A metal button coating riveting coloring process and equipment
Through the metal button coating riveting and coloring process, combining cleaning, coating, riveting, shot blasting, painting and film pressing processes, the problems of easy scratching and single color of the coating layer are solved, and the buttons are beautiful, wear-resistant and rust-proof. Effects reduce production costs.
Patent Information
- Application Number
- CN202210794585.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-07-05
AI Technical Summary
The existing metal button coating process causes the coating layer to be easily scratched, affecting the quality and beauty of the product, and the coating color is single, and the market demand is not high.
Using metal button coating riveting and coloring technology, through cleaning, coating, riveting, shot blasting, painting and film pressing, the coating is used to avoid rust, shot blasting eliminates rivet stress, spraying and film pressing to achieve multi-color effects, and reduces electroplating and spray paint area to reduce costs.
It realizes the aesthetics, wear resistance and rust resistance of buttons, reduces material consumption and production costs, and improves product quality and market competitiveness.
Smart Images

Figure CN115104817B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of buttons, pins, buckles, zippers or the like, and in particular relates to a metal button coating riveting and coloring process and equipment thereof. Background Art
[0002] Buttons are the fasteners used to connect the two sides of clothes. Their original function was to connect the front of clothes. Now they have gradually developed into something more artistic and decorative in addition to maintaining their original functions. They are also a representative of personalization and multifunctionality of clothing.
[0003] Buttons can be classified into natural, chemical and other materials according to their materials. Among them, chemical buttons are further divided into organic buttons, resin buttons, combination buttons, urea buttons, spray-painted buttons, electroplated buttons, Qin buttons, etc. With the rapid development of the button industry, the requirements for buttons are also increasing. They need to have good wear resistance, high temperature resistance, corrosion resistance, various varieties, and bright colors. Sometimes, it is also necessary to deal with many buttons of different styles and shapes for clothing; therefore, various buttons made of various materials have also been put on the market, competing for excellence, such as gold-plated buttons, silver-plated buttons, threaded buttons, carved buttons, blue-burned buttons, material buttons, etc. There are also precious white jade Buddha hand buttons, gold-plated pearl buttons, three-inlaid jade buttons, gold-inlaid agate buttons, coral buttons, beeswax buttons, amber buttons, etc., and even diamond buttons; the patterns of buttons are also rich and varied, such as broken branches of flowers, fortune, longevity, etc., which can be said to be everything, meeting the different requirements of various fashion clothing.
[0004] The preparation process of metal buttons is as follows: metal button manufacturing process: opening size mold, opening button surface mold (shape) - flower mold (LOGO / pattern, etc. - trial mold - making samples - roughening - oil washing / polishing - electroplating - other process treatments (oiling / laser / silk screen) - inspection / testing - packaging and delivery, among which the surface is coated during the electroplating process. Coated buttons refer to the process of coating the button surface after effect treatment and modification, or coating treatment can be performed first and then other effect treatments or modifications are performed, so as to form a variety of patterns or font effects on the button surface.
[0005] The surface coating treatment includes preliminary treatment (oil removal and rust removal) - spray primer on the button surface → coating → effect treatment → spray topcoat. The coated buttons produced in batches are coated on the product surface, then the effect treatment is performed and then transparent paint is sprayed for protection, which makes the button surface effect single and can only achieve the basic color after coating (bright silver, bright gun or matte silver, matte gun, etc.). The button surface is a direct coating color, and the coating color is relatively single, and the market demand is not high. In addition, the split buttons also need to be coated first, then riveted, and then painted. During the production process, the coating layer on the product surface is easily scratched, which leads to many problems such as affecting the overall quality of the product and failing to meet customer needs. Summary of the invention
[0006] In view of this, the purpose of the present invention is to provide a metal button coating and riveting coloring process and its equipment process, the metal button coating and riveting coloring process sequentially includes cleaning, coating, riveting, shot blasting, painting and laminating processes, the coating is used to prevent the button body from rusting, the button body after riveting is shot blasted, which is beneficial to eliminate the riveting stress and make the button body surface smooth, finally spraying and laminating, the basic color of the button after laminating is achieved, the electroplating and painting area is reduced, the paint consumption is reduced, the cost is reduced, and the purposes of beauty, wear resistance and rust prevention are achieved at the same time.
[0007] In order to achieve the above-mentioned object, the present invention provides a metal button coating riveting coloring process, comprising the following process steps:
[0008] 1) Cleaning of upper and lower buckle bodies:
[0009] The upper buckle body and the lower buckle body are separated and placed in a cleaning liquid for rinsing by a cleaning machine, and then dried;
[0010] 2) Upper buckle body coating:
[0011] After spraying primer on the surface of the upper buckle body, a coating process is performed to obtain a coated upper buckle body;
[0012] 3) Upper and lower buckle body rivets:
[0013] The upper button body and the lower button body are respectively conveyed to the riveting machine by a button screening feeder to form button blanks by riveting;
[0014] 4) Shot blasting of button blanks:
[0015] Use shot blasting machine to clean the button blanks on the rack;
[0016] 5) Spray paint on button blanks:
[0017] After the button blank surface is shot blasted and painted, a semi-finished button product is obtained;
[0018] 6) Laminating the semi-finished buttons:
[0019] The dried button semi-finished products are placed in a laminating machine for upper surface lamination to form finished button products.
[0020] Furthermore, in step 2), anti-rust paint is sprayed on the surface of the rivet buckle of the lower buckle body.
[0021] Furthermore, the upper button body after coating is yellow, the surface of the lower button body is light yellow, the button semi-finished product is set to golden yellow, and the pressed film is set to gold.
[0022] Further, in step 6), the thickness of the laminated film is set to 0.02-0.05 mm.
[0023] The present invention also discloses a metal button coating and riveting coloring device, comprising a cleaning machine, a paint sprayer, a coating machine, a screening feeder, a button riveting machine, a shot blasting chamber, a paint sprayer I and a laminating machine which are arranged in sequence, wherein the cleaning machine is arranged as an ultrasonic cleaning machine, and the coating machine is arranged as an evaporation coating machine.
[0024] Furthermore, the button riveting machine includes a frame and an upper button body feeding and transporting trough and a lower button body feeding and transporting trough arranged on one side of the frame, a rotating seat and a workbench arranged on the top of the rotating seat are arranged on the frame, a rotating motor driving the rotating seat and the workbench to rotate is arranged at the bottom of the rotating seat, an upper button body feeding station, a lower button body feeding and combining station, a riveting station and a material taking station are arranged on the workbench, and the upper button body feeding station, the lower button body feeding and combining station, the riveting station and the material taking station are arranged on the workbench The riveting jigs are arranged corresponding to the workstations and the material taking workstations, an upper buckle body material taking mechanism and an upper buckle body material transfer mechanism are arranged between the upper buckle body material feeding and transporting trough and the upper buckle body material loading workstation, a lower buckle body material loading mechanism and a material combining mechanism are arranged between the lower buckle body material feeding and transporting trough and the lower buckle body material loading and combining workstation, a riveting cylinder and a riveting pressure head connected to the riveting cylinder are arranged on the frame at the riveting workstation, and a material taking cylinder and a material taking manipulator connected to the material taking cylinder are arranged on the frame at the material taking workstation;
[0025] The upper buckle body picking mechanism includes an upper buckle body picking track arranged above the end of the upper buckle body feeding and transporting trough and arranged vertically with the upper buckle body feeding and transporting trough, an upper buckle body picking slide sliding on the upper buckle body picking track, an upper buckle body picking moving cylinder arranged at the end of the upper buckle body picking track and used to drive the upper buckle body picking slide to move, and an upper buckle body picking lifting cylinder vertically arranged on the upper buckle body picking slide, and an upper buckle body picking lifting cylinder is arranged at the bottom of the upper buckle body picking lifting cylinder for picking up and placing the upper buckle body.
[0026] The upper buckle body material transfer mechanism includes an upper buckle body material transfer track arranged at the other end of the upper buckle body material picking track away from the upper buckle body material picking moving cylinder, an upper buckle body material transfer slide sliding on the upper buckle body material transfer track, an upper buckle body material transfer moving cylinder arranged at the end of the upper buckle body material transfer track and used to drive the upper buckle body material transfer slide to move, and an upper buckle body material transfer lifting cylinder vertically arranged on the side wall of the upper buckle body material transfer slide is provided at the bottom of the upper buckle body material transfer lifting cylinder for picking up and placing the upper buckle body. The upper buckle body material transfer slide is located obliquely below the upper buckle body material picking track and is vertically arranged with the upper buckle body material picking track. The upper buckle body material picking manipulator I extends to the lower part of the upper buckle body material transfer slide near the end when picking up materials, and is used to extend to above the buckle body loading station on the workbench when loading materials;
[0027] The lower buckle body feeding mechanism includes a lower buckle body feeding track arranged above the end of the lower buckle body feeding and transporting trough, a lower buckle body feeding slide sliding on the lower buckle body feeding track, a lower buckle body feeding moving cylinder arranged at the end of the lower buckle body feeding track and used to drive the lower buckle body feeding slide to move, and a lower buckle body feeding lifting cylinder vertically arranged on the lower buckle body feeding slide, a lifting frame arranged parallel to the lower buckle body feeding track is arranged at the bottom of the lower buckle body feeding lifting cylinder, a lower buckle body feeding robot for picking up and lowering the buckle body is arranged at the bottom of the lifting frame, and the material combining mechanism includes a pressing block arranged at the bottom of the lifting frame, and the pressing block and the lower buckle body feeding robot are arranged at the bottom of the lifting frame near both ends.
[0028] Further, the button laminating machine includes a frame I, a loading rack for loading gold film rolls is arranged near the feed inlet in the frame I, a tail roll clamping roller is arranged at the bottom of the loading rack in the frame I, a driving mechanism for driving the loading rack to move back and forth horizontally is arranged in the frame I, a film punching rod for punching gold film sheets on the gold film roll is arranged above the tail of the loading rack away from the feed inlet in the frame I, a transport roller is arranged below the tail of the loading rack away from the feed inlet in the frame I, a button metallurgy for holding buttons is arranged on the transport roller, the transport direction of the transport roller is the same as the feeding direction of the loading rack, and a film pressing mechanism is arranged just above the middle of the transport roller in the frame I;
[0029] The film pressing mechanism includes an upper template for moving up and down and a punch sleeved in the upper template, the bottom of the punch is provided with a stamping cavity adapted to the shape of the upper surface of the button, the button jig is provided with a die groove corresponding to the punch, an elastic die sleeve that can move up and down along the die groove is provided in the die groove, and a button semi-finished product is fixedly provided on the top of the elastic die sleeve;
[0030] The elastic mold sleeve comprises a button seat and a spring sleeved on the bottom of the button seat. The upper surface of the button seat is adapted to the shape of the bottom of the button. A positioning groove for accommodating the button buckle is arranged on the upper surface of the button seat.
[0031] Furthermore, the punches are arranged in 1 row, and the die grooves on the button jig are arranged in 4-6 rows; an air inlet channel connected to the stamping cavity and used for maintaining pressure and removing materials is arranged in the punches.
[0032] The beneficial effects of the present invention are:
[0033] 1. The coating and riveting coloring process of the metal button of the present invention sequentially includes cleaning, coating, riveting, shot blasting, painting and laminating processes. The coating is used to prevent the button body from rusting. The button body after riveting is shot blasted, which is beneficial to eliminate the rivet stress and make the button body surface smooth. Finally, painting and laminating are performed to achieve the basic color of the button after laminating, reduce the area of electroplating and painting, reduce the consumption of paint, reduce the cost, and achieve the purpose of beauty, wear resistance and rust prevention.
[0034] 2. The button riveting machine and the screening feeder in the present invention can conveniently achieve the purpose of automatic loading, riveting and unloading, thereby improving work efficiency.
[0035] 3. The button laminating machine of the present invention attaches the golden film to the buttons of the button jig, and uses a transport roller to move the button jig with the golden film to the bottom of the laminating mold for laminating, so that the golden film is pressed onto the button, thereby achieving the purpose of automatic film removal, laminating and separation, improving the laminating quality and work efficiency, and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic structural diagram of the metal button of the present invention;
[0037] Figure 2 It is a flow chart of the metal button coating riveting and coloring process of the present invention;
[0038] Figure 3 It is a structural schematic diagram of a screening feeder in the metal button coating, riveting and coloring equipment of the present invention;
[0039] Figure 4 It is a structural schematic diagram of a button riveting machine in the metal button coating and riveting coloring equipment of the present invention;
[0040] Figure 5 It is a structural schematic diagram of a button laminating machine in the metal button coating, riveting and coloring equipment of the present invention;
[0041] Figure 6 It is a structural schematic diagram of the film pressing mold in the metal button coating, riveting and coloring equipment of the present invention.
[0042] Figure numerals: 1-lower buckle body; 2-upper buckle body; 3-coating layer; 4-spray paint layer; 5-antirust paint layer; 6-diaphragm layer; 7-lower buckle body screening machine; 8-upper buckle body screening machine; 9-lower buckle body feeding and transporting trough; 10-upper buckle body feeding and transporting trough; 11-frame; 12-rotating seat; 13-rotating motor; 14-working table; 15-riveting jig; 16-upper buckle body material taking slide; 17-upper buckle body material taking moving cylinder; 18-upper buckle body material transfer slide; 19-upper buckle body material taking lifting cylinder; 2 0-upper button body transfer cylinder; 21-upper button body transfer lifting cylinder; 22-lower button body loading lifting cylinder; 23-lower button body loading cylinder; 24-frame I; 25-gold film roll; 26-loading rack; 27-tail roll clamping roller; 28-material guide roller; 29-film punching rod; 30-film pressing mechanism; 31-button semi-finished product; 32-gold film; 33-upper template; 34-button jig; 35-punch; 36-stamping cavity; 37-air inlet channel; 38-button seat; 39-spring. DETAILED DESCRIPTION
[0043] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0044] like Figure 2 The figure shows a flow chart of the metal button coating riveting coloring process of the present invention; the present invention discloses a metal button coating riveting coloring process, including the following process steps:
[0045] 1) Cleaning of upper and lower buckle bodies:
[0046] The upper buckle body and the lower buckle body are respectively placed in a cleaning liquid by a cleaning machine for rinsing, and then dried. In the cleaning process, the upper buckle body and the lower buckle body are cleaned separately, and the upper buckle body and the lower buckle body are rinsed in a solution of 80° C. by an ultrasonic cleaning machine, and then dried, wherein the solution is an ultrasonic cleaning agent with a concentration of 5%;
[0047] 2) Upper buckle body coating:
[0048] After spraying primer on the surface of the upper buckle body, a coating process is performed to obtain a coated upper buckle body; the upper buckle body is placed on a special fixture, and a yellow primer is continuously sprayed on the surface of the upper buckle body through a track-type UV production line using an automatic spray gun, and a film is formed by curing under ultraviolet light, and the upper buckle body with the primer film is placed in a coating electroplating machine to obtain a golden-colored coated upper buckle body;
[0049] 3) Upper and lower buckle body rivets:
[0050] The upper button body and the lower button body are respectively transferred to the riveting machine by the button screening feeder to form button blanks by riveting; the upper button body and the lower button body are respectively transferred to the riveting jig at the upper button body feeding station and the riveting jig at the lower button body feeding and combining station by the lower button body screening machine, the upper button body screening machine, the lower button body feeding and transporting trough, the upper button body feeding and transporting trough and the material taking mechanism, so as to realize the purpose of automatic loading, riveting and unloading;
[0051] 4) Shot blasting of button blanks:
[0052] Use shot blasting machine to clean the button blanks on the rack;
[0053] 5) Spray paint on button blanks:
[0054] After the shot-blasted button blank surface is sprayed with paint, a button semi-finished product is obtained, and then the paint is sprayed on the coated button blank surface by an assembly line to obtain a gold button semi-finished product;
[0055] 6) Laminating the semi-finished buttons:
[0056] The dried button semi-finished products are placed in a laminating machine for upper surface laminating treatment to form finished buttons, and the gold film roll is conveyed to the laminating device. A row of gold film sheets are punched on the gold film roll by a punching rod, and the gold film sheets are attached to the buttons of a button jig. The button jig with the gold film sheets is moved to the laminating mold by a conveyor roller for laminating, so that the gold film sheets are pressed onto the buttons to achieve the basic color of the buttons after laminating, achieving the purpose of beauty, wear resistance and rust prevention.
[0057] In a preferred embodiment, in step 2), the surface of the rivet of the lower button body is sprayed with anti-rust paint. In this embodiment, light yellow paint is sprayed on the surface of the button blank after coating through an assembly line. This structure is beneficial to prevent rust at the connection between the upper button body and the lower button body after riveting, thereby extending the service life of the metal button.
[0058] In a preferred embodiment, in step 6), the thickness of the laminated film is set to 0.02-0.05 mm, which is helpful to reduce the cost of electroplating and painting.
[0059] like Figure 3-6 The figure shows a schematic diagram of the structure of the metal button coating, riveting and coloring equipment of the present invention. The present invention also discloses a metal button coating, riveting and coloring equipment, comprising a cleaning machine, a paint sprayer, a coating machine, a screening feeder, a button riveting machine, a shot blasting chamber, a paint sprayer I and a laminating machine which are arranged in sequence, wherein the cleaning machine is arranged as an ultrasonic cleaning machine, and the coating machine is arranged as an evaporation coating machine.
[0060] In a preferred embodiment, the button riveting machine comprises a frame 11 and an upper button body feeding and transporting trough 10 and a lower button body feeding and transporting trough 9 arranged on one side of the frame 11, a rotating seat 12 and a workbench 14 arranged on the top of the rotating seat 12 are arranged on the frame 11, a rotating motor 13 driving the rotating seat and the workbench to rotate is arranged at the bottom of the rotating seat, an upper button body feeding station, a lower button body feeding and combining station, a riveting station and a material taking station are arranged on the workbench, and the upper button body feeding station, the lower ... upper button body feeding station, the lower button body feeding station, the upper button body feeding station, the lower button body feeding station, the upper button body feeding station, the The riveting jig 15 is arranged corresponding to the material loading and combining station, the riveting station and the material taking station, the upper buckle body material taking mechanism and the upper buckle body material transfer mechanism are arranged between the upper buckle body material feeding and transporting trough 10 and the upper buckle body material loading station, the lower buckle body material loading mechanism and the material taking mechanism are arranged between the lower buckle body material feeding and transporting trough 9 and the lower buckle body material loading and combining station, the riveting cylinder and the riveting pressure head connected to the riveting cylinder are arranged on the frame at the riveting station, and the material taking cylinder and the material taking manipulator connected to the material taking cylinder are arranged on the frame at the material taking station;
[0061] The upper buckle body picking mechanism includes an upper buckle body picking track arranged above the end of the upper buckle body feeding and transporting trough and arranged vertically with the upper buckle body feeding and transporting trough, an upper buckle body picking slide 16 sliding on the upper buckle body picking track, an upper buckle body picking moving cylinder 17 arranged at the end of the upper buckle body picking track and used to drive the upper buckle body picking slide 16 to move, and an upper buckle body picking lifting cylinder 19 vertically arranged on the upper buckle body picking slide, and an upper buckle body picking lifting cylinder 19 is arranged at the bottom of the upper buckle body picking lifting cylinder 19 for picking up and placing the upper buckle body.
[0062] The upper buckle body transfer mechanism includes an upper buckle body transfer track arranged at the other end of the upper buckle body feeding track away from the upper buckle body feeding moving cylinder, an upper buckle body transfer slide 18 sliding on the upper buckle body transfer track, an upper buckle body transfer moving cylinder 20 arranged at the end of the upper buckle body transfer track and used to drive the upper buckle body transfer slide 18 to move, and an upper buckle body transfer lifting cylinder 21 vertically arranged on the side wall of the upper buckle body transfer slide, a upper buckle body feeding manipulator I for picking up and placing the upper buckle body is arranged at the bottom of the upper buckle body transfer lifting cylinder 21, the upper buckle body feeding manipulator I for picking up and placing the upper buckle body is located at the lower part of the upper buckle body feeding track and is arranged vertically with the upper buckle body feeding track, and the upper buckle body feeding manipulator I extends to the lower part of the upper buckle body transfer slide near the end when picking up materials, and is used to extend to the top of the buckle body feeding station on the workbench when loading materials;
[0063] The lower buckle body feeding mechanism includes a lower buckle body feeding track arranged above the end of the lower buckle body feeding and transporting trough, a lower buckle body feeding slide sliding on the lower buckle body feeding track, a lower buckle body feeding moving cylinder 23 arranged at the end of the lower buckle body feeding track and used to drive the lower buckle body feeding slide to move, and a lower buckle body feeding lifting cylinder 22 vertically arranged on the lower buckle body feeding slide, a lifting frame arranged parallel to the lower buckle body feeding track is arranged at the bottom of the lower buckle body feeding lifting cylinder 22, a lower buckle body feeding robot for picking up and lowering the buckle body is arranged at the bottom of the lifting frame, and the material combining mechanism includes a pressing block arranged at the bottom of the lifting frame, and the pressing block and the lower buckle body feeding robot are arranged at the bottom of the lifting frame near both ends.
[0064] In this embodiment, an upper buckle body loading station, a lower buckle body loading and combining station, a riveting station and a picking station are sequentially arranged around a rotating seat and a workbench. The upper buckle body sequentially passes through an upper buckle body feeding and transporting trough, an upper buckle body picking mechanism and an upper buckle body transferring mechanism to enter a riveting jig at the upper buckle body loading station. Meanwhile, the lower buckle body sequentially passes through a lower buckle body feeding and transporting trough and a lower buckle body loading mechanism to enter the lower buckle body loading station. While loading, a rotating motor drives the rotating table to operate, so that the riveting jig with the upper shell body rotates to the lower buckle body loading station and is pressed into the lower buckle body for combining the materials. The riveted jig with the combined materials rotates to the riveting station to be riveted and pressed. The riveting jig with the riveted button rotates to the picking station to be picked up by a picking robot to complete the riveting process, thereby facilitating the purpose of automatic loading, riveting and unloading, and improving work efficiency.
[0065] In a preferred embodiment, the button laminating machine includes a frame I24, wherein a loading rack 26 for loading a gold film roll 25 is arranged near the feed inlet in the frame I24, a tail roll clamping roller 27 is arranged at the bottom of the loading rack in the frame I24, a driving mechanism for driving the loading rack to move back and forth horizontally is arranged in the frame I24, a punching rod 29 for punching a gold film sheet 32 on the gold film roll 25 is arranged above the tail of the loading rack away from the feed inlet in the frame I24, a transport roller is arranged below the tail of the loading rack away from the feed inlet in the frame I24, a button metallurgy 34 for holding buttons is arranged on the transport roller, the transport direction of the transport roller is the same as the feed direction of the loading rack, and a laminating mechanism 30 is arranged just above the middle of the transport roller in the frame I24;
[0066] The film pressing mechanism 30 includes an upper template 33 for moving up and down and a punch 35 sleeved in the upper template 33, the bottom of the punch 35 is provided with a punching cavity 36 adapted to the shape of the upper surface of the button, the button jig 34 is provided with a die groove corresponding to the punch 35, an elastic die sleeve that can move up and down along the die groove is provided in the die groove, and the button semi-finished product 31 is fixedly provided on the top of the elastic die sleeve;
[0067] The elastic mold sleeve includes a button seat 38 and a spring 39 sleeved on the bottom of the button seat 38. The upper surface of the button seat 38 is adapted to the shape of the bottom of the button. A positioning groove for accommodating the button buckle is arranged on the upper surface of the button seat 38.
[0068] The present embodiment uses a feeding rack and a tail roll clamping roller to load and move the gold film roll in the rack. When the punching rod is working, when it moves down for the first time, the feeding rack moves to the bottom of the punching rod, and the punching rod presses on the gold film roll to punch out the gold film according to the size of the button. Then the punching rod moves up, and the feeding rack moves away from the bottom of the punching rod. The punching rod attaches the gold film to the button on the button jig for the second time, and the punching rod moves up again, and the feeding rack moves toward the bottom of the punching rod, and the cycle is repeated to achieve the work of cyclic punching. The button jig with the gold film moves to the bottom of the film pressing mechanism under the transmission of the transport roller. The film pressing mechanism presses down to punch the gold film under the action of the motor, cylinder or oil cylinder, so that the gold film is pressed and formed on the button, so as to achieve the basic color of the button after film pressing, and achieve the purpose of beautiful appearance, wear resistance and rust prevention.
[0069] In a preferred embodiment, the punches are arranged in 1 row, and the concave die grooves on the button metallurgy 34 are arranged in 4-6 rows; the punch 35 is provided with an air inlet channel 37 which is connected with the punching cavity and is used for pressure maintenance and stripping. After the film is pressed, the film quality is improved by inflating and pressure maintenance. When the punch leaves the button, the air pressure can prevent the film from being separated from the button, so as to achieve the purpose of stripping.
[0070] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. A metal button coating riveting coloring process, characterized in that: The process steps include: 1) Cleaning of upper and lower buckle bodies: The upper buckle body and the lower buckle body are separated and placed in a cleaning liquid for rinsing by a cleaning machine, and then dried; 2) Upper buckle body coating: After spraying primer on the surface of the upper buckle body, a coating process is performed to obtain a coated upper buckle body; 3) Upper and lower buckle body rivets: The upper button body and the lower button body are respectively conveyed to the riveting machine by a button screening feeder to form button blanks by riveting; 4) Shot blasting of button blanks: Use shot blasting machine to clean the button blanks on the rack; 5) Spray paint on button blanks: After the button blank surface is shot blasted and painted, a semi-finished button product is obtained; 6) Laminating the semi-finished buttons: The dried button semi-finished products are placed in a laminating machine for upper surface laminating treatment to form button finished products; The metal button coating and riveting coloring equipment used in the above process steps includes a cleaning machine, a paint sprayer, a coating machine, a screening feeder, a button riveting machine, a shot blasting room, a paint sprayer I and a laminating machine which are arranged in sequence, wherein the cleaning machine is arranged as an ultrasonic cleaning machine, and the coating machine is arranged as an evaporation coating machine; The button riveting machine comprises a frame and an upper button body feeding and transporting trough and a lower button body feeding and transporting trough arranged on one side of the frame, a rotating seat and a workbench arranged on the top of the rotating seat are arranged on the frame, a rotating motor driving the rotating seat and the workbench to rotate is arranged at the bottom of the rotating seat, an upper button body feeding station, a lower button body feeding and combining station, a riveting station and a material taking station are arranged on the workbench, and the upper button body feeding station, the lower button body feeding and combining station, the riveting station and the material taking station are arranged on the workbench A riveting jig is arranged corresponding to the material taking station, an upper buckle body material taking mechanism and an upper buckle body material transfer mechanism are arranged between the upper buckle body material feeding and transport trough and the upper buckle body material loading station, a lower buckle body material loading mechanism and a material combining mechanism are arranged between the lower buckle body material feeding and transport trough and the lower buckle body material loading and combining station, a riveting cylinder and a riveting pressure head connected to the riveting cylinder are arranged at the riveting station on the frame, and a material taking cylinder and a material taking manipulator connected to the material taking cylinder are arranged at the material taking station on the frame; The upper buckle body picking mechanism includes an upper buckle body picking track arranged above the end of the upper buckle body feeding and transporting trough and arranged vertically with the upper buckle body feeding and transporting trough, an upper buckle body picking slide sliding on the upper buckle body picking track, an upper buckle body picking moving cylinder arranged at the end of the upper buckle body picking track and used to drive the upper buckle body picking slide to move, and an upper buckle body picking lifting cylinder vertically arranged on the upper buckle body picking slide, and an upper buckle body picking lifting cylinder is arranged at the bottom of the upper buckle body picking lifting cylinder for picking up and placing the upper buckle body. The upper buckle body material transfer mechanism includes an upper buckle body material transfer track arranged at the other end of the upper buckle body material picking track away from the upper buckle body material picking moving cylinder, an upper buckle body material transfer slide sliding on the upper buckle body material transfer track, an upper buckle body material transfer moving cylinder arranged at the end of the upper buckle body material transfer track and used to drive the upper buckle body material transfer slide to move, and an upper buckle body material transfer lifting cylinder vertically arranged on the side wall of the upper buckle body material transfer slide is provided at the bottom of the upper buckle body material transfer lifting cylinder for picking up and placing the upper buckle body. The upper buckle body material transfer slide is located obliquely below the upper buckle body material picking track and is vertically arranged with the upper buckle body material picking track. The upper buckle body material picking manipulator I extends to the lower part of the upper buckle body material transfer slide near the end when picking up materials, and is used to extend to above the buckle body loading station on the workbench when loading materials; The lower buckle body feeding mechanism comprises a lower buckle body feeding track arranged above the end of the lower buckle body feeding and transporting trough, a lower buckle body feeding slide sliding on the lower buckle body feeding track, a lower buckle body feeding moving cylinder arranged at the end of the lower buckle body feeding track and used to drive the lower buckle body feeding slide to move, and a lower buckle body feeding lifting cylinder vertically arranged on the lower buckle body feeding slide, a lifting frame arranged parallel to the lower buckle body feeding track is arranged at the bottom of the lower buckle body feeding lifting cylinder, and a lower buckle body feeding manipulator for picking up and lowering the buckle body is arranged at the bottom of the lifting frame. The material combining mechanism comprises a pressing block arranged at the bottom of the lifting frame, and the pressing block and the lower buckle body feeding manipulator are arranged at the bottom of the lifting frame near both ends; The laminating machine comprises a frame I, wherein a loading rack for loading a gold film roll is arranged near a feed inlet in the frame I, a tail roll clamping roller is arranged at the bottom of the loading rack in the frame I, a driving mechanism for driving the loading rack to move back and forth horizontally is arranged in the frame I, a film punching rod for punching a gold film sheet from the gold film roll is arranged above the tail of the loading rack away from the feed inlet in the frame I, a transport roller is arranged below the tail of the loading rack away from the feed inlet in the frame I, a button metallurgy for holding buttons is arranged on the transport roller, the transport direction of the transport roller is the same as the feed direction of the loading rack, and a film pressing mechanism is arranged just above the middle of the transport roller in the frame I; The film pressing mechanism includes an upper template for moving up and down and a punch sleeved in the upper template, the bottom of the punch is provided with a stamping cavity adapted to the shape of the upper surface of the button, the button jig is provided with a die groove corresponding to the punch, an elastic die sleeve that can move up and down along the die groove is provided in the die groove, and a button semi-finished product is fixedly provided on the top of the elastic die sleeve; The elastic mold sleeve comprises a button seat and a spring sleeved on the bottom of the button seat. The upper surface of the button seat is adapted to the shape of the bottom of the button. A positioning groove for accommodating the button buckle is arranged on the upper surface of the button seat.
2. The metal button coating riveting coloring process according to claim 1, characterized in that: In step 2), anti-rust paint is sprayed on the surface of the rivet buckle of the lower buckle body.
3. The metal button coating riveting coloring process according to claim 2, characterized in that: The upper button body after coating is yellow, the surface of the lower button body is light yellow, the button semi-finished product is set to golden yellow, and the pressed film is set to gold.
4. The metal button coating riveting coloring process according to claim 1, characterized in that: In step 6), the thickness of the laminated film is set to 0.02-0.05 mm.
5. The metal button coating riveting coloring process according to claim 1, characterized in that: The punches are arranged in 1 row, and the die grooves on the button jig are arranged in 4-6 rows; an air inlet channel connected with the punching cavity and used for maintaining pressure and removing materials is arranged in the punch.
Citation Information
Patent Citations
Aurora glossy and colorful film-coated button and preparation method thereof
CN106366797A
Film-plated button and preparation method thereof
CN106380959A