A horizontal pasting needle inserting and taping integrated machine

Abstract

The present invention belongs to the technical field of pin taping, specifically a horizontal pin taping integrated machine, including a transmission mechanism, wherein the transmission mechanism is arranged at the rightmost end for transmitting components, a pushing mechanism is provided at the left end of the transmission mechanism, a flipping mechanism is provided at the left end of the pushing mechanism, a taping mechanism is provided at the leftmost end of the flipping mechanism, and also includes an incoming needle detection device arranged between the pushing mechanisms, and a long and short needle detection device arranged on the left side of the flipping mechanism, and an inner needle and patch detection device arranged at the left end of the long and short needle detection device, and an inner needle and patch detection device. The present invention performs visual inspections on various procedures and operations of components. When defective products appear, the equipment stops automatically, and the number of consecutive defective products in each visual inspection can be set independently to prevent the production of damaged components.

Description

Technical Field

[0001] The invention relates to the technical field of pin insertion and taping, in particular to a horizontal pin insertion and taping integrated machine. Background Art

[0002] Taping machines can be divided into two categories: semi-automatic and fully automatic. They put bulk component products into carrier tape after passing through inspection, reversing, testing and other stations. With the continuous upgrading, refinement and high integration of electronic products, electronic components have also been transformed from plug-in type to surface-mount type to save installation space of circuit boards and expand product functions.

[0003] The pin insertion machine is used for inserting pins of various electronic transformer coil skeletons, relay coil skeletons, fan motor coil skeletons, micro motor coil skeletons, stepper motor coil skeletons, high and low package coil skeletons, charger coil skeletons, inductor coil skeletons, mid-circle coil skeletons, energy-saving lamp coil skeletons, automobile ignition coil skeletons, connectors and other plastic parts that require pins.

[0004] When the existing electronic components are operated by the pin insertion machine and the taping machine, the position of the pin cannot be accurately determined, and the flatness cannot be accurately controlled, which easily leads to component damage during the pin insertion and taping operations. The existing all-in-one machine can monitor the qualification, which is generally checked manually. When negligence occurs, damaged components are easily produced. For this reason, we propose a horizontal pin insertion and taping all-in-one machine. Summary of the invention

[0005] In view of the above-mentioned and / or existing problems in a conventional horizontal pin-inserting and taping integrated machine, the present invention is proposed.

[0006] Therefore, the purpose of the present invention is to provide a horizontal needle insertion and tape braiding all-in-one machine, which can monitor and detect the program operation through a needle detection device, a long and short needle detection device, an inner needle and patch detection device, a flatness detection device and a patch detection device, so as to solve the above-mentioned existing problems.

[0007] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A horizontal needle-inserting and tape-braiding integrated machine, comprising: a transmission mechanism, the transmission mechanism is arranged at the rightmost end for transmitting components, a pushing mechanism is arranged at the left end of the transmission mechanism, a flipping mechanism is arranged at the left end of the pushing mechanism, a tape-braiding mechanism is arranged at the leftmost end of the flipping mechanism, and also comprises a needle-incoming detection device arranged between the pushing mechanisms, a long and short needle detection device arranged at the left side of the flipping mechanism, an inner needle and patch detection device arranged at the left end of the long and short needle detection device, and an inner needle and patch detection device, a flatness detection device is arranged at the front end of the inner needle and patch detection device, and a patch detection device arranged at the front end of the tape-braiding mechanism;

[0009] The incoming needle detection device is used to monitor the movement trajectory of the needle of the component, the long and short needle detection device can monitor the long and short needle positions of the component, the inner needle and patch detection device is used to monitor the inner needle and patch operations, the flatness detection device is used to monitor the flatness of the component, and the patch detection device is used to monitor the patch operation.

[0010] As a preferred solution of the horizontal needle insertion and taping integrated machine described in the present invention, wherein: the pushing mechanism pushes the needle detection device into the area of ​​the transmission mechanism for detection, the flipping mechanism can flip the component, and the taping mechanism can perform taping operations on the component.

[0011] As a preferred solution of the horizontal needle insertion and taping integrated machine described in the present invention, the needle detection device includes a needle detection light source and a needle detection camera, the needle detection light source is arranged at the front end of the pushing mechanism, and the front end of the needle detection light source is provided with a needle detection camera.

[0012] As a preferred solution of the horizontal needle insertion and taping integrated machine described in the present invention, the needle incoming detection light source provides light source for monitoring the needle incoming of the component, and the needle incoming detection camera can monitor the movement of the needle head of the component.

[0013] As a preferred solution of the horizontal pin insertion and taping integrated machine described in the present invention, wherein: the long and short needle detection device includes a long and short needle detection camera and a long and short needle detection light source, the long and short needle detection camera is arranged at the left end of the flipping mechanism, and the long and short needle detection light source is provided at the front end of the long and short needle detection camera, the long and short needle detection camera provides a light source for the long and short needle position monitoring operation of the component, and the long and short needle detection light source can monitor the long and short needle position of the component.

[0014] As a preferred solution of the horizontal needle insertion and tape braiding integrated machine described in the present invention, the inner needle and patch detection device includes an inner needle and patch detection light source and an inner needle and patch detection camera, the inner needle and patch detection light source is arranged at the left end of the long and short needle detection device, and the inner needle and patch detection camera is arranged at the left end of the inner needle and patch detection light source.

[0015] As a preferred solution of the horizontal needle insertion and tape braiding integrated machine described in the present invention, the inner needle and patch detection light source is used to provide light source for the inner needle and patch detection operation, and the inner needle and patch detection camera is used to monitor the inner needle and patch operation.

[0016] As a preferred solution of the horizontal pin insertion and tape braiding integrated machine described in the present invention, the flatness detection device includes a flatness detection light source and a flatness detection camera, the flatness detection light source is arranged at the front end of the inner needle and patch detection device, and the flatness detection camera is arranged at the left end of the flatness detection light source.

[0017] As a preferred solution of the horizontal pin insertion and taping integrated machine described in the present invention, the flatness detection light source is used to provide light source for flatness monitoring of components, and the flatness detection camera monitors the flatness of components.

[0018] As a preferred solution of the horizontal patch pin taping integrated machine described in the present invention, wherein: the patch detection device includes a patch detection light source and a patch detection camera, the patch detection light source is arranged at the front end of the taping mechanism, and the patch detection camera is arranged at the rear end of the patch detection light source, the patch detection light source provides light source for patch monitoring operation, and the patch detection camera monitors the patch operation.

[0019] Compared with the prior art: the component is transmitted to the position of the pushing mechanism by the transmission mechanism, and the incoming needle detection device is pushed out by the pushing mechanism to monitor the incoming needle detection operation of the component, thereby monitoring the qualification of the component;

[0020] The long and short needle detection device can monitor the long and short needles of the component turned over by the turning mechanism, check the position of the long and short needles, and thus check whether the component is qualified;

[0021] The internal needle and patch detection device can monitor the internal needle and patch operation of the component to check whether the component is qualified during the internal needle insertion;

[0022] The flatness detection device can monitor the flatness of the component after the pin is inserted to check whether the component after the pin is inserted is qualified;

[0023] The patch detection device can monitor the operation of the taping mechanism on the component taping and patching, and check the qualification of the taping and patching. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The present invention provides an overall structural diagram.

[0025] In the figure: transmission mechanism 1, pushing mechanism 2, incoming needle detection device 3, incoming needle detection light source 31, incoming needle detection camera 32, flipping mechanism 4, long and short needle detection device 5, long and short needle detection camera 51, long and short needle detection light source 52, inner needle and patch detection device 6, inner needle and patch detection light source 61, inner needle and patch detection camera 62, flatness detection device 7, flatness detection light source 71, flatness detection camera 72, braiding mechanism 8, patch detection device 9, patch detection light source 91, patch detection camera 92. DETAILED DESCRIPTION

[0026] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] The present invention provides a horizontal pin insertion and taping integrated machine, which has the advantages of performing visual inspections on each procedure and operation of components. When unqualified products appear, the equipment automatically stops, and the number of consecutive unqualified products in each visual inspection can be independently set to prevent the production of damaged components. Please refer to Figure 1 , including a transmission mechanism 1, a pushing mechanism 2, a needle detection device 3, a flipping mechanism 4, a long and short needle detection device 5, an inner needle and patch detection device 6, a flatness detection device 7, a braiding mechanism 8 and a patch detection device 9;

[0028] The needle detection device 3 is arranged at the front end of the pushing mechanism 2. The component is transmitted to the position of the pushing mechanism 2 through the transmission mechanism 1. The needle detection device 3 is pushed out by the pushing mechanism 2 to monitor the needle detection operation of the component, and then the qualification of the component is monitored. The needle detection device 3 includes a needle detection light source 31 and a needle detection camera 32. The needle detection light source 31 is arranged at the front end of the pushing mechanism 2 to play the role of installation. The needle detection light source 31 provides light source for monitoring the needle of the component and increases the accuracy of monitoring. The needle detection camera 32 is arranged at the front end of the needle detection light source 31. The needle detection camera 32 can monitor the movement of the needle head of the component and monitor the qualification of the component.

[0029] The long and short needle detection device 5 is arranged at the left end of the flipping mechanism 4. Through the long and short needle detection device 5, the long and short needles of the component flipped over by the flipping mechanism 4 can be monitored to check the position of the long and short needles, thereby checking whether the component is qualified. The long and short needle detection device 5 includes a long and short needle detection camera 51 and a long and short needle detection light source 52. The long and short needle detection camera 51 is arranged at the left end of the flipping mechanism 4. The long and short needle detection camera 51 provides a light source for the monitoring operation of the long and short needle positions of the component to increase the monitoring accuracy. The front end of the long and short needle detection camera 51 is provided with a long and short needle detection light source 52. Through the long and short needle detection light source 52, the long and short needle positions of the component can be monitored, thereby being able to monitor the long and short needles of the component flipped over by the flipping mechanism 4, check the position of the long and short needles, thereby checking whether the component is qualified;

[0030] The inner needle and patch detection device 6 is arranged at the left end of the long and short needle detection device 5. The inner needle and patch detection device 6 can monitor the inner needle and patch operation of the component to check whether the component is qualified when the inner needle is inserted. The inner needle and patch detection device 6 includes an inner needle and patch detection light source 61 and an inner needle and patch detection camera 62. The inner needle and patch detection light source 61 is arranged at the left end of the long and short needle detection device 5. The inner needle and patch detection light source 61 is used to provide light source for the operation of inner needle and patch detection to increase monitoring accuracy. The left end of the inner needle and patch detection light source 61 is provided with an inner needle and patch detection camera 62. The inner needle and patch detection camera 62 is used to monitor the operation of inner needle and patch, and can monitor the inner needle and patch operation of the component to check whether the component is qualified when the inner needle is inserted;

[0031] The flatness detection device 7 is arranged at the front end of the inner needle and patch detection device 6. The flatness detection device 7 can monitor the flatness of the component after the pin is inserted to check whether the component after the pin is inserted is qualified. The flatness detection device 7 includes a flatness detection light source 71 and a flatness detection camera 72. The flatness detection light source 71 is arranged at the front end of the inner needle and patch detection device 6. The flatness detection light source 71 is used to provide a light source for the flatness monitoring of the component to increase the monitoring accuracy. The left end of the flatness detection light source 71 is provided with a flatness detection camera 72. The flatness of the component is monitored by the flatness detection camera 72, and the flatness of the component after the pin is inserted can be monitored to check whether the component after the pin is inserted is qualified.

[0032] The patch detection device 9 is arranged at the front end of the braiding mechanism 8. The patch detection device 9 can monitor the operation of the braiding mechanism 8 on the components to perform braiding and patching, and check the qualification of the braiding and patching. The patch detection device 9 includes a patch detection light source 91 and a patch detection camera 92. The patch detection light source 91 is arranged at the front end of the braiding mechanism 8. The patch detection light source 91 provides light source for the patch monitoring operation to increase the monitoring accuracy. The patch detection camera 92 is provided at the rear end of the patch detection light source 91. The patch detection camera 92 monitors the patch operation, so as to monitor the operation of the braiding mechanism 8 on the components to perform braiding and patching, and check the qualification of the braiding and patching.

[0033] During specific use, the technicians in this field will use the transmission mechanism 1 to transmit the component to the position of the pushing mechanism 2, and push the incoming needle detection device 3 through the pushing mechanism 2 to monitor the incoming needle detection operation of the component. After the incoming needle detection device 3 detects, the component is transported to the flipping mechanism 4 through the transmission mechanism 1 for flipping, and then moved to the long and short needle detection device 5 for long and short needle monitoring. When the long and short needle detection device 5 finishes the detection, the component moves to the inner needle and patch detection device 6 for inner needle and patch detection of the insertion pin. After the end, it moves to the flatness detection device 7 for flatness detection, and then the component is placed on the braiding mechanism 8 for braiding operation, and the patch detection device 9 will monitor the braiding and patch operation, and perform various visual inspections on each program and operation of the component. When defective products appear, the equipment will shut down automatically, and the number of consecutive defective products for each visual inspection can be set independently. When the carrier visual inspection is in the case of material shortage and incomplete placement of plastic parts, the alarm will not work.

[0034] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A horizontal needle-insertion and tape-braiding integrated machine, comprising a transmission mechanism (1), the transmission mechanism (1) being arranged at the rightmost end for transmitting components, a pushing mechanism (2) being arranged at the left end of the transmission mechanism (1), a turning mechanism (4) being arranged at the left end of the pushing mechanism (2), a tape-braiding mechanism (8) being arranged at the leftmost end of the turning mechanism (4), and further comprising a needle-incoming detection device (3) being arranged between the pushing mechanisms (2), a long and short needle detection device (5) being arranged at the left side of the turning mechanism (4), an inner needle and patch detection device (6) being arranged at the left end of the long and short needle detection device (5), and an inner needle and patch detection device (6), a flatness detection device (7) being arranged at the front end of the inner needle and patch detection device (6), and a patch detection device (9) being arranged at the front end of the tape-braiding mechanism (8); Features: The needle detection device (3) is used to monitor the needle movement trajectory of the component, the long and short needle detection device (5) can monitor the long and short needle positions of the component, the inner needle and patch detection device (6) is used to monitor the inner needle and patch operation, the flatness detection device (7) is used to monitor the flatness of the component, and the patch detection device (9) is used to monitor the patch operation; The needle detection device (3) comprises a needle detection light source (31) and a needle detection camera (32); the needle detection light source (31) is arranged at the front end of the pushing mechanism (2); and the needle detection camera (32) is arranged at the front end of the needle detection light source (31); The long and short needle detection device (5) comprises a long and short needle detection camera (51) and a long and short needle detection light source (52), wherein the long and short needle detection camera (51) is arranged at the left end of the flip mechanism (4), and the long and short needle detection light source (52) is arranged at the front end of the long and short needle detection camera (51), and the long and short needle detection camera (51) provides a light source for the long and short needle position monitoring operation of the component, and the long and short needle detection light source (52) can monitor the long and short needle position of the component; The inner needle and patch detection device (6) comprises an inner needle and patch detection light source (61) and an inner needle and patch detection camera (62), wherein the inner needle and patch detection light source (61) is arranged at the left end of the long and short needle detection device (5), and the inner needle and patch detection camera (62) is arranged at the left end of the inner needle and patch detection light source (61); The flatness detection device (7) comprises a flatness detection light source (71) and a flatness detection camera (72); the flatness detection light source (71) is arranged at the front end of the inner needle and patch detection device (6); and the flatness detection camera (72) is arranged at the left end of the flatness detection light source (71); The patch detection device (9) comprises a patch detection light source (91) and a patch detection camera (92); the patch detection light source (91) is arranged at the front end of the tape braiding mechanism (8); the patch detection camera (92) is arranged at the rear end of the patch detection light source (91); the patch detection light source (91) provides light for patch monitoring operations, and the patch detection camera (92) monitors patch operations.

2. The horizontal pin insertion and taping integrated machine according to claim 1, characterized in that: The pushing mechanism (2) pushes the needle detection device (3) into the area of ​​the transmission mechanism (1) for detection, the flipping mechanism (4) can flip the component, and the braiding mechanism (8) can perform a braiding operation on the component.

3. The one-piece needle-insertion and tape-braiding machine according to claim 1, characterized in that: The needle-incoming detection light source (31) provides light for monitoring the needle-incoming of a component, and the needle-incoming detection camera (32) can monitor the movement of the needle head of the component.

4. The horizontal pin insertion and taping integrated machine according to claim 1, characterized in that: The inner needle and patch detection light source (61) is used to provide light for the inner needle and patch detection operation, and the inner needle and patch detection camera (62) is used to monitor the inner needle and patch operation.

5. The horizontal pin insertion and taping integrated machine according to claim 1, characterized in that: The flatness detection light source (71) is used to provide light source for monitoring the flatness of a component, and the flatness detection camera (72) monitors the flatness of a component.

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