A movable system stable device for dispersing disposal of kitchen garbage

By designing a mobile food waste treatment device that combines crushing, fermentation, and energy management technologies, the problems of high centralized collection and transportation costs and unstable energy in decentralized food waste disposal have been solved, achieving efficient and stable waste treatment results.

CN115141715BActive Publication Date: 2026-02-10CHONGQING SAGE RENEWABLE RESOURCES UTILIZATION CO LTD
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Patent Information

Application Number
CN202210764943.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-01
Publication Date
2026-02-10
Estimated Expiration
2042-07-01

AI Technical Summary

Technical Problem

Existing technologies for food waste treatment devices suffer from problems such as high centralized collection and transportation costs, easy leakage during long-distance transportation, serious environmental pollution, and unstable energy supply, which are particularly difficult to effectively solve in decentralized collection and transportation scenarios.

Method used

A mobile, stable, decentralized food waste disposal device was designed, comprising a crushing mechanism, a fermentation mechanism, an alarm mechanism, and a gas disposal mechanism. Through technologies such as crushing, fermentation, alarm, and energy management, the stability and efficiency of the fermentation process are ensured.

Benefits of technology

It achieves efficient decentralized disposal of kitchen waste, improves the working efficiency and smoothness of the device, ensures stable operation of the fermentation process, and prevents the impact of waste liquid splashing and energy instability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of movable system stable dispersion disposal kitchen garbage device, it is related to kitchen garbage processing technical field.This kind of movable system stable dispersion disposal kitchen garbage device, including crushing mechanism, fermentation mechanism, alarm mechanism, gas disposal mechanism, fermentation mechanism includes main body structure, main body structure includes fermentation tank, crushing mechanism is located above fermentation tank and includes press structure, grinding structure and chopping structure, press structure is located in upper portion, splash-proof structure is arranged between press structure and grinding structure, chopping structure is located below grinding structure, and chopping structure includes grinding cavity, the lower end of grinding cavity is embedded and fixedly connected with the upper end left side of fermentation tank, the kitchen garbage is crushed before fermentation in this movable system stable dispersion disposal kitchen garbage device, so that the device can better ferment kitchen waste, improve the working efficiency of device.
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Description

Technical Field

[0001] This invention relates to the field of food waste treatment technology, specifically to a mobile, stable, decentralized device for the treatment of food waste. Background Technology

[0002] Currently, the main methods for treating food waste in my country include direct discharge after crushing, incineration, sanitary landfill, feed production, aerobic composting, and anaerobic fermentation. Anaerobic fermentation technology refers to the process where, under anaerobic conditions, food waste, through the combined action of hydrolytic acidifying bacteria, methanogenic bacteria, and other anaerobic or facultative anaerobic bacteria, synthesizes its own cellular material, simultaneously generating water, methane, and carbon dioxide, ultimately achieving the harmlessness, reduction, and resource recovery of food waste. Anaerobic fermentation technology is the most efficient way to convert organic waste into energy.

[0003] Currently, the most common technology is centralized collection and then disposal. However, food waste has a high moisture content and organic matter content, making it prone to spoilage. Long-distance transportation can easily cause leakage, odor, and other environmental problems, especially in hot weather when timely collection is not possible, severely impacting the living environment of residents. In rural areas where residents are scattered and food waste is relatively scarce, centralized collection is costly. Therefore, mobile small-scale biogas production devices can solve these problems, enabling decentralized on-site disposal of food waste.

[0004] Patent No. 201720440982.5, "Mobile Anaerobic Biogas System", discloses an anaerobic digestion unit and a biogas storage unit, mainly for human excrement sludge. The structure is relatively simple and is not suitable for kitchen waste. Kitchen waste needs to be crushed before it can be fermented better. In addition, part of the power of this device needs to be provided by solar energy, and the heating and stirring of the fermentation tank are provided by the biogas system. A single energy system has the problem of system stability.

[0005] Patent No. 200920003440.7, "Mobile Integrated Solar Biogas Generator with Heat Absorption and Insulation," discloses a heat absorption, light transmission, and insulation device installed on the outside of the biogas reactor. However, it also has the problem of unstable energy, especially in the cold winter, when fermentation is difficult to proceed normally.

[0006] Therefore, there is an urgent need for a mobile, stable, decentralized device for the disposal of food waste to solve the aforementioned problems. Summary of the Invention

[0007] The purpose of this invention is to provide a mobile, stable, decentralized device for the disposal of food waste, in order to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a mobile, systemically stable, decentralized device for disposing of kitchen waste, comprising a crushing mechanism, a fermentation mechanism, an alarm mechanism, and a gas disposal mechanism. The fermentation mechanism includes a main structure, which includes a fermentation tank. The crushing mechanism is located above the fermentation tank and includes a pressing structure, a grinding structure, and a pulverizing structure. The pressing structure is located at the top, and a splash-proof structure is provided between the pressing structure and the grinding structure. The pulverizing structure is located below the grinding structure and includes a grinding chamber. The lower end of the grinding chamber is embedded and fixedly connected to the upper left side of the fermentation tank. A slurry outlet pipe is fixedly connected through the lower right wall of the grinding chamber. A vertical rod is movably connected through the middle of the lower inner wall of the grinding chamber via a bearing. A screen is fixedly connected to the lower inner side of the grinding chamber. The vertical rod passes through the middle of the surface of the screen and is movably connected to it via a bearing. The screen is located above the slurry outlet pipe. A blade is provided above the screen and is fixedly connected to the vertical rod. The lower end of the grinding structure is connected to the upper end of the pulverizing structure. The grinding structure includes a grinding base, and a grinding groove is formed through the surface of the grinding base. The inner diameter of the grinding groove gradually decreases from top to bottom. A limiting groove is formed on the inner side of the upper port of the grinding groove. A grinding column is arranged inside the grinding groove. The grinding column is adapted to the grinding groove. The upper end of the upright is fixedly connected to the middle of the lower end face of the grinding column. A threaded band is fixedly wound around the outer side of the grinding column. The upper end of the grinding column can be fixedly connected to a grinding column. Second, the second grinding column is adapted to the grinding groove. Connecting columns are fixedly connected at equal and even intervals on the outer side of the second grinding column. A limiting ring is fixedly connected to the end of the connecting column away from the second grinding column. The limiting ring is inserted into the limiting groove at the end away from the connecting column and is adapted to the limiting groove. The upper end face of the second grinding column extends out of the grinding groove. A second upright is fixedly connected to the middle of the upper end face of the second grinding column. The upper end of the grinding structure is connected to the lower end of the anti-splash structure. The upper end of the anti-splash structure is connected to the lower end of the pressure structure.

[0009] Preferably, a motor is fixedly connected to the upper surface of the fermentation tank, the lower output shaft of the motor passes through the fermentation tank and extends into its interior, a stirring paddle is fixedly connected to the outer side of the lower output shaft of the fermentation tank, the stirring paddle is located below the output shaft, and a discharge port is fixedly connected through the middle of the lower inner wall of the fermentation tank; tank legs are fixedly connected to both the left and right sides of the lower surface of the fermentation tank, and sliding wheels are fixedly installed at the bottom of the tank legs; a heating jacket is fixedly covered to the lower middle part of the outer side of the fermentation tank, and a heating coil is fixedly connected inside the heating jacket.

[0010] Preferably, the gas handling mechanism includes a gas pipe located on the right side of the fermenter. The upper end of the gas pipe is fixedly connected to the upper part of the right wall of the fermenter. The gas pipe is connected to the interior of the fermenter. A gas purification device is fixedly connected to the upper side of the middle section of the gas pipe. A generator is fixedly connected to the lower side of the middle section of the gas pipe. The lower end of the gas pipe is fixedly connected to a heating jacket.

[0011] Preferably, a pH adjustment device is fixedly connected through the upper right side of the fermenter.

[0012] Preferably, an alarm mechanism is fixedly installed on the left side of the upper wall of the fermenter, and the alarm mechanism includes a power storage device and an alarm device.

[0013] Preferably, the shredding structure is located between the alarm mechanism and the motor.

[0014] Preferably, a bottom structure is provided below the grinding structure. The bottom structure includes a reversing motor. The upper surface of the reversing motor is fixedly connected to the left side of the lower surface of the grinding chamber. The lower output shaft of the reversing motor is fixedly connected to a column. A gear one is fixedly connected to the lower end of the column. A gear two meshes with the right side of the gear one. A wheel rod one is provided above the gear two. The upper end of the wheel rod one is directly opposite to and fixedly connected to the lower end of the upright rod one. A wheel rod two is fixedly connected to the right side of the wheel rod one. The lower ends of the wheel rod one and the wheel rod two pass through the middle of the surface of the gear two and are fixedly connected to a wheel disc. The upper surface of the wheel disc is in contact with the lower surface of the gear two. Lower columns one are fixedly connected to both the left and right sides of the lower surface of the gear two. Lower columns two are fixedly connected to the lower end of lower columns one. A float plate is fixedly connected to the lower end of lower columns two.

[0015] Preferably, the splash-proof structure includes a splash-proof cylinder. The inner wall of the splash-proof cylinder has eight slots (four on each side) evenly spaced on both the top and bottom. Two slots (two on the same side) are formed on the side wall of each slot. A side rod is inserted into the inside of each slot, and the side rod is adapted to the slot. A small post is fixedly connected through the surface of one end of the side rod inside the slot, and the small post is correspondingly inserted into and adapted to the slot. Two side rods on the same side are connected to a spring shaft at their ends furthest from the slot. An inner sleeve is provided between the four spring shafts. The inner sleeve is made of an elastic material. The upper and lower ends of the inner sleeve are fixedly connected to the upper and lower ends of the splash-proof cylinder. The outer side of the inner sleeve is fitted to the slot. A cutting blade is fixedly connected at even intervals along the inner side of the middle of the inner sleeve, and the cutting blade corresponds to each spring shaft.

[0016] Preferably, the pressing structure includes a pressure cylinder with an inner diameter that gradually decreases from top to bottom. A bottom ring is fixedly connected to the lower end of the pressure cylinder. The bottom ring is annular. Side plates are fixedly connected to the left and right sides of the inner wall of the pressure cylinder. A side groove is formed on the opposite side of the two side plates. A slider is movably connected inside the side groove. A pressure plate is provided at the lower end of the pressure cylinder. The pressure plate is located above the bottom ring and is adapted to the inner ring of the bottom ring. Column grooves are formed on both the left and right sides of the pressure plate. A linkage column is inserted into the column groove. A spring is fixedly connected to one end of the linkage column inside the column groove. The spring is fixedly connected to the inner wall of the column groove at the end away from the linkage column. The slider is fixedly connected to the end of the linkage column extending outside the column groove. A screw is threaded through the center of the surface of the pressure plate. The upper end of the second upright passes through the center of the splash-proof structure and is fixedly connected to the lower end of the screw.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] (1) The mobile system for stable decentralized disposal of kitchen waste, through the design of the crushing mechanism, crushes the kitchen waste before fermentation, so that the device can better ferment the kitchen waste and improve the working efficiency of the device.

[0019] (2) This mobile, stable, decentralized device for disposing of kitchen waste utilizes an alarm unit on the fermentation tank, along with a power storage device and an external power supply. When the energy supply is unstable, the power storage device is activated first. Once the fermentation tank's gas production stabilizes, the power storage device is deactivated, and the biogas power generation system is activated simultaneously. When the power storage device reaches its threshold and the biogas system cannot start, the alarm device is activated, the fermentation tank needs to be adjusted, and an external power supply is connected. This provides triple protection for the fermentation process, ensuring normal fermentation operation.

[0020] (3) The mobile system for the stable decentralized disposal of kitchen waste is designed with a reversible motor. During operation, the reversible motor rotates in both forward and reverse directions. The reversible motor is connected to the first upright rod through the first wheel rod, and the second upright rod and the screw are driven to rotate through the second grinding column. This causes the pressure plate to move up and down along the screw inside the pressure cylinder, thereby pressing the kitchen waste above the pressure cylinder into the interior of the anti-splash structure in stages. This allows the kitchen waste to enter the lower part of the cylinder in a regular manner and be crushed, preventing the crushing mechanism from becoming clogged and improving the smoothness of the device's operation.

[0021] (4) The mobile system for the stable decentralized disposal of kitchen waste uses a reversible motor that rotates forward and reverse alternately during operation. This works in conjunction with the blades. When the motor rotates forward, it crushes the kitchen waste, and when it rotates reverse, it stirs the kitchen waste, thus making the kitchen waste more uniform and thorough in its crushing.

[0022] (5) This mobile system for the stable decentralized disposal of kitchen waste, through the design of the anti-splash structure and the pressing operation of the pressure plate, allows the kitchen waste to be pressed into the interior of the anti-splash structure. First, it contacts the upper side rod, thereby pushing the lower end of the upper side rod outward, thus opening the opening of the anti-splash cylinder and allowing the kitchen waste to pass through smoothly. When the side rod loses the pressure of the pressure plate, the presence of the spring shaft will cause the side rod to retract, and at the same time, the internal cutting blade will cut the kitchen waste. The retracted anti-splash structure can also separate the upper and lower parts of the anti-splash structure, thus preventing the waste liquid from splashing out.

[0023] (6) The mobile system for stable decentralized disposal of kitchen waste, through the design of the grinding structure, after the grinding column is driven to rotate by the upright rod, will gradually squeeze the kitchen waste and gradually convey it to the crushing structure below through the design of the spiral thread belt. Through the design of the grinding structure, the kitchen waste is ground and squeezed while being conveyed, thereby improving the crushing efficiency of the device.

[0024] (7) This mobile system for stable decentralized disposal of kitchen waste, through the bottom structure and the liquid level inside the fermentation tank, the waste liquid will gradually flow into the fermentation tank through the slurry outlet pipe, and the biogas generated inside the fermentation tank will be produced through the gas pipe. When the liquid level inside the fermentation tank is too high, the float will float on the liquid surface inside the fermentation tank, thereby pushing the lower column two upward, thereby causing gear two to separate and mesh with gear one, thereby stopping the crushing mechanism from working, avoiding the problem of excessive input of the device and causing waste liquid to enter the gas pipe, thus improving the overflow prevention function of the device. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the crushing mechanism of the present invention;

[0028] Figure 4 This is a schematic diagram of the internal structure of the crushing mechanism of the present invention;

[0029] Figure 5 This is a schematic diagram of the bottom structure of the present invention;

[0030] Figure 6 This is a schematic diagram of the crushing structure of the present invention;

[0031] Figure 7 This is a schematic diagram of the grinding structure of the present invention;

[0032] Figure 8 This is a schematic diagram of the connection of the two grinding pillars of the present invention;

[0033] Figure 9 This is a schematic diagram of the splash-proof structure of the present invention;

[0034] Figure 10 This is a schematic diagram of the inner sleeve of the present invention;

[0035] Figure 11 This is a schematic diagram of the downward pressing structure of the present invention.

[0036] In the diagram: 1. Main structure; 101. Fermentation tank; 102. Motor; 103. Stirring paddle; 104. Feed inlet; 105. Tank legs; 106. Heating jacket; 107. Heating coil; 108. Gas pipe; 109. Gas purification device; 110. Generator; 111. pH adjustment device; 112. Alarm mechanism; 2. Crushing structure; 201. Grinding chamber; 202. Slurry outlet pipe; 203. Upright rod one; 204. Screen; 205. Blade; 3. Bottom structure; 301. Reversing motor; 302. Column; 303. Gear one; 304. Gear two; 305. Wheel rod one; 306. Wheel rod two; 307. Wheel disc; 308. Lower column one; 309. Lower column II. 310. Floating plate; 4. Grinding structure; 401. Grinding seat; 402. Grinding groove; 403. Limiting groove; 404. Grinding column one; 405. Threaded belt; 406. Grinding column two; 407. Connecting column; 408. Limiting ring; 409. Vertical rod two; 5. Splash-proof structure; 501. Splash-proof cylinder; 502. Groove one; 503. Groove two; 504. Side rod; 505. Small column; 506. Spring shaft; 507. Inner sleeve; 508. Cutting blade; 6. Pressing structure; 601. Pressure cylinder; 602. Bottom ring; 603. Side plate; 604. Side groove; 605. Slider; 606. Pressure plate; 607. Column groove; 608. Linkage column; 609. Spring; 610. Screw. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Example 1: Please refer to Figure 1-11This invention provides a technical solution: a mobile, systemically stable, decentralized device for disposing of kitchen waste, comprising a crushing mechanism, a fermentation mechanism, an alarm mechanism 112, and a gas disposal mechanism. The fermentation mechanism includes a main structure 1, which includes a fermentation tank 101. The crushing mechanism is located above the fermentation tank 101 and includes a pressing structure 6, a grinding structure 4, and a pulverizing structure 2. The pressing structure 6 is located at the top, and a splash-proof structure 5 is provided between the pressing structure 6 and the grinding structure 4. The pulverizing structure 2 is located below the grinding structure 4. After passing through the crushing mechanism, the material is broken into 1-10mm particles and then enters the fermentation tank 101. The pulverizing structure 2 includes a grinding... The lower end of the grinding chamber 201 is embedded and fixedly connected to the upper left side of the fermentation tank 101. A slurry outlet pipe 202 is fixedly connected through the lower right wall of the grinding chamber 201. A vertical rod 203 is movably connected to the middle of the lower inner wall of the grinding chamber 201 via a bearing. A screen 204 is fixedly connected to the lower inside of the grinding chamber 201. The vertical rod 203 passes through the middle of the surface of the screen 204 and is movably connected to it via a bearing. The screen 204 is located above the slurry outlet pipe 202. A blade 205 is installed above the screen 204 and is fixedly connected to the vertical rod 203. The lower end of the grinding structure 4 is connected to the upper end of the crushing structure 2. The mating and grinding structure 4 includes a grinding base 401. A grinding groove 402 is formed through the surface of the grinding base 401. The inner diameter of the grinding groove 402 gradually decreases from top to bottom. A limit groove 403 is formed on the inner side of the upper port of the grinding groove 402. A first grinding column 404 is arranged inside the grinding groove 402. The first grinding column 404 is adapted to the grinding groove 402. The upper end of the first upright 203 is fixedly connected to the middle of the lower end face of the first grinding column 404. A threaded band 405 is fixedly wound around the outer side of the first grinding column 404. A second grinding column 406 can be fixedly connected to the upper end of the first grinding column 404. The second grinding column 406 is adapted to the grinding groove 402. A connecting column 407 is fixedly connected at equal and uniform intervals on the side. A limiting ring 408 is fixedly connected to the end of the connecting column 407 away from the second grinding column 406. The limiting ring 408 is inserted into the limiting groove 403 at the end away from the connecting column 407 and is adapted to the limiting groove 403. The upper end face of the second grinding column 406 extends out of the grinding groove 402. A vertical rod 409 is fixedly connected to the middle of the upper end face of the second grinding column 406. The crushing structure 2 and the grinding structure 4 cooperate to crush kitchen waste. The screen 204 is used to control the feed particle size. The upper end of the grinding structure 4 is connected to the lower end of the anti-splash structure 5. The upper end of the anti-splash structure 5 is connected to the lower end of the pressing structure 6.

[0039] A motor 102 is fixedly connected to the upper surface of the fermentation tank 101. The lower output shaft of the motor 102 passes through the fermentation tank 101 and extends into its interior. An agitator 103 is fixedly connected to the outer side of the lower output shaft of the fermentation tank 101. The agitator 103 is located below the output shaft and is used to agitate materials. Its speed is adjustable, generally 200-800 r / min. A discharge port 104 is fixedly connected through the middle of the lower inner wall of the fermentation tank 101. Tank legs 105 are fixedly connected to both the left and right sides of the lower surface of the fermentation tank 101. Sliding wheels are fixedly installed at the bottom of the tank legs 105. A heating jacket 106 is fixedly covered on the lower middle part of the outer side of the fermentation tank 101. A heating coil 107 is fixedly connected inside the heating jacket 106.

[0040] The gas handling mechanism includes a gas pipe 108, which is located on the right side of the fermenter 101. The upper end of the gas pipe 108 is fixedly connected to the upper part of the right wall of the fermenter 101 and communicates with the interior of the fermenter 101. A gas purification device 109 is fixedly connected to the upper part of the middle section of the gas pipe 108, and a generator motor 110 is fixedly connected to the lower part of the middle section of the gas pipe 108. The lower end of the gas pipe 108 is fixedly connected to the heating jacket 106. The biogas produced inside the fermenter 101 is injected into the gas pipe 108 through the gas outlet located at the top of the fermenter 101, and after passing through the gas purification device 109 and the generator motor 110, it is used for the operation of the fermenter 101.

[0041] A pH adjustment device 111 is fixedly connected through the upper right side of the fermenter 101. The pH adjustment device 111 is used to automatically adjust the pH inside the fermenter 101. When we set a pH value, the pH adjustment device 111 detects the magnitude of this value and sends a directional signal to the pH adjustment device 111 with a current signal output. The pH adjustment device 111 will then automatically adjust the flow rate to add the medicine. In this operation process, we need to note that the pH adjustment device 111 automatically adjusts the flow rate to add the medicine based on the maximum and minimum flow rates of the pump.

[0042] Below the grinding structure 2, there is a bottom structure 3, which includes a reversing motor 301. The reversing motor 301 rotates forward and backward alternately. The upper surface of the reversing motor 301 is fixedly connected to the left side of the lower surface of the grinding chamber 201. The lower output shaft of the reversing motor 301 is fixedly connected to a column 302. The lower end of the column 302 is fixedly connected to a gear 303. A gear 304 meshes with the right side of the gear 303. A wheel rod 305 is provided above the gear 304. The upper end of the wheel rod 305... The lower end of the upright post 203 is directly opposite and fixedly connected. The right side of the wheel post 305 is fixedly connected to the wheel post 306. The lower ends of the wheel post 305 and the wheel post 306 pass through the middle of the surface of the gear 304 and are fixedly connected to the wheel disc 307. The upper surface of the wheel disc 307 is attached to the lower surface of the gear 304. The lower surface of the gear 304 is fixedly connected to the left and right sides of the lower surface. The lower end of the lower post 308 is fixedly connected to the lower post 309. The lower end of the lower post 309 is fixedly connected to the float plate 310.

[0043] The splash-proof structure 5 includes a splash-proof cylinder 501. The inner wall of the splash-proof cylinder 501 has eight slots 502 evenly spaced at both the top and bottom. Four slots 502 are located on each of the top and bottom sides. Two slots 503 are formed on the side walls of the slots 502, located at the ends of the two slots 502 on the same side that are furthest apart. A side rod 504 is inserted into the inside of each slot 502, fitting into the slot. A small post 505 is fixedly connected through the surface of the side rod 504 inside the slot 502, and the small post 505 is correspondingly inserted into the slot. The small column 505 can slide inside the slot 503 and is adapted to the slot 503. The two side rods 504 on the same side are connected to the spring shaft 506 at the end away from the slot 502. An inner sleeve 507 is provided between the four spring shafts 506. The inner sleeve 507 is made of elastic material. The upper and lower ports of the inner sleeve 507 are fixedly connected to the upper and lower ports of the splash shield 501. The outer side of the inner sleeve 507 is attached to the slot 502. Cutting blades 508 are fixedly connected at equal intervals on the inner side of the middle part of the inner sleeve 507. The cutting blades 508 correspond one-to-one with the spring shafts 506.

[0044] The pressing structure 6 includes a pressing cylinder 601, whose inner diameter gradually decreases from top to bottom. A bottom ring 602 is fixedly connected to the lower end of the pressing cylinder 601. The bottom ring 602 is annular. Side plates 603 are fixedly connected to the left and right sides of the inner wall of the pressing cylinder 601. A side groove 604 is formed on the opposite side of the two side plates 603. A slider 605 is movably connected and inserted into the side groove 604. The slider 605 can slide along the side groove 604. A pressing plate 606 is provided at the lower end of the pressing cylinder 601. The pressing plate 606 is located above the bottom ring 602 and is adapted to the inner ring of the bottom ring 602. The pressure plate 606 has grooves 607 on both the left and right sides. A linkage column 608 is inserted into the groove 607. A spring 609 is fixedly connected to one end of the linkage column 608 inside the groove 607. The spring 609 is fixedly connected to the inner wall of the groove 607 at the end away from the linkage column 608. A slider 605 is fixedly connected to one end of the linkage column 608 extending out of the groove 607. A screw 610 is threaded through the center of the surface of the pressure plate 606. The upper end of the second upright 409 passes through the center of the splash-proof structure 5 and is fixedly connected to the lower end of the screw 610.

[0045] Example 2: Please refer to Figure 2 Based on Embodiment 1, this invention provides a technical solution: An alarm mechanism 112 is fixedly installed on the upper left side of the fermenter 101. The alarm mechanism 112 includes a power storage device and an alarm device. The alarm mechanism 112 is connected to an external power supply port. When the device's energy is unstable, the power storage device will be activated first. After the fermenter 101's gas production stabilizes, the power storage device will be turned off, and the biogas power generation system will start simultaneously. When the power storage device reaches its threshold and the biogas system cannot start, the alarm device will be activated, and the fermenter 101 will adjust the fermentation status through the pH adjustment device 111.

[0046] Example 3: Please refer to Figure 2 Based on Embodiment 2, this invention provides a technical solution: by simultaneously connecting an external power source to the alarm mechanism 112, the fermenter 101 is triple-protected, ensuring normal fermentation operation. The crushing structure 2 is located between the alarm mechanism 112 and the motor 102.

[0047] Example 4: Please refer to Figure 1 Based on Embodiment 1, the present invention provides a technical solution: for fermenters 101 with large gas production, collection bags can also be installed.

[0048] Example 5: Please refer to Figure 1 Based on Example 1, this invention provides a technical solution: a fermenter 101 with a volume of 10 cubic meters, a processing capacity of 200 kg / d, a fermentation temperature of 35-30℃, and a biogas production of 25 m³ / d. It is intended for use in agricultural markets.

[0049] Example 6: Please refer to Figure 1Based on Example 1, this invention provides a technical solution: a fermenter 101 with a volume of 3 cubic meters, a processing capacity of 10 kg / d, a fermentation temperature of 35-30℃, and a biogas production of 6 m³ / d. It is suitable for 10 households, particularly in remote rural areas.

[0050] Working principle:

[0051] Step 1: By designing a crushing mechanism, the kitchen waste is crushed before fermentation, enabling the device to ferment the kitchen waste more effectively and improving the device's working efficiency.

[0052] The second step involves using the alarm unit on the fermenter, along with the energy storage device and alarm, and connecting to an external power source. When the energy supply is unstable, the energy storage device will activate first. Once the fermenter's gas production stabilizes, the energy storage device will shut off, and the biogas power generation system will start simultaneously. When the energy storage device reaches its threshold and the biogas system cannot start, the alarm will activate, requiring the fermenter to adjust its fermentation process, and an external power source will be connected. This triple protection system ensures the fermentation process operates normally.

[0053] Step 3: Through the design of the reversing motor 301, the reversing motor 301 operates alternately in forward and reverse rotation during operation. This is achieved by connecting the first upright 203 through the first wheel rod 305, and driving the second upright 409 and the screw 610 to rotate through the second grinding column 406. This causes the pressure plate 606 to move up and down along the screw 610 inside the pressure cylinder 601, thereby pressing the kitchen waste above the pressure cylinder 601 into the interior of the anti-splash structure 5 in stages. This allows the kitchen waste to enter the lower part in a regular manner and be crushed, preventing clogging of the crushing mechanism and improving the smoothness of the device's operation.

[0054] Step 4: The reversing motor 301 operates alternately in forward and reverse rotation during operation, which, in conjunction with the blade 205, crushes the kitchen waste when it rotates forward and stirs it when it rotates reverse, thus making the kitchen waste more evenly and thoroughly crushed.

[0055] Step 5: Through the design of the anti-splash structure 5, in conjunction with the downward pressing operation of the pressure plate 606, when the kitchen waste is pressed into the interior of the anti-splash structure 5, it first contacts the upper side rod 504, thereby pushing the lower end of the upper side rod 504 outward, thus opening the opening of the anti-splash cylinder 501, allowing the kitchen waste to pass through smoothly. When the side rod 504 loses the pressure of the pressure plate 606, the presence of the spring shaft 506 will cause the side rod 504 to retract, and at the same time, the internal cutting blade 508 cuts the kitchen waste. The retracted anti-splash structure 5 can also isolate the upper and lower parts of the anti-splash structure 5, thus preventing the garbage liquid from splashing out.

[0056] Step 6: Through the design of the grinding structure 4, after the grinding column 2 406 is driven to rotate by the upright rod 203, the kitchen waste will be gradually squeezed and gradually conveyed to the crushing structure 2 below through the design of the spiral thread belt 405. Through the design of the grinding structure 4, the kitchen waste is ground and squeezed while being conveyed, which improves the crushing efficiency of the device.

[0057] Step 7: Through the bottom structure 3 and the liquid level inside the fermentation tank 101, the waste liquid will gradually flow into the fermentation tank 101 through the slurry outlet pipe 202. The biogas generated inside the fermentation tank 101 will be produced through the gas pipe 108. When the liquid level inside the fermentation tank 101 is too high, the float plate 310 will float on the liquid surface inside the fermentation tank 101, thereby pushing the lower column 309 upward, thereby causing the gear 2 304 to disengage from the gear 1 303, thus stopping the crushing mechanism from working, avoiding the problem of waste liquid entering the gas pipe 108 due to excessive input of the device, and improving the overflow prevention function of the device.

[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mobile, system-stable, decentralized device for disposing of kitchen waste, comprising a crushing mechanism, a fermentation mechanism, an alarm mechanism (112), and a gas disposal mechanism, characterized in that: The fermentation mechanism includes a main structure (1), which includes a fermentation tank (101). The crushing mechanism is located above the fermentation tank (101) and includes a pressing structure (6), a grinding structure (4), and a pulverizing structure (2). The pressing structure (6) is located at the top, and a splash-proof structure (5) is provided between the pressing structure (6) and the grinding structure (4). The pulverizing structure (2) is located below the grinding structure (4). The grinding structure (2) includes a grinding chamber (201). The lower end of the grinding chamber (201) is embedded and fixedly connected to the upper left side of the fermentation tank (101). The lower end of the right side wall of the grinding chamber (201) is fixedly connected to a slurry outlet pipe (202). The middle part of the lower inner wall of the grinding chamber (201) is connected to a first upright (203) through a bearing. The lower side of the interior of the grinding chamber (201) is fixedly connected to a screen (204). The first upright (203) passes through the middle part of the surface of the screen (204) and is movably connected to it through a bearing. The screen (204) is located above the slurry outlet pipe (202). A blade (205) is provided above the screen (204). The blade (205) is fixedly connected to the first upright (203). The lower end of the grinding structure (4) is connected to the upper end of the crushing structure (2). The grinding structure (4) includes a grinding seat (401). A grinding groove (402) is formed through the surface of the grinding seat (401). The inner diameter of the grinding groove (402) gradually decreases from top to bottom. A limiting groove (403) is formed on the inner side of the upper port of the grinding groove (402). A grinding column (404) is provided inside the grinding groove (402). The grinding column (404) is adapted to the grinding groove (402). The upper end of the upright rod (203) is fixedly connected to the middle of the lower end face of the grinding column (404). A threaded band (405) is fixedly wound around the outer side of the grinding column (404). A second grinding column (406) is fixedly connected to the upper end of the first grinding column (404). The second grinding column (406) is adapted to the grinding groove (402). A connecting column (407) is fixedly connected to the outer side of the second grinding column (406) at equal and uniform intervals. A limiting ring (408) is fixedly connected to the end of the connecting column (407) away from the second grinding column (406). The limiting ring (408) is inserted into the limiting groove (403) at the end away from the connecting column (407) and is adapted to the limiting groove (403). The upper end face of the second grinding column (406) extends out of the grinding groove (402). A second upright rod (409) is fixedly connected to the middle of the upper end face of the second grinding column (406). The upper end of the grinding structure (4) is connected to the lower end of the anti-splash structure (5); The upper end of the splash-proof structure (5) is connected to the lower end of the pressure structure (6).

2. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 1, characterized in that: A motor (102) is fixedly connected to the upper surface of the fermentation tank (101). The lower output shaft of the motor (102) passes through the fermentation tank (101) and extends into its interior. A stirring paddle (103) is fixedly connected to the outside of the lower output shaft of the fermentation tank (101). The stirring paddle (103) is located below the output shaft. The fermentation tank (101) has a feed inlet (104) fixedly connected through the middle of the lower inner wall. The fermentation tank (101) has legs (105) fixedly connected to the left and right sides of its lower surface, and sliding wheels are fixedly installed at the bottom of the legs (105). A heating jacket (106) is fixedly attached to the lower outer side of the fermenter (101), and a heating coil (107) is fixedly connected inside the heating jacket (106).

3. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 2, characterized in that: The gas handling mechanism includes a gas pipe (108), which is located on the right side of the fermenter (101). The upper end of the gas pipe (108) is fixedly connected to the upper part of the right wall of the fermenter (101). The gas pipe (108) is connected to the interior of the fermenter (101). A gas purification device (109) is fixedly connected to the upper side of the middle section of the gas pipe (108). A generator motor (110) is fixedly connected to the lower side of the middle section of the gas pipe (108). The lower end of the gas pipe (108) is fixedly connected to the heating jacket (106).

4. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 3, characterized in that: A pH adjustment device (111) is fixedly connected through the upper right side of the fermenter (101).

5. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 4, characterized in that: An alarm mechanism (112) is fixedly installed on the left side of the upper wall of the fermenter (101). The alarm mechanism (112) includes an energy storage device and an alarm device.

6. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 1, characterized in that: The shredding structure (2) is located between the alarm mechanism (112) and the motor (102).

7. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 1, characterized in that: Below the grinding structure (2) is a bottom structure (3), which includes a reversing motor (301). The upper surface of the reversing motor (301) is fixedly connected to the left side of the lower surface of the grinding chamber (201). The lower output shaft of the reversing motor (301) is fixedly connected to a column (302). The lower end of the column (302) is fixedly connected to a gear one (303). A gear two (304) meshes with the right side of the gear one (303). A wheel rod one (305) is provided above the gear two (304). The upper end of the wheel rod one (305) is directly opposite and fixedly connected to... At the lower end of the first upright post (203), the right side of the first wheel post (305) is fixedly connected to the second wheel post (306). The lower ends of the first wheel post (305) and the second wheel post (306) pass through the middle of the surface of the second gear (304) and are fixedly connected to the wheel disc (307). The upper surface of the wheel disc (307) is attached to the lower surface of the second gear (304). The lower surface of the second gear (304) is fixedly connected to the left and right sides of the lower surface of the second gear (304). The lower end of the first lower post (308) is fixedly connected to the second lower post (309). The lower end of the second lower post (309) is fixedly connected to the float plate (310).

8. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 1, characterized in that: The splash-proof structure (5) includes a splash-proof cylinder (501). The inner sidewall of the splash-proof cylinder (501) is provided with eight slots (502) at equal intervals on both the upper and lower sides. Four slots (502) are provided on the upper and lower sides. Two slots (503) are provided on the sidewall of the slots (502). The two slots (503) are located at the ends of the two slots (502) on the same side that are far apart. A side rod (504) is inserted into the slot (502). The side rod (504) is adapted to the slot (502). A small column (505) is fixedly connected through the surface of the side rod (504) inside the slot (502). The small column (505) is inserted into the slot two (503) and is adapted to the slot two (503). The two side rods (504) on the same side are connected to the spring shaft (506) at the end away from the slot one (502). An inner sleeve (507) is provided between the four spring shafts (506). The material of the inner sleeve (507) includes elastic material. The upper and lower ports of the inner sleeve (507) are fixedly connected to the upper and lower ports of the splash shield (501). The outer side of the inner sleeve (507) is attached to the slot one (502). A cutting blade (508) is fixedly connected at equal intervals on the inner side of the middle part of the inner sleeve (507). The cutting blade (508) corresponds one-to-one with the spring shaft (506).

9. The mobile, system-stable, decentralized device for disposing of kitchen waste according to claim 8, characterized in that: The pressing structure (6) includes a pressure cylinder (601), the inner diameter of which gradually decreases from top to bottom. A bottom ring (602) is fixedly connected to the lower end of the pressure cylinder (601). The bottom ring (602) is annular. Side plates (603) are fixedly connected to the left and right sides of the inner wall of the pressure cylinder (601). A side groove (604) is provided on the opposite side of the two side plates (603). A slider (605) is movably connected inside the side groove (604). A pressure plate (606) is provided at the lower end of the pressure cylinder (601). The pressure plate (606) is located above the bottom ring (602) and... The pressure plate (606) is adapted to the inner ring of the bottom ring (602). The left and right sides of the pressure plate (606) are provided with column grooves (607). A linkage column (608) is inserted and connected inside the column groove (607). A spring (609) is fixedly connected to one end of the linkage column (608) inside the column groove (607). The spring (609) is fixedly connected to the inner wall of the column groove (607) at the end away from the linkage column (608). A slider (605) is fixedly connected to one end of the linkage column (608) extending out of the column groove (607). A screw (610) is threaded through and connected to the center of the surface of the pressure plate (606). The upper end of the second upright (409) passes through the center of the splash-proof structure (5) and is fixedly connected to the lower end of the screw (610).

Citation Information

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