An ID detection device

By designing a dual-station current measuring instrument and a rotary ID detection device, the problem of low detection efficiency of the electrical performance of magnetron core filaments was solved, achieving more efficient and accurate detection results.

CN115219837BActive Publication Date: 2025-12-09ZHONGSHAN MEIGE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202210955524.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-10
Publication Date
2025-12-09
Estimated Expiration
2042-08-10

AI Technical Summary

Technical Problem

In the existing technology, the electrical performance testing device for magnetron core filaments is inefficient and not accurate enough.

Method used

An ID detection device was designed, which adopts a dual-station current measuring instrument and a turntable structure, combined with a horizontally placed die and an insulating lead wire support block. The device uses a lifting probe to contact the lead wire ring, and uses a pure copper metal pad for conductive support, thereby achieving a larger contact area and higher detection accuracy.

Benefits of technology

This improves the efficiency and accuracy of testing the electrical performance of magnetron filaments, ensuring full contact between the probe and the lead wire, and achieving highly efficient test results.

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Abstract

The application discloses an ID detection device, which comprises a tube core, a detector and a detection equipment, the detection equipment comprises a workbench, a lower clamp unit and a detection head, the detector is electrically connected with the detection head, the tube core comprises an anode part in the middle and cathode parts and energy output parts at both ends, the front end of the cathode part is provided with a lead wire, the lower clamp unit is fixed on the workbench, the tube core is horizontally placed on the lower clamp unit, and the detection head is contacted with and separated from the ring body of the lead wire in a lifting mode. The electric property of the tube core filament is detected by the double-station current measuring instrument, and the tube core is horizontally placed on the lower clamp unit, so that the probe has a larger contact area with the lead wire, and the effectiveness and accuracy of detection are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetron production detection, in particular to an ID detection device. BACKGROUND

[0002] The tube core is the core component of the magnetron, including an anode part, a cathode part and an energy output part, wherein the cathode part and the energy output part are located at two ends of the anode part, the cathode part includes a filament and two lead wires connecting the positive and negative poles of the filament, after the tube core is manufactured, the electrical properties of the filament of the tube core need to be detected, therefore, how to set a high-efficiency and accurate detection device is a technical problem to be solved by the person skilled in the art. SUMMARY

[0003] The present application aims to provide an ID detection device to solve the problems in the background art.

[0004] 8. To achieve the above object, the present application provides the following technical scheme: the ID detection device comprises a detector and a detection equipment, the detection equipment comprises a workbench, a lower clamp unit and a detection head, the detector is electrically connected with the detection head, the tube core comprises an anode part located in the middle and a cathode part and an energy output part located at two ends, the front end of the cathode part is provided with a lead wire, the front end of the lead wire is a ring body, the lower clamp unit is fixed on the workbench, the tube core is horizontally placed on the lower clamp unit, and the detection head is in contact with and separated from the ring body of the lead wire through a lifting mode.

[0005] Preferably, the detection head comprises a cylinder frame, a lifting cylinder, a lifting block and an electrode block, the lifting cylinder is fixed on the cylinder frame, a lifting block is fixed on the acting end of the piston rod of the lifting cylinder, the electrode block is connected with the lifting block, detection probes are arranged on the electrode block at intervals, and one end of the detection probe is connected with the double-station current measuring instrument through a connecting line.

[0006] Preferably, the lower clamp comprises a bottom plate, lead wire support blocks and main support blocks provided on the bottom plate at intervals, the main support blocks are used for limiting the tube core, and the lead wire support blocks are used for supporting the lead wire.

[0007] Preferably, the main support blocks comprise second groove bodies used for limiting the cathode part and the energy output part, and first groove bodies used for limiting the anode part, and the second groove bodies and the second groove bodies are perpendicular to each other.

[0008] Preferably, an upper end of the lead wire support block is provided with a supporting groove, a metal pad block is embedded in the supporting groove, the metal pad block can support the lead wire, and the material of the lead wire support block is an insulating material.

[0009] Preferably, the workbench is a rotating disc structure, which comprises a circular work station rotating disc and a driving mechanism comprising a motor for controlling the rotation of the rotating disc, and a plurality of lower clamp units are arranged at a circumferential interval of the rotating disc, and each lower clamp unit is provided with two lower clamps.

[0010] Preferably, an alarm lamp is further provided, which is electrically connected with the double-station current measuring instrument.

[0011] Compared with the prior art, the present application has the following beneficial effects:

[0012] The present application detects the electrical performance of the tube core filament by the double-station current measuring instrument, and the tube core is horizontally placed on the lower clamp unit, so that the probe has a larger contact area with the lead, thereby improving the effectiveness of the detection. In addition, the upper end of the lead support block is provided with a supporting groove, and a metal pad is embedded in the supporting groove, the metal pad can support the lead, and the material of the lead support block is insulating material. A supporting groove is arranged at the top of the lead support block and located directly below the lead, so as to place the metal pad, and the metal pad is made of pure copper and has good electrical conductivity, and the surface of the metal pad is flat, and the height of the top of the metal pad is slightly higher than the height of the top of the lead support block, so as to support the ring body of the lead, so that the probe can fully contact the lead head when the probe contacts the lead head, thereby improving the accuracy of the detection. At the same time, the workbench adopts a rotating disc structure, which can greatly improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 The figure is a structural schematic view of the present application;

[0014] Fig. 2 The figure is a structural schematic view of the lower clamp unit provided by the present application.

[0015] In the figure: rotating disc 1, lower clamp 2, bottom plate 21, main support block 22, first groove body 221, second groove body 222, lead support block 23, metal pad 231, cylinder frame body 31, lifting cylinder 32, lifting block 33, electrode block 34, detection probe 35, double-station current measuring instrument 41, alarm lamp 42, tube core 5, anode part 51, cathode part 52, lead 521, energy output part 53. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme of the present application clear and complete, and the advantages more clear and obvious, the embodiments of the present application are further described in detail below with reference to the drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present application, rather than all the embodiments, and are only used to explain the embodiments of the present application, and do not limit the embodiments of the present application, and all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0017] In the description of the present application, it should be noted that the terms "middle", "upper", "lower", "top", "bottom", "side", "vertical", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0018] For the purpose of simplicity and illustration, the principles of the embodiments are primarily described by way of example. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one ordinarily skilled in the art that the embodiments can be practiced without the specific details and that numerous implementation choices may be made. In some instances, well-known methods and structures have not been described in detail in order to avoid unnecessarily obscuring the embodiments. Also, all embodiments can be used in combination with each other.

[0019] Please refer to Figs. 1-2 The present application provides a technical solution: an ID detection device, the ID detection device includes a die 5, a double-station current measuring instrument 41 and a detection device, the detection device includes a workbench, a lower clamp unit and a detection head, the double-station current measuring instrument 41 is electrically connected with the detection head, the die 5 includes an anode part 51 located in the middle and a cathode part 52 and an energy output part 53 located at both ends, the front end of the cathode part 52 is provided with a lead 521, the lower clamp unit is fixed on the workbench, the die 5 is horizontally placed on the lower clamp unit, the detection head is in contact with and separated from the ring body of the lead 521 through the lifting mode, the present application horizontally places the die 5 on the lower clamp unit, so that the probe has a larger contact area with the lead 521, thereby improving the effectiveness and accuracy of detection.

[0020] The detection head includes a cylinder frame body 31, a lifting cylinder 32, a lifting block 33 and an electrode block 34, the lifting cylinder 32 is fixed on the cylinder frame body 31, the acting end of the piston rod of the lifting cylinder 32 is fixedly provided with the lifting block 33, the electrode block 34 is connected with the lifting block 33, the detection probes 35 are arranged at intervals on the electrode block 34, one end of the detection probe 35 is connected with the double-station current measuring instrument 41 through a connecting line, and the other end is in contact with and separated from the ring body of the lead 521 through the lifting mode in the detection head.

[0021] The lower clamp 2 includes a bottom plate 21, lead support blocks 23 and main support blocks 22 provided at intervals on the bottom plate 21, the main support blocks 22 are used for limiting the die 5, and the lead support blocks 23 are used for supporting the lead 521.

[0022] The main supporting block 22 comprises a second groove 222 for limiting the cathode part and the energy output part, and a first groove 221 for limiting the anode part 51, the first groove 221 and the second groove 222 are perpendicular to each other, the width of the first groove 221 is equivalent to the height of the anode part 51, thereby also playing a role of limiting the whole tube core 5;

[0023] The upper end of the lead supporting block 23 is provided with a supporting groove, and a metal cushion block 231 is embedded in the supporting groove, the metal cushion block 231 can support the lead 521, the material of the lead supporting block 23 is insulating material, a supporting groove is arranged at the top of the lead supporting block 23 and located directly below the lead 521, so as to place the metal cushion block 231, the metal cushion block 231 is made of pure copper and has good conductivity, the surface of the metal cushion block 231 is flat, the height of the top of the metal cushion block 231 is slightly higher than the height of the top of the lead supporting block 23, so as to support the lead head of the lead 521, and the probe can fully contact the lead head when contacting the lead head, and the detection accuracy is improved.

[0024] In order to improve the production efficiency of the tube core 5 detection, the workbench is provided as a rotating disc structure, the rotating disc structure comprises a circular work station rotating disc 1 and a driving mechanism (not shown) comprising a motor for controlling the rotation of the rotating disc 1, the driving mechanism can control the rotating disc 1 to rotate in a gap manner in a circumferential direction, four lower clamp units are arranged at the circumferential direction of the rotating disc 1, and each lower clamp unit is provided with two lower clamps 2.

[0025] In order to timely remind that the detected tube core 5 is an unqualified tube core 5, an alarm lamp 42 is further arranged, and the alarm lamp 42 is electrically connected with the double-station current measuring instrument 41.

[0026] The use method of the present application is as follows:

[0027] Step 1: horizontally placing the tube core 5 to be detected in the lower clamp 2, and placing the lead head on the metal cushion block 231;

[0028] Step 2: pressing the control button, when the rotating disc 1 rotates by 90 degrees, that is, when the tube core 5 to be detected is located directly below the detection head, the rotating disc 1 is paused;

[0029] Step 3: the lifting plate 33 of the detection head is lowered under the action of the lifting cylinder 32, so that the detection probe 35 fully contacts the ring body of the lead head, and the detection starts;

[0030] Step 4: the double-station current measuring instrument 41 detects the current flowing through the two ends of the filament of the tube core 5, and displays the detected data on the display screen of the double-station current measuring instrument 41; if the data is within the set qualified range, it indicates that the detection is qualified, if the data is not within the set qualified range, it indicates that the detection is unqualified, and the alarm lamp 42 is red.

[0031] Step 5: the lifting plate 33 of the detection head is lifted under the action of the lifting cylinder 32, so that the detection probe 35 is separated from the lead 521, the turntable 1 is paused after rotating 90 degrees, and the worker removes the detected die 5 according to the detection result.

[0032] Steps 1-5 are repeated until all the dies 5 to be detected are detected.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ID detection device comprising a die, characterized by: The ID detection device comprises a detector and a detection equipment, the detection equipment comprises a workbench, a lower clamp unit and a detection head, the detector is electrically connected with the detection head, the tube core comprises an anode part in the middle and cathode parts and energy output parts at both ends, the front end of the cathode part is provided with a lead wire, the front end of the lead wire is a ring body, the lower clamp unit is fixed on the workbench, the tube core is horizontally placed on the lower clamp unit, the detection head is in contact with and separated from the ring body of the lead wire through a lifting mode; The lower clamp comprises a bottom plate, lead wire support blocks and main support blocks provided on the bottom plate at front and back intervals, the main support blocks are used for limiting the tube core, and the lead wire support blocks are used for supporting the lead wire; The main support blocks comprise second groove bodies used for limiting the cathode parts and the energy output parts, and first groove bodies used for limiting the anode part, the first groove bodies and the second groove bodies are perpendicular to each other; The upper end of the lead wire support block is provided with a bearing groove, a metal pad is embedded in the bearing groove, the metal pad can bear the lead wire, the material of the lead wire support block is insulating material, the surface of the lead wire support block is flat, and the height of the top of the metal pad is slightly higher than the height of the top of the lead wire support block.

2. The ID detection apparatus according to claim 1, characterized by: The detection head comprises a cylinder frame body, a lifting cylinder, a lifting block and an electrode block, the lifting cylinder is fixed on the cylinder frame body, a lifting block is fixed on the acting end of the piston rod of the lifting cylinder, the electrode block is connected with the lifting block, detection probes are provided on the electrode block at intervals, and one end of the detection probe is connected with the double-station current measuring instrument through a connecting line.

3. The ID detection apparatus according to claim 1, characterized by: The workbench is a rotating disc structure, the rotating disc structure comprises a circular work station rotating disc and a driving mechanism comprising a motor for controlling the rotation of the rotating disc, a plurality of lower clamp units are provided on the rotating disc at a circumferential interval, and each lower clamp unit is provided with at least one lower clamp.

4. The ID detection apparatus according to claim 1, characterized by: An alarm lamp is further provided, and the alarm lamp is electrically connected with the double-station current measuring instrument.

Citation Information

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