A rubber coating tooling device and process for a motor iron core
By designing the motor core glue wrapping tooling device, the coordinated work of the limiting mechanism, transfer mechanism, drive mechanism and material pushing mechanism is used to solve the problem of inconvenient filling of the end plate, and the efficiency and convenience of glue wrapping are improved.
Patent Information
- Application Number
- CN202210923444.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-02
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2042-08-02
AI Technical Summary
In the prior art, in the process of motor core glue coating, the end plate is inconvenient to load, resulting in low glue coating efficiency and wasted manual loading time.
A motor iron core glue-covering tooling device is designed, including a device table, a limiting mechanism, a transfer mechanism, a driving mechanism and a material pushing mechanism. Through the coordinated work of these mechanisms, the limiting of the iron core embryo material and the automatic filling of the end plate are realized.
It improves the convenience and efficiency of end plate loading, reduces the working time of manual loading, and improves the overall efficiency of motor core glue wrapping.
Smart Images

Figure CN115189527B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of iron core processing, and particularly to a rubber coating tooling device and process for a motor iron core. Background Art
[0002] Motor iron core: As the core component inside the motor, the iron core is a non-professional term in the electrical industry, and the iron core is also the magnetic core. The iron core (magnetic core) plays a crucial role in the entire motor. It is used to increase the magnetic flux of the inductor coil to achieve the maximum conversion of electromagnetic power. The motor iron core is usually composed of a stator and a rotor. The existing technologies have the following problems when rubber coating the motor iron core:
[0003] Currently, before rubber coating the motor iron core, multiple end plates need to be placed one by one in multiple cavities of the iron core blank. However, most of the existing technologies rely on manual labor to load multiple end plates into multiple cavities. Since the number of end plates to be loaded is relatively large, the loading of the end plates is relatively inconvenient. At the same time, a large amount of manual loading operation time is wasted, and the efficiency of rubber coating the motor iron core is affected. In view of the above problems, the inventor proposes a rubber coating tooling device and process for a motor iron core to solve the above problems. Summary of the Invention
[0004] In order to solve the problems of relatively inconvenient loading of end plates and low rubber coating efficiency of the motor iron core; the purpose of the present invention is to provide a rubber coating tooling device and process for a motor iron core.
[0005] To solve the above technical problems, the present invention adopts the following technical solutions: A rubber coating tooling device for a motor iron core, including a device table, two side plates are fixedly installed on the upper surface of the device table, a conveyor belt is arranged between the two side plates, a material box is fixedly arranged on one side of the device table close to the side plate, two first fixing rods are fixedly installed on both sides of the material box, the end of the first fixing rod away from the material box is fixedly connected to the upper surface of the device table, a blanking groove is opened on the inner wall of the material box, a guiding box is fixedly installed on one side of the material box close to the blanking groove, support legs evenly distributed are fixedly installed on the side of the device table away from the side plate, a reinforcing rod is fixedly installed between adjacent two support legs, a limiting mechanism is arranged on the side of the device table close to the side plate, a material transfer mechanism is arranged between the device table and the limiting mechanism, a driving mechanism is arranged between the material box and the material transfer mechanism, and a pushing mechanism is arranged in the material box.
[0006] Preferably, the limiting mechanism includes two frame plates. There are two limiting plates arranged between the two frame plates. First protective pads are fixedly installed on the inner walls of the two limiting plates. First guiding grooves are formed on one side of each of the two frame plates. Two first guiding blocks are slidably connected to the inner walls of the two first guiding grooves. A first connecting rod is fixedly installed on one side of the first guiding block. The upper surface of the first connecting rod away from the first guiding block and the limiting plate is fixedly connected. Notch openings are formed on one side of each of the two frame plates. Double-headed screws are rotatably installed on the inner walls of the two notch openings. One double-headed screw penetrates through one first guiding groove and is in threaded rotational connection with the two adjacent first guiding blocks. A first motor is arranged between the two frame plates. A first fixing block is fixedly connected to the outer wall of the first motor. A first rotating rod is fixedly installed on the driving output end of the first motor. First synchronous wheels are fixedly installed on one end of the first rotating rod and one double-headed screw respectively. A first synchronous belt is in transmission connection between the two first synchronous wheels. Second synchronous wheels are fixedly installed on one end of the first rotating rod and the other double-headed screw respectively. A second synchronous belt is in transmission connection between the two second synchronous wheels.
[0007] Preferably, the material transfer mechanism includes a rotating disk. The two sides of the two frame plates are fixedly connected to the inner wall of the rotating disk. One side of the first fixing block is fixedly connected to the inner wall of the rotating disk. A circular guide rail is fixedly arranged on the surface of the device table close to the side plate. Two second fixing rods are fixedly installed on the outer wall of the circular guide rail. The ends of the two second fixing rods away from the circular guide rail are fixedly connected to the upper surface of the device table. Two arc-shaped blocks are slidably connected to the surface of the circular guide rail. Second connecting rods are fixedly installed on the inner walls of the two arc-shaped blocks. The ends of the two second connecting rods away from the arc-shaped blocks are fixedly connected to the outer wall of the rotating disk. A circular toothed plate is fixedly installed on the upper surface of the rotating disk. A first support plate is fixedly installed on the upper surface of the circular guide rail. A first transmission rod is rotatably installed on one side of the first support plate. A first gear is fixedly installed on one end of the first transmission rod. The first gear is in meshing connection with the circular toothed plate.
[0008] Preferably, the driving mechanism includes a second motor. A second fixing block is fixedly connected to the outer wall of the second motor. A second support plate is fixedly installed on one side of the material box. One side of the second fixing block is fixedly connected to one side of the second support plate. A second rotating rod is fixedly installed at the driving output end of the second motor. A sector gear is fixedly installed at the end of the second rotating rod away from the second motor. A second transmission rod is rotatably installed on one side of the second support plate. A second gear is fixedly installed at the end of the second transmission rod away from the second support plate. The sector gear is meshed with the second gear. Two first bevel gears are fixedly installed on the outer wall of the second transmission rod. A third transmission rod is rotatably installed on one side of the second support plate. A third gear is fixedly installed on the outer wall of the third transmission rod. Transmission wheels are fixedly installed at one end of the third transmission rod and one end of the first transmission rod respectively. A transmission belt is connected between the two transmission wheels for transmission.
[0009] Preferably, the material pushing mechanism includes a material pushing plate which is in movable contact with the inner wall of the material box. A second protective pad is fixedly installed on one side of the material pushing plate. Second guiding grooves are formed on both sides of the material box. Second guiding blocks are slidably connected to the inner walls of the two second guiding grooves. The opposite sides of the two second guiding blocks are fixedly connected to the material pushing plate. Two lead screws are rotatably installed on one side of the material box close to the second support plate. The lead screws penetrate through the second guiding grooves and are in threaded rotation connection with the second guiding blocks. Second bevel gears are fixedly installed at one end of the two lead screws respectively. The first bevel gear is meshed with the second bevel gear.
[0010] A process of a motor iron core encapsulation tooling includes the following steps:
[0011] S1. Limitation of the iron core blank
[0012] By horizontally laying a plurality of end plates in the material box and enabling the conveyor belt to convey the iron core blank, by driving the two limiting plates to move towards each other, the two limiting plates limit the iron core blank through the two first protective pads;
[0013] S2. Loading a single end plate
[0014] By driving the lead screw to rotate, the lead screw enables the second guiding block to horizontally slide along the inner wall of the second guiding groove. The second guiding block enables the material pushing plate to horizontally move. The material pushing plate pushes the plurality of end plates in the material box through the second protective pad, enabling the plurality of end plates to horizontally move along the inner wall of the material box. The frontmost end plate enters the guiding box through the blanking groove and falls into a cavity of the iron core blank through the guiding box;
[0015] S3. Continuously loading end plates
[0016] By driving the circular toothed plate to rotate, the circular toothed plate causes the rotating disk to rotate, and the rotating disk causes the iron core blank between the two limiting plates to rotate synchronously. When another cavity of the iron core blank is vertically aligned with the guiding box, the sector gear disengages from the third gear and meshes with the second gear again, and the rotating disk stops rotating. The pushing plate operates again, and multiple end plates are successively pushed by the pushing plate into multiple cavities of the iron core blank.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. By horizontally laying multiple end plates in the material box and making the conveyor belt convey the iron core blank, by driving the two limiting plates to move towards each other, the two limiting plates limit the iron core blank through two first protective pads, thus conveniently realizing the limitation of the iron core blank, and further effectively improving the convenience of subsequent loading of end plates;
[0019] 2. By driving the lead screw to rotate, the lead screw causes the second guiding block to horizontally slide along the inner wall of the second guiding groove. The second guiding block makes the pushing plate move horizontally. The pushing plate pushes multiple end plates in the material box through the second protective pad, making the multiple end plates horizontally move along the inner wall of the material box. The frontmost end plate enters the guiding box through the blanking groove and falls into a cavity of the iron core blank through the guiding box, thus conveniently realizing the loading of one end plate, and further effectively improving the convenience of loading end plates;
[0020] 3. By driving the circular toothed plate to rotate, the circular toothed plate causes the rotating disk to rotate, and the rotating disk causes the iron core blank between the two limiting plates to rotate synchronously. When another cavity of the iron core blank is vertically aligned with the guiding box, the sector gear disengages from the third gear and meshes with the second gear again, and the rotating disk stops rotating. The pushing plate operates again, and multiple end plates are successively pushed by the pushing plate into multiple cavities of the iron core blank, thus conveniently realizing the intermittent rotation of the iron core blank and the continuous loading of end plates, and further effectively improving the convenience of loading end plates. At the same time, the operation time of manually loading end plates is effectively reduced, and at the same time, the efficiency of subsequent rubber coating of the motor iron core is effectively improved. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is a schematic connection structure diagram of the device table, limiting mechanism, material transfer mechanism, driving mechanism and pushing mechanism of the present invention.
[0023] Figure 2 Schematic cross-sectional view of the device table, circular guide rail and rotating disk of the present invention.
[0024] Figure 3 For the present invention Figure 2 Enlarged schematic view of part A in the present invention.
[0025] Figure 4 For the present invention Figure 2 Enlarged schematic view of part B in the present invention.
[0026] Figure 5 Connection schematic diagram of the limit mechanism of the present invention.
[0027] Figure 6 Connection schematic diagram of the limit mechanism, material transfer mechanism, drive mechanism and material pushing mechanism of the present invention.
[0028] Figure 7 For the present invention Figure 6 Enlarged schematic view of part C in the present invention.
[0029] Figure 8 Schematic cross-sectional view of the material box and guiding box of the present invention.
[0030] In the figure: 1, device table; 11, side plate; 12, conveyor belt; 13, material box; 14, first fixing rod; 15, blanking chute; 16, guiding box; 17, support leg; 18, strengthening rod; 2, limit mechanism; 21, frame plate; 22, limit plate; 23, first protective pad; 24, first guiding groove; 25, first guiding block; 26, first connecting rod; 27, notch; 28, double-headed screw rod; 29, first motor; 3, first fixing block; 31, first rotating rod; 32, first synchronous pulley; 33, first synchronous belt; 34, second synchronous pulley; 35, second synchronous belt; 4, material transfer mechanism; 41, rotating disk; 42, circular guide rail; 43, second fixing rod; 44, arc-shaped block; 45, second connecting rod; 46, circular toothed plate; 47, first support plate; 48, first transmission rod; 49, first gear; 5, drive mechanism; 51, second motor; 52, second fixing block; 53, second support plate; 54, second rotating rod; 541, sector gear; 55, second transmission rod; 56, second gear; 57, first bevel gear; 58, third transmission rod; 59, third gear; 6, transmission wheel; 61, transmission belt; 7, material pushing mechanism; 71, material pushing plate; 72, second protective pad; 73, second guiding groove; 74, second guiding block; 75, lead screw; 76, second bevel gear. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] Embodiment: As Figures 1-8 shown, the present invention provides a rubber coating tooling device for a motor iron core, including a device table 1. Two side plates 11 are fixedly installed on the upper surface of the device table 1. A conveyor belt 12 is arranged between the two side plates 11. A material box 13 is fixedly arranged on one side of the device table 1 close to the side plate 11. The end plate to be rubber-coated can be placed in the material box 13. A blanking groove 15 is formed in the inner wall of the material box 13. A guiding box 16 is fixedly installed on one side of the material box 13 close to the blanking groove 15. The end plate in the material box 13 can enter the guiding box 16 through the blanking groove 15. A limiting mechanism 2 is arranged on one side of the device table 1 close to the side plate 11. The limiting mechanism 2 can limit the iron core blank on the upper surface of the conveyor belt 12. A material transfer mechanism 4 is arranged between the device table 1 and the limiting mechanism 2. The material transfer mechanism 4 can rotate the limited iron core blank through the limiting mechanism 2. A driving mechanism 5 is arranged between the material box 13 and the material transfer mechanism 4. A material pushing mechanism 7 is arranged in the material box 13. The driving mechanism 5 can make the material pushing mechanism 7 and the material transfer mechanism 4 cooperate with each other. The material pushing mechanism 7 can push the end plate in the material box 13.
[0033] Two first fixing rods 14 are fixedly installed on both sides of the material box 13. The end of the first fixing rod 14 far from the material box 13 is fixedly connected to the upper surface of the device table 1. The first fixing rod 14 can support and fix the material box 13. Uniformly distributed support legs 17 are fixedly installed on the side of the device table 1 far from the side plate 11. Strengthening rods 18 are fixedly installed between adjacent two support legs 17. The support legs 17 and the strengthening rods 18 can improve the stability of the device table 1.
[0034] By adopting the above technical solutions, by arranging the first fixing rod 14, the first fixing rod 14 supports and fixes the material box 13. By arranging the support legs 17 and the strengthening rods 18, the support legs 17 and the strengthening rods 18 improve the stability of the device table 1.
[0035] By adopting the above technical solutions, by arranging the limiting mechanism 2, the limiting mechanism 2 limits the iron core blank on the upper surface of the conveyor belt 12. By arranging the driving mechanism 5, the driving mechanism 5 makes the material pushing mechanism 7 and the material transfer mechanism 4 cooperate with each other. The material pushing mechanism 7 pushes the end plate in the material box 13. The end plate in the material box 13 enters the guiding box 16 through the blanking groove 15 and enters the iron core blank through the guiding box 16. Through the material transfer mechanism 4, the material transfer mechanism 4 rotates the limited iron core blank through the limiting mechanism 2.
[0036] The limiting mechanism 2 includes two frame plates 21, two limiting plates 22 are arranged between the two frame plates 21, the inner walls of the two limiting plates 22 are fixedly installed with first protective pads 23, the limiting plates 22 can limit the core blanks on the upper surface of the conveyor belt 12 through the first protective pads 23, one side of the two frame plates 21 is provided with a first guide groove 24, the inner walls of the two first guide grooves 24 are slidably connected with two first guide blocks 25, the first guide blocks 25 can slide horizontally along the inner walls of the first guide grooves 24, and one side of the first guide block 25 is fixedly installed with a first protective pad 23. A connecting rod 26, the first connecting rod 26 is fixedly connected away from the first guide block 25 and the upper surface of the limit plate 22, the first guide block 25 can make the limit plate 22 move horizontally through the first connecting rod 26, one side of the two frame plates 21 is provided with a slot 27, the inner walls of the two slots 27 are rotatably installed with double-headed screws 28, a double-headed screw 28 passes through a first guide groove 24 and is threadedly connected to two adjacent first guide blocks 25, the double-headed screw 28 can make the two adjacent first guide blocks 25 slide toward or away from each other along the inner wall of the first guide groove 24.
[0037] By adopting the above technical solution, by rotating the double-headed screw 28, the double-headed screw 28 causes the two adjacent first guide blocks 25 to slide toward each other along the inner wall of the first guide groove 24, and the first guide block 25 causes the limiting plate 22 to move horizontally through the first connecting rod 26. When the first protective pads 23 in the two limiting plates 22 are in close contact with the outer wall of the core blank on the upper surface of the conveyor belt 12, the limiting plate 22 limits the core blank through the first protective pads 23.
[0038] A first motor 29 is provided between the two frame plates 21, and a first fixed block 3 is fixedly connected to the outer wall of the first motor 29, and the first fixed block 3 can support and fix the first motor 29, and a first rotating rod 31 is fixedly installed on the driving output end of the first motor 29. By turning on the first motor 29, the driving shaft of the first motor 29 can rotate the first rotating rod 31, and one end of the first rotating rod 31 and a double-headed screw 28 are both fixedly installed with a first synchronous wheel 32, and a first synchronous belt 33 is transmission-connected between the two first synchronous wheels 32. The first rotating rod 31 can rotate one double-headed screw 28 through the two first synchronous wheels 32 and the first synchronous belt 33, and one end of the first rotating rod 31 and the other double-headed screw 28 are both fixedly installed with a second synchronous wheel 34, and a second synchronous belt 35 is transmission-connected between the two second synchronous wheels 34. The first rotating rod 31 can rotate the other double-headed screw 28 through the two second synchronous wheels 34 and the second synchronous belt 35.
[0039] By adopting the above technical solution, by starting the first motor 29, the drive shaft of the first motor 29 rotates the first rotating rod 31. The first rotating rod 31 rotates a double-headed screw 28 through two first synchronous pulleys 32 and a first synchronous belt 33, and the first rotating rod 31 rotates another double-headed screw 28 through two second synchronous pulleys 34 and a second synchronous belt 35, so that the two double-headed screws 28 rotate synchronously and in the same direction.
[0040] The material transfer mechanism 4 includes a rotating disk 41. Both sides of the two frame plates 21 are fixedly connected to the inner wall of the rotating disk 41. One side of the first fixing block 3 is fixedly connected to the inner wall of the rotating disk 41. A circular guide rail 42 is fixedly provided on the surface of the device table 1 close to the side plate 11. Two arc-shaped blocks 44 are slidably connected to the surface of the circular guide rail 42. Second connecting rods 45 are fixedly installed on the inner walls of the two arc-shaped blocks 44. One ends of the two second connecting rods 45 far from the arc-shaped blocks 44 are fixedly connected to the outer wall of the rotating disk 41. When the rotating disk 41 rotates, the rotating disk 41 can make the arc-shaped blocks 44 slide along the surface of the circular guide rail 42 through the second connecting rods 45. The arc-shaped blocks 44 and the second connecting rods 45 can improve the stability of the rotating disk 41 when it rotates. A circular toothed plate 46 is fixedly installed on the upper surface of the rotating disk 41. The circular toothed plate 46 can make the rotating disk 41 rotate. A first support plate 47 is fixedly installed on the upper surface of the circular guide rail 42. A first transmission rod 48 is rotatably installed on one side of the first support plate 47. One end of the first transmission rod 48 is fixedly installed with a first gear 49. The first transmission rod 48 can make the first gear 49 rotate. The first gear 49 is meshed with the circular toothed plate 46, and the first gear 49 can drive the circular toothed plate 46 to rotate.
[0041] By adopting the above technical solution, by driving the first transmission rod 48 to rotate, the first transmission rod 48 makes the first gear 49 rotate. The first gear 49 drives the circular toothed plate 46 to rotate. The circular toothed plate 46 makes the rotating disk 41 rotate. The rotating disk 41 makes the arc-shaped blocks 44 slide along the surface of the circular guide rail 42 through the second connecting rods 45, and at the same time makes the iron core blanks between the two limiting plates 22 rotate synchronously.
[0042] Two second fixing rods 43 are fixedly installed on the outer wall of the circular guide rail 42. One ends of the two second fixing rods 43 far from the circular guide rail 42 are fixedly connected to the upper surface of the device table 1. The second fixing rods 43 can support and fix the circular guide rail 42.
[0043] By adopting the above technical solution, by setting the second fixing rods 43, the second fixing rods 43 support and fix the circular guide rail 42.
[0044] The driving mechanism 5 includes a second motor 51. A second fixing block 52 is fixedly connected to the outer wall of the second motor 51. A second support plate 53 is fixedly installed on one side of the material box 13. One side of the second fixing block 52 and one side of the second support plate 53 are fixedly connected. The second fixing block 52 can support and fix the second motor 51. A second rotating rod 54 is fixedly installed at the driving output end of the second motor 51. By turning on the second motor 51, the driving shaft of the second motor 51 can make the second rotating rod 54 rotate. A sector gear 541 is fixedly installed at one end of the second rotating rod 54 away from the second motor 51. The second rotating rod 54 can make the sector gear 541 rotate. A second transmission rod 55 is rotatably installed on one side of the second support plate 53. A second gear 56 is fixedly installed at one end of the second transmission rod 55 away from the second support plate 53. The sector gear 541 and the second gear 56 are meshed and connected. The sector gear 541 can drive the second gear 56 to rotate intermittently. The second gear 56 can make the second transmission rod 55 rotate. Two first bevel gears 57 are fixedly installed on the outer wall of the second transmission rod 55. The second transmission rod 55 can make the first bevel gears 57 rotate. A third transmission rod 58 is rotatably installed on one side of the second support plate 53. A third gear 59 is fixedly installed on the outer wall of the third transmission rod 58. When the sector gear 541 disengages from the second gear 56 and meshes with the third gear 59, the sector gear 541 drives the third gear 59 to rotate intermittently. The third gear 59 can make the third transmission rod 58 rotate. Transmission wheels 6 are fixedly installed at one ends of the third transmission rod 58 and the first transmission rod 48 respectively. A transmission belt 61 is connected in transmission between the two transmission wheels 6. The third transmission rod 58 can make the first transmission rod 48 rotate through the two transmission wheels 6 and the transmission belt 61.
[0045] By adopting the above technical solution, by turning on the second motor 51, the driving shaft of the second motor 51 makes the second rotating rod 54 rotate, the second rotating rod 54 makes the sector gear 541 rotate, the sector gear 541 drives the second gear 56 to rotate intermittently, the second gear 56 makes the second transmission rod 55 rotate, the second transmission rod 55 makes the first bevel gears 57 rotate. When the sector gear 541 disengages from the second gear 56 and meshes with the third gear 59, the sector gear 541 drives the third gear 59 to rotate intermittently, the third gear 59 makes the third transmission rod 58 rotate, and the third transmission rod 58 makes the first transmission rod 48 rotate through the two transmission wheels 6 and the transmission belt 61.
[0046] The material pushing mechanism 7 includes a material pushing plate 71. The material pushing plate 71 is in movable contact with the inner wall of the material box 13. A second protective pad 72 is fixedly installed on one side of the material pushing plate 71. The material pushing plate 71 can push the end plate in the material box 13 through the second protective pad 72, so that the end plate moves horizontally along the inner wall of the material box 13. Second guiding grooves 73 are formed on both sides of the material box 13. Second guiding blocks 74 are slidably connected to the inner walls of the two second guiding grooves 73. The second guiding blocks 74 can slide horizontally along the inner walls of the second guiding grooves 73. The opposite sides of the two second guiding blocks 74 are fixedly connected to the material pushing plate 71. The second guiding blocks 74 can make the material pushing plate 71 move horizontally.
[0047] By adopting the above technical solution, by making the second guiding block 74 slide horizontally along the inner wall of the second guiding groove 73, the second guiding block 74 makes the material pushing plate 71 move horizontally. The material pushing plate 71 pushes the end plate in the material box 13 through the second protective pad 72, so that the end plate moves horizontally along the inner wall of the material box 13.
[0048] Two lead screws 75 are rotatably installed on one side of the material box 13 close to the second support plate 53. The lead screws 75 penetrate through the second guiding grooves 73 and are in threaded rotational connection with the second guiding blocks 74. The lead screws 75 can drive the second guiding blocks 74 to slide horizontally. Second bevel gears 76 are fixedly installed at one ends of the two lead screws 75. The second bevel gears 76 can make the lead screws 75 rotate. The first bevel gear 57 is meshed with the second bevel gear 76. The first bevel gear 57 can drive the second bevel gear 76 to rotate.
[0049] By adopting the above technical solution, when the first bevel gear 57 rotates, the first bevel gear 57 drives the second bevel gear 76 to rotate. The second bevel gear 76 makes the lead screw 75 rotate. The lead screw 75 drives the second guiding block 74 to slide horizontally.
[0050] A process of a motor iron core encapsulation tooling includes the following steps:
[0051] S1. Limiting of the iron core blank:
[0052] By horizontally laying a plurality of end plates in the material box 13 and making the conveyor belt 12 convey the iron core blank, by driving the two limiting plates 22 to move towards each other, the two limiting plates 22 limit the iron core blank through the two first protective pads 23;
[0053] S2. Loading a single end plate:
[0054] By driving the lead screw 75 to rotate, the lead screw 75 causes the second guide block 74 to slide horizontally along the inner wall of the second guide groove 73. The second guide block 74 causes the pusher plate 71 to move horizontally. The pusher plate 71 pushes multiple end plates in the cartridge 13 through the second protective pad 72, causing the multiple end plates to move horizontally along the inner wall of the cartridge 13. The foremost end plate enters the guiding box 16 through the blanking groove 15 and falls into a cavity of the iron core blank through the guiding box 16;
[0055] S3. Continuously load the end plates:
[0056] By driving the circular tooth plate 46 to rotate, the circular tooth plate 46 causes the rotating disk 41 to rotate. The rotating disk 41 causes the iron core blank between the two limiting plates 22 to rotate synchronously. When another cavity of the iron core blank is vertically aligned with the guiding box 16, the sector gear 541 disengages from the third gear 59 and meshes with the second gear 56 again. The rotating disk 41 stops rotating, and the pusher plate 71 operates again. Multiple end plates are successively pushed by the pusher plate 71 into multiple cavities of the iron core blank.
[0057] Working principle: When the device is in use, first, multiple end plates are horizontally laid in the cartridge 13, and the last end plate contacts one side of the second protective pad 72. The foremost end plate is aligned with the eaves of the blanking groove 15. Then, start the conveyor belt 12 to convey, and place multiple iron core blanks to be rubber-coated on the upper surface of the conveyor belt 12 one by one. At this time, the conveyor belt 12 starts to convey the iron core blanks until an iron core blank is vertically aligned with the axis of the rotating disk 41, and then stop the operation of the conveyor belt 12;
[0058] Subsequently, by turning on the first motor 29, the drive shaft of the first motor 29 causes the first rotating rod 31 to rotate. The first rotating rod 31 causes a double-headed screw 28 to rotate through two first synchronous pulleys 32 and a first synchronous belt 33. The first rotating rod 31 causes another double-headed screw 28 to rotate through two second synchronous pulleys 34 and a second synchronous belt 35. At this time, the two double-headed screws 28 rotate synchronously and in the same direction. The two double-headed screws 28 cause the adjacent two first guide blocks 25 to slide towards each other along the inner walls of the corresponding first guide grooves 24. The four first guide blocks 25 cause the two limiting plates 22 to move towards each other through four first connecting rods 26. When the first protective pads 23 in the two limiting plates 22 are in close contact with the outer wall of the iron core blank, the two limiting plates 22 limit the iron core blank through the two first protective pads 23, thus conveniently realizing the limitation of the iron core blank and effectively improving the convenience of subsequent loading of the end plates;
[0059] Subsequently, by starting the second motor 51, the drive shaft of the second motor 51 rotates the second rotating rod 54, the second rotating rod 54 rotates the sector gear 541, the sector gear 541 drives the second gear 56 to rotate, the second gear 56 rotates the second transmission rod 55, the second transmission rod 55 rotates the two first bevel gears 57, the two first bevel gears 57 drive the two second bevel gears 76 to rotate synchronously and in the same direction, the two second bevel gears 76 rotate the two lead screws 75, the two lead screws 75 cause the two second guide blocks 74 to slide horizontally along the inner walls of the corresponding second guide grooves 73, the two second guide blocks 74 move the pushing plate 71 horizontally, and the pushing plate 71 pushes the multiple end plates in the material box 13 through the second protective pad 72, causing the multiple end plates to move horizontally along the inner wall of the material box 13. The frontmost end plate enters the guiding box 16 through the blanking groove 15 and falls into a cavity of the iron core blank through the guiding box 16, thus conveniently realizing the loading of one end plate, and further effectively improving the convenience of loading the end plates;
[0060] Meanwhile, when the sector gear 541 disengages from the second gear 56 and meshes with the third gear 59, the pushing plate 71 stops working. At the same time, the sector gear 541 drives the third gear 59 to rotate, the third gear 59 rotates the third transmission rod 58, the third transmission rod 58 rotates the first transmission rod 48 through the two transmission wheels 6 and the transmission belt 61, the first transmission rod 48 rotates the first gear 49, the first gear 49 drives the circular tooth plate 46 to rotate, the circular tooth plate 46 rotates the rotating disk 41, and the rotating disk 41 causes the two arc-shaped blocks 44 to slide along the surface of the circular guide rail 42 through the two second connecting rods 45, and at the same time rotates the iron core blank between the two limiting plates 22 synchronously. When another cavity of the iron core blank is vertically aligned with the guiding box 16, the sector gear 541 disengages from the third gear 59 and meshes with the second gear 56 again, the rotating disk 41 stops rotating, and the pushing plate 71 works again. The multiple end plates are pushed by the pushing plate 71 one by one into the multiple cavities of the iron core blank, thus conveniently realizing the intermittent rotation of the iron core blank and the continuous loading of the end plates, and further effectively improving the convenience of loading the end plates. At the same time, the working time of manually loading the end plates is effectively reduced, and at the same time, the efficiency of subsequent rubber coating of the motor iron core is effectively improved.
[0061] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A rubber coating tooling device for a motor iron core, comprising a device table (1). It is characterized in that: On the upper surface of the device table (1), two side plates (11) are fixedly installed. A conveyor belt (12) is arranged between the two side plates (11). On one side of the device table (1) close to the side plate (11), a material box (13) is fixedly provided. A material discharging groove (15) is opened on the inner wall of the material box (13). On one side of the material box (13) close to the material discharging groove (15), a guiding box (16) is fixedly installed. A limiting mechanism (2) is arranged on one side of the device table (1) close to the side plate (11). A material transfer mechanism (4) is arranged between the device table (1) and the limiting mechanism (2). A driving mechanism (5) is arranged between the material box (13) and the material transfer mechanism (4). A material pushing mechanism (7) is arranged in the material box (13). The limiting mechanism (2) includes two frame plates (21). Between the two frame plates (21), two limiting plates (22) are arranged. On the inner walls of the two limiting plates (22), first protective pads (23) are fixedly installed. On one side of each of the two frame plates (21), a first guiding groove (24) is opened. On the inner walls of the two first guiding grooves (24), two first guiding blocks (25) are slidably connected. On one side of the first guiding block (25), a first connecting rod (26) is fixedly installed. The upper surface of the first connecting rod (26) far from the first guiding block (25) and the limiting plate (22) is fixedly connected. On one side of each of the two frame plates (21), a notch (27) is opened. On the inner walls of the two notches (27), a double-headed screw rod (28) is rotatably installed. One double-headed screw rod (28) penetrates through one first guiding groove (24) and is in threaded rotational connection with the adjacent two first guiding blocks (25). Between the two frame plates (21), a first motor (29) is arranged. The outer wall of the first motor (29) is fixedly connected with a first fixing block (3). The material transfer mechanism (4) includes a rotating disc (41). The two sides of the two frame plates (21) and the inner wall of the rotating disc (41) are fixedly connected. One side of the first fixing block (3) and the inner wall of the rotating disc (41) are fixedly connected. On one side of the device table (1) close to the side plate (11), a circular guide rail (42) is fixedly provided. On the surface of the circular guide rail (42), two arc-shaped blocks (44) are slidably connected. On the inner walls of the two arc-shaped blocks (44), second connecting rods (45) are fixedly installed. The ends of the two second connecting rods (45) far from the arc-shaped blocks (44) are fixedly connected with the outer wall of the rotating disc (41). On the upper surface of the rotating disc (41), a circular toothed plate (46) is fixedly installed. On the upper surface of the circular guide rail (42), a first support plate (47) is fixedly installed. On one side of the first support plate (47), a first transmission rod (48) is rotatably installed. One end of the first transmission rod (48) is fixedly installed with a first gear (49). The first gear (49) is meshed with the circular toothed plate (46). The driving mechanism (5) includes a second motor (51). A second fixing block (52) is fixedly connected to the outer wall of the second motor (51). A second support plate (53) is fixedly installed on one side of the material box (13). One side of the second fixing block (52) is fixedly connected to one side of the second support plate (53). A second rotating rod (54) is fixedly installed at the driving output end of the second motor (51). A sector gear (541) is fixedly installed at the end of the second rotating rod (54) away from the second motor (51). A second transmission rod (55) is rotatably installed on one side of the second support plate (53). A second gear (56) is fixedly installed at the end of the second transmission rod (55) away from the second support plate (53). The sector gear (541) is meshed with the second gear (56). Two first bevel gears (57) are fixedly installed on the outer wall of the second transmission rod (55). A third transmission rod (58) is rotatably installed on one side of the second support plate (53). A third gear (59) is fixedly installed on the outer wall of the third transmission rod (58). A transmission wheel (6) is fixedly installed at one end of each of the third transmission rod (58) and the first transmission rod (48). A transmission belt (61) is connected between the two transmission wheels (6); The material pushing mechanism (7) includes a material pushing plate (71). The material pushing plate (71) is in movable contact with the inner wall of the material box (13). A second protective pad (72) is fixedly installed on one side of the material pushing plate (71). Second guiding grooves (73) are formed on both sides of the material box (13). Second guiding blocks (74) are slidably connected to the inner walls of the two second guiding grooves (73). The opposite sides of the two second guiding blocks (74) are fixedly connected to the material pushing plate (71); Two lead screws (75) are rotatably installed on one side of the material box (13) close to the second support plate (53). The lead screws (75) penetrate through the second guiding grooves (73) and are in threaded rotation connection with the second guiding blocks (74). A second bevel gear (76) is fixedly installed at one end of each of the two lead screws (75). The first bevel gear (57) is meshed with the second bevel gear (76).
2. The motor core encapsulation tooling device according to claim 1, characterized in that, Two first fixing rods (14) are fixedly installed on both sides of the material box (13). The end of the first fixing rod (14) away from the material box (13) is fixedly connected to the upper surface of the device table (1). A uniformly distributed support leg (17) is fixedly installed on the side of the device table (1) away from the side plate (11). A reinforcing rod (18) is fixedly installed between adjacent two support legs (17).
3. The motor core encapsulation tooling device according to claim 1, characterized in that, A first rotating rod (31) is fixedly installed at the driving output end of the first motor (29). First synchronous pulleys (32) are fixedly installed at one end of the first rotating rod (31) and one end of a double-headed screw rod (28). A first synchronous belt (33) is drivingly connected between the two first synchronous pulleys (32). Second synchronous pulleys (34) are fixedly installed at one end of the first rotating rod (31) and one end of the other double-headed screw rod (28). A second synchronous belt (35) is drivingly connected between the two second synchronous pulleys (34).
4. The motor iron core rubber coating tooling device according to claim 1, characterized in that, Two second fixing rods (43) are fixedly installed on the outer wall of the circular guide rail (42). One ends of the two second fixing rods (43) far away from the circular guide rail (42) are fixedly connected with the upper surface of the device table (1).
5. A process of motor iron core rubber coating tooling, characterized in that, It is realized by the motor iron core rubber coating tooling device according to claim 1, and includes the following steps: S1. Limiting of the iron core blank By horizontally laying a plurality of end plates in the material box (13), and making the conveyor belt (12) convey the iron core blank, by driving the two limiting plates (22) to move towards each other, the two limiting plates (22) limit the iron core blank through the two first protective pads (23); S2. Loading a single end plate By driving the lead screw (75) to rotate, the lead screw (75) makes the second guiding block (74) horizontally slide along the inner wall of the second guiding groove (73). The second guiding block (74) makes the pushing plate (71) horizontally move. The pushing plate (71) pushes a plurality of end plates in the material box (13) through the second protective pad (72), so that the plurality of end plates horizontally move along the inner wall of the material box (13). The frontmost end plate enters the guiding box (16) through the blanking groove (15) and falls into a cavity of the iron core blank through the guiding box (16); S3. Continuously loading end plates By driving the circular tooth plate (46) to rotate, the circular tooth plate (46) makes the rotating disk (41) rotate. The rotating disk (41) makes the iron core blank between the two limiting plates (22) rotate synchronously. When another cavity of the iron core blank is vertically corresponding to the guiding box (16), the sector gear (541) disengages from the third gear (59) and meshes with the second gear (56) again. The rotating disk (41) stops rotating, and the pushing plate (71) works again. A plurality of end plates are pushed into the plurality of cavities of the iron core blank one by one by the pushing plate (71).
Citation Information
Patent Citations
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