A thread rolling device with burr cleaning function for screw processing
By designing a screw processing device including a base plate, a support plate, a reciprocating mechanism, a toothbrush, a toothbrush cleaning mechanism, a stabilizing mechanism, a burr cleaning mechanism and a toothbrush cleaning mechanism, the problems of thread offset and burr residues during screw processing with a longer length are solved, efficient screw processing and cleaning are achieved, and the quality and automation of the finished product are improved.
Patent Information
- Application Number
- CN202210924465.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-02
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2042-08-02
AI Technical Summary
When processing screws with longer lengths, during the processing of the screw by the tooth plate, the other end of the screw will be tilted due to the weight, resulting in the offset of the thread shape. Burrs and metal debris will remain at the threads of the finished screw, which increases the labor intensity of manual cleaning.
A tooth rubbing device with burr cleaning function for screw processing is designed, including a base plate, a support plate, a reciprocating mechanism, a tooth rubbing board, a cutting mechanism, a stabilizing mechanism, a burr cleaning mechanism and a tooth rubbing board cleaning mechanism. The device uses a reciprocating mechanism to drive the toothing plate to process the screws. The cutting mechanism ensures that only one screw is inserted at a time, which stabilizes the mechanism to support the balance of the screws. The burr cleaning mechanism cleans the burrs and iron filings at the threads through the grinding rollers, and the scrubbing plate cleaning mechanism cleans the tooth grooves of the toothing plate through the cleaning rollers and electromagnets.
It effectively avoids the offset of the thread shape during screw processing, improves the quality of the finished screw product, reduces the labor intensity of manual thread cleaning, and improves the automation and practicality of the device.
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Figure CN115055616B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of screw processing, and in particular to a thread rolling device with a burr cleaning function for screw processing. Background Art
[0002] Screws, also known as screws, are a common fastener with threads engraved on their outer surface. They are widely used in various fields. The threads on the screws are mostly rubbed out by two rubbing plates. When the rubbing plates move back and forth once, the threads are processed.
[0003] However, when processing a long screw, one end needs to be threaded so that a thread is formed on one end. However, the screw is long, and during the processing of the screw by the thread rolling plate, the other end of the screw will tilt due to its weight, which will cause the shape of the thread to be offset. If this problem cannot be effectively solved, the produced threads will all be unqualified. During the thread rolling process, burrs will remain on the processed screw threads, and metal debris will remain in the thread groove, increasing the labor intensity of manual cleaning. Summary of the invention
[0004] The object of the present invention is to provide an automatic thread-rolling device with a burr cleaning function for screw processing, which is used to solve the problem in the prior art that when processing a long screw, one end needs to be threaded to form a thread on one end. However, the screw is long, and during the process of the thread-rolling plate processing the screw, the other end of the screw will tilt due to its weight, which will cause the shape of the thread to be offset. If this problem cannot be effectively solved, the produced threads will all be unqualified.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a thread rolling device with burr cleaning function for screw processing, including a base plate, the front and rear sides of the side surface of the base plate are fixedly connected to first support plates, the rear side surface of the rear first support plate is fixedly connected to a control panel, the upper parts of the two first support plates are provided with a reciprocating mechanism, the reciprocating mechanism is electrically connected to the control panel, the rear side surface of the front first support plate is fixedly connected to a first fixing frame, the rear side surface of the first fixing frame is slidably connected to a thread rolling plate, the thread rolling plate on the first fixing frame is hinged to the reciprocating mechanism, the right side surface of the rear first support plate is fixedly connected to a second fixing frame, and the front side surface of the second fixing frame is fixedly connected to the thread rolling plate A feeding mechanism is provided on the right part of the bottom plate, and the feeding mechanism is used to feed materials between the two rubbing plates at intervals. A stabilizing mechanism is provided at the lower part of the feeding mechanism, and the stabilizing mechanism is used to support the right part of the screw. A limit release mechanism is provided below the stabilizing mechanism, and the limit release mechanism is used to release the limit of the processed screw by the stabilizing mechanism. A burr cleaning mechanism for grinding the thread is provided at the front part of the feeding mechanism, and the stabilizing mechanism supports the right part of the screw to maintain balance. The limit release mechanism contacts the limit of the screw by the stabilizing mechanism and enters the burr cleaning mechanism to grind the burrs on the thread. The feeding mechanism, the stabilizing mechanism and the burr cleaning mechanism are all electrically connected to the control panel.
[0006] The two cams have the first and second ends respectively connected to the support frame, and the two cams have the first and second ends connected to the support frame by the spring, and the two cams have the first and second ends connected to the support frame by the spring.
[0007] Furthermore, an arc-shaped elastic sheet is installed on the first sliding plate, and the arc-shaped elastic sheet of the first sliding plate is used to squeeze and limit the screw.
[0008] Furthermore, the limiting assembly includes a third fixing bracket, the third fixing bracket is fixedly connected to the right portion of the lower side surface of the first fixing plate, the third fixing bracket is fixedly connected to the first fixing rod, the outer side surface of the first fixing rod is ringed with a first spring, the third fixing bracket is slidably connected to a wedge plate, the first fixing rod passes through the wedge plate and is slidably connected thereto, two ends of the first spring are respectively fixed to the third fixing bracket and the wedge plate, a long through hole is opened at the right front portion of the first fixing plate, a second sliding plate for limiting is slidably connected in the long through hole of the first fixing plate, the lower side surface of the second sliding plate is fixedly connected to the wedge plate, and a rotating wheel is rotatably connected to the connecting column on the right portion of the first sliding plate through a mounting plate, and the rotating wheel contacts and cooperates with the wedge plate.
[0009] The cam is connected with the second end of the support frame by the second end of the support frame, and the cam is connected with the second end of the support frame to the cam, and the cam is connected with the second end of the support frame to the cam.
[0010] Furthermore, the supporting assembly includes an arc shell, and there are two arc shells in total. The two arc shells are respectively fixed to the left and right parts of the front side of the first connecting plate, the two arc shells are used to support the right part of the screw, and the inner sides of the two arc shells are smooth surfaces, and the left and right sides of the two arc shells are provided with arc grooves, and arc rods are fixed in the arc grooves of the two arc shells, and the outer sides of the four arc rods are ringed with third springs, and sliding blocks are slidably connected in the two sliding grooves of each arc shell, and the two ends of the four third springs are respectively fixed to adjacent arc shells and sliding blocks, and the outer sides of the four sliding blocks are fixed with arc plates for stabilizing the screws, and the outer sides of the four arc plates are fixed with arc gear rings, and the left and right parts of the lower side of the first fixed plate are fixed with two first tooth plates, and the four first tooth plates respectively cooperate with adjacent arc gear rings.
[0011] Furthermore, the limit release mechanism includes a limit screw, and there are two limit screws in total. The two limit screws are threadedly connected to the left and right parts of the upper side of the second fixing plate. A fourth fixing frame is fixedly connected to the lower side of the second fixing plate, and a second fixing rod is fixedly connected to the fourth fixing frame. A sliding shell is slidably connected to the fourth fixing frame, and the second fixing rod passes through the sliding shell and is slidably connected to it. A fourth spring is ringed on the outer side of the second fixing rod, and two ends of the fourth spring are respectively fixed to the fourth fixing frame and the sliding shell. A second support plate is slidably connected in the sliding shell, and a long through hole is opened on the second support plate. The second fixing rod passes through the long through hole of the second support plate and is slidably connected to it. The front part of the upper side of the second support plate is fixedly connected to the third connecting plate through a supporting column. The left and right parts of the upper side surface of the connecting plate are fixedly connected to two second tooth plates, and the four second tooth plates respectively cooperate with adjacent arc-shaped tooth rings. The front part of the lower side surface of the second fixed plate is fixedly connected to two guide plates for adjusting the second support plate. The two guide plates are respectively provided with guide grooves. The left and right sides of the second support plate are slidably connected in the guide grooves of the two guide plates through guide columns. The left and right parts of the second fixed plate are slidably connected to sliding rods. The lower ends of the two sliding rods are fixedly connected to circular plates for limiting. The outer sides of the two sliding rods are both ring-shaped with fifth springs. The upper ends of the two sliding rods are fixedly connected to a support plate for pushing the screws upward. The two ends of the two fifth springs are respectively fixedly connected to the second fixed plate and the support plate, and the upper side surface of the support plate is set as a forward inclined surface.
[0012] Furthermore, the burr cleaning mechanism includes a second inclined plate, which is fixedly connected to the front part of the second fixed plate through a mounting plate, and the second inclined plate is used to guide the processed screws. The front part of the upper side surface of the support frame is fixedly connected to an L-shaped fixed plate through the mounting plate, and a gap for the screws to pass through is reserved between the L-shaped fixed plate and the second inclined plate. The front part of the upper side surface of the support frame is rotatably connected to two rotating shafts through the mounting plate, and the left and right parts of the two rotating shafts are fixedly connected to rotating rollers, and transmission belts are wound around the front and rear adjacent rotating rollers, and arc grooves for placing screws are circumferentially opened on the outer sides of the two transmission belts, and the L-shaped fixing plate is located on the upper side of the two transmission belts. The rear part of the upper side surface of the support frame is fixedly connected to a second servo motor through a mounting seat, and the second servo motor is electrically connected to the control panel, and the output shaft of the second servo motor is connected to the rear The rotating shafts are driven by belts and pulleys, a square through hole is opened on the L-shaped fixed plate, and the front and rear parts of the upper side surface of the L-shaped fixed plate are rotatably connected to two electric rollers through a mounting seat, and the two electric rollers are electrically connected to the control panel respectively, and the two electric rollers are driven by belts, and the outer side surface of the belt is provided with a rubber sheet for increasing friction, a third supporting plate is fixedly connected to the upper side surface of the bottom plate, and two groups of grinding rollers are rotatably connected to the third supporting plate, and a metal brush for grinding is installed on the outer side surface of the grinding roller, the upper and lower grinding rollers are driven by gears, and the two adjacent grinding rollers on the upper side are driven by a conveyor belt and a pulley, and the upper side surface of the bottom plate is fixedly connected to a third servo motor through a mounting seat, the third servo motor is electrically connected to the control panel, and the output shaft of the third servo motor and the grinding roller at the lower rear side are driven by a conveyor belt and a pulley.
[0013] Furthermore, it also includes a thread rolling plate cleaning mechanism, which is arranged on the rear side of the first fixed frame, and the thread rolling plate cleaning mechanism is used for grinding the threads of the processed screws. The thread rolling plate cleaning mechanism includes a third fixed plate, and the third fixed plate is fixedly connected to the rear side surface of the first fixed frame. The upper and lower parts of the third fixed plate are both circular, and the outer ring surface of the third fixed plate is provided with a slide groove, and a chain is rotatably connected in the slide groove of the third fixed plate. The first fixed frame is fixedly connected to a fourth servo motor, and the fourth servo motor is electrically connected to the control panel. A sprocket is fixedly connected to the output shaft of the fourth servo motor, and the sprocket is meshed with the chain. A fourth connecting plate is fixedly connected to the chain, and a cleaning roller for cleaning the thread rolling plate is fixedly connected to the right side surface of the fourth connecting plate, and a plurality of metal brushes are circumferentially fixedly connected to the outer side surface of the cleaning roller.
[0014] Furthermore, an electromagnet is installed inside the cleaning roller, and the electromagnet inside the cleaning roller is used to absorb metal debris.
[0015] Compared with the prior art, the present invention has the following advantages: the present invention sets a feeding mechanism and uses the second sliding plate to limit the unprocessed screw, so as to prevent the screw from being too long and the right end of the screw from falling off the first fixed plate during processing, and the screw cannot enter horizontally between the two thread rolling plates, causing the threaded thread to deviate; at the same time, it is ensured that only one unprocessed screw is fed in each time, so that the automation degree of the device is improved, and the practicality of the device is improved; by setting a stabilizing mechanism, the first connecting plate is used to drive the two arc-shaped shells to support the right part of the screw being processed, so as to prevent the right part of the screw from bending downward during the processing, causing the threaded thread to deviate and break, thereby improving the quality of the finished screw; four arc-shaped plates are used to cooperate with adjacent arc-shaped shells to limit the right part of the screw being processed, so as to prevent the screw from bending during the circumferential rotation, and the right part of the screw from circumferential rotation. The swing may cause harm to the surrounding operators; by setting up a burr cleaning mechanism, four grinding rollers are rotated at high speed so that the metal brushes on them can be used to grind and clean the burrs generated on the screw threads, so as to avoid residual burrs on the screw threads and reduce the quality of the finished screws. At the same time, the metal brushes on the four grinding rollers are used to clean the iron filings remaining in the screw thread grooves, so as to avoid residual iron filings in the screw thread grooves and reduce the labor intensity of manual thread cleaning; by setting up a rubbing plate cleaning mechanism, the metal brushes on the cleaning rollers are used to clean the tooth grooves of the two rubbing plates, and at the same time, the electromagnets inside the cleaning rollers adsorb the metal iron filings, thereby improving the cleaning effect of the two rubbing plates, avoiding the residual metal debris in the tooth grooves of the rubbing plates, causing the threads processed by the screws to be skewed, resulting in poor thread quality after the screws are processed, and at the same time avoiding damage to the teeth of the rubbing plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a partial rear-view stereoscopic structural schematic diagram of the present invention.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the blanking mechanism of the present invention.
[0019] Figure 4 It is a right-side stereoscopic structural schematic diagram of the blanking mechanism of the present invention.
[0020] Figure 5 It is a partial three-dimensional structural schematic diagram of the material unloading mechanism of the present invention.
[0021] Figure 6 It is a rear-view stereoscopic structural schematic diagram of the stabilizing mechanism of the present invention.
[0022] Figure 7 It is a schematic diagram of the enlarged three-dimensional structure of point A of the present invention.
[0023] Figure 8 It is a right-side stereoscopic structural schematic diagram of the support assembly of the present invention.
[0024] Fig. 9 It is a schematic diagram of the cross-sectional three-dimensional structure of the limit release mechanism of the present invention.
[0025] Fig.10 It is a partial cross-sectional three-dimensional structural schematic diagram of the limit release mechanism of the present invention.
[0026] Fig.11 It is a right-side stereoscopic structural schematic diagram of the burr cleaning mechanism of the present invention.
[0027] Fig.12 It is a rear perspective structural schematic diagram of the burr cleaning mechanism of the present invention.
[0028] Fig.13 It is a partial three-dimensional structural schematic diagram of the burr cleaning mechanism of the present invention.
[0029] Fig.14 It is a left-side stereoscopic structural schematic diagram of the tooth-cleaning plate cleaning mechanism of the present invention.
[0030] The parts in the drawings are marked as follows: 101-bottom plate, 102-first support plate, 103-control panel, 104-reciprocating mechanism, 105-first fixing frame, 106-second fixing frame, 201-support frame, 202-first fixing plate, 203-first inclined plate, 204-vertical plate, 205-first sliding plate, 206-pneumatic push rod, 207-third fixing frame, 208-first fixing rod, 209- first spring, 210-wedge plate, 211-second sliding plate, 212-rotating wheel, 301-second fixed plate, 302-fixed column, 303-first connecting plate, 304-circular through hole, 305-first servo motor, 306-transmission gear, 307-spline rod, 308-second connecting plate, 309-second spring, 310-rack, 311-arc shell, 312-arc rod, 313-third spring, 314-sliding block, 315-arc plate, 316-arc tooth ring, 317-first tooth plate, 401-limit screw, 402-fourth fixing frame, 403-second fixing rod, 404-sliding shell, 405-fourth spring, 406-second support plate, 407-third connecting plate, 408-second tooth plate, 409-guide plate, 410-sliding rod, 411-fifth spring, 412-support plate, 501- The second inclined plate, 502-L-shaped fixed plate, 503-rotating shaft, 504-rotating roller, 505-transmission belt, 506-second servo motor, 507-electric roller, 508-belt, 509-third supporting plate, 510-grinding roller, 511-third servo motor, 601-third fixed plate, 602-chain, 603-fourth servo motor, 604-sprocket, 605-fourth connecting plate, 606-cleaning roller. DETAILED DESCRIPTION
[0031] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present disclosure. Instead, they are merely examples of systems and methods consistent with some aspects of the present disclosure as detailed in the appended claims. Example 1
[0032] A thread rolling device with burr cleaning function for screw processing, such as Figure 1-Figure 13As shown, it includes a bottom plate 101, the front and rear sides of the upper side of the bottom plate 101 are both bolted to the first support plate 102, the rear side of the rear first support plate 102 is bolted to the control panel 103, the upper parts of the two first support plates 102 are installed with a reciprocating mechanism 104, the reciprocating mechanism 104 is electrically connected to the control panel 103, the rear side of the front first support plate 102 is bolted to the first fixing frame 105, the rear side of the first fixing frame 105 is slidably connected to a rubbing plate, and the rubbing plate on the first fixing frame 105 The plate is hinged with the reciprocating mechanism 104, and the reciprocating mechanism 104 drives the rubbing plate on the first fixed frame 105 to move up and down to rub the unprocessed screws. The second fixed frame 106 is welded to the right side of the rear first support plate 102, and the front side of the second fixed frame 106 is fixedly connected to the rubbing plate. The right part of the bottom plate 101 is provided with a feeding mechanism, which is used to feed between the two rubbing plates at intervals. The feeding mechanism ensures that only one unprocessed screw is fed each time, which improves the automation degree of the device and improves The practicability of the device is that a stabilizing mechanism is provided at the lower part of the feeding mechanism, and the stabilizing mechanism is used to support the right part of the screw. The stabilizing mechanism provides an upward supporting force for the screw being processed, so that the screw being processed remains stable as the rubbing plate moves downward, thereby avoiding the reverse deviation and broken teeth of the screw thread processed. A limit release mechanism is provided below the stabilizing mechanism, and the limit release mechanism is used to release the limit of the stabilizing mechanism on the processed screw. A burr cleaning mechanism is provided at the front part of the feeding mechanism for grinding the thread. The burr cleaning mechanism grinds the thread after processing to avoid burrs remaining on the screw thread. At the same time, the burr cleaning mechanism cleans the iron filings remaining on the screw thread to avoid iron filings remaining in the thread and reducing the quality of the screw after processing. The screw moves downward with the stabilizing mechanism, and the stabilizing mechanism supports the right part of the screw to maintain balance. The limit release mechanism contacts the limit of the stabilizing mechanism on the screw and enters the burr cleaning mechanism to grind the burrs on its thread. The feeding mechanism, the stabilizing mechanism and the burr cleaning mechanism are all electrically connected to the control panel 103.
[0033] When using the device, the operator first places the unprocessed screw on the feeding mechanism, and then the operator starts the device through the control panel 103. The control panel 103 starts the reciprocating mechanism 104, and the reciprocating mechanism 104 drives the rubbing plate on the first fixed frame 105 to move up and down reciprocatingly. At the same time, the control panel 103 starts the stabilizing mechanism and the burr cleaning mechanism. When the rubbing plate on the first fixed frame 105 moves to the upper part, the feeding mechanism pushes the lowest unprocessed screw between the two rubbing plates, and the rubbing plate on the first fixed frame 105 moves downward to rub out threads on the left end of the unprocessed screw. The feeding mechanism ensures that only one unprocessed screw is fed in each time, which improves the automation degree of the device and improves the practicality of the device. When the unprocessed screw enters between the two rubbing plates, the unprocessed screw contacts the stabilizing mechanism at the same time. The stabilizing mechanism provides an upward supporting force for the screw being processed, so that the screw being processed remains stable as the rubbing plate moves downward, avoiding the reverse deviation and broken teeth of the screw processed. At the same time, the screw being processed by the stabilizing mechanism is limited to avoid the unprocessed The screw is bent, and during the thread rolling process, the right end rotates and swings circumferentially, causing harm to the surrounding operators. After the screw is moved downward and processed, the stabilizing mechanism moves to the lower part and contacts the limit release mechanism. The limit release mechanism contacts the limit of the stabilizing mechanism on the processed screw. The limit release mechanism quickly releases the limit of the stabilizing mechanism and pushes the processed screw into the burr cleaning mechanism. Then the control panel 103 moves the stabilizing mechanism and the thread rolling plate on the first fixed frame 105 upward and resets. Then the above operation is repeated to perform thread rolling on the next unprocessed screw. The burr cleaning mechanism grinds the thread after processing to avoid burrs remaining on the screw thread, which affects the quality of the finished screw. At the same time, the burr cleaning mechanism cleans the iron filings remaining on the screw thread to avoid iron filings remaining in the thread to reduce the quality of the processed screw, and also reduces the labor intensity of subsequent manual cleaning of the thread. When all the screws are processed, the operator closes the reciprocating mechanism 104, the feeding mechanism, the stabilizing mechanism and the burr cleaning mechanism through the control panel 103 to facilitate the next use of the device. Example 2
[0034] On the basis of Example 1, Figure 3-Figure 5As shown, the unloading mechanism includes a support frame 201, which is arranged on the right side of the bottom plate 101, and a first fixed plate 202 is welded to the upper end of the support frame 201, and the left and right parts of the upper side of the first fixed plate 202 are welded with a first inclined plate 203 through a mounting plate, and two vertical plates 204 are welded to the left first inclined plate 203 through a mounting plate, and the two vertical plates 204 are respectively located at the front of the two first inclined plates 203, and the two first inclined plates 203 and the two vertical plates 204 cooperate to form a material bin for holding unprocessed screws, and the unprocessed screws are placed in the material bin, and the unprocessed screws will be arranged vertically at the lower parts of the two first inclined plates 203 and the two vertical plates 204, and the lower ends of the two first inclined plates 203 and the two vertical plates 204 leave gaps with the upper side of the first fixed plate 202, and the left and right parts of the first fixed plate 202 are provided with sliding grooves, and the upper side of the first fixed plate 202 is slidably connected with a first sliding plate 205, and the first The first sliding plate 205 is provided with an arc-shaped elastic sheet, and the telescopic rod of the pneumatic push rod 206 drives the first sliding plate 205 to move forward, and the first sliding plate 205 passes through the gap between the two first inclined plates 203 and the two vertical plates 204 and the first fixed plate 202, and pushes the lowermost screw to between the two rubbing plates for processing. The arc-shaped elastic sheet on the first sliding plate 205 is used to squeeze and limit the unprocessed screw to prevent the unprocessed screw from deviating left and right. The left and right parts of the lower side surface of the first sliding plate 205 are welded with connecting columns, and the two connecting columns on the first sliding plate 205 are respectively slidably connected to the two sliding grooves of the first fixed plate 202. The left part of the upper side surface of the first fixed plate 202 is connected with the pneumatic push rod 206 through the mounting seat bolt, and the pneumatic push rod 206 is electrically connected to the control panel 103. The telescopic rod of the pneumatic push rod 206 is bolted to the first sliding plate 205, and the right part of the first fixed plate 202 is provided with a limiting component for preventing the screw from falling.
[0035] like Figure 7As shown, the limiting assembly includes a third fixing frame 207, the third fixing frame 207 is bolted to the right part of the lower side of the first fixing plate 202, a first fixing rod 208 is welded on the third fixing frame 207, the outer side of the first fixing rod 208 is sleeved with a first spring 209, a wedge plate 210 is slidably connected to the third fixing frame 207, the first fixing rod 208 passes through the wedge plate 210 and is slidably connected thereto, the two ends of the first spring 209 are respectively fixed to the third fixing frame 207 and the wedge plate 210, the connecting column on the right part of the first sliding plate 205 drives the rotating wheel 212 to move forward and press the wedge plate 210 downward, the wedge plate 210 moves downward along the third fixing frame 207, and the first A long through hole is provided on the right front part of the fixed plate 202, and a second sliding plate 211 for limiting is slidably connected in the long through hole of the first fixed plate 202. When the wedge plate 210 moves downward, it will drive the second sliding plate 211 to move downward, and the second sliding plate 211 releases the limitation on the unprocessed screws to prevent the screws from being too long. During processing, the right end of the screws falls off the first fixed plate 202, and the screws cannot enter horizontally between the two rolling plates, causing the rolled threads to deviate. The lower side surface of the second sliding plate 211 is welded to the wedge plate 210, and a rotating wheel 212 is rotatably connected to the connecting column on the right part of the first sliding plate 205 through a mounting plate, and the rotating wheel 212 is in contact with and cooperates with the wedge plate 210.
[0036] like Figure 6-Figure 8As shown, the stabilizing mechanism includes a second fixing plate 301, which is welded to the middle part of the support frame 201, and the left and right parts between the second fixing plate 301 and the first fixing plate 202 are respectively welded with fixing columns 302, and the first connecting plate 303 is slidably connected to the two fixing columns 302, and a circular through hole 304 is opened at the rear of the second fixing plate 301, and the rear side surface of the second fixing plate 301 is connected to the first servo motor 305 through a mounting seat bolt, and the first servo motor 305 is electrically connected to the control panel 103, and a transmission gear 306 is keyed on the output shaft of the first servo motor 305, and a spline rod 307 is slidably connected to the rear part of the first connecting plate 303. After the first connecting plate 303 moves to the lowest part, the spline rod 307 moves downward along the first connecting plate 303, and passes through the circular through hole 304 to release the screw after processing. The screw threading plate 306 is screwed to the screw threading plate 308 and the screw threading plate 309 is screwed to the screw threading plate 308. The screw threading plate 306 is screwed to the screw threading plate 308 and the screw threading plate 309 is screwed to the screw threading plate 308. The screw threading plate 306 is screwed to the screw threading plate 308 and the screw threading plate 308 is screwed to the screw threading plate 308. The screw threading plate 306 is screwed to the screw threading plate 308 and the screw threading plate 308 is screwed to the screw threading plate 308.
[0037] like Figure 7 and Figure 8As shown, the support assembly includes an arc-shaped shell 311, and there are two arc-shaped shells 311. The two arc-shaped shells 311 are respectively welded to the left and right parts of the front side of the first connecting plate 303. The two arc-shaped shells 311 are used to support the right part of the screw, and the inner side surfaces of the two arc-shaped shells 311 are smooth surfaces, which reduces the friction during the processing of the screw, avoids the resistance to the circumferential rotation of the screw, and improves the thread quality of the screw after processing. The left and right sides of the two arc-shaped shells 311 are provided with arc-shaped grooves. The first connecting plate 303 drives the two arc-shaped shells 311 to support the right part of the screw being processed, so as to avoid the right part of the screw bending downward during the processing, causing the thread of the screw to deviate and break, thereby improving the quality of the finished screw. Arc-shaped rods 312 are welded in the arc grooves of the two arc-shaped shells 311, and the outer sides of the four arc-shaped rods 312 are welded to the outer sides of the four arc-shaped rods 312. The third spring 313 is sleeved on the surface, and a sliding block 314 is slidably connected in the two sliding grooves of each arc shell 311. The two ends of the four third springs 313 are respectively fixed to the adjacent arc shells 311 and the sliding blocks 314. The outer sides of the four sliding blocks 314 are welded with arc plates 315 for stabilizing the screws. The four sliding blocks 314 respectively drive the arc plates 315 thereon to rotate to the upper part of the adjacent arc shell 311 to limit the right part of the screw being processed to prevent the screw from bending during the circumferential rotation. The circumferential swing of the right part of the screw may cause harm to the surrounding operators. The outer sides of the four arc plates 315 are welded with arc toothed rings 316, and the left and right parts of the lower side of the first fixed plate 202 are welded with two first tooth plates 317, and the four first tooth plates 317 respectively cooperate with the adjacent arc toothed rings 316.
[0038] like Fig. 9 and Fig.10As shown, the limit release mechanism includes a limit screw 401, and there are two limit screws 401 in total. The two limit screws 401 are threadedly connected to the left and right parts of the upper side of the second fixing plate 301, and the lower side of the second fixing plate 301 is threadedly connected to a fourth fixing frame 402, and a second fixing rod 403 is welded to the fourth fixing frame 402. A sliding shell 404 is slidably connected to the fourth fixing frame 402, and the second fixing rod 403 passes through the sliding shell 404 and is slidably connected thereto. A fourth spring 405 is sleeved on the outer side of the second fixing rod 403, and two sides of the fourth spring 405 The ends are respectively fixed to the fourth fixing frame 402 and the sliding shell 404, and the sliding shell 404 is slidably connected with the second support plate 406, and the second support plate 406 is provided with a long through hole, and the second fixing rod 403 passes through the long through hole of the second support plate 406 and is slidably connected thereto, and the front part of the upper side surface of the second support plate 406 is welded with a third connecting plate 407 through a supporting column, and the left and right parts of the upper side surface of the third connecting plate 407 are welded with two second tooth plates 408, and the four second tooth plates 408 are respectively matched with the adjacent arc-shaped tooth rings 316, and the lower part of the second fixing plate 301 The front bolts of the side are connected with two guide plates 409 for adjusting the second support plate 406. The lower part of the spline rod 307 passes through the circular through hole 304 and presses the second support plate 406 downward. The second support plate 406 moves downward along the fourth fixed frame 402. When the second support plate 406 moves downward, the guide grooves of the two guide plates 409 make the second support plate 406 move forward first. The two guide plates 409 are respectively provided with guide grooves. The left and right sides of the second support plate 406 are slidably connected to the guide grooves of the two guide plates 409 through guide columns. The left and right parts of the fixed plate 301 are both slidably connected with sliding rods 410, and the lower ends of the two sliding rods 410 are welded with circular plates for limiting. The outer sides of the two sliding rods 410 are ring-shaped with fifth springs 411, and the upper ends of the two sliding rods 410 are welded with supporting plates 412 for pushing the screws upward. The two ends of the two fifth springs 411 are respectively fixed to the second fixed plate 301 and the supporting plate 412, and the upper side surface of the supporting plate 412 is set as a forward inclined surface. The spring force of the two fifth springs 411 is used to make the inclined surface of the supporting plate 412 push the processed screws to the front side.
[0039] like Figure 11-13As shown, the burr cleaning mechanism includes a second inclined plate 501, which is connected to the front part of the second fixed plate 301 through a mounting plate bolt, and the second inclined plate 501 is used to guide the processed screws. The front part of the upper side surface of the support frame 201 is connected to an L-shaped fixed plate 502 through a mounting plate bolt, and a gap for the screws to pass through is reserved between the L-shaped fixed plate 502 and the second inclined plate 501. The front part of the upper side surface of the support frame 201 is rotatably connected to two rotating shafts 503 through the mounting plate, and the left and right parts of the two rotating shafts 503 are both welded with rotating rollers 504, and the front and rear adjacent rotating rollers 504 are both wound with transmission belts 505, and the outer side surfaces of the two transmission belts 505 are surrounded by The two conveyor belts 505 are provided with arc grooves for placing screws. The L-shaped fixing plate 502 is located on the upper side of the two conveyor belts 505 and is used to squeeze the processed screws downward to prevent the processed screws from escaping from the arc grooves of the conveyor belts 505. The rear part of the upper side of the support frame 201 is connected to the second servo motor 506 through the mounting seat bolts. The second servo motor 506 is electrically connected to the control panel 103. The output shaft of the second servo motor 506 and the rear rotating shaft 503 are driven by the conveyor belt and the pulley. A square through hole is provided on the L-shaped fixing plate 502. The front and rear parts of the upper side of the L-shaped fixing plate 502 are rotatably connected to two electric rollers 507 through the mounting seat. The two electric rollers 507 are respectively The two motorized rollers 507 are electrically connected to the control panel 103. The two motorized rollers 507 are driven by the belt 508. The motorized roller 507 drives the belt 508 wound thereon to rotate. The lower side of the belt 508 contacts the screw moving forward. The belt 508 and the processed screw generate friction to make it rotate in the arc groove of the conveyor belt 505. The outer side of the belt 508 is provided with a rubber sheet for increasing the friction. The rubber sheet on the outer side of the belt 508 increases the friction between the processed screw and the screw, so that the screw rotates in the slide groove of the arc groove of the conveyor belt 505, avoiding the belt 508 and the processed screw from slipping. The upper side of the bottom plate 101 is bolted with a third support Plate 509, two groups of grinding rollers 510 are rotatably connected to the third support plate 509, and metal brushes for grinding are installed on the outer side of the grinding rollers 510. The grinding rollers 510 grind the burrs on the screw threads after processing to avoid residual burrs on the screw threads that reduce the quality of the finished screws. The upper and lower grinding rollers 510 are driven by gears, and the two adjacent grinding rollers 510 on the upper side are driven by conveyor belts and pulleys. The upper side of the base plate 101 is connected to the third servo motor 511 through the mounting seat bolts, and the third servo motor 511 is electrically connected to the control panel 103. The output shaft of the third servo motor 511 is driven by the grinding roller 510 at the lower rear side through a conveyor belt and a pulley.
[0040] The operator places the unprocessed screws in the silo formed by the two first inclined plates 203 and the two vertical plates 204. The unprocessed screws are arranged vertically at the lower parts of the two first inclined plates 203 and the two vertical plates 204, and the lower parts of the first inclined plates 203 and the vertical plates 204 are spaced apart by the width of a screw. The operator then starts the device through the control panel 103. The control panel 103 starts the reciprocating mechanism 104. When the reciprocating mechanism 104 drives the rubbing plate on the first fixed frame 105 to move to the uppermost part, the control panel 103 starts the pneumatic push rod 206. The telescopic rod of the pneumatic push rod 206 drives the first sliding plate 205 to move forward. The arc-shaped elastic sheet on the front side of the first sliding plate 205 is squeezed and deformed. The connecting column on the right part of the first sliding plate 205 drives the rotating wheel 212 to move forward and squeeze the wedge plate 210 downward. The wedge plate 210 moves along the third fixed frame 207. The first sliding plate 211 is reset by the control panel 103, and the vertically arranged screws move downward in sequence. At the same time, the rotating wheel 212 loses contact with the wedge plate 210, and the second sliding plate 211 is reset again under the elastic force of the first spring 209. The second sliding plate 211 is used to limit the unprocessed screw to prevent the screw from being too long and the right end of the screw from falling off the first fixed plate 202 during processing. The screw cannot enter horizontally between the two rolling plates, causing the rolled thread to deviate.
[0041] When the reciprocating mechanism 104 drives the thread rolling plate on the first fixed frame 105 to move downward, the screw being processed enters the inner side of the two arc-shaped shells 311. The inner side of the arc-shaped shell 311 is smooth, which reduces the friction on the screw being processed, avoids the resistance to the circumferentially rotating screw, and improves the thread quality of the screw after processing. The control panel 103 then starts the first servo motor 305. The output shaft of the first servo motor 305 drives the first connecting plate 303 and other components on it to move downward through the transmission gear 306 and the rack 310. The speed at which the first connecting plate 303 moves downward is the same as the speed at which the two thread rolling plates drive the screw being processed to move downward. The first connecting plate 303 drives the two arc-shaped shells 311 to support the right part of the screw being processed, so as to avoid the screw from rotating during processing. When the first connecting plate 303 drives the two arc shells 311 to move downward, the four arc tooth rings 316 respectively cooperate with the adjacent first tooth plates 317, and the four arc plates 315 slide along the arc grooves of the arc shells 311 through the sliding blocks 314. When the four arc tooth rings 316 lose engagement with the adjacent first tooth plates 317 respectively, the four third springs 313 are reset, and the four arc plates 315 are all located on the upper side of the adjacent arc shells 311. The four arc plates 315 cooperate with the adjacent arc shells 311 to limit the right part of the screw being processed to avoid bending of the screw during circumferential rotation. The circumferential swing of the right part of the screw may cause harm to the surrounding operators.
[0042] When the lower side of the first connecting plate 303 contacts the upper ends of the two limit screws 401, the screws are also processed. The first connecting plate 303 stops moving downward under the action of the two limit screws 401. The processed screws press the supporting plate 412 downward, and the supporting plate 412 and the two sliding rods 410 move downward. The two fifth springs 411 are compressed, and the first servo motor 305 drives the second connecting plate 308 and the spline rod 307 to continue to move downward. The lower part of the spline rod 307 passes through the circular through hole 304 and presses the second supporting plate 406 downward. The second spring 309 is compressed, and the second supporting plate 406 is squeezed by the spline rod 307 and moves downward along the fourth fixing frame 402. The fourth spring 405 is compressed. When the second supporting plate 406 moves downward, the guides of the two guide plates 409 The groove causes the second support plate 406 to move forward first, causing the four second tooth plates 408 on the third connecting plate 407 to move forward, so that the four second tooth plates 408 are symmetrical with the four first tooth plates 317 respectively. The second support plate 406 drives the four second tooth plates 408 to move downward, and the four second tooth plates 408 are respectively engaged with the adjacent arc-shaped toothed rings 316. The four arc-shaped toothed rings 316 respectively drive the arc plates 315 fixed thereto to rotate, so that the four arc plates 315 are rotated back to the lower part of the adjacent arc-shaped shell 311, and the four third springs 313 are compressed. Subsequently, under the action of the elastic force of the two fifth springs 411, the support plate 412 pushes the processed screw upward, and the upper side surface of the support plate 412 tilts forward, so that the processed screw moves forward and contacts the second inclined plate 501.
[0043] The control panel 103 controls the first servo motor 305 to move the first connecting plate 303 and other components on the top thereof upward and reset. First, the spline rod 307 moves upward and resets along the first connecting plate 303, the second spring 309 resets, and the second support plate 406 loses its extrusion. Under the action of the elastic force of the fourth spring 405, the second support plate 406 and the four second tooth plates 408 on the top thereof move upward and reset, and the four arc plates 315 rotate to the upper part of the adjacent arc shell 311 again, and the four third springs 313 reset. During the upward reset process of the first connecting plate 303, the four arc gear rings 316 respectively mesh with the adjacent first tooth plates 317, so that the four arc gear rings 316 rotate to the lower part of the adjacent arc shell 311 again, the four third springs 313 are compressed, and the reciprocating mechanism 104 also drives the rubbing plate on the first fixed frame 105 to move to the uppermost part, and all the above operations are repeated to process the lower unprocessed screw.
[0044] The processed screw rolls forward along the second inclined plate 501, and then enters the gap between the second inclined plate 501 and the L-shaped fixed plate 502. The control panel 103 starts the second servo motor 506. The output shaft of the second servo motor 506 is driven by the conveyor belt and the pulley to rotate the rear shaft 503. The two shafts 503 drive the conveyor belt 505 to rotate through the two rotating rollers 504 thereon. Then the processed screw enters the arc groove of the conveyor belt 505 and transmits to it. The control panel 103 starts the two electric rollers 507. The electric roller 507 drives the belt 508 wound thereon to rotate. The lower side of the belt 508 contacts the screw moving forward. The belt 508 generates friction with the processed screw to make it rotate in the arc groove of the conveyor belt 505. The rubber sheet on the outer side of the belt 508 increases the friction between the processed screw and the belt 508 to avoid the belt 508 When the screw slips after processing, the control panel 103 controls to start the third servo motor 511. The output shaft of the third servo motor 511 drives the grinding roller 510 at the lower rear side to rotate through the belt and the pulley. The two adjacent grinding rollers 510 rotate in different directions. The four grinding rollers 510 rotate at high speed so that the metal brushes thereon grind and clean the burrs generated on the screw threads to avoid the burrs remaining on the screw threads and reducing the quality of the finished screws. At the same time, the metal brushes on the four grinding rollers 510 are used to clean the iron filings remaining in the screw thread groove to avoid the iron filings remaining in the screw thread groove, thereby reducing the labor intensity of manual thread cleaning. The belt 508 makes the processed screw rotate in the arc groove of the conveyor belt 505 and cooperates with the four grinding rollers 510, so that the four grinding rollers 510 can grind and clean the screw threads after processing more comprehensively, thereby improving the practicality of the device.
[0045] When the screw processing is completed, the operator turns off the device through the control panel 103, and all the components on the device are reset and turned off, so that the device can be used next time. Example 3
[0046] On the basis of Example 2, Fig.14As shown, it also includes a thread-rubbing plate cleaning mechanism, which is arranged at the rear side of the first fixed frame 105. The thread-rubbing plate cleaning mechanism is used to grind the threads of the processed screws. The thread-rubbing plate cleaning mechanism includes a third fixed plate 601, which is bolted to the rear side of the first fixed frame 105. The upper and lower parts of the third fixed plate 601 are both circular. A slide groove is provided on the outer ring surface of the third fixed plate 601. A chain 602 is rotatably connected in the slide groove of the third fixed plate 601. A fourth servo motor 603 is bolted to the first fixed frame 105. The fourth servo motor 603 is electrically connected to the control panel 103. A sprocket 604 is keyed on the output shaft of the fourth servo motor 603. The sprocket 604 cooperates with the chain 602 to drive the chain 602. The cleaning roller 606 on the toothed plates rotates and enters between the two toothed plates, the sprocket 604 meshes with the chain 602, and the chain 602 is bolted with a fourth connecting plate 605. The right side of the fourth connecting plate 605 is welded with a cleaning roller 606 for cleaning the toothed plates, and the outer side surface of the cleaning roller 606 is circumferentially welded with a plurality of metal brushes. The metal brush on the cleaning roller 606 cleans the tooth grooves of the two toothed plates to avoid metal debris remaining in the tooth grooves of the toothed plates, which causes the thread processed by the screw to deviate and causes poor thread quality after the screw is processed. An electromagnet is installed inside the cleaning roller 606, and the electromagnet inside the cleaning roller 606 is used to absorb metal debris. The electromagnet inside the cleaning roller 606 absorbs metal iron filings, thereby improving the cleaning effect of the two toothed plates.
[0047] When the device is used up, the operator starts the fourth servo motor 603 through the control panel 103, and the output shaft of the fourth servo motor 603 drives the sprocket 604 thereon to rotate, and the sprocket 604 drives the chain 602 to slide along the slide groove of the third fixed plate 601, and the chain 602 drives the cleaning roller 606 thereon to rotate between the two rubbing plates, and the metal brush on the cleaning roller 606 is used to clean the tooth grooves of the two rubbing plates. At the same time, the electromagnet inside the cleaning roller 606 adsorbs the metal iron filings, thereby improving the cleaning effect of the two rubbing plates and avoiding the metal debris remaining in the tooth grooves of the rubbing plates, resulting in the deflection of the thread processed by the screw, resulting in poor quality of the thread after the screw is processed, and at the same time avoiding damage to the teeth of the rubbing plates. When cleaning is completed, the operator uses the control panel 103 to make the output shaft of the fourth servo motor 603 drive the chain 602 and other components on it to reset and close for the next use.
[0048] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
Claims
1. A thread rolling device with a burr cleaning function for screw processing, comprising a base plate (101), first support plates (102) are fixedly connected to the front and rear sides of the upper side of the base plate (101), a control panel (103) is fixedly connected to the rear side of the rear first support plate (102), a reciprocating mechanism (104) is provided on the upper parts of the two first support plates (102), the reciprocating mechanism (104) is electrically connected to the control panel (103), a first fixing frame (105) is fixedly connected to the rear side of the front first support plate (102), a thread rolling plate is slidably connected to the rear side of the first fixing frame (105), the thread rolling plate on the first fixing frame (105) is hinged to the reciprocating mechanism (104), a second fixing frame (106) is fixedly connected to the right side of the rear first support plate (102), and a thread rolling plate is fixedly connected to the front side of the second fixing frame (106), characterized in that: The machine also includes a feeding mechanism, which is arranged at the right part of the bottom plate (101) and is used to feed materials between the two thread rolling plates at intervals. A stabilizing mechanism is arranged at the bottom of the feeding mechanism and is used to support the right part of the screw. A limit release mechanism is arranged below the stabilizing mechanism and is used to release the limit of the processed screw by the stabilizing mechanism. A burr cleaning mechanism is arranged at the front of the feeding mechanism and is used to grind the burrs on the threads. The stabilizing mechanism supports the right part of the screw to maintain balance. The limit release mechanism contacts the limit of the screw by the stabilizing mechanism and enters the burr cleaning mechanism to grind the burrs on the threads. The feeding mechanism, the stabilizing mechanism and the burr cleaning mechanism are all electrically connected to the control panel (103). The material unloading mechanism comprises a support frame (201), and a first fixing plate (202) is fixedly connected to the upper end of the support frame (201); The stabilizing mechanism comprises a second fixing plate (301), the second fixing plate (301) is fixedly connected to the middle part of the support frame (201), the left and right parts between the second fixing plate (301) and the first fixing plate (202) are respectively fixedly connected with fixing columns (302), the two fixing columns (302) are slidably connected with a first connecting plate (303), a circular through hole (304) is opened at the rear of the second fixing plate (301), a first servo motor (305) is fixedly connected to the rear side surface of the second fixing plate (301) via a mounting seat, the first servo motor (305) is electrically connected to the control panel (103), a transmission gear (306) is fixedly connected to the output shaft of the first servo motor (305), and the first connecting plate The rear part of the spline rod (303) is slidably connected to a spline rod (307), the lower end of the spline rod (307) is fixedly connected to a circular plate for limiting, the upper end of the spline rod (307) is fixedly connected to a second connecting plate (308), the outer side surface of the spline rod (307) is ringed with a second spring (309), the two ends of the second spring (309) are respectively fixedly connected to the first connecting plate (303) and the second connecting plate (308), the lower side surface of the second connecting plate (308) is fixedly connected to a rack (310), the rack (310) is slidably connected to the rear side surface of the second fixing plate (301), the rack (310) is meshed with the transmission gear (306), and the front side surface of the first connecting plate (303) is provided with a support assembly for supporting screws.
2. A thread rolling device with burr removal function for screw processing according to claim 1, characterized in that: The support frame (201) of the unloading mechanism is arranged on the right side of the bottom plate (101), the left and right parts of the upper side surface of the first fixed plate (202) are fixedly connected to the first inclined plate (203) through the mounting plate, and two vertical plates (204) are fixedly connected to the left first inclined plate (203) through the mounting plate, and the two vertical plates (204) are respectively located in front of the two first inclined plates (203), and the two first inclined plates (203) and the two vertical plates (204) cooperate to form a material bin for holding unprocessed screws, and the lower ends of the two first inclined plates (203) and the two vertical plates (204) leave a gap with the upper side surface of the first fixed plate (202), and the first fixed plate (202) ) are provided with sliding grooves on both the left and right parts, the upper side surface of the first fixed plate (202) is slidably connected to the first sliding plate (205), the left and right parts of the lower side surface of the first sliding plate (205) are fixedly connected to connecting columns, the two connecting columns on the first sliding plate (205) are respectively slidably connected to the two sliding grooves of the first fixed plate (202), the left part of the upper side surface of the first fixed plate (202) is fixedly connected to the pneumatic push rod (206) through the mounting seat, the pneumatic push rod (206) is electrically connected to the control panel (103), the telescopic rod of the pneumatic push rod (206) is fixedly connected to the first sliding plate (205), and the right part of the first fixed plate (202) is provided with a limit assembly for preventing the screw from falling.
3. A thread rolling device with burr removal function for screw processing as claimed in claim 2, characterized in that: An arc-shaped elastic sheet is mounted on the first sliding plate (205), and the arc-shaped elastic sheet of the first sliding plate (205) is used to squeeze and limit the screw.
4. A thread rolling device with burr removal function for screw processing as claimed in claim 2, characterized in that: The limiting assembly includes a third fixing frame (207), the third fixing frame (207) is fixedly connected to the right part of the lower side of the first fixing plate (202), a first fixing rod (208) is fixedly connected to the third fixing frame (207), a first spring (209) is sleeved on the outer side of the first fixing rod (208), a wedge plate (210) is slidably connected to the third fixing frame (207), the first fixing rod (208) passes through the wedge plate (210) and is slidably connected thereto, and both ends of the first spring (209) are respectively The first fixing plate (202) is fixedly connected to the third fixing frame (207) and the wedge plate (210), and a long through hole is opened at the right front part of the first fixing plate (202). A second sliding plate (211) for limiting is slidably connected in the long through hole of the first fixing plate (202). The lower side of the second sliding plate (211) is fixedly connected to the wedge plate (210). A rotating wheel (212) is rotatably connected to the connecting column on the right part of the first sliding plate (205) through a mounting plate, and the rotating wheel (212) is in contact with the wedge plate (210).
5. A thread rolling device with burr removal function for screw processing as claimed in claim 4, characterized in that: The support assembly comprises an arc-shaped shell (311), wherein two arc-shaped shells (311) are provided, and the two arc-shaped shells (311) are respectively fixed to the left and right parts of the front side surface of the first connecting plate (303), and the two arc-shaped shells (311) are used to support the right part of the screw, and the inner side surfaces of the two arc-shaped shells (311) are smooth surfaces, and the left and right side surfaces of the two arc-shaped shells (311) are both provided with arc-shaped grooves, and the arc-shaped grooves of the two arc-shaped shells (311) are both fixed with arc-shaped rods (312), and the outer side surfaces of the four arc-shaped rods (312) are all ringed with third springs (313), and each arc-shaped shell (3 The two slide grooves of the first fixing plate (202) are both slidably connected with a sliding block (314), the two ends of the four third springs (313) are respectively fixed to the adjacent arc-shaped shells (311) and the sliding blocks (314), the outer sides of the four sliding blocks (314) are all fixedly connected with an arc-shaped plate (315) for stabilizing the screws, the outer sides of the four arc-shaped plates (315) are all fixedly connected with an arc-shaped toothed ring (316), and the left and right parts of the lower side of the first fixing plate (202) are both fixedly connected with two first toothed plates (317), and the four first toothed plates (317) are respectively matched with the adjacent arc-shaped toothed rings (316).
6. A thread rolling device with burr removal function for screw processing as claimed in claim 5, characterized in that: The limit release mechanism comprises a limit screw (401), wherein two limit screws (401) are provided, and the two limit screws (401) are threadedly connected to the left and right parts of the upper side of the second fixing plate (301); a fourth fixing frame (402) is fixedly connected to the lower side of the second fixing plate (301); a second fixing rod (403) is fixedly connected to the fourth fixing frame (402); a sliding shell (404) is slidably connected to the fourth fixing frame (402); the second fixing rod (403) passes through the sliding shell (404) and is slidably connected to the sliding shell (404); The outer side surface of the second fixing rod (403) is sleeved with a fourth spring (405), and the two ends of the fourth spring (405) are respectively fixed to the fourth fixing frame (402) and the sliding shell (404). The sliding shell (404) is slidably connected with a second support plate (406). The second support plate (406) is provided with a long through hole. The second fixing rod (403) passes through the long through hole of the second support plate (406) and is slidably connected thereto. The front part of the upper side surface of the second support plate (406) is fixedly connected to the third connecting plate (406) via a supporting column. 7), the left and right parts of the upper side of the third connecting plate (407) are fixedly connected to two second tooth plates (408), and the four second tooth plates (408) are respectively matched with the adjacent arc-shaped tooth rings (316). The front part of the lower side of the second fixed plate (301) is fixedly connected to two guide plates (409) for adjusting the second support plate (406). The two guide plates (409) are respectively provided with guide grooves. The left and right sides of the second support plate (406) are slidably connected to the guide grooves of the two guide plates (409) through guide columns. The left and right parts of the second fixed plate (301) are both slidably connected with sliding rods (410), the lower ends of the two sliding rods (410) are fixedly connected with circular plates for limiting, the outer sides of the two sliding rods (410) are both ring-sheathed with fifth springs (411), the upper ends of the two sliding rods (410) are fixedly connected with supporting plates (412) for pushing the screws upward, the two ends of the two fifth springs (411) are respectively fixedly connected to the second fixed plate (301) and the supporting plate (412), and the upper side surface of the supporting plate (412) is set as a forward inclined surface.
7. A thread rolling device with burr removal function for screw processing as claimed in claim 6, characterized in that: The burr cleaning mechanism comprises a second inclined plate (501), the second inclined plate (501) is fixedly connected to the front part of the second fixed plate (301) through a mounting plate, the second inclined plate (501) is used to guide the processed screws, the front part of the upper side surface of the support frame (201) is fixedly connected to an L-shaped fixed plate (502) through the mounting plate, a gap for the screws to pass through is left between the L-shaped fixed plate (502) and the second inclined plate (501), the front part of the upper side surface of the support frame (201) is rotatably connected to two rotating shafts (503) through the mounting plate, and the two rotating shafts (503) are connected to the front part of the upper side surface of the support frame (201). The left and right parts of the support frame (201) are fixedly connected with rotating rollers (504), and the front and rear adjacent rotating rollers (504) are wound with transmission belts (505). The outer side surfaces of the two transmission belts (505) are circumferentially provided with arc grooves for placing screws. The L-shaped fixing plate (502) is located on the upper side of the two transmission belts (505). The rear part of the upper side surface of the support frame (201) is fixedly connected with a second servo motor (506) through a mounting seat. The second servo motor (506) is electrically connected to the control panel (103), and the output shaft of the second servo motor (506) is connected to the rear rotating shaft. The L-shaped fixing plate (502) is provided with a square through hole, and the front and rear parts of the upper side surface of the L-shaped fixing plate (502) are rotatably connected to two electric rollers (507) through a mounting seat, and the two electric rollers (507) are respectively electrically connected to the control panel (103). The two electric rollers (507) are driven by a belt (508), and the outer side surface of the belt (508) is provided with a rubber sheet for increasing friction. The upper side surface of the bottom plate (101) is fixedly connected to a third support plate (509), and the third support plate (50 9) are rotatably connected to two groups of grinding rollers (510), the outer side surfaces of the grinding rollers (510) are installed with metal brushes for grinding, the upper and lower grinding rollers (510) are driven by gears, the two adjacent grinding rollers (510) on the upper side are driven by a conveyor belt and a pulley, the upper side surface of the bottom plate (101) is fixedly connected to a third servo motor (511) through a mounting seat, the third servo motor (511) is electrically connected to the control panel (103), and the output shaft of the third servo motor (511) is driven by the grinding roller (510) at the lower rear side through a conveyor belt and a pulley.
8. A thread rolling device with burr removal function for screw processing as claimed in claim 7, characterized in that: The screw thread cleaning mechanism further comprises a thread-rubbing plate cleaning mechanism, which is arranged at the rear side of the first fixed frame (105) and is used for grinding the threads of the processed screws. The thread-rubbing plate cleaning mechanism comprises a third fixed plate (601), which is fixedly connected to the rear side of the first fixed frame (105). The upper and lower parts of the third fixed plate (601) are both circular. A sliding groove is provided on the outer ring surface of the third fixed plate (601). A chain (602) is rotatably connected in the sliding groove of the third fixed plate (601). A fourth servo motor (603) is fixedly connected to the fixed frame (105), the fourth servo motor (603) is electrically connected to the control panel (103), a sprocket (604) is fixedly connected to the output shaft of the fourth servo motor (603), the sprocket (604) is meshed with the chain (602), a fourth connecting plate (605) is fixedly connected to the chain (602), a cleaning roller (606) for cleaning the tooth-rubbing plate is fixedly connected to the right side surface of the fourth connecting plate (605), and a plurality of metal brushes are fixedly connected to the outer side surface of the cleaning roller (606) in a circumferential direction.
9. A thread rolling device with burr removal function for screw processing as claimed in claim 8, characterized in that: An electromagnet is installed inside the cleaning roller (606), and the electromagnet inside the cleaning roller (606) is used to absorb metal debris.
Citation Information
Patent Citations
Thread rolling machine for machining screws
CN213134889U
Self-cleaning type thread rolling device for screw machining
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