A manual switch electrical life experimental analysis system and experimental method

Abstract

The present invention relates to a manual switch electrical life experimental analysis system and experimental method. The experimental system includes a base, a fixed plate, two actuating mechanisms, two static plate assembly clamping mechanisms, a drive assembly clamping mechanism, and an industrial camera dynamic plate assembly clamping mechanism. The dynamic plate assembly, static plate assembly, and drive assembly in the manual switch product can be directly used to perform a manual switch electrical performance simulation experiment and monitor the changes in key parameters during the switch action process in real time, and can achieve fine adjustment of the assembly relationship of the static plate assembly, dynamic plate assembly, and drive assembly in the manual switch product and the drive parameters of the drive assembly. The present invention is mainly used for experimental research on the influence of the assembly relationship of the static plate assembly, dynamic plate assembly, and drive assembly in the manual switch and the user's pressing state on the product's anti-welding ability and electrical life, so as to determine the key factors affecting the anti-welding ability of the manual switch product, and ultimately improve the anti-welding ability and electrical life of the manual switch product.

Description

Technical Field

[0001] The invention relates to a manual switch electrical life experimental analysis system and an experimental method, belonging to the field of scientific instruments and experimental equipment. Background Art

[0002] Manual switches are used in large quantities and in a wide range of applications. They connect and disconnect circuits by manual operation. The parts in manual switches are small and irregular, so it is impossible to calculate the factors affecting the electrical life. However, the relevant contact materials, assembly relationships of components, etc. are all key factors affecting their electrical performance, reliability, stability and service life. However, there is currently no experimental method that can conveniently analyze the failure mechanism and failure cause of the electrical life of manual switches. This not only limits the development efficiency and effectiveness of new manual switch products, but also cannot fundamentally determine the main factors affecting the electrical life and reliability of manual switches. Therefore, how to provide a manual switch electrical life experimental analysis system that can directly use the moving piece assembly, static piece assembly and drive assembly in the manual switch product for electrical life experimental analysis and optimize the assembly relationship of each component is a technical problem that needs to be solved urgently. Summary of the invention

[0003] The invention discloses a manual switch electrical life experimental analysis system comprising a base, a fixing plate, two actuating mechanisms, two static piece assembly clamping mechanisms, a driving assembly clamping mechanism, and an industrial camera dynamic piece assembly clamping mechanism, wherein the fixing plate is mounted on the base.

[0004] The actuating mechanism includes a manual slide mounted on a fixed plate, a bracket, an electric slide, a guide rail guide block and a driving block which are arranged above the manual slide and are connected in sequence, and also includes a counterweight block of a guide column sleeved on the driving block, and the counterweight block can slide along the axial direction of the guide column on the driving block. The driving block is made of plastic material.

[0005] The static sheet assembly clamping mechanism includes a three-dimensional slide mounted on a fixed plate, and a bracket, a manual slide, and a thrust baffle arranged on the three-dimensional slide and connected in sequence, and also includes a dynamic force sensor, a connector, a static sheet assembly clamping block, and a static sheet assembly mounted on the bracket and connected in sequence. The static sheet assembly includes a static silver point and a connector, the connector is inserted into the cavity of the static sheet assembly clamping block, and is connected to an external controller through a lead hole on the static sheet assembly clamping block. The connector is made of insulating material, and the static sheet assembly clamping block is made of copper.

[0006] The drive assembly clamping mechanism includes a three-dimensional slide mounted on a fixed plate and a bracket arranged on the three-dimensional slide, and also includes a force sensor, a connecting piece, a drive assembly clamping block and a drive assembly connected to the upper end of the bracket in sequence. The drive assembly includes a transition piece, a spring and a pin. The rotating shaft of the transition piece is installed in the O-shaped cavity of the drive assembly clamping block.

[0007] The industrial camera movable plate clamping mechanism includes a three-dimensional slide mounted on a fixed plate and a bracket arranged on the three-dimensional slide, and also includes a manual slide, a support frame and an industrial camera connected to the upper end of the bracket in sequence, and also includes a connecting piece, a movable plate assembly clamping block and a movable plate assembly installed in sequence on the upper end of the bracket. The movable plate assembly includes two movable silver points, a seesaw and a support plate, the two movable silver points and the seesaw form a seesaw assembly, the seesaw assembly is overlapped on the support shaft of the support plate, the support plate is fixed in the U-shaped cavity of the movable plate assembly clamping block, and is connected to an external controller through the lead hole on the movable plate assembly clamping block. The connecting piece is made of insulating material, and the movable plate assembly clamping block is made of copper.

[0008] A manual switch electrical life test method is implemented according to the following steps:

[0009] Step 1: Install the two static plate assemblies and the moving plate assembly on the manual switch product to be tested on the corresponding clamping blocks;

[0010] Step 2: by rotating the three-dimensional slide and the adjustment knob of the three-dimensional slide, respectively move the positions of the static plate assembly and the dynamic plate assembly to set the contact gap between the static silver point and the dynamic silver point and the rotation angle of the seesaw and other assembly parameters; by rotating the adjustment knob of the three-dimensional slide, move the position of the driving assembly to set the rotation center position of the transition piece and the positive pressure of the marble on the seesaw and the position of the action point, i.e., the fulcrum position; by adjusting the position of the thrust baffle through the manual slide, to set the movement end point of the driving assembly and the rotation angle of the transition piece; by adjusting the position of the driving block through the manual slide, to set the action position of the driving block on the transition piece, i.e., the action position of the pressing force when the user presses the switch; by adjusting the weight of the counterweight block, to set the thrust force received by the transition piece during the switch action, i.e., the pressing force when the user presses the switch;

[0011] Step 3: Adjust the position of the industrial camera by manual slide to obtain a clear dynamic image of the computer;

[0012] Step 4: Repeat step 2, and finely set the position parameters of the static silver point and the dynamic silver point based on the industrial camera, and finely set the position of the point of action of the marble squeezing the seesaw;

[0013] Step 5: Set the speed, stroke and frequency of the two electric slides to set the collision speed between the actuating mechanism and the driving assembly; then set the action sequence of the two electric slides to ensure the orderly action of the switches;

[0014] Step six, start the two electric slides to do reciprocating motion, the electric slide starts to move downward first, when the electric slide moves downward, the driving block presses the transition piece under the gravity of the counterweight block, driving the marble to press the seesaw, so that the moving silver point and the static silver point of the A end of the transition piece, that is, the pressing end, change from disconnected to connected, and the moving silver point and the static silver point of the B end of the transition piece, that is, the non-pressing end, change from connected to disconnected, thus completing a manual switch action; at this time, the electric slide turns to move upward, and the electric slide starts to move downward again, so that the moving silver point and the static silver point of the A end of the transition piece, that is, the non-pressing end, change from connected to disconnected, and the moving silver point and the static silver point of the B end of the transition piece, that is, the pressing end, change from disconnected to connected, thus completing a manual switch action, at this time, the electric slide turns to move upward, and the electric slide starts to move downward again; in this way, the switching process of the simulated manual switch is realized.

[0015] Step 7: The contact pressure between the moving silver point and the static silver point, i.e., the contact pressure, is measured by a dynamic force sensor, and the positive pressure of the driving component on the moving plate component is measured by a dynamic force sensor; the real-time monitoring data of the contact pressure, contact voltage, and contact current of the moving silver point and the static silver point during each switching process are obtained by a controller, and the curves of the number of actions and the contact pressure, contact voltage, and contact current are obtained; the welding force, collision force, surge width t, It, and peak current I of the disconnecting side during each action of the manual switch can be calculated according to the above-mentioned detected signals. PEAK , contact resistance, bounce energy, arcing energy, bounce times, bounce time, etc. At the same time, industrial cameras are used to assist in observing the action process of manual switch products.

[0016] Step 8. Repeat steps 4 to 7 to obtain the electrical performance simulation experiments and corresponding experimental data of the static plate assembly, the moving plate assembly and the driving assembly of the manual switch product under different assembly relationships (such as the fulcrum position, the rotation center of the driving assembly) and the driving assembly under different driving parameters (such as collision speed, thrust, etc.). The experimental data will be used for experimental research on the influence of the assembly relationship of the static plate assembly, the moving plate assembly and the driving assembly in the manual switch and the user's pressing state on the product's anti-welding ability and electrical life, so as to determine the key factors affecting the anti-welding ability of the manual switch product, and ultimately improve the anti-welding ability and electrical life of the manual switch product.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] A manual switch electrical life experimental analysis system of the present invention is provided with a three-dimensional slide, a dynamic force sensor, an electric slide, a guide rail guide block, a counterweight block, a clamping block, an industrial camera, etc., so that the moving piece assembly, the static piece assembly and the driving piece assembly in the manual switch product can be directly used to carry out the manual switch electrical performance simulation experiment and monitor the changes of key parameters (such as contact pressure, contact current, contact voltage, etc.) during the switch action process in real time. It can realize fine adjustment of the assembly relationship (such as fulcrum position, rotation center of the driving piece assembly) of the static piece assembly, the moving piece assembly and the driving piece assembly in the manual switch product and the driving parameters (such as collision speed, thrust, etc.) of the driving piece assembly, so as to provide the necessary conditions for realizing the experimental research on the anti-welding ability and electrical life of the manual switch product, and has the advantages of reliable principle and compact structure.

[0019] The electric life experimental analysis method of a manual switch of the present invention is simple to operate and has a reliable principle. The real-time monitoring data of the contact pressure, contact voltage and contact current of the moving silver point and the static silver point in each switching process are obtained through the controller, and the curves of the number of actions and the contact pressure, contact voltage and contact current are obtained. According to the above-mentioned detected signals, the welding force, collision force, surge width t, It and peak current I of the disconnecting side in each action process of the manual switch can be calculated PEAK , contact resistance, bounce energy, arcing energy, bounce times, bounce time, etc.

[0020] The present invention is mainly used for experimental research on the influence of the assembly relationship of the static plate assembly, the moving plate assembly and the driving assembly in the manual switch and the user's pressing state on the product's anti-welding ability and electrical life, so as to determine the key factors affecting the anti-welding ability of the manual switch product, and ultimately improve the anti-welding ability and electrical life of the manual switch product. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a manual switch electrical life experimental analysis system of the present invention;

[0022] Figure 2 It is a partial structural schematic diagram of a manual switch electrical life experimental analysis system of the present invention;

[0023] Figure 3 This is a partial enlarged view of a manual switch electrical life experimental analysis system of the present invention;

[0024] Figure 4 It is a schematic diagram of the structure of the actuating mechanism of a manual switch electrical life experimental analysis system of the present invention;

[0025] Figure 5 It is a schematic diagram of a clamping mechanism of a static piece assembly of a manual switch electrical life experimental analysis system of the present invention;

[0026] Figure 6 It is a schematic diagram of a driving component clamping mechanism of a manual switch electrical life experimental analysis system of the present invention;

[0027] Figure 7 It is a schematic diagram of a clamping mechanism for an industrial camera moving piece assembly of a manual switch electrical life experimental analysis system of the present invention;

[0028] Figure 8 It is a schematic diagram of a static piece assembly of a manual switch of the present invention;

[0029] Fig. 9 It is a schematic diagram of a driving component of a manual switch of the present invention;

[0030] Fig.10 It is a schematic diagram of a moving piece assembly of a manual switch of the present invention. DETAILED DESCRIPTION

[0031] Specific implementation method 1: Figures 1 to 10 As shown, a manual switch electrical life experimental analysis system of this embodiment includes a base 1, a fixed plate 2, two actuating mechanisms 3-1 and 3-2, two static film assembly clamping mechanisms 4-1 and 4-2, a driving assembly clamping mechanism 5, and an industrial camera dynamic film assembly clamping mechanism 6, and the fixed plate 2 is installed on the base 1.

[0032] The actuating mechanism 3 includes a manual slide 31 mounted on the fixed plate 2, and a bracket 32, an electric slide 33, a guide rail guide block 34 and a driving block 36 arranged above the manual slide 31 and connected in sequence, and also includes a counterweight block 35 of a guide column sleeved on the driving block 36, and the counterweight block 35 can slide along the axial direction of the guide column on the driving block 36. The design is such that when the electric slide 33 moves downward, the driving block 36 presses the transition piece 531 under the gravity of the counterweight block 35, and the driving switch completes the action. Even if the electric slide 33 continues to move downward at this time, the driving block 36 will stop moving due to the action of the guide rail guide block 34, effectively preventing the switch from being damaged due to excessive pressing. At the same time, since the counterweight block 35 takes into account that the transition piece is made of plastic material, the driving block 36 is also made of plastic material, which can better protect the transition piece 531 during the pressing process.

[0033] The static sheet assembly clamping mechanism 4 includes a three-dimensional slide 41 installed on the fixed plate 2, and a bracket 42, a manual slide 43, and a thrust baffle 44 arranged on the three-dimensional slide 41 and connected in sequence, and also includes a dynamic force sensor 48, a connecting piece 47, a static sheet assembly clamping block 46, and a static sheet assembly 45 installed on the bracket 42 and connected in sequence. The static sheet assembly includes a static silver point 451 and a connecting piece 452. The connecting piece 452 is inserted into the cavity of the static sheet assembly clamping block 46 and connected to an external controller through a lead hole on the static sheet assembly clamping block 46. With such a design, the experimental system can firmly clamp the static sheet assembly, and can also measure the contact pressure, i.e., the contact pressure, between the dynamic silver point 661 and the static silver point 451 through the dynamic force sensor 48. At the same time, the experimental system can adjust the position of the thrust baffle 44 by adjusting the manual slide 43, so as to adjust the motion end point of the driving assembly 53 and the rotation angle of the transition piece 531.

[0034] The driving assembly clamping mechanism 5 includes a three-dimensional slide 51 mounted on the fixed plate 2 and a bracket 52 arranged on the three-dimensional slide 51, and also includes a force sensor 56, a connecting member 55, a driving assembly clamping block 54 and a driving assembly 53 which are sequentially connected to the upper end of the bracket 52. The driving assembly 53 includes a transition piece 531, a spring 532 and a pin 533. The rotating shaft of the transition piece 531 is installed in the O-shaped cavity of the driving assembly clamping block 54. With such a design, it can be ensured that the transition piece 531 can rotate flexibly along its rotating shaft.

[0035] The industrial camera movable plate clamping mechanism 6 includes a three-dimensional slide 61 installed on the fixed plate 2 and a bracket 62 arranged on the three-dimensional slide 61, and also includes a manual slide 63, a support frame 64 and an industrial camera 65 connected to the upper end of the bracket 62 in sequence, and also includes a connecting piece 68, a movable plate assembly clamping block 67 and a movable plate assembly 66 installed in sequence on the upper end of the bracket 62. The movable plate assembly 66 includes two movable silver points 661, a seesaw 662 and a support plate 663. The two movable silver points 661 and the seesaw 662 form a seesaw assembly. The seesaw assembly is overlapped on the support shaft of the support plate 663. The support plate 663 is fixed in the U-shaped cavity of the movable plate assembly clamping block 67 and is connected to the external controller through the lead hole on the movable plate assembly clamping block 67. The connecting piece 68 is made of insulating material, and the movable plate assembly clamping block 67 is made of copper.

[0036] This experimental system is provided with a static piece assembly clamping block 46, a dynamic piece assembly clamping block 67 and a driving assembly clamping block 54, which can realize the separate clamping and fixation of the components related to the action in the manual switch product. The position can be adjusted and the installation can be blind-inserted. At the same time, it involves 8 parts in the manual switch product, including the static silver point 451, the connecting piece 452, the dynamic silver point 661, the rocker 662, the supporting piece 663, the transition piece 531, the spring 532 and the pin 533. Combined with the electric slide 33, it can realize the direct use of the dynamic piece assembly, the static piece assembly and the driving assembly in the manual switch product to carry out the manual switch electrical performance simulation experiment, ensuring the maximum similarity with the original manual switch product action process.

[0037] Specific implementation method 2: The static piece assembly clamping block 46 and the dynamic piece assembly clamping block 67 described in this implementation method are both made of copper, so that the static piece assembly 45 inserted into the static piece assembly clamping block 46 and the dynamic piece assembly 66 inserted into the dynamic piece assembly clamping block 67 still have good electrical conductivity, and are easy to connect with the controller by wire. Other components and connection relationships are the same as those of specific implementation method 1.

[0038] Specific implementation method three: Figures 1 to 10 As shown, a manual switch electrical life experimental analysis method of this embodiment is implemented according to the following steps:

[0039] Step 1: Install the two static sheet assemblies 45, the moving sheet assembly 66 and the driving assembly 53 on the manual switch product to be tested on the corresponding clamping blocks respectively;

[0040] Step 2: By rotating the adjustment knobs on the three directions of the three-dimensional slide 41 and the three-dimensional slide 61, the positions of the static plate assembly 45 and the dynamic plate assembly 66 are moved respectively to set the contact gap between the static silver point 451 and the dynamic silver point 661 and the rotation angle of the seesaw 662 and other assembly parameters; by rotating the adjustment knobs on the three directions of the three-dimensional slide 51, the position of the driving assembly 53 is moved to set the rotation center position of the transition piece 531 and the positive pressure and the action point position of the pin 533 on the seesaw 662, that is, the fulcrum position; the position of the thrust baffle 44 is adjusted by the manual slide 43 to set the movement end point of the driving assembly 53 and the rotation angle of the transition piece 531; the position of the driving block 36 is adjusted by the manual slide 31 to set the action position of the driving block 36 on the transition piece 531, that is, the action position of the pressing force when the user presses the switch; the weight of the counterweight block 35 is adjusted to set the thrust force received by the transition piece 531 during the switch action, that is, the pressing force of the user when pressing the switch;

[0041] Step 3: Adjust the position of the industrial camera 65 by the manual slide 63 to obtain a clear dynamic image of the computer;

[0042] Step 4, repeat step 2, and based on the industrial camera 65, finely set the position parameters of the static silver point 451 and the dynamic silver point 661, and finely set the position of the point of action of the marble 533 squeezing the seesaw 662;

[0043] Step 5: Set the speed, stroke and frequency of the two electric slides 33 to set the collision speed between the actuating mechanism 3 and the driving assembly 53; then set the action sequence of the two electric slides 33 to ensure the orderly action of the switches;

[0044] Step 6: Start the two electric slides 33 to make reciprocating motions. The electric slide 33-1 starts to move downward first. When the electric slide 33-1 moves downward, the driving block 36 presses the transition piece 531 under the gravity of the counterweight block 35, driving the pin 533 to press the seesaw 662, so that the moving silver point 661 at the A end of the transition piece 531, i.e., the pressing end, and the static silver point 451 are changed from disconnected to connected, and the moving silver point 661 at the B end of the transition piece 531, i.e., the non-pressing end, and the static silver point 451 are changed from connected to disconnected. Thus, a manual operation is completed. The action of the switch; at this time, the electric slide 33-1 turns to move upward, and the electric slide 33-2 starts to move downward, so that the moving silver point 661 at the A end of the transition piece 531, that is, the non-pressing end, and the static silver point 451 change from being connected to being disconnected, and the moving silver point 661 at the B end of the transition piece 531, that is, the pressing end, and the static silver point 451 change from being disconnected to being connected, thus completing a manual switch action, at this time the electric slide 33-2 turns to move upward, and the electric slide 33-1 starts to move downward; in this way, the switching process of the simulated manual switch is realized.

[0045] Step 7: The contact pressure, i.e., the contact pressure, between the moving silver point 661 and the static silver point 451 is measured by the dynamic force sensor 48, and the positive pressure of the driving component 53 on the moving plate component 66 is measured by the dynamic force sensor 56; the real-time monitoring data of the contact pressure, contact voltage, and contact current between the moving silver point 661 and the static silver point 451 during each switching process are obtained by the controller, and the curves of the number of actions and the contact pressure, contact voltage, and contact current are obtained. According to the above-mentioned detected signals, the welding force, collision force, surge width t, I 2 t, peak current I PEAK , contact resistance, bounce energy, arcing energy, bounce times, bounce time, etc. At the same time, industrial cameras 65 are used to assist in observing the action process of manual switch products.

[0046] Step 8. Repeat steps 4 to 7 to obtain the electrical performance simulation experiments and corresponding experimental data of the static plate assembly, the moving plate assembly and the driving assembly of the manual switch product under different assembly relationships (such as the fulcrum position, the rotation center of the driving assembly) and the driving assembly under different driving parameters (such as collision speed, thrust, etc.). The experimental data will be used for experimental research on the influence of the assembly relationship of the static plate assembly, the moving plate assembly and the driving assembly in the manual switch and the user's pressing state on the product's anti-welding ability and electrical life, so as to determine the key factors affecting the anti-welding ability of the manual switch product, and ultimately improve the anti-welding ability and electrical life of the manual switch product.

Claims

1. A manual switch electrical life test analysis system, characterized in that: It comprises a base (1), a fixing plate (2), two actuating mechanisms (3-1) and (3-2), two static film assembly clamping mechanisms (4-1) and (4-2), a driving assembly clamping mechanism (5), and an industrial camera dynamic film assembly clamping mechanism (6), wherein the fixing plate (2) is mounted on the base (1); The actuating mechanism (3) comprises a manual slide (31) mounted on a fixed plate (2), and a bracket (32), an electric slide (33), a guide rail guide block (34) and a driving block (36) arranged above the manual slide (31) and connected in sequence, and also comprises a counterweight block (35) sleeved on a guide column on the driving block (36), wherein the counterweight block (35) can slide along the axial direction of the guide column on the driving block (36); the driving block (36) is made of plastic material; The static sheet assembly clamping mechanism (4) comprises a three-dimensional slide (41) mounted on a fixed plate (2), and a bracket (42), a manual slide (43), and a thrust baffle (44) arranged on the three-dimensional slide (41) and connected in sequence, and also comprises a dynamic force sensor (48), a connecting piece (47), a static sheet assembly clamping block (46), and a static sheet assembly (45) mounted on the bracket (42) and connected in sequence; The static sheet assembly (45) comprises a static silver point (451) and a connecting sheet (452), wherein the connecting sheet (452) is inserted into the mold cavity of the static sheet assembly clamping block (46) and connected to an external controller via a lead hole on the static sheet assembly clamping block (46); the connecting piece (47) is made of insulating material, and the static sheet assembly clamping block (46) is made of copper; The drive assembly clamping mechanism (5) comprises a three-dimensional slide (51) mounted on a fixed plate (2) and a bracket (52) arranged on the three-dimensional slide (51), and also comprises a force sensor (56), a connecting piece (55), a drive assembly clamping block (54) and a drive assembly (53) connected in sequence to the upper end of the bracket (52); The driving assembly (53) comprises a transition piece (531), a spring (532) and a pin (533), wherein the rotating shaft of the transition piece (531) is installed in an O-shaped cavity of a driving assembly clamping block (54); The industrial camera movable piece clamping mechanism (6) comprises a three-dimensional slide (61) mounted on a fixed plate (2) and a bracket (62) arranged on the three-dimensional slide (61), and also comprises a manual slide (63), a support frame (64) and an industrial camera (65) connected to the upper end of the bracket (62) in sequence, and also comprises a connecting piece (68), a movable piece assembly clamping block (67) and a movable piece assembly (66) mounted in sequence on the upper end of the bracket (62); The movable plate assembly (66) comprises two movable silver points (661), a seesaw (662) and a support plate (663). The two movable silver points (661) and the seesaw (662) form a seesaw assembly. The seesaw assembly is overlapped on the support shaft of the support plate (663). The support plate (663) is fixed in the U-shaped cavity of the movable plate assembly clamping block (67) and is connected to an external controller through a lead hole on the movable plate assembly clamping block (67). The connecting piece (68) is made of insulating material, and the movable plate assembly clamping block (67) is made of copper.

2. An experimental method using the manual switch electrical life experimental analysis system according to claim 1, characterized in that: The experimental method for simulating the electrical performance of the manual switch is implemented according to the following steps: Step 1: Install two stationary plate assemblies (45) and a moving plate assembly (66) on the manual switch product to be tested on corresponding clamping blocks; Step 2: By rotating the adjustment knobs on the three directions of the three-dimensional slide (41) and the three-dimensional slide (61), the positions of the static plate assembly (45) and the dynamic plate assembly (66) are moved respectively to set the contact gap between the static silver point (451) and the dynamic silver point (661) and the rotation angle of the seesaw (662); by rotating the adjustment knobs on the three directions of the three-dimensional slide (51), the position of the driving assembly (53) is moved to set the rotation center position of the transition piece (531) and the positive pressure and the action point position of the pin (533) on the seesaw (662). that is, the fulcrum position; adjusting the position of the thrust baffle (44) by means of the manual slide (43) to set the movement end point of the drive assembly (53) and the rotation angle of the transition piece (531); adjusting the position of the drive block (36) by means of the manual slide (31) to set the action position of the drive block (36) on the transition piece (531), that is, the action position of the pressing force when the user presses the switch; adjusting the weight of the counterweight (35) to set the thrust force received by the transition piece (531) during the switch action, that is, the pressing force of the user when pressing the switch; Step 3: Adjust the position of the industrial camera (65) by means of a manual slide (63) to obtain a clear dynamic image of the computer; Step 4, repeating step 2, based on the industrial camera (65), finely setting the position parameters of the static silver point (451) and the dynamic silver point (661), and finely setting the position of the point of action of the marble (533) squeezing the seesaw (662); Step 5: setting the speed, stroke and frequency of the two electric slides (33) to set the collision speed between the actuating mechanism (3) and the driving assembly (53); then setting the action sequence of the two electric slides (33) to ensure the orderly action of the switches; Step 6: Start the two electric slides (33) to make reciprocating motion. The electric slide (33-1) starts to move downward first. When the electric slide (33-1) moves downward, the driving block (36) presses the transition piece (531) under the gravity of the counterweight block (35), driving the pin (533) to press the seesaw (662), so that the moving silver point (661) at the A end of the transition piece (531), i.e., the pressing end, and the static silver point (451) are changed from disconnected to connected, and the moving silver point (661) at the B end of the transition piece (531), i.e., the non-pressing end, and the static silver point (451) are changed from connected to disconnected. This completes A manual switch action is performed; at this time, the electric slide (33-1) turns to move upward, and the electric slide (33-2) starts to move downward, so that the moving silver point (661) at the A end of the transition piece (531), i.e., the non-pressing end, and the static silver point (451) change from being connected to being disconnected, and the moving silver point (661) at the B end of the transition piece (531), i.e., the pressing end, and the static silver point (451) change from being disconnected to being connected, thus completing a manual switch action, at this time, the electric slide (33-2) turns to move upward, and the electric slide (33-1) starts to move downward; in this way, the switching process of simulating a manual switch is realized; Step 7: The contact pressure, i.e., the contact pressure, between the moving silver point (661) and the static silver point (451) is measured by the dynamic force sensor (48); the positive pressure of the driving component (53) on the moving plate component (66) is measured by the dynamic force sensor (56); the real-time monitoring data of the contact pressure, contact voltage, and contact current between the moving silver point (661) and the static silver point (451) during each switching process is obtained by the controller, and the curves of the number of actions and the contact pressure, contact voltage, and contact current are obtained. Based on the above-mentioned detection signals, the welding force, collision force, surge width t, I 2 t, peak current I PEAK , contact resistance, bounce energy, arcing energy, bounce times, bounce time, and using an industrial camera (65) to assist in observing the action process of the manual switch product; Step 8. Repeat steps 4 to 7 to obtain the electrical performance simulation experiments and corresponding experimental data of the static plate assembly, the moving plate assembly and the driving assembly of the manual switch product under different assembly relationships and when the driving assembly is subjected to different driving parameters. The experimental data will be used for experimental research on the influence of the assembly relationship of the static plate assembly, the moving plate assembly and the driving assembly in the manual switch and the user's pressing state on the product's anti-welding ability and electrical life, so as to determine the key factors affecting the anti-welding ability of the manual switch product, and ultimately improve the anti-welding ability and electrical life of the manual switch product.

Images