Support frame structure and powder filling device using the same
Through the push and pulling action of the support frame structure and the shutter, combined with the vibration of the oscillator, the problem that the powder cannot be evenly filled into the mold holes is solved, ensuring the consistency of the quality of the molded product.
Patent Information
- Application Number
- CN202110319048.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2041-03-25
AI Technical Summary
The existing powder filling device cannot make the powder evenly fill the mold hole, resulting in inconsistent density of the finished product and affecting the consistency of product quality.
The support frame structure is adopted, and the horizontal push and pull of the gate plate and the auxiliary vibration of the oscillator ensure that the powder is evenly filled into the mold hole.
The powder is uniformly filled in the mold hole to ensure the quality and consistency of the molded product.
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Figure CN115194148B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a support frame structure and a powder filling device using the support frame structure, in particular to a device that can evenly fill powder into a plurality of mold cavities by positioning a mold set through a support frame, so as to ensure the consistency of quality of subsequent molded products. Background Art
[0002] Computers are now widely used. To meet the needs of various software, increase the speed of computer operation, and meet the requirements of lightness, thinness, shortness, and smallness, not only the size of computer components is gradually reduced, but also the basic characteristics of computer components are greatly improved. Therefore, in order to meet the requirements of precision, electrical conductivity, thermal conductivity, strength, or other mechanical properties, metal powder molding methods have been widely used in the manufacture of electronic components.
[0003] In order to produce multiple identical components in one operation, multiple identical cavities are usually formed on one mold, and then powder is filled into each cavity at the same time to carry out the next stage of extrusion. In the one-time powder filling process, the powder feeding device mainly outputs powder by horizontally moving back and forth through the feeding box, but this method makes it easy for the powder to not be evenly filled into each cavity. Due to the different amounts of powder filled in each cavity, when molding multiple products of the same size at one time, the quality of the products will be inconsistent due to the different densities of the finished products, affecting the pass rate. Summary of the invention
[0004] In view of this, in order to provide a structure different from the prior art and improve the shortcomings of the prior art structure, the inventor has accumulated many years of experience and continued research and development to come up with the present invention.
[0005] One purpose of the present invention is to provide a support frame structure and a powder filling device using the support frame structure, so as to solve the problem that the powder of the existing powder filling device cannot be evenly filled into each mold cavity, resulting in different densities of each finished product and inconsistent product quality. By positioning a mold set with a support frame, and horizontally pushing and pulling a gate plate and auxiliary vibration of an oscillator, powder can be evenly filled into each mold cavity to ensure the quality and consistency of subsequent molded products.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A support frame structure, characterized by comprising:
[0008] A bracket, the top of which has a support plate, and the support plate has a positioning groove running through the plate from top to bottom;
[0009] A guide frame plate connected to the bracket in a manner of being able to be lifted up and down, the guide frame plate having a positioning component, the positioning component having a positioning space;
[0010] a first driving member, fixed to the bracket, for pushing or pulling a gate; and
[0011] An oscillator is fixed on the bracket and is used to vibrate the support plate.
[0012] The support frame structure, wherein: it also includes a plurality of upright guide rods and at least one second driving member, the plurality of upright guide rods respectively pass through the guide frame plate, the top ends of the plurality of upright guide rods are respectively connected to the bottom surface of the support plate, and the at least one second driving member is connected to the guide frame plate to allow the guide frame plate to rise and fall.
[0013] The support frame structure, wherein: the positioning assembly includes a first side plate, a first limiting member, a second limiting member and a second side plate which are parallel to each other and arranged in sequence horizontally at intervals, the bottom end of the first side plate and the bottom end of the second side plate are respectively connected to the guide frame plate, the first side plate is connected to a first adjusting member, one end of the first adjusting member is connected to the first limiting member, so that the first limiting member can move horizontally to adjust the distance between the first limiting member and the second limiting member.
[0014] The support frame structure, wherein: it also includes a support seat and at least one horizontal guide rod, the bottom end of the support seat is connected to the guide frame plate, and the support seat is located between the first limit member and the second limit member; the two ends of the at least one horizontal guide rod are respectively connected to the first side plate and the support seat, and the at least one horizontal guide rod horizontally passes through the first limit member to guide the first limit member to move horizontally.
[0015] A powder filling device, comprising:
[0016] A bracket, with a support plate at the top, a positioning groove penetrating from top to bottom on the support plate surface for positioning a powder cartridge, the powder cartridge for containing powder, and a bottom plate of the powder cartridge having a plurality of first holes penetrating from top to bottom, a limit plate under the bottom plate, a plurality of second holes on the limit plate surface, the plurality of second holes being offset corresponding to the plurality of first holes;
[0017] A guide plate connected to the bracket in a manner of being able to rise and fall, the guide plate having a positioning assembly, the positioning assembly having a positioning space for positioning a lower mold, the top surface of the lower mold having a plurality of mold cavities, and the plurality of second holes correspondingly connected to the plurality of mold cavities up and down;
[0018] a first driving member fixed to the bracket for pushing and pulling a gate plate, wherein the gate plate has a plurality of third holes on its plate surface, so that when the gate plate moves horizontally between the support plate and the guide frame plate, the plurality of third holes are respectively connected with the plurality of first holes or the plurality of second holes in a vertically corresponding manner; and
[0019] An oscillator is fixed on the bracket and is used to vibrate the support plate.
[0020] The powder filling device, wherein: one end of the first driving member is connected to the gate plate to allow the gate plate to move between the bottom plate of the powder tube and the limit plate; a plurality of third holes are provided on the plate surface of the gate plate, and when the gate plate is positioned at a first position, the plurality of first holes are connected to the plurality of third holes correspondingly up and down, and the plurality of second holes are staggered with the plurality of third holes but not connected; and when the gate plate is positioned at a second position, the plurality of second holes are connected to the plurality of third holes correspondingly up and down, and the plurality of first holes are staggered with the plurality of third holes but not connected.
[0021] The powder filling device, wherein: the oscillator provides at least two interval vibrations, the first vibration is when the gate is positioned at the first position, so that the powder is filled in the plurality of third holes; the second vibration is when the gate is positioned at the second position, the plurality of third holes, the plurality of second holes and the plurality of mold cavities are correspondingly connected at the top and bottom, so that the powder in the plurality of third holes moves downward to be filled in the plurality of mold cavities.
[0022] The powder filling device, wherein: it also includes a plurality of upright guide rods and at least one second driving member, the plurality of upright guide rods respectively pass through the guide frame plate, the top ends of the plurality of upright guide rods are respectively connected to the bottom surface of the support plate, and the at least one second driving member is connected to the guide frame plate to allow the guide frame plate to rise and fall.
[0023] The powder filling device, wherein: the positioning assembly includes a first side plate, a first limiting member, a second limiting member and a second side plate which are parallel to each other and arranged in sequence horizontally at intervals, the bottom end of the first side plate and the bottom end of the second side plate are respectively connected to the guide frame plate, the first side plate is connected to a first adjusting member, one end of the first adjusting member is connected to the first limiting member, so that the first limiting member can move horizontally to adjust the distance between the first limiting member and the second limiting member.
[0024] The powder filling device, wherein: it also includes a support seat, at least one horizontal guide rod, a third side plate and a third limit member, the bottom end of the support seat is connected to the guide frame plate, and the support seat is located between the first limit member and the second limit member; the two ends of the at least one horizontal guide rod are respectively connected to the first side plate and the support seat, and the at least one horizontal guide rod horizontally passes through the first limit member to guide the first limit member to move horizontally; the third side plate is connected to a third adjusting member, one end of the third adjusting member is connected to the third limit member to allow the third limit member to move horizontally to adjust the horizontal position of the third limit member.
[0025] The invention clearly states that a mold set can be positioned by a support frame structure, and a gate plate is moved horizontally back and forth between a bottom plate and a limit plate, and an oscillator is used to assist in vibration, so that metal powder can be evenly filled into each mold cavity of the mold, thereby ensuring the quality and consistency of subsequent molded products.
[0026] In order to facilitate a deeper understanding of the present invention, it is described in detail below. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional appearance schematic diagram of a preferred embodiment of the powder filling device of the present invention.
[0028] Figure 2 It is another three-dimensional appearance schematic diagram of a preferred embodiment of the powder filling device of the present invention.
[0029] Figure 3 It is another three-dimensional appearance schematic diagram of a preferred embodiment of the powder filling device of the present invention.
[0030] Figure 4 It is a partial cross-sectional schematic diagram of a preferred embodiment of the powder filling device of the present invention.
[0031] Figure 5 It is a schematic diagram of the use state of the present invention when the support seat is raised and the gate is in the first position.
[0032] Figure 6 It is a schematic diagram of the use state of the gate of the present invention when it is in the second position.
[0033] Figure 7 It is a schematic diagram of the use state of the present invention after powder filling and when the gate is in the first position.
[0034] Figure 8 It is a schematic diagram of the use state when the support base of the present invention is lowered to take out the mold.
[0035] Explanation of the reference numerals: powder filling device 1; support frame structure 2; bracket 21; base 211; support plate 212; upright guide rod 213; positioning groove 214; guide frame plate 22; horizontal guide rods 220, 220'; positioning assembly 221; support seat 222; first side plate 223; first adjusting member 2231; first limit member 224; second limit member 225; second side plate 226; third side plate 227; third adjusting member 2271; third limit member 228; positioning space 229; first driving member 23; oscillator 24; mold group 3; powder tube 31; bottom plate 311; first hole 312; limit plate 32; second hole 321; lower mold 33; mold cavity 331; gate plate 34; third hole 341; second driving member 4; first position A; second position B. DETAILED DESCRIPTION
[0036] See also Figure 1 to Figure 4 As shown in FIG. 1 , it is a preferred embodiment of the powder filling device 1 of the present invention, which mainly includes a support frame structure 2 and a mold set 3. The support frame structure 2 includes a bracket 21, a guide frame plate 22, a first driving member 23 and an oscillator 24; the mold set 3 includes a powder cylinder 31, a limit plate 32 and a lower mold 33.
[0037] The bracket 21 mainly includes a base 211, a support plate 212 and a plurality of upright guide rods 213. The support plate 212 is fixed above the base 211 and located at the top of the bracket 21. The plate surface of the support plate 212 has a quadrilateral positioning groove 214 that passes through from top to bottom. In the present embodiment, there are four upright guide rods 213, which are distributed at the four corners of the bracket 21. The top ends of the four upright guide rods 213 are respectively connected to the bottom surface of the support plate 212, and the bottom ends of the four upright guide rods 213 are respectively connected to the top surface of the base 211.
[0038] The guide frame plate 22 is a quadrilateral flat plate, and has a positioning assembly 221 thereon. The positioning assembly 221 includes a support seat 222, a first side plate 223, a first stopper 224, a second stopper 225, a second side plate 226, a third side plate 227 and a third stopper 228. The support seat 222 is located between the first limiting member 224, the second limiting member 225 and the third limiting member 228, and the bottom end of the support seat 222 is connected to the central position of the top surface of the guide frame plate 22; the first side plate 223, the first limiting member 224, the second limiting member 225, and the second side plate 226 are parallel to each other and arranged in sequence horizontally at intervals, the bottom end of the first side plate 223 and the bottom end of the second side plate 226 are respectively connected to the opposite left and right sides of the guide frame plate 22, the first side plate 223 is connected to a screw rod, which serves as a first adjusting member 2231, and one end of the first adjusting member 2231 is connected to a vertical plate, which serves as the first limiting member 224. The two horizontal guide rods (220, 220') horizontally penetrate the first stopper 224, and the two ends of the two horizontal guide rods (220, 220') are respectively connected to the first side plate 223 and the support seat 222, so that the first stopper 224 can move horizontally to adjust the distance between the first stopper 224 and the second stopper 225. The bottom end of the third side plate 227 is connected to the front side of the guide frame plate 22, and the third side plate 227 is connected to a screw rod, which serves as a third adjustment member 2271. One end of the third adjustment member 2271 is connected to a vertical plate, which serves as a third stopper 228, so that the third stopper 228 can move horizontally to adjust the horizontal position of the third stopper 228, and a positioning space 229 is formed between the first stopper 224, the second stopper 225 and the third stopper 228 to position the lower mold 33.
[0039] There are two upright and spaced-apart hydraulic cylinders between the bottom surface of the guide frame plate 22 and the top surface of the base 211, which serve as the second driving member 4; and four upright guide rods 213 pass through the guide frame plate 22, the first side plate 223 and the second side plate 226 respectively, so that the guide frame plate 22 and the positioning assembly 221 can be lifted and lowered together.
[0040] The first driving member 23 is a linear pushing device such as a hydraulic cylinder or a pneumatic cylinder. The first driving member 23 is fixed to one side of the support plate 212 of the bracket 21, and one end of the first driving member 23 is connected to one side of a gate plate 34; and the oscillator 24 is fixed to the other side of the support plate 212 to vibrate the support plate 212.
[0041] The powder tube 31 of the mold set 3 passes through the plate surface of the support plate 212 from top to bottom to be positioned in the quadrilateral positioning groove 214; the bottom plate 311 of the powder tube 31 has a plurality of first holes 312 arranged in an array and respectively passing through it up and down; a limit plate 32 is provided below the bottom plate 311, and the limit plate 32 is a flat plate, and the plate surface of the limit plate 32 has a plurality of second holes 321 arranged in an array and respectively passing through it up and down, and the plurality of second holes 321 are correspondingly misaligned and not connected to the plurality of first holes 312. The lower mold 33 is placed in the positioning space 229 on the top surface of the support seat 222, and is fixed by the three sides of the first limit member 224, the second limit member 225 and the third limit member 228; the top surface of the lower mold 33 has a plurality of mold cavities 331 arranged in an array, and the plurality of second holes 321 are correspondingly connected to the plurality of mold cavities 331 up and down. The gate plate 34 is a flat plate, and is sandwiched between the bottom plate 311 and the limiting plate 32 . The gate plate 34 has a plurality of third holes 341 arranged in an array on its surface.
[0042] So, like Figure 5 As shown, when the powder barrel 31 is filled with metal powder, the guide plate 22 and the support seat 222 rise so that the top surface of the lower mold 33 presses upward against the bottom surface of the limit plate 32, and the gate plate 34 does not move to be positioned at a first position A, the plurality of first holes 312 of the bottom plate 311 of the powder barrel 31 are correspondingly connected with the plurality of third holes 341 on the gate plate 34 at the upper and lower sides, and the plurality of second holes 321 and the plurality of third holes 341 on the limit plate 32 are staggered and not connected to each other. Through the first vibration of the oscillator 24, the metal powder in the powder barrel 31 can be allowed to descend to be filled in the plurality of third holes 341 on the gate plate 34.
[0043] like Figure 6 As shown, when the first driving member 23 drives the gate plate 34 to move horizontally forward between the bottom plate 311 and the limit plate 32 to be positioned at a second position B, the plurality of first holes 312 of the bottom plate 311 and the plurality of third holes 341 on the gate plate 34 are interlaced and not connected, while the plurality of third holes 341, the plurality of second holes 321 of the limit plate 32 and the plurality of mold cavities 331 of the lower mold 33 are connected to each other in upper and lower correspondence, and the second vibration of the oscillator 24 allows the metal powder in the plurality of third holes 341 to descend and be filled into the plurality of mold cavities 331 respectively. Figure 7 , Figure 8 As shown, when the first driving member 23 drives the gate plate 34 again to move horizontally backward and be positioned at the first position A, and the guide plate 22 and the support seat 222 descend, the first limiting member 224, the second limiting member 225 and the third limiting member 228 are released, and the lower mold 33 can be taken out to perform subsequent molding processing operations on the uniform amount of metal powder in the multiple mold cavities 331.
[0044] In summary, according to the contents disclosed above, the present invention can indeed achieve the intended purpose and provide a support frame structure that can position a mold set through a support frame structure, and then use a gate plate to move horizontally back and forth between a bottom plate and a limit plate, and use an oscillator to assist in vibration, so that metal powder can be evenly filled into each mold cavity of the mold, thereby ensuring the quality and consistency of subsequent molded products. A support frame structure and a powder filling device using the support frame.
[0045] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the claims, but all will fall within the scope of protection of the present invention.
Claims
1. A support frame structure, characterized in that: include: A bracket, the top of which has a support plate, and the support plate has a positioning groove running through the plate from top to bottom; A guide frame plate is connected to the bracket in a manner that it can be lifted up and down, and a positioning assembly is provided on the guide frame plate. The positioning assembly includes a support seat, a first side plate, a first limiting piece, a second limiting piece, a second side plate, a third side plate, a third limiting piece and at least one horizontal guide rod. The support seat is located between the first limiting piece, the second limiting piece and the third limiting piece, and the bottom end of the support seat is connected to the guide frame plate, the first side plate, the first limiting piece, the second limiting piece and the second side plate are parallel to each other and arranged in sequence at horizontal intervals, the bottom end of the first side plate and the bottom end of the second side plate are respectively connected to the opposite left and right sides of the guide frame plate, the first side plate is connected to a first adjusting piece, one end of the first adjusting piece is connected to the first limiting piece, and the at least one The horizontal guide rod horizontally penetrates the first limiting member, and two ends of the at least one horizontal guide rod are respectively connected to the first side plate and the support seat to guide the first limiting member to move horizontally to adjust the distance between the first limiting member and the second limiting member. The bottom end of the third side plate is connected to the front side of the guide frame plate. The third side plate is connected to a third adjusting member. One end of the third adjusting member is connected to the third limiting member to allow the third limiting member to move horizontally to adjust the horizontal position of the third limiting member, and a positioning space is formed between the first limiting member, the second limiting member and the third limiting member to position a lower mold. The lower mold is placed in the positioning space on the top surface of the support plate and is pressed by three sides of the first limiting member, the second limiting member and the third limiting member to be fixed; a first driving member, fixed to the bracket, for pushing or pulling a gate; and An oscillator is fixed on the bracket and is used to vibrate the support plate.
2. The support frame structure according to claim 1, characterized in that: It also includes a plurality of upright guide rods and at least one second driving member. The plurality of upright guide rods respectively pass through the guide frame plate. The top ends of the plurality of upright guide rods are respectively connected to the bottom surface of the support plate. The at least one second driving member is connected to the guide frame plate to allow the guide frame plate to rise and fall.
3. A powder filling device, characterized in that: include: A bracket, with a support plate at the top, a positioning groove penetrating from top to bottom on the support plate surface for positioning a powder cartridge, the powder cartridge for containing powder, and a bottom plate of the powder cartridge having a plurality of first holes penetrating from top to bottom, a limit plate under the bottom plate, a plurality of second holes on the limit plate surface, the plurality of second holes being offset corresponding to the plurality of first holes; The support frame of claim 1, wherein the first and second side rails are connected along the length of the support frame, wherein the first and second side rails have the first and second limit stops, respectively. The two ends of at least one horizontal guide rod are respectively connected to the first side plate and the support seat to guide the first limiting member to move horizontally to adjust the distance between the first limiting member and the second limiting member, the bottom end of the third side plate is connected to the front side of the guide frame plate, the third side plate is connected to a third adjusting member, one end of the third adjusting member is connected to the third limiting member to allow the third limiting member to move horizontally to adjust the horizontal position of the third limiting member, and form a positioning space between the first limiting member, the second limiting member and the third limiting member for positioning a lower mold, the lower mold is placed in the positioning space on the top surface of the support plate, and is fixed by pressing on three sides of the first limiting member, the second limiting member and the third limiting member, the top surface of the lower mold has a plurality of mold cavities, and the plurality of second holes are connected to the plurality of mold cavities correspondingly up and down; a first driving member fixed to the bracket for pushing and pulling a gate plate, wherein the gate plate has a plurality of third holes on its plate surface, so that when the gate plate moves horizontally between the support plate and the guide frame plate, the plurality of third holes are respectively connected with the plurality of first holes or the plurality of second holes in a vertically corresponding manner; and An oscillator is fixed on the bracket and is used to vibrate the support plate.
4. The powder filling device according to claim 3, characterized in that: One end of the first driving member is connected to the gate plate so that the gate plate can move between the bottom plate of the powder tube and the limit plate; a plurality of third holes are provided on the plate surface of the gate plate, and when the gate plate is positioned at a first position, the plurality of first holes are connected to the plurality of third holes correspondingly up and down, and the plurality of second holes are staggered with the plurality of third holes but not connected; and when the gate plate is positioned at a second position, the plurality of second holes are connected to the plurality of third holes correspondingly up and down, and the plurality of first holes are staggered with the plurality of third holes but not connected.
5. The powder filling device according to claim 4, characterized in that: The oscillator provides at least two interval vibrations. The first vibration is performed when the gate is positioned at the first position so that the powder is filled in the plurality of third holes. The second vibration is performed when the gate is positioned at the second position so that the plurality of third holes, the plurality of second holes and the plurality of mold cavities are correspondingly connected at the top and bottom so that the powder in the plurality of third holes moves downward to be filled in the plurality of mold cavities.
6. The powder filling device according to claim 3, characterized in that: It also includes a plurality of upright guide rods and at least one second driving member. The plurality of upright guide rods respectively pass through the guide frame plate. The top ends of the plurality of upright guide rods are respectively connected to the bottom surface of the support plate. The at least one second driving member is connected to the guide frame plate to allow the guide frame plate to rise and fall.
Citation Information
Patent Citations
Powder filling machine for integrally-formed inductor
CN212032867U
Support frame structure and powder filling device using same
CN215315702U