An overhead installation system for an assembled stone plastic grille facade modeling background wall

The modular stone-plastic grid wall system addresses installation complexities by using adjustable components for quick assembly and reconfiguration, enhancing efficiency and aesthetic flexibility.

CN115233927BActive Publication Date: 2025-07-15ZHEJIANG YASHA DECORATION
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Patent Information

Application Number
CN202210941804.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-08
Publication Date
2025-07-15
Estimated Expiration
2042-08-08

AI Technical Summary

Technical Problem

The installation process of traditional grille background walls is cumbersome, difficult to adjust, and difficult to level, and the materials are easily damaged, which is inconvenient to maintain in the later stage and has low installation efficiency.

Method used

The prefabricated stone plastic grille facade shaped background wall overhead installation system is adopted, and the spliced stone plastic grille wall panels and leveling parts, including adjustment bases, adjustment components, covers and gaskets, is fixed by a combination of raised clamp keys and T-shaped groove clamp keys, and is quickly installed and leveled with 3M mushroom buckles.

Benefits of technology

It realizes rapid leveling and simplifies installation processes, improves installation efficiency and stability, meets the characteristics of prefabricated quick installation and disassembly, and stone plastic materials adapt to different decorative styles and are easy to maintain in the later stage.

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Abstract

The present invention discloses an overhead installation system for an assembled stone-plastic grille facade modeling background wall, which includes a plurality of spliced stone-plastic grille wall panels and leveling components. The leveling components are fixed on the wall surface and include an adjusting base, an adjusting component combination, a lid, and a gasket arranged in sequence. The stone-plastic grille wall panels are fixed on the leveling components and are spliced and fixed to each other. It includes a grille board body and grille convex parts arranged on the grille board body. The grille board body includes a bottom plate, a top plate, and support plates evenly spaced between the bottom plate and the top plate. A first insertion plate and a second insertion plate are arranged on both sides of the grille board body. The present invention realizes the overhead of the grille modeling background wall, which is different from the traditional construction process of the overhead grille modeling wall surface. It can be quickly leveled, the connection method of the leveling components is simple, saving working hours and processes. The connection between the wall panels uses 3M mushroom fasteners and screws, with high stability, simple overall structure, convenient installation, and meeting the characteristics of assembled quick installation and disassembly.
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Description

Technical Field

[0001] The present invention belongs to the technical field of the installation of new building materials, and particularly relates to an overhead installation system for an assembled stone plastic grille facade modeling background wall. Background Art

[0002] At present, in the field of building decoration construction, the traditional grille modeling background wall is generally installed by applying glue to the wall and then using nail guns for reinforcement. If overhead installation is required, keels are installed on the wall, a framework is assembled, and then a base plate is installed on the keels. Finally, grille plates, grille tubes, etc. are installed on the base plate to complete the installation of the grille background wall. The installation personnel are highly specialized and it is not easy to make local adjustments. If adjustments are needed in the future, all components must be removed, which is necessarily destructive. In addition, during the base leveling process, manual repeated verification is required, resulting in low efficiency and low accuracy.

[0003] In addition, the common grille materials on the market are wood and metal. The wooden grille plate has weak load-bearing capacity, a shorter service life than metal, and is prone to decay; although the metal grille has excellent performance in various aspects, it will look particularly obtrusive if the decoration and matching are not coordinated. Secondly, the existing decoration processes are not convenient for later replacement and repair; during overhead installation, not only multiple wooden keels need to be placed but also a layer of base plate is required, and manual repeated verification is needed, resulting in a complex process and low efficiency. Summary of the Invention

[0004] In view of the above problems, the present invention provides an overhead installation system for an assembled stone plastic grille facade modeling background wall, which is convenient and fast to install, easy to maintain later, and the selection of stone plastic materials endows the grille with different style effects in different decoration styles, solving the technical problems such as cumbersome installation process, difficult adjustment, and difficult leveling of the traditional grille modeling background wall.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows:

[0006] An overhead installation system for an assembled stone plastic grille facade modeling background wall, comprising a plurality of spliced stone plastic grille wall panels and leveling components. The leveling components are fixed on the wall and include an adjusting base, an adjusting component combination, a lid, and a gasket arranged in sequence. The stone plastic grille wall panels are fixed on the leveling components and are spliced and fixed to each other. The stone plastic grille wall panels include a grille plate body and grille convex parts arranged on the grille plate body. The grille plate body includes a bottom plate, a top plate, and support plates evenly spaced between the bottom plate and the top plate. A first insertion plate connected to the bottom plate is arranged on one side of the grille plate body, and a second insertion plate connected to the top plate is arranged on the other side of the grille plate body.

[0007] Furthermore, the adjusting base includes a chassis and an expansion tube disposed at the hollow position in the center of the chassis. The adjusting base is also provided with raised keyways and reserved nail holes. The adjusting component combination includes several adjusting components with different height specifications. The upper surface of the adjusting component is provided with raised keyways. The lower surfaces of the adjusting component and the lid are both provided with T-shaped groove keyways that cooperate with the raised keyways. The centers of the adjusting component, the lid, and the gasket have through holes, and the leveling parts are combined and fixed by passing through screws through the through holes.

[0008] Furthermore, the number of raised keyways on the adjusting component is two, symmetrically arranged on both sides of the central axis; the positions and numbers of the raised keyways and the T-shaped groove keyways match, and the clamping fixation is completed by rotation.

[0009] Furthermore, the T-shaped groove keyway includes a cavity and an arc-shaped clamping plate. The size of the cavity matches that of the raised keyway, and the arc-shaped clamping plate is used to clamp the raised keyway.

[0010] Furthermore, the chassis and the expansion tube of the adjusting base are of an integral structure. The expansion tube is used to be inserted into a hole pre-drilled in the wall and cooperate with the through screw for fixation.

[0011] Furthermore, the outer diameter of the chassis of the adjusting base is larger than the outer diameter of the adjusting component; the gasket is a circular sheet structure with a circular hole in the center, and the thickness of the gasket is 1 mm; the thickness of the lid is 5 mm; the outer diameters of the adjusting component, the lid, and the gasket are equal.

[0012] Furthermore, the grille raised parts are spaced apart on the side of the top plate, and the side plates of each grille raised part are aligned with the support plate; the first insertion plate is in a stepped shape, including a first connecting part and a second connecting part, and the thickness of the first connecting part is less than that of the second connecting part and is arranged in a staggered manner; the second insertion plate is in a stepped shape, including a third connecting part and a fourth connecting part, and the thickness of the third connecting part is less than that of the fourth connecting part and is arranged in a staggered manner.

[0013] Furthermore, 3M mushroom fasteners are provided between the first insertion plate and the second insertion plate of adjacent stone plastic grille wall panels, and the fastening fixation is carried out through the 3M mushroom fasteners.

[0014] Furthermore, a nail groove is provided on the first connecting part of the first insertion plate for fixing the grille wall panel by screws; the width of the first insertion plate matches the width of the second insertion plate; the thickness and width of the first connecting part and the third connecting part match, and the thickness and width of the second connecting part and the fourth connecting part match.

[0015] Furthermore, the grid convex part includes a side plate and an outer connecting plate, and the side plate is arranged in alignment with the support plate of the grid plate body; a grid plate is arranged inside the grid convex part; the support plate divides the grid plate body into several grid units with equal widths, the width of the grid convex part corresponds to the widths of two grid units, and the thickness of the grid convex part corresponds to the thicknesses of two grid units; the distance between adjacent grid convex parts is the width distance of two grid units.

[0016] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0017] (1) Quick leveling, the connection method of the leveling component is simple, saving working hours and processes;

[0018] (2) Prefabricated screw positioning grooves, quickly positioning the nail driving positions, reducing the difficulty of nail driving and fixing;

[0019] (3) The connection between wall panels adopts 3M mushroom fasteners and screws, with high stability;

[0020] (4) Factory prefabrication, reducing construction time and processes;

[0021] (5) The overall structure is simple, the installation is convenient, meeting the characteristics of fast installation and disassembly of the assembled type.

[0022] The present invention realizes the overhead of the grid-shaped background wall, which is different from the traditional construction process of the overhead grid-shaped wall surface. The overall structure is simple, the installation is convenient, meeting the characteristics of fast installation and disassembly of the assembled type. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic structural diagram of the overhead installation system of the assembled stone plastic grid vertical surface modeling background wall of the present invention;

[0024] Figure 2 is Figure 1 the enlarged view of part A in

[0025] Figure 3 It is a schematic structural diagram of the leveling part of the present invention;

[0026] Figure 4 It is another structural decomposition schematic diagram of the leveling part of the present invention;

[0027] Figure 5 It is a schematic structural diagram of the adjusting base of the present invention;

[0028] Figure 6 It is a schematic structural diagram of the upper part of the adjusting component of the present invention;

[0029] Figure 7 It is a schematic structural diagram of the bottom part of the adjusting component of the present invention;

[0030] Figure 8 Schematic diagram of the upper structure of the lid of the present invention;

[0031] Figure 9 Schematic diagram of the bottom structure of the lid of the present invention;

[0032] Figure 10 Schematic diagram of the gasket structure of the present invention;

[0033] Figure 11 Schematic diagram of the cross-sectional structure of the stone plastic grille wall panel of the present invention;

[0034] Figure 12 Schematic diagram of the three-dimensional structure of the stone plastic grille wall panel of the present invention;

[0035] In the figure: 1, adjusting base; 11, chassis; 12, expansion tube; 13, reserved nail holes; 2, adjusting component combination; 21, 5mm adjusting component; 22, 20mm adjusting component; 23, 10mm adjusting component; 3, lid; 4, gasket; 5, convex key; 6, T-shaped groove key; 61, cavity; 62, arc-shaped clamping plate; 7, through hole; 8, through screw; 9, grille plate body; 91, bottom plate; 92, top plate; 93, support plate; 94, first plug board; 941, first connecting part; 942, second connecting part; 943, nail groove; 95, second plug board; 951, third connecting part; 952, fourth connecting part; 10, grille convex part; 101, side plate; 102, outer connecting plate; 103, grid plate; 111, 3M mushroom fastener. Detailed implementation manners

[0036] In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0037] As Figure 1-2 shown, an assembled stone plastic grille facade modeling background wall overhead installation system includes several spliced stone plastic grille wall panels and leveling parts. The leveling parts are fixed on the wall surface and include an adjusting base 1, an adjusting component combination 2, a lid 3 and a gasket 4 arranged in sequence. The stone plastic grille wall panels are fixed on the leveling parts and spliced and fixed to each other, and include a grille plate body 9 and a grille convex part 10 arranged on the grille plate body 9. The grille plate body 9 includes a bottom plate 91, a top plate 92 and support plates 93 evenly spaced between the bottom plate 91 and the top plate 92. A first plug board 94 connected to the bottom plate 91 is arranged on one side of the grille plate body 9, and a second plug board 95 connected to the top plate 92 is arranged on the other side of the grille plate body 9.

[0038] As shown Figure 5 in the figure, the adjusting base 1 includes a chassis 11 and an expansion tube 12 disposed in the hollow center of the chassis 11. The adjusting base 1 is further provided with a raised key 5 and a reserved nail hole 13. The adjusting component assembly 2 includes several adjusting components with different height specifications. According to different leveling distances, different high-precision adjusting components are selected for assembly. Small errors can be adjusted with 1 mm gaskets. As Figure 3 shown in an embodiment of an assembly method, the leveling distance is 31 mm. If there are small precision requirements, 1 mm gaskets can be stacked; Figure 4 shown in another embodiment of an assembly method, the leveling distance is 41 mm. The adjusting components have various model specifications, such as a 5 mm adjusting component 21, a 10 mm adjusting component 23, and a 20 mm adjusting component 22, etc. As Figures 6-7 shown in the figure, it is the structure of a 10 mm specification adjusting component. As Figures 8-9 shown in the figure, it is a schematic diagram of the upper and lower surfaces of the cover. The upper surface of the adjusting component is provided with a raised key 5. The lower surfaces of the adjusting component and the cover are both provided with a T-shaped groove key 6 that cooperates with the raised key 5. The adjusting components are connected by the interaction between the raised key and the T-shaped groove key.

[0039] The adjusting component, the cover 3, and the gasket 4 have a through hole 7 at the center. The leveling parts are combined and fixed by passing a through screw 8 through the through hole 7.

[0040] The number of raised keys 5 on the adjusting component is two, symmetrically arranged on both sides of the central axis.

[0041] The positions and numbers of the raised key 5 and the T-shaped groove key 6 match to complete the clamping and fixing, so that different specifications of adjusting components and between the adjusting component and the adjusting base are clamped and combined together.

[0042] The T-shaped groove key 6 includes a cavity 61 and an arc-shaped clamping plate 62. The size of the cavity 61 matches that of the raised key 5. The arc-shaped clamping plate 62 is used to clamp the raised key 5.

[0043] The chassis 11 and the expansion tube 12 of the adjusting base 1 are of an integral structure. The expansion tube 12 is used to be inserted into a hole pre-drilled in the wall and cooperate with the through screw 8 for fixing. The chassis 11 and the expansion tube 12 are pre-connected. When a hole is pre-drilled in the wall, by pushing the expansion tube 12 forcefully, the pre-connection force with the chassis can be broken through and it can enter the pre-drilled hole. Such an integral design is convenient for operation to prevent the process trouble of looking for the expansion tube after the hole is drilled.

[0044] The adjustment base of the present invention adopts a structure integrating a chassis and an expansion tube. After leveling, screws are driven in from the middle to reinforce the connection between components.

[0045] When the adjustment base 1 is mounted on the wall, the nail holes face upward. Drill holes in the wall and insert expansion tubes. The pre-positioning screws are driven in through the reserved nail holes 13.

[0046] The outer diameters of the adjustment component, the lid 3, and the gasket 4 are equal. The outer diameter of the chassis 11 of the adjustment base 1 is larger than the outer diameter of the adjustment component, which increases the stability during leveling.

[0047] As Figure 10 shown, the gasket 4 is a disc-shaped structure with a circular hole in the center. The thickness of the gasket 4 is 1 mm. The number of gaskets 4 can be multiple. According to different leveling precisions, different numbers of gaskets can be selected; the thickness of the lid is 5 mm.

[0048] The through screw 8 and the expansion tube 12 are matched to complete the operation of fixing the leveling part.

[0049] As Figures 11-12 shown, the grille convex parts 10 of the present invention are arranged at intervals on the side of the top plate 92. The grille convex parts 10 include side plates 101 and outer connecting plates 102. The side plates 101 are aligned with the support plate 93 of the grille plate body 9; a grid plate 103 is arranged inside the grille convex parts 10.

[0050] The support plate 93 divides the grille plate body 9 into several grille units with equal widths. The width of the grille convex part 10 corresponds to the width of two grille units, and the thickness of the grille convex part 10 corresponds to the thickness of two grille units; the distance between adjacent grille convex parts 10 is the width distance of two grille units.

[0051] At one end of the grille plate body 9, a first plug board 94 connected to the bottom plate 91 is provided. On the other side of the grille plate body 9, a second plug board 95 connected to the top plate 92 is provided. A nail groove 943 is provided at the end of the first plug board 94. The first plug board 94 is stepped, including a first connecting part 941 and a second connecting part 942. The thickness of the first connecting part 941 is less than that of the second connecting part 942 and is arranged in a staggered manner. The second plug board 95 is stepped, including a third connecting part 951 and a fourth connecting part 952. The thickness of the third connecting part 951 is less than that of the fourth connecting part 952 and is arranged in a staggered manner. The thickness and width of the first connecting part 941 and the third connecting part 951 are matched, and the thickness and width of the second connecting part 942 and the fourth connecting part 952 are matched. The width of the first plug board 94 and the width of the second plug board 95 are matched.

[0052] A 3M mushroom fastener 111 is provided between the first plug board and the second plug board of adjacent stone plastic grille wall panels, and the connection is fixed by the 3M mushroom fastener 111.

[0053] Each part of the stone plastic grille wall panel is integrally formed and prefabricated in the factory. The nail groove 943 is arranged on the first connecting part 941 and is used to fix the grille wall panel by screws; the lengths of the grille board body 9, the grille convex part 10, the first plug board 94 and the second plug board 95 are all equal.

[0054] For the overhead installation system of the assembled stone plastic grille facade modeling background wall of the present invention, specifically during installation:

[0055] The first step is the installation of the leveling parts to ensure the installation flatness of the stone plastic grille wall panels. First, pre-drill holes in the wall, force the expansion tube 12 into the drilled holes, and drive the pre-positioning screw into the reserved nail hole 13 for pre-fixing. According to the requirements of the leveling height, select different adjustment components for combination, install them by using the convex key 5 and the T-shaped groove key 6 in combination, then install the cover 3 and select an appropriate number of gaskets 4. After leveling, screw the through screw 8 into it and cooperate with the expansion tube 12 to complete the reinforcement connection of the leveling parts. The setting distance between the leveling parts is set according to the horizontal width distance of the stone plastic grille wall panels;

[0056] The second step is the installation of the stone plastic grille wall panels. Drive cross countersunk screws into the leveling parts at the prefabricated nail grooves of the wall panels. 3M mushroom fasteners 111 are respectively arranged on the first plug board 94 of the stone plastic grille wall panel and the second plug board 95 of the adjacent stone plastic grille wall panel. The first plug board 94 and the adjacent second plug board 95 are fixedly connected through the 3M mushroom fasteners 111, and are arranged in sequence to complete the installation of the stone plastic grille wall panels.

[0057] The overhead installation system of the assembled stone plastic grille facade modeling background wall of the present invention realizes the seamless and rapid installation of the stone plastic grille wall panels through the cooperation between the first plug board and the second plug board and by means of the 3M mushroom fasteners during installation, and the installation is simple and firm; through the setting of the leveling parts, rapid and accurate leveling is realized, ensuring the installation flatness of the stone plastic grille wall panels; the grille wall panels of the present invention are stone plastic parts, which can meet different design requirements and improve the aesthetics; each part of the stone plastic grille wall panel is integrally formed and prefabricated in the factory, reducing the construction time and processes, and the installation is convenient and fast. The connection between the wall panels adopts 3M mushroom fasteners and screws, with high stability; the overall structure is simple, the installation is convenient, meeting the characteristics of fast installation and disassembly of the assembled type.

[0058] As described above, it is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims described above.

Claims

1. An assembled stone plastic grille facade modeling background wall overhead installation system, characterized in that, It includes several spliced stone plastic grille wall panels and leveling parts. The leveling parts are fixed on the wall and include an adjusting base (1), an adjusting component combination (2), a lid (3), and a gasket (4) arranged in sequence. The stone plastic grille wall panels are fixed on the leveling parts and spliced and fixed to each other. They include a grille board body (9) and grille protrusions (10) arranged on the grille board body (9). The grille board body (9) includes a bottom plate (91), a top plate (92), and support plates (93) evenly spaced between the bottom plate (91) and the top plate (92). At one end of the grille board body (9), there is a first insertion plate (94) connected to the bottom plate (91), and at the other end of the grille board body (9), there is a second insertion plate (95) connected to the top plate (92). The adjusting base (1) includes a chassis (11) and an expansion tube (12) arranged in the hollow center position of the chassis (11). The adjusting base (1) is also provided with a raised key (5) and reserved nail holes (13). The adjusting component combination (2) includes several adjusting components with different height specifications. The upper surface of the adjusting component is provided with a raised key (5). The lower surfaces of the adjusting component and the lid (3) are both provided with T-shaped groove keys (6) that cooperate with the raised key (5). The centers of the adjusting component, the lid (3), and the gasket (4) all have through holes (7). The combination and fixation of the leveling parts are completed by passing a through screw (8) through the through holes (7). The chassis (11) and the expansion tube (12) of the adjusting base (1) are an integral structure. The expansion tube (12) is used to be inserted into a pre-drilled hole in the wall to complete the cooperation and fixation with the through screw (8). The outer diameter dimension of the chassis (11) of the adjusting base (1) is larger than the outer diameter dimension of the adjusting component. The gasket (4) is a circular sheet structure with a circular hole in the center. The thickness of the gasket (4) is 1 mm. The thickness of the lid (3) is 5 mm. The outer diameters of the adjusting component, the lid (3), and the gasket (4) are all equal.

2. The overhead installation system for the prefabricated stone plastic grille facade modeling background wall according to claim 1, characterized in that The number of raised keys (5) on the adjusting component is two, symmetrically arranged on both sides of the central axis. The positions and numbers of the raised key (5) and the T-shaped groove key (6) match, and the clamping fixation is completed by rotation.

3. The overhead installation system for the prefabricated stone plastic grille facade modeling background wall according to claim 1, characterized in that, The T-shaped groove key (6) includes a cavity (61) and an arc-shaped clamping plate (62). The size of the cavity (61) matches the raised key (5), and the arc-shaped clamping plate (62) is used to clamp the raised key (5).

4. The overhead installation system of an assembled stone plastic grille facade modeling background wall according to claim 1, characterized in that The grille protrusions (10) are spaced on the side of the top plate (92). The side plates (101) of each grille protrusion (10) are aligned with the support plates (93). The first insertion plate (94) is stepped, including a first connecting part (941) and a second connecting part (942). The thickness of the first connecting part (941) is less than that of the second connecting part (942) and is arranged in a staggered manner. The second insertion plate (95) is stepped, including a third connecting part (951) and a fourth connecting part (952). The thickness of the third connecting part (951) is less than that of the fourth connecting part (952) and is arranged in a staggered manner.

5. The overhead installation system for the prefabricated stone plastic grille facade modeling background wall according to claim 4, characterized in that, A nail groove (943) is provided on the first connecting portion (941) of the first plugboard (94) for fixing the grille wallboard by screws; the width of the first plugboard (94) matches the width of the second plugboard (95); the thickness and width of the first connecting portion (941) and the third connecting portion (951) match, and the thickness and width of the second connecting portion (942) and the fourth connecting portion (952) match.

6. The overhead installation system of an assembled stone plastic grille facade modeling background wall according to claim 5, characterized in that, A 3M mushroom fastener (111) is provided between the first plugboard (94) of the stone plastic grille wallboard and the second plugboard (95) of the adjacent stone plastic grille wallboard, and is fastened and fixed by the 3M mushroom fastener (111).

7. An overhead installation system for an assembled stone plastic grille facade modeling background wall according to claim 5, characterized in that, The grille protrusion (10) includes a side plate (101) and an outer connecting plate (102), and the side plate (101) is aligned with the support plate (93) of the grille plate body (9); a grid plate (103) is provided inside the grille protrusion (10); the support plate (93) divides the grille plate body (9) into several grille units with equal widths, the width of the grille protrusion (10) corresponds to the width of two grille units, and the thickness of the grille protrusion (10) corresponds to the thickness of two grille units; the distance between adjacent grille protrusions (10) is the width distance of two grille units.

Citation Information

Patent Citations

  • Assembly type stone-plastic grating facade modeling background wall overhead installation system

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