used to replace multiple small curved panels welded sequentially from bottom to top in the prior art, reducing the cumbersome processes of non-linear welding and improving the construction efficiency.

[0004] The traditional process makes the splicing of the bridge cap very cumbersome, with extremely low efficiency and high labor consumption, resulting in a high production cost of the panel. Moreover, during the splicing of the vase pier, there are tensile stresses and other residual problems, making the splicing very difficult. The traditional process for splicing the bridge cap requires a large number of panels to be numerically controlled, greatly increasing the welding amount and grinding amount. The more panels are spliced, the more welds are generated, making the shape of the poured concrete not very beautiful. Summary of the Invention

[0005] The purpose of the present invention is to provide an arc pressing device for a vase pier bridge cap panel and a using method thereof to solve the problems raised in the above background technique.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an arc pressing device for a vase pier bridge cap panel, comprising a supporting device, a feeding device, a cooling device, an upper mold body, a lower mold body and a sliding block, a supporting frame is installed on one side of the upper outer wall of the supporting device, a lower mold body is installed on one side of the upper outer wall of the supporting device, the lower mold body is located inside the supporting frame, an upper mold body is arranged on the upper outer wall of the lower mold body, a hydraulic cylinder is installed on one side of the upper outer wall of the upper mold body, feeding devices are installed on both sides of the outer walls of the upper mold body, a cooling device is installed on one side of the outer wall of the lower mold body, the feeding device and the cooling device are cross-distributed, and a fixing block is installed on one side of the upper outer wall of the cooling device.

[0007] When using the arc pressing device for a vase pier bridge cap panel and its use method in the technical solution, the staff moves the material plate between the rollers through the lifting device of the device, and the rollers achieve the purpose of supporting the material plate. When the hydraulic cylinder is driven by the pump station to drive the upper mold body to move downward, the material plate first contacts with the lower mold body, and the support frame ensures the position stability through the slider and the slide groove. During the continuous downward pressure of the upper mold body, the material plate is pressed into the mold groove between the upper mold body and the lower mold body. After the shape of the material plate is bent, its size will change, so that the material plate located inside the roller enters. When the material plate is pressed, the upper mold body is driven upward by the hydraulic cylinder, and the displacement sensor detects the distance signal of the upper mold body. The external controller controls the cooling liquid to enter the inside of the shunt pipe and is atomized through the nozzle body. The fan body drives the air flow, so that the atomized cooling liquid enters the inside of the lower mold body, thereby achieving the purpose of cooling the material plate inside the lower mold body and avoiding the high temperature of the material plate after pressing and deformation.

[0008] Preferably, a pump station is installed on the outer wall of the support device away from the support frame. The pump station is connected to the hydraulic cylinder through a hydraulic oil pipe. The pump station can provide hydraulic power with a certain pressure and flow, and transmit it to the inside of the hydraulic cylinder through the hydraulic oil pipe, thereby driving the hydraulic cylinder to work.

[0009] Preferably, the outer wall of the upper end of the hydraulic cylinder is connected to the upper end of the inner wall of the supporting frame, and the position stability of the hydraulic cylinder is ensured, and various pressures generated during the construction of the hydraulic cylinder can be overcome.

[0010] Preferably, mold grooves are formed on the upper outer wall of the lower mold body and the lower outer wall of the upper mold body, and the mold grooves fit together. After the material sheet is located inside the mold groove, the upper mold body is subjected to the downward pressure generated by the hydraulic cylinder to extrude the material sheet.

[0011] Preferably, the feeding device comprises a slide groove and a slider, the slider is provided on an outer wall of one side of the feeding device, and the opening direction of the slide groove faces the upper mold body;

[0012] The slider is slidably installed inside the chute, and the slider can move inside the chute.

[0013] Preferably, the feeding device further includes a support frame, a bushing, a roller and an anti-slip pad. The support frame is located on the outer wall of one side of the feeding device, and the support frame is connected to the slider. The support frame can move vertically through the slider, and the horizontal height of the support frame is lower than that of the upper die body;

[0014] The bushing is installed on the upper and lower sides of the inner wall of the support frame, and the roller is rotatably installed inside the bushing. The roller ensures the stability of the rotation position through the bushing, and the material plate can be located between the rollers. The four rollers achieve the purpose of supporting the material plate;

[0015] The anti-slip pad is fixedly attached to the outer wall of the roller, and the anti-slip pads are distributed in a circular array on the outer wall of the roller. The anti-slip pad increases the friction between the roller and the material plate, and prevents the material plate from moving back and forth on the outer wall of the roller.

[0016] Preferably, a displacement sensor is installed on the outer wall of one side of the cooling device. The displacement sensor detects the distance from the upper die body. After the upper die body and the lower die body extrude and form the material plate, the upper die body is driven by the hydraulic cylinder to move upward, so as to detect the signal of the upper die body moving away through the displacement sensor.

[0017] Preferably, the fixing block has a circular-arrayed spray head body inserted on its outer wall. The spray head body has a shunt pipe inserted through one end of the outer wall of the fixing block. The cooling liquid enters the interior of each spray head body through the shunt pipe and is evenly sprayed out through the spray head body. The spraying direction of the spray head body is inside the lower die body.

[0018] Preferably, a through hole is formed inside the fixing block, and the through hole is used to ensure air flow;

[0019] One side of the inner wall of the through hole is provided with a fan body. The fan body can drive air flow, so that the air flow blows into the lower die body, thereby driving the atomized cooling liquid to flow, and can control the flow direction of the atomized liquid.

[0020] A method for using a pressing and arc-forming device for a vase pier bridge cap panel includes the following steps:

[0021] Step 1: The staff moves the material plate between the rollers through the hoisting device of the device, and the rollers achieve the purpose of supporting the material plate;

[0022] Step 2: When the hydraulic cylinder is driven by the pump station and drives the upper die body to move downward, the material plate first contacts the lower die body, and the support frame ensures the position stability through the slider and the chute;

[0023] Step 3: During the continuous downward pressing of the upper die body, the material plate is pressed into the die groove between the upper die body and the lower die body. After the shape of the material plate is bent, its size will change, so that the material plate located inside the roller enters;

[0024] Step 4: When the pressing of the material plate is completed, the upper die body is driven upward by the hydraulic cylinder, and the displacement sensor detects the signal of the upper die body moving away. The external controller controls the cooling liquid to enter the inside of the shunt pipe and atomizes through the nozzle body, and the fan body drives the air flow, so that the atomized cooling liquid enters the inside of the lower die body, achieving the purpose of cooling the material plate inside the lower die body and avoiding the high temperature of the material plate after pressing and deformation.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: By setting the upper die body, the feeding device and the cooling device, the present invention achieves the effect of facilitating the arc pressing of the material plate. The staff moves the material plate between the rollers through the hoisting device of the device, and the rollers achieve the purpose of supporting the material plate. When the hydraulic cylinder is driven by the pump station and drives the upper die body to move downward, the material plate first contacts the lower die body. During the continuous downward pressing of the upper die body, the material plate is pressed into the die groove between the upper die body and the lower die body. After the shape of the material plate is bent, its size will change, so that the material plate located inside the roller enters. The rollers ensure the smooth movement of the material plate, ensure the accuracy of the pressing position of the material plate, and ensure that the shape of the material plate after arc pressing meets the requirements. When the pressing of the material plate is completed, the displacement sensor detects the signal of the upper die body moving away. The external controller controls the cooling liquid to enter the inside of the shunt pipe and atomizes through the nozzle body, and the fan body drives the air flow, so that the atomized cooling liquid enters the inside of the lower die body, achieving the purpose of cooling the material plate inside the lower die body and avoiding the high temperature of the material plate after pressing and deformation, so as to facilitate the staff to take out the material plate, avoid the material plate causing harm to the staff, improve the safety of equipment use, improve the processing efficiency of the material plate, reduce the labor cost, and ensure the aesthetics and quality of the processed material plate. Description of the Drawings

[0026] Figure 1 It is a front view schematic diagram of the support device structure of the present invention;

[0027] Figure 2 It is a side view schematic diagram of the lower die body structure of the present invention;

[0028] Figure 3 It is a partial sectional view schematic diagram of the feeding device structure of the present invention;

[0029] Figure 4 It is a partial sectional view schematic diagram of the cooling device structure of the present invention.

[0030] In the figure: 1. Support device; 11. Pump station; 12. Support framework; 13. Lower die body; 14. Upper die body; 15. Hydraulic cylinder; 2. Loading device; 21. Chute; 22. Slide block; 23. Support frame; 24. Ferrule; 25. Roller; 26. Anti-slip pad; 3. Cooling device; 31. Displacement sensor; 32. Fixed block; 33. Through hole; 34. Fan body; 35. Sprinkler body; 36. Shunt pipe. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0034] Please refer to Figures 1 to 4 , three embodiments provided by the present invention:

[0035] Embodiment 1: A vase pier bridge cap panel arc pressing device and a method of using the same, comprising a supporting device 1, a feeding device 2, a cooling device 3, an upper mold body 14, a lower mold body 13 and a slider 22, wherein a supporting skeleton 12 is installed on one side of the upper outer wall of the supporting device 1, a lower mold body 13 is installed on one side of the upper outer wall of the supporting device 1, the lower mold body 13 is located inside the supporting skeleton 12, an upper mold body 14 is arranged on the upper outer wall of the lower mold body 13, a hydraulic cylinder 15 is installed on one side of the upper outer wall of the upper mold body 14, feeding devices 2 are installed on the outer walls on both sides of the upper mold body 14, a cooling device 3 is installed on the outer wall on one side of the lower mold body 13, and a fixing block 32 is installed on one side of the upper outer wall of the cooling device 3.

[0036] A pump station 11 is installed on the outer wall of the support device 1 away from the support frame 12. The pump station 11 is connected to the hydraulic cylinder 15 through a hydraulic oil pipe. The pump station 11 can provide hydraulic power with a certain pressure and flow, and transmit it to the inside of the hydraulic cylinder 15 through the hydraulic oil pipe, thereby driving the hydraulic cylinder 15 to work.

[0037] The outer wall of the upper end of the hydraulic cylinder 15 is connected to the upper end of the inner wall of the support frame 12, and the position stability of the hydraulic cylinder 15 is guaranteed, and various pressures generated during the construction of the hydraulic cylinder 15 can be overcome.

[0038] The feeding device 2 includes a slide groove 21 and a slider 22. The slider 22 is provided on an outer wall of one side of the feeding device 2, and the opening direction of the slide groove 21 faces the upper mold body 14.

[0039] The slider 22 is slidably installed inside the slide groove 21 , and the slider 22 can move inside the slide groove 21 .

[0040] The feeding device 2 further includes a support frame 23, a ferrule 24, a roller 25 and an anti-skid pad 26. The support frame 23 is located on an outer wall of one side of the feeding device 2, and the support frame 23 is connected to the slider 22. The support frame 23 can move vertically through the slider 22, and the horizontal height of the support frame 23 is lower than the upper mold body 14.

[0041] The clamping sleeve 24 is installed on the upper and lower sides of the inner wall of the support frame 23, and the roller 25 is rotatably installed inside the clamping sleeve 24. The roller 25 is ensured to have a stable rotation position through the clamping sleeve 24, and the material sheet can be located between the rollers 25. The four rollers 25 achieve the purpose of supporting the material sheet;

[0042] The anti-slip pad 26 is fitted and fixed to the outer wall of the roller 25, and the anti-slip pads 26 are distributed in a circular array on the outer wall of the roller 25. The anti-slip pads 26 increase the frictional force between the roller 25 and the material plate, preventing the material plate from moving back and forth on the outer wall of the roller 25. The operator uses the lifting device of the apparatus to move the material plate between the rollers 25, and the rollers 25 serve the purpose of supporting the material plate. When the hydraulic cylinder 15 is driven by the pump station 11 and drives the upper die body 14 to move downward, the material plate first contacts the lower die body 13, and the support frame 23 ensures the position stability through the slider 22 and the chute 21. During the continuous downward pressing of the upper die body 14, the material plate is pressed into the die groove between the upper die body 14 and the lower die body 13, thereby achieving the purpose of arc pressing the material plate.

[0043] Embodiment 2: An arc pressing device for a vase pier bridge cap panel and its usage method, comprising a support device 1, a feeding device 2, a cooling device 3, an upper die body 14, a lower die body 13, and a slider 22. One side of the outer wall of the upper end of the support device 1 is provided with a support frame 12. One side of the outer wall of the upper end of the support device 1 is provided with a lower die body 13. The lower die body 13 is located inside the support frame 12. The upper die body 14 is arranged on the upper outer wall of the lower die body 13. One side of the upper outer wall of the upper die body 14 is provided with a hydraulic cylinder 15. The feeding devices 2 are installed on both outer walls of the upper die body 14. One side of the outer wall of the lower die body 13 is provided with a cooling device 3. One side of the upper outer wall of the cooling device 3 is provided with a fixing block 32.

[0044] On one side of the outer wall of the support device 1 away from the support frame 12, a pump station 11 is installed. The pump station 11 is connected to the hydraulic cylinder 15 through a hydraulic oil pipe. The pump station 11 can provide hydraulic power with a certain pressure and flow rate and convey it to the inside of the hydraulic cylinder 15 through the hydraulic oil pipe, thereby driving the hydraulic cylinder 15 to work.

[0045] The upper outer wall of the hydraulic cylinder 15 is connected to the upper inner wall of the support frame 12, and the position stability of the hydraulic cylinder 15 is ensured, capable of overcoming various pressures generated during the construction of the hydraulic cylinder 15.

[0046] Die grooves are provided on both the upper outer wall of the lower die body 13 and the lower outer wall of the upper die body 14, and the die grooves are mutually fitted. After the material plate is located inside the die grooves, the upper die body 14 is subjected to the downward pressure generated by the hydraulic cylinder 15 to extrude and form the material plate.

[0047] The feeding device 2 includes a chute 21 and a slider 22. The slider 22 is provided on one side of the outer wall of the feeding device 2, and the opening direction of the chute 21 faces the upper die body 14;

[0048] The slider 22 is slidably installed inside the chute 21, and the slider 22 can move inside the chute 21.

[0049] The feeding device 2 further includes a support frame 23, a bushing 24, a roller 25 and an anti-slip pad 26. The support frame 23 is located on the outer wall of one side of the feeding device 2, and the support frame 23 is connected to the slider 22. The support frame 23 can move vertically through the slider 22, and the horizontal height of the support frame 23 is lower than that of the upper die body 14;

[0050] The bushings 24 are installed on the upper and lower sides of the inner wall of the support frame 23, and the rollers 25 are rotatably installed inside the bushings 24. The rollers 25 ensure the stability of the rotation position through the bushings 24, and the material plate can be located between the rollers 25. The four rollers 25 achieve the purpose of supporting the material plate;

[0051] The anti-slip pads 26 are fixedly attached to the outer walls of the rollers 25, and the anti-slip pads 26 are distributed in a circular array on the outer walls of the rollers 25. The anti-slip pads 26 increase the friction between the rollers 25 and the material plate, avoiding the forward and backward movement of the material plate on the outer walls of the rollers 25. The staff moves the material plate between the rollers 25 through the hoisting device of the device. The rollers 25 achieve the purpose of supporting the material plate. When the hydraulic cylinder 15 is driven by the pump station 11 to drive the upper die body 14 to move downward, the material plate first contacts the lower die body 13, and the support frame 23 ensures the position stability through the slider 22 and the chute 21. During the continuous downward pressing of the upper die body 14, the material plate is pressed between the upper die body 14 and the die groove in the lower die body 13. After the shape of the material plate is bent, its size will change, so that the material plate located inside the rollers 25 enters. The rollers 25 ensure the smooth movement of the material plate, ensure the accuracy of the pressing position of the material plate, and ensure that the shape of the material plate after arc pressing meets the requirements.

[0052] Embodiment 3: An arc pressing device for a vase pier bridge cap panel and its use method, including a support device 1, a feeding device 2, a cooling device 3, an upper die body 14, a lower die body 13 and a slider 22. A support frame 12 is installed on one side of the outer wall of the upper end of the support device 1. A lower die body 13 is installed on one side of the outer wall of the upper end of the support device 1. The lower die body 13 is located inside the support frame 12. An upper die body 14 is arranged on the outer wall of the upper end of the lower die body 13. A hydraulic cylinder 15 is installed on one side of the outer wall of the upper end of the upper die body 14. Feeding devices 2 are installed on both outer walls of the upper die body 14. A cooling device 3 is installed on one side of the outer wall of the lower die body 13. A fixing block 32 is installed on one side of the outer wall of the upper end of the cooling device 3.

[0053] A displacement sensor 31 is installed on the outer wall of one side of the cooling device 3. The displacement sensor 31 is a linear device belonging to metal induction. The function of the displacement sensor 31 is to convert various measured physical quantities into electric quantities. During use, the measurement of displacement is generally divided into two types: measuring the physical size of an object and mechanical displacement. In this solution, the displacement sensor 31 can detect the signal of the upper die body 14 moving away. As is well known to those skilled in the art, the arc pressing device of the present invention also needs to provide the displacement sensor 31 to enable it to work properly. And as is well known to those skilled in the art, the provision of the displacement sensor 31 is common, and they all belong to conventional means or common general knowledge, so it will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience. The displacement sensor 31 detects the distance between it and the upper die body 14. After the upper die body 14 and the lower die body 13 extrude and form the material plate, the upper die body 14 is driven upward by the hydraulic cylinder 15, so as to detect the signal of the upper die body 14 moving away through the displacement sensor 31.

[0054] On the outer wall of one side of the fixing block 32, a spray head body 35 distributed in a circular array is inserted and installed. The spray head body 35 penetrates through the outer wall of one end of the fixing block 32 and is inserted and installed with a shunt pipe 36. The cooling liquid enters the interior of each spray head body 35 through the shunt pipe 36 and is evenly sprayed out through the spray head body 35. The spraying direction of the spray head body 35 is located inside the lower die body 13.

[0055] A through hole 33 is formed inside the fixing block 32, and the through hole 33 is used to ensure air flow;

[0056] On one side of the inner wall of the through hole 33, a fan body 34 is installed. The fan body 34 can drive air flow, so that the air flow blows into the interior of the lower die body 13, thereby driving the atomized cooling liquid to flow, and can control the flow direction of the atomized liquid.

[0057] The feeding device 2 and the cooling device 3 are distributed in a cross shape. After the material plate is pressed and combined, the upper die body 14 is driven upward by the hydraulic cylinder 15, and the displacement sensor 31 detects the signal of the upper die body 14 moving away. The external controller controls the cooling liquid to enter the shunt pipe 36 and is atomized through the spray head body 35. The fan body 34 drives air flow, so that the atomized cooling liquid enters the interior of the lower die body 13, achieving the purpose of cooling the material plate inside the lower die body 13, avoiding the high temperature of the material plate after pressing and deformation, so as to facilitate the staff to take out the material plate, avoid the material plate causing harm to the staff, and improve the safety of equipment use.

[0058] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Accordingly, all changes that fall within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claimed invention.

Claims

1. A pressing arc device for the bridge cap panel of a vase pier, comprising a supporting device (1), a feeding device (2), a cooling device (3), an upper die body (14), a lower die body (13) and a slider (22), characterized in that: A support frame (12) is installed on one side of the upper outer wall of the support device (1), a lower mold body (13) is installed on one side of the upper outer wall of the support device (1), the lower mold body (13) is located inside the support frame (12), an upper mold body (14) is arranged on the upper outer wall of the lower mold body (13), a hydraulic cylinder (15) is installed on one side of the upper outer wall of the upper mold body (14), a loading device (2) is installed on both sides of the outer wall of the upper mold body (14), a cooling device (3) is installed on one side of the outer wall of the lower mold body (13), the loading device (2) and the cooling device (3) are arranged in a cross shape, and a fixing block (32) is installed on one side of the upper outer wall of the cooling device (3); The upper outer wall of the lower die body (13) and the lower outer wall of the upper die body (14) are both provided with die grooves, and the die grooves fit each other. After the material sheet is located in the die grooves, the upper die body (14) is subjected to downward pressure generated by the hydraulic cylinder (15) to extrude and shape the material sheet; The feeding device (2) comprises a slide groove (21) and a slider (22), wherein the slider (22) is disposed on an outer wall of one side of the feeding device (2), and the opening direction of the slide groove (21) faces the upper mold body (14); The slider (22) is slidably mounted inside the slide groove (21), and the slider (22) is capable of moving inside the slide groove (21); The feeding device (2) further comprises a support frame (23), a ferrule (24), a roller (25) and an anti-skid pad (26); the support frame (23) is located on an outer wall of one side of the feeding device (2), and the support frame (23) is connected to a slider (22); the support frame (23) can move vertically through the slider (22); and the horizontal height of the support frame (23) is lower than that of the upper mold body (14); The clamping sleeve (24) is mounted on the upper and lower sides of the inner wall of the support frame (23), and the roller (25) is rotatably mounted inside the clamping sleeve (24). The roller (25) ensures the stability of the rotation position through the clamping sleeve (24), and the material sheet can be located between the rollers (25). The four rollers (25) achieve the purpose of supporting the material sheet; The anti-skid pads (26) are fitted and fixed to the outer wall of the drum (25), and the anti-skid pads (26) are distributed in a circular row on the outer wall of the drum (25). The anti-skid pads (26) increase the friction between the drum (25) and the material plate, thereby preventing the material plate from moving forward and backward on the outer wall of the drum (25).

2. The arc pressing device for the cap panel of the vase pier bridge according to claim 1, wherein: A pump station (11) is installed on the outer wall of the support device (1) on the side facing away from the support frame (12). The pump station (11) is connected to the hydraulic cylinder (15) via a hydraulic oil pipe. The pump station (11) can provide hydraulic power with a certain pressure and flow rate, and transmit it to the inside of the hydraulic cylinder (15) via the hydraulic oil pipe, thereby driving the hydraulic cylinder (15) to work.

3. The pressing and arc-forming device for the bridge cap panel of a vase pier according to claim 1, wherein: The outer wall of the upper end of the hydraulic cylinder (15) is connected to the upper end of the inner wall of the support frame (12), thereby ensuring the position stability of the hydraulic cylinder (15) and being able to overcome various pressures generated during the construction of the hydraulic cylinder (15).

4. A pressing arc device for the cap panel of a vase pier bridge, according to claim 1, wherein: A displacement sensor (31) is installed on the outer wall of one side of the cooling device (3). The displacement sensor (31) detects the distance from the upper die body (14). After the upper die body (14) and the lower die body (13) extrude and form the material plate, the upper die body (14) is driven upward by the hydraulic cylinder (15), so as to detect the away signal of the upper die body (14) through the displacement sensor (31).

5. A pressing arc device for the bridge cap panel of a vase pier, according to claim 1, characterized in that: Nozzles (35) distributed in a circular array are inserted and installed on the outer wall of one side of the fixing block (32). The nozzles (35) penetrate through the outer wall of one end of the fixing block (32) and are inserted and installed with a shunt pipe (36). Cooling liquid enters the interiors of the respective nozzles (35) through the shunt pipe (36) and is evenly sprayed out through the nozzles (35). The spraying direction of the nozzles (35) is inside the lower die body (13).

6. The pressing and arc-forming device for the bridge cap panel of a vase pier according to claim 1, wherein: A through hole (33) is formed inside the fixing block (32), and the through hole (33) is used to ensure air flow; A fan body (34) is installed on one side of the inner wall of the through hole (33). The fan body (34) can drive air flow, so that the air flow blows into the lower die body (13), thereby driving the atomized cooling liquid to flow and being able to control the flow direction of the atomized liquid.

Citation Information

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