Detection device for thermostatic valve, detection method for thermostatic valve and readable storage medium
By designing a detection device for a constant temperature valve, it automatically detects the difference in the inlet and outlet temperatures and determines the valve core position, solving the problems of slow detection speed and low accuracy of the electronic constant temperature valve, and achieving efficient and reliable automatic detection.
Patent Information
- Application Number
- CN202110469647.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2041-04-28
AI Technical Summary
In the prior art, the detection speed of electronic constant temperature valves is slow and have low accuracy. They rely on manual inspection, resulting in poor reliability of the detection results.
Design a detection device for a constant temperature valve, including a water inlet assembly, a water inlet temperature detection assembly, a water outlet assembly and a water outlet temperature detection component. By automatically detecting the difference in the inlet and outlet temperature, determining the valve core position, and combining the control of the driving component, automatic detection of the valve core and the driving component can be achieved.
It improves the automation and accuracy of constant temperature valve detection, reduces the influence of human factors, and improves the detection speed and quality.
Smart Images

Figure CN115248115B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a thermostatic valve, and in particular to a thermostatic valve detection device, a thermostatic valve detection method and a readable storage medium. Background Art
[0002] At present, with the popularization of constant temperature function in water heaters, the demand for electronic thermostatic valves is increasing.
[0003] In related technologies, electronic thermostatic valves are composed of numerous sensors, stepper motors, and mechanical parts. Therefore, performance testing of finished products after processing and assembly is particularly important. When electronic thermostatic valves are tested manually, the testing speed is slow and the accuracy is low. Summary of the Invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
[0005] To this end, a first aspect of the present invention provides a detection device for a thermostatic valve.
[0006] A second aspect of the present invention provides a method for detecting a thermostatic valve.
[0007] A third aspect of the present invention provides a detection device for a thermostatic valve.
[0008] A fourth aspect of the present invention provides a readable storage medium.
[0009] In view of this, a first aspect of the present invention provides a detection device for a thermostatic valve. The thermostatic valve includes multiple water inlets and water outlets. The detection device includes a water inlet assembly, an inlet water temperature detection assembly, a water outlet assembly, and a first outlet water temperature detection component. The water inlet assembly is connectable to at least one of the multiple water inlets. The inlet water temperature detection assembly is disposed on the water inlet assembly. The water outlet assembly is connectable to the water outlet. The first outlet water temperature detection component is disposed on the water outlet assembly. A first control module is electrically connected to the inlet water temperature detection assembly and the first outlet water temperature detection component, respectively.
[0010] The detection device for a thermostatic valve provided by the present invention includes a water inlet assembly, a water inlet temperature detection assembly, a water outlet assembly, and a first water outlet temperature detection component. When the thermostatic valve needs to be tested, the water inlet end of the thermostatic valve is connected to the water inlet assembly, and the water outlet end of the thermostatic valve is connected to the water outlet assembly, so that the detection device of the thermostatic valve can supply water to the thermostatic valve through the water inlet assembly, and the water flows out from the water outlet assembly after passing through the thermostatic valve, thereby forming a water path for testing the thermostatic valve. A water inlet temperature detection assembly is provided on the water inlet assembly of the detection device, and the water inlet temperature detection assembly can detect the temperature of water flowing through the water inlet assembly. A first water outlet temperature detection component is provided on the water outlet assembly of the detection device, and the first water outlet temperature detection component can detect the temperature of water flowing through the water outlet assembly. When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component can be sent to the first control module. The first control module can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component, so as to determine whether the driving component and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0011] In one technical solution of the present invention, the thermostatic valve further includes a second outlet water temperature detection component, which is disposed on the water outlet end and can be electrically connected to the first control module.
[0012] In this technical solution, a second water outlet temperature detection component is provided on the water outlet of the thermostatic valve, and the detection device can also detect whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate. When it is necessary to detect whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate, the second water outlet temperature detection component can be connected to the first control module, and then the second water outlet temperature detection component can send the detected temperature to the first control module, so that the first control module can judge whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate based on the temperature detected by the second water outlet temperature detection component, thereby realizing automatic detection of the second water outlet temperature detection component, improving the degree of automation of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0013] In one technical solution of the present invention, the thermostatic valve also includes a valve core, and the multiple water inlet ends also include a first water inlet end; the water inlet assembly also includes a first water inlet pipe, which can be connected to the first water inlet end; the water inlet temperature detection assembly includes a first water inlet temperature detection component, and the first water inlet temperature detection component is arranged on the first water inlet pipe.
[0014] In this technical solution, a valve core is provided on the thermostatic valve, which can control the opening of the cold water end and the hot water end of the thermostatic valve, thereby adjusting the water temperature. The water inlet assembly includes a first water inlet pipe, which can provide hot water to the first water inlet end of the thermostatic valve. The water inlet temperature detection assembly includes a first water inlet temperature detection component, which can detect the temperature of the hot water flowing through the first water inlet pipe.
[0015] When the valve core and the driving component are tested, the first water inlet pipeline is controlled to deliver hot water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully open and the cold water is fully closed, that is, the first position. The first control module controls the first water inlet temperature detection component to detect the temperature of the hot water flowing through the first water inlet pipeline, and uses it as the first water inlet temperature. The first control module controls the first water outlet temperature detection component to detect the temperature of the hot water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module respectively obtains the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component. The measured temperature is compared with the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component. When the difference between the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component is less than or equal to 1 degree Celsius, it indicates that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed. It can then be detected that the driving component can accurately drive the valve core to rotate to the zero position, thereby realizing automatic detection of the valve core and the driving component, improving the automation level of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0016] In one technical solution of the present invention, the multiple water inlet ends also include a second water inlet end; the water inlet assembly also includes a second water inlet pipe, which can be connected to the second water inlet end; the water inlet temperature detection assembly also includes a second water inlet temperature detection component, which is arranged on the second water inlet pipe.
[0017] In this technical solution, the water inlet assembly also includes a second water inlet pipe, which can provide cold water to the second water inlet end of the thermostatic valve. The water inlet temperature detection assembly includes a second water inlet temperature detection component, which can detect the temperature of the cold water flowing through the second water inlet pipe.
[0018] When the valve core and the driving component are tested, the second water inlet pipeline is controlled to deliver cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened, that is, the second position. The first control module controls the second water inlet temperature detection component to detect the temperature of the cold water flowing through the first water inlet pipeline, and uses it as the second water inlet temperature. The first control module controls the first water outlet temperature detection component to detect the temperature of the cold water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module respectively obtains the temperature detected by the second water inlet temperature detection component and the first water outlet temperature detection component. The temperature detected by the second water inlet temperature detection component is compared with the temperature detected by the first water outlet temperature detection component. When the difference between the temperature detected by the second water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component is less than or equal to 1 degree Celsius, it indicates that the valve core is in the position where the cold water is fully open and the hot water is fully closed. It can then be detected that the driving component can accurately drive the valve core to rotate to the second position, realizing automatic detection of the valve core and driving component, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and has higher detection reliability, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0019] In one technical solution of the present invention, the thermostatic valve further includes a third water inlet temperature detection component, which is disposed on the second water inlet end and is electrically connected to the first control module.
[0020] In this technical solution, a third water inlet temperature detection component is provided on the thermostatic valve, and the detection device can also detect whether the third water inlet temperature detection component can work normally during use and is accurately installed. When it is necessary to detect whether the third water inlet temperature detection component can work normally during use and is accurately installed, the third water inlet temperature detection component can be connected to the first control module, and then the third water inlet temperature detection component can send the detected temperature to the first control module, so that the first control module can judge whether the third water inlet temperature detection component can work normally during use and is accurately installed based on the temperature detected by the third water inlet temperature detection component, thereby realizing automatic detection of the third water inlet temperature detection component, improving the degree of automation of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0021] In one technical solution of the present invention, the thermostatic valve also includes a first flow detection component, which is arranged at the second water inlet end and electrically connected to the first control module; the detection device also includes a second flow detection component, which is arranged on the second water inlet pipeline and electrically connected to the first control module.
[0022] In this technical solution, a first flow detection component is further provided at the second water inlet end of the thermostatic valve. When the first flow detection component needs to be tested, the first flow detection component can be connected to the first control module, and then the first flow detection component is tested according to the second flow detection component provided on the second water inlet pipe. This enables automatic detection of the first flow detection component, improves the automation level of thermostatic valve testing, and thus increases the speed of thermostatic valve testing. It also avoids the influence of human factors on the test results, improves the reliability of the test, and improves the accuracy of thermostatic valve testing, thereby improving the quality of the thermostatic valve.
[0023] When detecting the first flow detection component, the second water inlet pipe is controlled to supply cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to a position where the hot water is fully closed and the cold water is fully opened. After a delay of a first preset time, the first control module controls the first flow detection component to detect the flow of cold water flowing through the second water inlet end and uses it as the first flow rate. The first control module controls the second flow detection component to detect the flow of cold water flowing through the second water inlet pipe and uses it as the second flow rate. The first control module respectively obtains the flow rate detected by the first flow detection component and the flow rate detected by the second flow detection component, and compares the flow rate detected by the first flow detection component with the flow rate detected by the second flow detection component. If the flow rate detected by the first flow detection component and the flow rate detected by the second flow detection component are within a 10% error range, then the first flow detection component can operate normally during use and is accurately installed, that is, the first flow detection component can accurately detect the flow rate of cold water flowing through the second water inlet end.
[0024] In one technical solution of the present invention, the thermostatic valve also includes a driving component, which is connected to the valve core; the detection device also includes a second control module, which can be electrically connected to the driving component to send a preset number of pulses to the driving component to control the driving component.
[0025] In this technical solution, the driving component is connected to the valve core to drive the valve core. The detection device is provided with a second control module, which can control the operation of the driving component, so that the detection device drives the valve core to move to the specified position according to the test requirements, further improving the degree of automation of the thermostatic valve detection.
[0026] In one technical solution of the present invention, the detection device of the thermostatic valve also includes a water inlet solenoid valve and a water outlet solenoid valve; the water inlet solenoid valve is arranged on the water inlet assembly; and the water outlet solenoid valve is arranged on the water outlet assembly.
[0027] In this technical solution, by setting a water inlet solenoid valve and a water outlet solenoid valve, the water inlet component and the water outlet component are controlled, and the degree of automation of the thermostatic valve detection is further improved.
[0028] In a technical solution of the present invention, the detection device of the thermostatic valve further includes a display module and a communication module; the display module is electrically connected to the first control module; and the communication module is connected to the first control module.
[0029] In this technical solution, the thermostatic valve detection device also includes a display module electrically connected to the first control module to display the test results of the thermostatic valve and the status of each detection component, thereby making it more convenient for operators to test the thermostatic valve. The thermostatic valve detection device also includes a communication module connected to the first control module to upload the test results to a server for storage and subsequent tracing of the test results of the thermostatic valve.
[0030] The second aspect of the present invention provides a method for detecting a thermostatic valve, comprising: controlling an inlet water temperature detection component to detect the inlet water temperature of the inlet water component; controlling a first outlet water temperature detection component to detect the first outlet water temperature of the outlet water component; and detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature.
[0031] The present invention provides a method for testing a thermostatic valve. When the thermostatic valve needs to be tested, the water inlet of the thermostatic valve is connected to the water inlet assembly, and the water outlet of the thermostatic valve is connected to the water outlet assembly. This allows the thermostatic valve detection device to supply water to the thermostatic valve through the water inlet assembly. After passing through the thermostatic valve, the water flows out of the water outlet assembly, thereby forming a water path for testing the thermostatic valve. The water inlet assembly of the detection device is provided with an inlet water temperature detection component, which can detect the temperature of water flowing through the water inlet assembly. The water outlet assembly of the detection device is provided with a first outlet water temperature detection component, which can detect the temperature of water flowing through the outlet assembly. When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component can be sent to the first control module. The first control module can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component, so as to determine whether the driving component and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0032] In addition, the thermostatic valve detection method in the above technical solution provided by the present invention may also have the following additional technical features:
[0033] In one technical solution of the present invention, the detection method of the thermostatic valve also includes: obtaining a second outlet water temperature from a second outlet water temperature detection component; and detecting whether the second outlet water temperature detection component is working normally based on the first outlet water temperature and the second outlet water temperature.
[0034] In this technical solution, a second water outlet temperature detection component is provided on the water outlet of the thermostatic valve, and the detection device can also detect whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate. When it is necessary to detect whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate, the second water outlet temperature detection component can be connected to the first control module, and then the second water outlet temperature detection component can send the detected temperature to the first control module, so that the first control module can judge whether the second water outlet temperature detection component can work normally during use and whether the installation position is accurate based on the temperature detected by the second water outlet temperature detection component, thereby realizing automatic detection of the second water outlet temperature detection component, improving the degree of automation of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0035] In one technical solution of the present invention, the inlet water temperature includes a first inlet water temperature, and detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature includes: detecting whether the valve core of the thermostatic valve is in the first position according to the first inlet water temperature and the first outlet water temperature.
[0036] In this technical solution, a valve core is provided on the thermostatic valve, which can control the opening of the cold water end and the hot water end of the thermostatic valve, thereby adjusting the water temperature. The water inlet assembly includes a first water inlet pipe, which can provide hot water to the first water inlet end of the thermostatic valve. The water inlet temperature detection assembly includes a first water inlet temperature detection component, which can detect the temperature of the hot water flowing through the first water inlet pipe.
[0037] When the valve core and the driving component are tested, the first water inlet pipeline is controlled to deliver hot water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully open and the cold water is fully closed, that is, the first position. The first control module controls the first water inlet temperature detection component to detect the temperature of the hot water flowing through the first water inlet pipeline, and uses it as the first water inlet temperature. The first control module controls the first water outlet temperature detection component to detect the temperature of the hot water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module respectively obtains the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component. The measured temperature is compared with the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component. When the difference between the temperature detected by the first water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component is less than or equal to 1 degree Celsius, it indicates that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed. It can then be detected that the driving component can accurately drive the valve core to rotate to the zero position, thereby realizing automatic detection of the valve core and the driving component, improving the automation level of the thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0038] In one technical solution of the present invention, the inlet water temperature includes a second inlet water temperature, and detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature includes: detecting whether the valve core of the thermostatic valve is in the second position according to the second inlet water temperature and the first outlet water temperature.
[0039] In this technical solution, the water inlet assembly also includes a second water inlet pipe, which can provide cold water to the second water inlet end of the thermostatic valve. The water inlet temperature detection assembly includes a second water inlet temperature detection component, which can detect the temperature of the cold water flowing through the second water inlet pipe.
[0040] When the valve core and the driving component are tested, the second water inlet pipeline is controlled to deliver cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened, that is, the second position. The first control module controls the second water inlet temperature detection component to detect the temperature of the cold water flowing through the first water inlet pipeline, and uses it as the second water inlet temperature. The first control module controls the first water outlet temperature detection component to detect the temperature of the cold water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module respectively obtains the temperature detected by the second water inlet temperature detection component and the first water outlet temperature detection component. The temperature detected by the second water inlet temperature detection component is compared with the temperature detected by the first water outlet temperature detection component. When the difference between the temperature detected by the second water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component is less than or equal to 1 degree Celsius, it indicates that the valve core is in the position where the cold water is fully open and the hot water is fully closed. It can then be detected that the driving component can accurately drive the valve core to rotate to the second position, realizing automatic detection of the valve core and driving component, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and has higher detection reliability, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0041] In one technical solution of the present invention, the detection method of the thermostatic valve also includes: obtaining a third water inlet temperature from a third water inlet temperature detection component; detecting whether the third water inlet temperature detection component is working normally based on the second water inlet temperature and the third water inlet temperature; or detecting whether the valve core of the thermostatic valve is in the second position based on the second water inlet temperature, the third water inlet temperature, the first water outlet temperature and the second water outlet temperature.
[0042] In this technical solution, a third water inlet temperature detection component is installed on the thermostatic valve. The detection device can also verify that the third water inlet temperature detection component is functioning properly and is accurately installed. This enables automatic detection of the third water inlet temperature detection component, improving the automation level of thermostatic valve testing and, in turn, increasing the speed of thermostatic valve testing. This also eliminates the influence of human factors on the test results, resulting in higher detection reliability, improved thermostatic valve detection accuracy, and ultimately, improved thermostatic valve quality.
[0043] In one technical solution of the present invention, a driving component is controlled to drive the valve core to rotate to a second position; after a first preset delay time, a first flow detected by the first flow detection component is obtained; the second flow detection component is controlled to detect a second flow in the second water inlet pipe; and based on the first flow and the second flow, whether the first flow detection component is working normally is detected.
[0044] In this technical solution, a first flow detection component is further provided at the second water inlet end of the thermostatic valve. When the first flow detection component needs to be tested, the first flow detection component can be connected to the first control module, and then the first flow detection component is tested according to the second flow detection component provided on the second water inlet pipe. This enables automatic detection of the first flow detection component, improves the automation level of thermostatic valve testing, and thus increases the speed of thermostatic valve testing. It also avoids the influence of human factors on the test results, improves the reliability of the test, and improves the accuracy of thermostatic valve testing, thereby improving the quality of the thermostatic valve.
[0045] When detecting the first flow detection component, the second water inlet pipe is controlled to supply cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to a position where the hot water is fully closed and the cold water is fully opened. After a delay of a first preset time, the first control module controls the first flow detection component to detect the flow of cold water flowing through the second water inlet end and uses it as the first flow rate. The first control module controls the second flow detection component to detect the flow of cold water flowing through the second water inlet pipe and uses it as the second flow rate. The first control module respectively obtains the flow rate detected by the first flow detection component and the flow rate detected by the second flow detection component, and compares the flow rate detected by the first flow detection component with the flow rate detected by the second flow detection component. If the flow rate detected by the first flow detection component and the flow rate detected by the second flow detection component are within a 10% error range, then the first flow detection component can operate normally during use and is accurately installed, that is, the first flow detection component can accurately detect the flow rate of cold water flowing through the second water inlet end.
[0046] In one technical solution of the present invention, before controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component, the detection method also includes: controlling the second control module to send a preset number of pulses to the driving component to control the driving component to drive the valve core to rotate; after detecting the position of the valve core of the thermostatic valve according to the water inlet temperature and the first water outlet temperature, the detection method also includes: judging whether the driving component has lost steps according to the position of the valve core.
[0047] In this technical solution, the first control module transmits the maximum rotation angle of the thermostatic valve spool to the second control module. The second control module drives the stepper motor to rotate based on the final pulse number obtained by multiplying the maximum rotation angle by the pulse coefficient required per degree of the thermostatic valve stepper motor. The specific pulse number is sent to control the stepper motor's rotation. The temperature sensor determines whether it has lost steps, thereby achieving automatic detection of the drive components, improving the automation level of thermostatic valve detection, and thus increasing the speed of thermostatic valve detection. It also avoids the influence of human factors on the detection results, improves the reliability of the detection, and improves the accuracy of thermostatic valve detection, thereby improving the quality of the thermostatic valve.
[0048] In one technical solution of the present invention, the water inlet solenoid valve and the water outlet solenoid valve are controlled to be closed; the display module is controlled to display the detection results of the second outlet water temperature detection component, the third inlet water temperature detection component, the first flow detection component and / or the valve core; and the communication module is controlled to send the detection results to the server.
[0049] In this technical solution, by setting a water inlet solenoid valve and a water outlet solenoid valve, the water inlet component and the water outlet component are controlled, and the degree of automation of the thermostatic valve detection is further improved.
[0050] A third aspect of the present invention provides a thermostatic valve detection device comprising a memory and a processor; the memory being configured to store programs or instructions; and the processor being configured to execute the stored programs or instructions to implement the thermostatic valve detection method described in any of the above technical solutions. Thus, the thermostatic valve detection device possesses all the beneficial effects of the thermostatic valve detection method described in any of the above technical solutions.
[0051] A fourth aspect of the present invention provides a readable storage medium having a program or instructions stored thereon. When executed by a processor, the program or instructions implement the thermostatic valve detection method described in any of the aforementioned technical solutions. Therefore, the readable storage medium possesses all the beneficial effects of the thermostatic valve detection method described in any of the aforementioned technical solutions.
[0052] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments with reference to the following drawings, in which:
[0054] Figure 1 A schematic structural diagram of a detection device according to an embodiment of the present invention is shown;
[0055] Figure 2 A control logic diagram of a detection device according to an embodiment of the present invention is shown;
[0056] Figure 3 A flow chart showing a method for detecting a thermostatic valve according to an embodiment of the present invention is shown;
[0057] Figure 4 A flow chart showing a method for detecting a thermostatic valve according to another embodiment of the present invention is shown;
[0058] Figure 5 A flow chart showing a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown;
[0059] Figure 6A flow chart showing a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown;
[0060] Figure 7 A flow chart showing a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown;
[0061] Figure 8 A flow chart showing a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown;
[0062] Figure 9 A flow chart showing a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown;
[0063] Figure 10 A flow chart of a method for detecting a thermostatic valve according to yet another embodiment of the present invention is shown.
[0064] in, Figure 1 and Figure 2 The corresponding relationship between the reference numerals and component names is as follows:
[0065] 112 first water inlet pipeline, 114 second water inlet pipeline, 120 water inlet temperature detection assembly, 122 first water inlet temperature detection component, 124 second water inlet temperature detection component, 130 water outlet assembly, 140 first water outlet temperature detection component, 150 first control module, 160 second flow detection component, 170 second control module, 182 first water inlet solenoid valve, 184 second water inlet solenoid valve, 186 water outlet solenoid valve, 192 display module, 194 communication module, 196 button module, 210 water inlet end, 212 first water inlet end, 214 second water inlet end, 220 water outlet end, 230 second water outlet temperature detection component, 240 third water inlet temperature detection component, 250 first flow detection component, 260 driving component. DETAILED DESCRIPTION
[0066] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features therein can be combined with each other.
[0067] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0068] Refer to the following Figures 1 to 10 A thermostatic valve detection device, a thermostatic valve detection method, and a readable storage medium according to some embodiments of the present invention are described.
[0069] Example 1:
[0070] like Figure 1 and Figure 2 As shown, the present invention provides a detection device for a thermostatic valve. The thermostatic valve includes multiple water inlets 210 and water outlets 220. The detection device includes a water inlet assembly, an inlet water temperature detection assembly 120, a water outlet assembly 130, and a first outlet water temperature detection component 140. The water inlet assembly can be connected to at least one of the multiple water inlets 210. The inlet water temperature detection assembly 120 is disposed on the water inlet assembly. The water outlet assembly 130 can be connected to the water outlet 220. The first outlet water temperature detection component 140 is disposed on the outlet assembly 130. A first control module 150 is electrically connected to the inlet water temperature detection assembly 120 and the first outlet water temperature detection component 140, respectively.
[0071] In this embodiment, the detection device of the thermostatic valve includes a water inlet assembly, an inlet water temperature detection assembly 120 , a water outlet assembly 130 and a first outlet water temperature detection component 140 .
[0072] When the thermostatic valve needs to be tested, the water inlet end 210 of the thermostatic valve is connected to the water inlet assembly, and the water outlet end 220 of the thermostatic valve is connected to the water outlet assembly 130, so that the detection device of the thermostatic valve can supply water to the thermostatic valve through the water inlet assembly.
[0073] After passing through the thermostatic valve, the water flows out from the water outlet assembly 130 , thereby forming a water path for testing the thermostatic valve.
[0074] A water inlet temperature detection component 120 is provided on the water inlet component of the detection device, and the water inlet temperature detection component 120 can detect the temperature of water flowing through the water inlet component. A first water outlet temperature detection component 140 is provided on the water outlet component 130 of the detection device, and the first water outlet temperature detection component 140 can detect the temperature of water flowing through the water outlet component 130.
[0075] When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140 can be sent to the first control module 150. The first control module 150 can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component 260, so as to determine whether the driving component 260 and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0076] Specifically, when testing the valve core and the driving component 260, the specific testing method is as follows:
[0077] The water inlet assembly is controlled to supply water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to a specified position.
[0078] The first control module 150 controls the water inlet temperature detection component 120 to detect the temperature of water flowing through the water inlet component and uses it as the water inlet temperature. The first control module 150 controls the first water outlet temperature detection component 140 to detect the temperature of water flowing through the water outlet component 130 and uses it as the first water outlet temperature.
[0079] The first control module 150 obtains the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140 respectively.
[0080] The temperature detected by the water inlet temperature detection component 120 is compared with the temperature detected by the first water outlet temperature detection component 140, and the position of the valve core is judged according to the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140, and then it is determined whether the driving component 260 drives the valve core to rotate to the specified position, so as to avoid the driving component 260 losing steps when driving the valve core.
[0081] When the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140 is less than or equal to 1 degree Celsius, it means that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed, or the valve core is in the position where the hot water is fully closed and the cold water is fully open.
[0082] When the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140 is greater than 1 degree Celsius, it means that the valve core is in a position where the hot water is not opened and the cold water is partially opened. The specific opening angle can be determined according to the specific size of the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the first water outlet temperature detection component 140.
[0083] Specifically, the first outlet water temperature detecting component 140 may be a temperature sensor.
[0084] Specifically, the thermostatic valve may be an electronic thermostatic valve.
[0085] Specifically, Figure 1 The arrows in the figure indicate the direction of water flow in the detection device.
[0086] Example 2:
[0087] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0088] like Figure 1 and Figure 2 As shown, the thermostatic valve further includes a second outlet water temperature detection component 230 . The second outlet water temperature detection component 230 is disposed on the water outlet end 220 and can be electrically connected to the first control module 150 .
[0089] In this embodiment, a second outlet water temperature detection component 230 is provided on the water outlet end 220 of the thermostatic valve. The detection device can also detect whether the second outlet water temperature detection component 230 can work normally during use and whether the installation position is accurate.
[0090] When it is necessary to detect whether the second outlet water temperature detection component 230 can work normally during use and is installed in the correct position, the detection can be performed in the following manner:
[0091] The second outlet water temperature detection component 230 is connected to the first control module 150, and the second outlet water temperature detection component 230 can send the detected temperature to the first control module 150, so that the first control module 150 can determine whether the second outlet water temperature detection component 230 is functioning properly during use and is accurately installed based on the temperature detected by the second outlet water temperature detection component 230. This enables automatic detection of the second outlet water temperature detection component 230, improves the automation level of thermostatic valve detection, and thus increases the speed of thermostatic valve detection. It also prevents human factors from affecting the detection results, improves the reliability of the detection, and improves the accuracy of thermostatic valve detection, thereby improving the quality of the thermostatic valve.
[0092] Specifically, when detecting whether the second outlet water temperature detection component 230 can work normally during use and is installed in the correct position, the detection can be performed in the following manner:
[0093] The water inlet assembly is controlled to supply water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to the position where the cold water is fully open and the hot water is fully closed.
[0094] The first control module 150 controls the water inlet temperature detection component 120 to detect the temperature of water flowing through the water inlet component and uses the temperature as the water inlet temperature.
[0095] The first control module 150 controls the first outlet water temperature detection component 140 to detect the temperature of water flowing through the water outlet assembly 130 and uses the temperature as the first outlet water temperature.
[0096] The first control module 150 controls the second outlet water temperature detection component 230 to detect the temperature of water flowing through the outlet end 220 of the thermostatic valve, and uses the temperature as the second outlet water temperature.
[0097] The first control module 150 respectively obtains the temperature detected by the water inlet temperature detection component 120, the temperature detected by the first water outlet temperature detection component 140 and the temperature detected by the second water outlet temperature detection component 230, and compares the temperature detected by the water inlet temperature detection component 120, the temperature detected by the first water outlet temperature detection component 140 and the temperature detected by the second water outlet temperature detection component 230, and then determines whether the second water outlet temperature detection component 230 can work normally during use and whether the installation position is accurate based on the difference between the temperature detected by the water inlet temperature detection component 120, the temperature detected by the first water outlet temperature detection component 140 and the temperature detected by the second water outlet temperature detection component 230.
[0098] When the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the second water outlet temperature detection component 230, and the difference between the temperature detected by the first water outlet temperature detection component 140 and the temperature detected by the second water outlet temperature detection component 230 are both less than or equal to 1 degree Celsius, the second water outlet temperature detection component 230 can operate normally during use and the installation position is accurate, that is, the second water outlet temperature detection component 230 can accurately detect the temperature of water flowing through the water outlet end 220 of the thermostatic valve.
[0099] When one or both of the difference between the temperature detected by the water inlet temperature detection component 120 and the temperature detected by the second water outlet temperature detection component 230, and the difference between the temperature detected by the first water outlet temperature detection component 140 and the temperature detected by the second water outlet temperature detection component 230 is greater than 1 degree Celsius, the second water outlet temperature detection component 230 cannot operate normally during use, that is, the second water outlet temperature detection component 230 cannot accurately detect the temperature of water flowing through the water outlet end 220 of the thermostatic valve.
[0100] Specifically, the second outlet water temperature detecting component 230 may be a temperature sensor.
[0101] Example 3:
[0102] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0103] like Figure 1 and Figure 2 As shown, the thermostatic valve also includes a valve core, and the multiple water inlet ends 210 also include a first water inlet end 212; the water inlet assembly also includes a first water inlet pipe 112, and the first water inlet pipe 112 can be connected to the first water inlet end 212; the water inlet temperature detection assembly 120 includes a first water inlet temperature detection component 122, and the first water inlet temperature detection component 122 is arranged on the first water inlet pipe 112.
[0104] In this embodiment, a valve core is provided on the thermostatic valve, which can control the opening of the cold water end and the hot water end of the thermostatic valve, thereby adjusting the water temperature. The water inlet component includes a first water inlet pipe 112, which can provide hot water to the first water inlet end 212 of the thermostatic valve. The water inlet temperature detection component 120 includes a first water inlet temperature detection component 122, which can detect the temperature of the hot water flowing through the first water inlet pipe.
[0105] When the valve core and the driving component 260 are tested, the first water inlet pipe 112 is controlled to deliver hot water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to the position where the hot water is fully open and the cold water is fully closed, that is, the first position.
[0106] The first control module 150 controls the first inlet water temperature detection component 122 to detect the temperature of the hot water flowing through the first inlet water pipe 112 and use it as the first inlet water temperature.
[0107] The first control module 150 controls the first outlet water temperature detection component 140 to detect the temperature of the hot water flowing through the water outlet assembly 130 and use it as the first outlet water temperature.
[0108] The first control module 150 obtains the temperature detected by the first water inlet temperature detection component 122 and the temperature detected by the first water outlet temperature detection component 140 respectively, and compares the temperature detected by the first water inlet temperature detection component 122 with the temperature detected by the first water outlet temperature detection component 140.
[0109] When the difference between the temperature detected by the first water inlet temperature detection component 122 and the temperature detected by the first water outlet temperature detection component 140 is less than or equal to 1 degree Celsius, it indicates that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed. It can then be detected that the driving component 260 can accurately drive the valve core to rotate to the zero position, thereby achieving automatic detection of the valve core and the driving component 260, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0110] Specifically, the first inlet water temperature detecting component 122 may be a temperature sensor.
[0111] Example 4:
[0112] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0113] like Figure 1 and Figure 2 As shown, the multiple water inlet ends 210 also include a second water inlet end 214; the water inlet assembly also includes a second water inlet pipe 114, which can be connected to the second water inlet end 214; the water inlet temperature detection assembly 120 also includes a second water inlet temperature detection component 124, which is arranged on the second water inlet pipe 114.
[0114] In this embodiment, the water inlet assembly also includes a second water inlet pipe 114, which can provide cold water to the second water inlet end 214 of the thermostatic valve. The water inlet temperature detection assembly 120 includes a second water inlet temperature detection component 124, which can detect the temperature of the cold water flowing through the second water inlet pipe.
[0115] When the valve core and the driving component 260 are tested, the second water inlet pipe 114 is controlled to deliver cold water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened, that is, the second position.
[0116] The first control module 150 controls the second inlet water temperature detection component 124 to detect the temperature of the cold water flowing through the first inlet water pipe 112 as the second inlet water temperature.
[0117] The first control module 150 controls the first outlet water temperature detection component 140 to detect the temperature of the cold water flowing through the water outlet assembly 130 and use it as the first outlet water temperature.
[0118] The first control module 150 obtains the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the first water outlet temperature detection component 140, respectively, and compares the temperature detected by the second water inlet temperature detection component 124 with the temperature detected by the first water outlet temperature detection component 140. When the difference between the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the first water outlet temperature detection component 140 is less than or equal to 1 degree Celsius, it indicates that the valve core is in the position where the cold water is fully open and the hot water is fully closed. It can then be detected that the driving component 260 can accurately drive the valve core to rotate to the second position, thereby achieving automatic detection of the valve core and the driving component 260, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0119] Specifically, the second inlet water temperature detecting component 124 may be a temperature sensor.
[0120] Embodiment 5:
[0121] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0122] like Figure 1 and Figure 2 As shown, the thermostatic valve further includes a third water inlet temperature detection component 240 , which is disposed on the second water inlet end 214 and is electrically connected to the first control module 150 .
[0123] In this embodiment, a third water inlet temperature detection component 240 is provided on the thermostatic valve, and the detection device can also detect whether the third water inlet temperature detection component 240 can work normally during use and whether the installation position is accurate.
[0124] When it is necessary to detect whether the third water inlet temperature detection component 240 can work normally during use and is installed in the correct position, the detection can be performed in the following manner:
[0125] The third water inlet temperature detection component 240 is connected to the first control module 150, and then the third water inlet temperature detection component 240 can send the detected temperature to the first control module 150, so that the first control module 150 can determine whether the third water inlet temperature detection component 240 can work normally during use and the installation position is accurate based on the temperature detected by the third water inlet temperature detection component 240.
[0126] This enables automatic detection of the third water inlet temperature detection component 240, improves the automation level of thermostatic valve detection, and thereby increases the speed of thermostatic valve detection. Furthermore, it prevents the impact of human factors on the detection results, thereby increasing detection reliability, improving the accuracy of thermostatic valve detection, and thus improving the quality of the thermostatic valve.
[0127] Specifically, when detecting whether the third inlet water temperature detection component 240 can work normally during use and is installed in an accurate position, the detection can be performed in the following manner:
[0128] The second water inlet pipe 114 is controlled to deliver cold water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened.
[0129] The first control module 150 controls the second inlet water temperature detection component 124 to detect the temperature of the cold water flowing through the first inlet water pipe 112 as the second inlet water temperature.
[0130] The first control module 150 controls the third inlet water temperature detecting component 240 to detect the temperature of the cold water flowing through the second water inlet end 214 of the thermostatic valve, and uses the temperature as the third inlet water temperature.
[0131] The first control module 150 obtains the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the third water inlet temperature detection component 240 respectively, and compares the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the third water inlet temperature detection component 240, and then determines whether the third water inlet temperature detection component 240 can work normally during use and the installation position is accurate based on the difference between the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the third water inlet temperature detection component 240.
[0132] When the difference between the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the third water inlet temperature detection component 240 is less than or equal to 1 degree Celsius, the third water inlet temperature detection component 240 can operate normally during use and the installation position is accurate, that is, the third water inlet temperature detection component 240 can accurately detect the temperature of water flowing through the water outlet end 220 of the thermostatic valve.
[0133] On the contrary, when the difference between the temperature detected by the second water inlet temperature detection component 124 and the temperature detected by the third water inlet temperature detection component 240 is greater than 1 degree Celsius, the third water inlet temperature detection component 240 cannot work normally during use, that is, the third water inlet temperature detection component 240 cannot accurately detect the temperature of water flowing through the water outlet end 220 of the thermostatic valve.
[0134] Specifically, the third inlet water temperature detecting component 240 may be a temperature sensor.
[0135] Example 6:
[0136] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0137] like Figure 1 and Figure 2 As shown, the thermostatic valve also includes a first flow detection component 250, which is arranged at the second water inlet end 214 and electrically connected to the first control module 150; the detection device also includes a second flow detection component 160, which is arranged on the second water inlet pipe 114 and electrically connected to the first control module 150.
[0138] In this embodiment, the second water inlet end 214 of the thermostatic valve is further provided with a first flow detection component 250. When the first flow detection component 250 needs to be tested, the first flow detection component 250 can be connected to the first control module 150, and then the first flow detection component 250 is tested according to the second flow detection component 160 provided on the second water inlet pipe 114, thereby achieving automatic detection of the first flow detection component 250, improving the automation level of thermostatic valve testing, and thereby increasing the speed of thermostatic valve testing. In addition, the influence of human factors on the test results is avoided, the reliability of the test is higher, the accuracy of thermostatic valve testing is improved, and the quality of the thermostatic valve is improved.
[0139] When the first flow detection component 250 is detected, it can be implemented in the following manner:
[0140] The second water inlet pipe 114 is controlled to deliver cold water to the thermostatic valve, and the driving component 260 is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened.
[0141] After delaying for the first preset time period, the first control module 150 controls the first flow detection component 250 to detect the flow of cold water flowing through the second water inlet end 214 and uses the flow as the first flow.
[0142] The first control module 150 controls the second flow detection component 160 to detect the flow of cold water flowing through the second water inlet pipe 114 as the second flow.
[0143] The first control module 150 obtains the flow detected by the first flow detection component 250 and the flow detected by the second flow detection component 160 respectively, and compares the flow detected by the first flow detection component 250 and the flow detected by the second flow detection component 160. If the flow detected by the first flow detection component 250 and the flow detected by the second flow detection component 160 are within a 10% error range, the first flow detection component 250 can work normally during use and the installation position is accurate, that is, the first flow detection component 250 can accurately detect the flow of cold water flowing through the second water inlet end 214.
[0144] Specifically, both the first flow detection component 250 and the second flow detection component 250 can be flow sensors.
[0145] Embodiment seven:
[0146] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0147] like Figure 1 and Figure 2As shown, the thermostatic valve also includes a driving component 260, which is connected to the valve core; the detection device also includes a second control module 170, which can be electrically connected to the driving component 260 to send a preset number of pulses to the driving component 260 to control the driving component 260.
[0148] In this embodiment, the driving component 260 is connected to the valve core, thereby realizing the driving of the valve core. The detection device is provided with a second control module 170, and the second control module 170 can control the operation of the driving component 260, thereby enabling the detection device to drive the valve core to move to a specified position according to the test requirements, thereby further improving the degree of automation of the thermostatic valve detection.
[0149] Specifically, the driving component 260 may be a stepping motor.
[0150] Specifically, the first control module 150 sends the maximum rotation angle designed for the thermostatic valve core to the second control module 170. The second control module 170 drives the stepper motor to rotate by multiplying the maximum rotation angle by the pulse coefficient required per degree for the thermostatic valve stepper motor to obtain the final number of pulses, sends a specific number of pulses to control the rotation of the stepper motor, and uses the temperature sensor to determine whether it has lost steps.
[0151] Embodiment 8:
[0152] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0153] like Figure 1 and Figure 2 As shown, the detection device of the thermostatic valve also includes a water inlet solenoid valve and a water outlet solenoid valve 186 ; the water inlet solenoid valve is arranged on the water inlet component; the water outlet solenoid valve 186 is arranged on the water outlet component 130 .
[0154] In this embodiment, the water inlet solenoid valve and the water outlet solenoid valve 186 are provided to control the water inlet assembly and the water outlet assembly 130, thereby further improving the degree of automation of the thermostatic valve detection.
[0155] Specifically, there are two water inlet solenoid valves, namely a first water inlet solenoid valve 182 and a second water inlet solenoid valve 184 . The first water inlet solenoid valve 182 is arranged on the first water inlet pipe 112 , and the second water inlet solenoid valve 184 is arranged on the second water inlet pipe 114 .
[0156] Embodiment 9:
[0157] This embodiment provides a detection device for a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0158] like Figure 1 and Figure 2 As shown, the thermostatic valve detection device further includes a display module 192 and a communication module 194 ; the display module 192 is electrically connected to the first control module 150 ; and the communication module 194 is connected to the first control module 150 .
[0159] In this embodiment, the thermostatic valve detection device further includes a display module 192, which is electrically connected to the first control module 150 and can display the test results of the thermostatic valve and the status of various detection components, thereby making it more convenient for operators to test the thermostatic valve. The thermostatic valve detection device further includes a communication module 194, which is connected to the first control module 150 and can upload the test results to a server for storage and subsequent tracing of the test results of the thermostatic valve.
[0160] Specifically, the test results can be uploaded to the production and manufacturing system to provide data support for the traceability of the production process.
[0161] Specifically, the detection device of the thermostatic valve also includes a button module 196, which includes an automatic test button. The automatic test button is connected to the first control module 150. After the inspector installs the thermostatic valve to be inspected on the detection device, he presses the automatic test button in the button module 196 to start the automated test.
[0162] In the following embodiments, the first water inlet temperature detection component is the first water inlet temperature sensor, the second water inlet temperature detection component is the second water inlet temperature sensor, the first water outlet temperature detection component is the first water outlet temperature sensor, the second flow rate detection component is the second flow rate sensor. The second water outlet temperature detection component is the second water outlet temperature sensor, the third water inlet temperature detection component is the third water inlet temperature sensor, and the first flow rate detection component is the first flow rate sensor.
[0163] Embodiment 10:
[0164] like Figure 3 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0165] Step 302, controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component;
[0166] Step 304, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0167] Step 306: Detect the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature.
[0168] In this embodiment, when the thermostatic valve needs to be tested, the water inlet of the thermostatic valve is connected to the water inlet assembly, and the water outlet of the thermostatic valve is connected to the water outlet assembly, so that the detection device of the thermostatic valve can supply water to the thermostatic valve through the water inlet assembly. After passing through the thermostatic valve, the water flows out of the water outlet assembly, thereby forming a water path for testing the thermostatic valve. The water inlet assembly of the detection device is provided with an inlet water temperature detection assembly, which can detect the temperature of water flowing through the water inlet assembly. The water outlet assembly of the detection device is provided with a first outlet water temperature sensor, which can detect the temperature of water flowing through the outlet assembly. When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor can be sent to the first control module. The first control module can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component, so as to determine whether the driving component and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0169] Specifically, when the valve core and the driving component are tested, the water inlet component is controlled to supply water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the specified position. The first control module controls the water inlet temperature detection component to detect the temperature of water flowing through the water inlet component, and uses it as the water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module obtains the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor respectively, and compares the temperature detected by the water inlet temperature detection component with the temperature detected by the first water outlet temperature sensor, and then judges the position of the valve core according to the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determines whether the driving component drives the valve core to rotate to the specified position.
[0170] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is less than or equal to 1 degree Celsius, it means that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed, or the valve core is in the position where the hot water is fully closed and the cold water is fully open.
[0171] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is greater than 1 degree Celsius, it means that the valve core is in a position where the hot water is not open and the cold water is partially open. The specific opening angle can be determined according to the specific size of the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor.
[0172] Example 11:
[0173] like Figure 4 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0174] Step 402, controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component;
[0175] Step 404, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0176] Step 406, detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature;
[0177] Step 408, obtaining a second outlet water temperature from a second outlet water temperature detection component;
[0178] Step 410: Detect whether the second outlet water temperature detection component works normally based on the first outlet water temperature and the second outlet water temperature.
[0179] In this embodiment, a second outlet water temperature sensor is provided at the water outlet of the thermostatic valve, and the detection device can also detect whether the second outlet water temperature sensor can operate normally during use and is accurately installed. When it is necessary to detect whether the second outlet water temperature sensor can operate normally during use and is accurately installed, the second outlet water temperature sensor can be connected to the first control module, and the second outlet water temperature sensor can send the detected temperature to the first control module, so that the first control module can determine whether the second outlet water temperature sensor can operate normally during use and is accurately installed based on the temperature detected by the second outlet water temperature sensor, thereby achieving automatic detection of the second outlet water temperature sensor, improving the degree of automation of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0180] Specifically, when detecting whether the second water outlet temperature sensor can work normally during use and the installation position is accurate, the water inlet component is controlled to supply water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the cold water is fully open and the hot water is fully closed. The first control module controls the water inlet temperature detection component to detect the temperature of the water flowing through the water inlet component, and uses it as the water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of the water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module controls the second water outlet temperature sensor to detect the temperature of the water flowing through the water outlet end of the thermostatic valve, and uses it as the second water outlet temperature. The module respectively obtains the temperature detected by the water inlet temperature detection component, the temperature detected by the first water outlet temperature sensor and the temperature detected by the second water outlet temperature sensor, and compares the temperature detected by the water inlet temperature detection component, the temperature detected by the first water outlet temperature sensor and the temperature detected by the second water outlet temperature sensor, and then determines whether the second water outlet temperature sensor can work normally during use and the installation position is accurate according to the difference between the temperature detected by the water inlet temperature detection component, the temperature detected by the first water outlet temperature sensor and the temperature detected by the second water outlet temperature sensor.
[0181] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the second water outlet temperature sensor, and the difference between the temperature detected by the first water outlet temperature sensor and the second water outlet temperature sensor are both less than or equal to 1 degree Celsius, the second water outlet temperature sensor can operate normally during use and the installation position is accurate, that is, the second water outlet temperature sensor can accurately detect the temperature of water flowing through the water outlet end of the thermostatic valve.
[0182] When one or both of the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the second water outlet temperature sensor, and the difference between the temperature detected by the first water outlet temperature sensor and the temperature detected by the second water outlet temperature sensor is greater than 1 degree Celsius, the second water outlet temperature sensor cannot work normally during use, that is, the second water outlet temperature sensor cannot accurately detect the temperature of water flowing through the water outlet end of the thermostatic valve.
[0183] Example 12:
[0184] like Figure 5 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0185] Step 502: Control the water inlet temperature detection component to detect the water inlet temperature of the water inlet component, where the water inlet temperature includes a first water inlet temperature;
[0186] Step 504, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0187] Step 506: Detect whether the valve core of the thermostatic valve is in the first position according to the first water inlet temperature and the first water outlet temperature.
[0188] In this embodiment, a valve core is provided on the thermostatic valve, which can control the opening of the cold water end and the hot water end of the thermostatic valve, thereby adjusting the water temperature. The water inlet component includes a first water inlet pipe, which can provide hot water to the first water inlet end of the thermostatic valve. The water inlet temperature detection component includes a first water inlet temperature sensor, which can detect the temperature of the hot water flowing through the first water inlet pipe.
[0189] When testing the valve core and the driving component, the first water inlet pipe is controlled to supply hot water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to a position where the hot water is fully open and the cold water is fully closed, i.e., the first position. The first control module controls the first water inlet temperature sensor to detect the temperature of the hot water flowing through the first water inlet pipe, and uses it as the first water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of the hot water flowing through the water outlet assembly, and uses it as the first water outlet temperature. The first control module obtains the temperature detected by the first water inlet temperature sensor and the temperature detected by the first water outlet temperature sensor, respectively, and compares the temperature detected by the first water inlet temperature sensor with the temperature detected by the first water outlet temperature sensor. When the difference between the temperature detected by the first water inlet temperature sensor and the temperature detected by the first water outlet temperature sensor is less than or equal to 1 degree Celsius, it indicates that the valve core is in the zero position, i.e., the valve core is in the position where the hot water is fully open and the cold water is fully closed. Therefore, it can be detected that the driving component can accurately drive the valve core to rotate to the zero position, thereby realizing automatic testing of the valve core and the driving component, improving the automation level of thermostatic valve testing, and thereby improving the testing speed of the thermostatic valve. It also avoids the influence of human factors on the test results, makes the test more reliable, improves the detection accuracy of the thermostatic valve, and thus improves the quality of the thermostatic valve.
[0190] Example 13:
[0191] like Figure 6 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0192] Step 602, controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component, where the water inlet temperature includes a second water inlet temperature;
[0193] Step 604, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0194] Step 606: Detect whether the valve core of the thermostatic valve is in the second position according to the second water inlet temperature and the first water outlet temperature.
[0195] In this embodiment, the water inlet component also includes a second water inlet pipe, which can provide cold water to the second water inlet end of the thermostatic valve. The water inlet temperature detection component includes a second water inlet temperature sensor, which can detect the temperature of the cold water flowing through the second water inlet pipe.
[0196] When testing the valve core and the driving component, the second water inlet pipe is controlled to supply cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to a position where the hot water is fully closed and the cold water is fully open, i.e., the second position. The first control module controls the second water inlet temperature sensor to detect the temperature of the cold water flowing through the first water inlet pipe, and uses it as the second water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of the cold water flowing through the water outlet assembly, and uses it as the first water outlet temperature. The first control module obtains the temperature detected by the second water inlet temperature sensor and the temperature detected by the first water outlet temperature sensor, respectively, and compares the temperature detected by the second water inlet temperature sensor with the temperature detected by the first water outlet temperature sensor. When the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the first water outlet temperature sensor is less than or equal to 1 degree Celsius, it indicates that the valve core is in the position where the cold water is fully open and the hot water is fully closed. It can then be detected that the driving component can accurately drive the valve core to rotate to the second position, thereby realizing automatic detection of the valve core and the driving component, improving the automation level of thermostatic valve detection, and thereby improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the test results, makes the test more reliable, improves the detection accuracy of the thermostatic valve, and thus improves the quality of the thermostatic valve.
[0197] Example 14:
[0198] like Figure 7 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0199] Step 702: Control the water inlet temperature detection component to detect the water inlet temperature of the water inlet component, where the water inlet temperature includes a second water inlet temperature;
[0200] Step 704, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0201] Step 706, obtaining a second outlet water temperature from a second outlet water temperature detection component;
[0202] Step 708, obtaining a third inlet water temperature from a third inlet water temperature detection component;
[0203] Step 710: Detect whether the component is working normally according to the second inlet water temperature and the third inlet water temperature.
[0204] In this embodiment, a third water inlet temperature sensor is provided on the thermostatic valve, and the detection device can also detect whether the third water inlet temperature sensor is functioning properly during use and is accurately installed. When it is necessary to detect whether the third water inlet temperature sensor is functioning properly during use and is accurately installed, the third water inlet temperature sensor can be connected to the first control module, and the third water inlet temperature sensor can then transmit the detected temperature to the first control module. The first control module can then determine whether the third water inlet temperature sensor is functioning properly during use and is accurately installed based on the temperature detected by the third water inlet temperature sensor, thereby achieving automatic detection of the third water inlet temperature sensor, improving the automation level of thermostatic valve detection, and thereby increasing the detection speed of the thermostatic valve. This also prevents human factors from affecting the detection results, resulting in higher detection reliability, improved detection accuracy of the thermostatic valve, and thus improved thermostatic valve quality.
[0205] Specifically, when detecting whether the third water inlet temperature sensor can work normally during use and the installation position is accurate, the second water inlet pipeline is controlled to deliver cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully open. The first control module controls the second water inlet temperature sensor to detect the temperature of the cold water flowing through the first water inlet pipeline, and uses it as the second water inlet temperature. The first control module controls the third water inlet temperature sensor to detect the temperature of the cold water flowing through the second water inlet end of the thermostatic valve, and uses it as the third water inlet temperature.
[0206] The first control module respectively obtains the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor, and compares the temperature detected by the second water inlet temperature sensor with the temperature detected by the third water inlet temperature sensor, and then determines whether the third water inlet temperature sensor can work normally during use and is installed in an accurate position based on the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor.
[0207] When the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor is less than or equal to 1 degree Celsius, the third water inlet temperature sensor can operate normally during use and the installation position is accurate, that is, the third water inlet temperature sensor can accurately detect the temperature of water flowing through the water outlet end of the thermostatic valve.
[0208] On the contrary, when the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor is greater than 1 degree Celsius, the third water inlet temperature sensor cannot work normally during use, that is, the third water inlet temperature sensor cannot accurately detect the temperature of water flowing through the water outlet end of the thermostatic valve.
[0209] Embodiment 15:
[0210] like Figure 8 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0211] Step 802, controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component, where the water inlet temperature includes a second water inlet temperature;
[0212] Step 804, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0213] Step 806, obtaining a second outlet water temperature from a second outlet water temperature detection component;
[0214] Step 808, obtaining a third inlet water temperature from a third inlet water temperature detection component;
[0215] Step 810 , detecting whether the valve core of the thermostatic valve is in the second position according to the second water inlet temperature, the third water inlet temperature, the first water outlet temperature, and the second water outlet temperature.
[0216] In this embodiment, when detecting whether the valve core of the thermostatic valve is in the second position, the second water inlet pipe is controlled to supply cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully open. The first control module controls the second water inlet temperature sensor to detect the temperature of the cold water flowing through the first water inlet pipe, and uses it as the second water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of the cold water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module controls the third water inlet temperature sensor to detect the temperature of the cold water flowing through the second water inlet end of the thermostatic valve, and uses it as the third water inlet temperature. The first control module controls the second water outlet temperature sensor to detect the temperature of the water flowing through the water outlet end of the thermostatic valve, and uses it as the second water outlet temperature.
[0217] The first control module respectively obtains the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor, compares the temperature detected by the second water inlet temperature sensor with the temperature detected by the third water inlet temperature sensor, and then determines whether the valve core of the thermostatic valve is in the second position according to the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor.
[0218] When the difference between the temperature detected by the second water inlet temperature sensor and the temperature detected by the third water inlet temperature sensor, the difference between the temperature detected by the first water outlet temperature sensor and the temperature detected by the third water inlet temperature sensor, and the difference between the temperature detected by the second water outlet temperature sensor and the temperature detected by the third water inlet temperature sensor are all less than or equal to 1 degree Celsius, it means that the valve core is in the position where the cold water is fully open and the hot water is fully closed. It can be detected that the driving component can accurately drive the valve core to rotate to the second position, and automatic detection of the valve core and the driving component can be realized, so that the position detection of the valve core is more accurate.
[0219] Example 16:
[0220] like Figure 9 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0221] Step 902: Control the driving component to drive the valve core to rotate to the second position;
[0222] Step 904: After a first preset delay, obtain a first flow rate detected by a first flow rate detection component;
[0223] Step 906, controlling the second flow detection component to detect a second flow in the second water inlet pipe;
[0224] Step 908: Detect whether the first flow detection component works normally based on the first flow and the second flow.
[0225] In this embodiment, a first flow sensor is further provided at the second water inlet end of the thermostatic valve. When the first flow sensor needs to be tested, the first flow sensor can be connected to the first control module, and then the first flow sensor is tested based on the second flow sensor provided on the second water inlet pipe. This enables automatic testing of the first flow sensor, improves the automation level of thermostatic valve testing, and thereby increases the speed of thermostatic valve testing. This also prevents human factors from affecting the test results, resulting in higher test reliability, improved test accuracy, and thus improved thermostatic valve quality.
[0226] When detecting the first flow sensor, the second water inlet pipe is controlled to supply cold water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the position where the hot water is fully closed and the cold water is fully opened. After a first preset delay, the first control module controls the first flow sensor to detect the flow of cold water flowing through the second water inlet end, and uses it as the first flow rate. The first control module controls the second flow sensor to detect the flow of cold water flowing through the second water inlet pipe, and uses it as the second flow rate. The first control module obtains the flow rate detected by the first flow sensor and the flow rate detected by the second flow sensor respectively, and compares the flow rate detected by the first flow sensor with the flow rate detected by the second flow sensor. If the flow rate detected by the first flow sensor and the flow rate detected by the second flow sensor are within a 10% error range, then the first flow sensor can operate normally during use and is accurately installed, that is, the first flow sensor can accurately detect the flow rate of cold water flowing through the second water inlet end.
[0227] Embodiment 17:
[0228] like Figure 10 As shown, the present invention provides a method for detecting a thermostatic valve, comprising:
[0229] Step 1002: Control the second control module to send a preset number of pulses to the driving component to control the driving component to drive the valve core to rotate;
[0230] Step 1004, controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component;
[0231] Step 1006, controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly;
[0232] Step 1008: detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature;
[0233] Step 1010: Determine whether the driving component has lost steps based on the position of the valve core.
[0234] In this embodiment, the first control module transmits the maximum rotation angle of the thermostatic valve spool to the second control module. The second control module drives the stepper motor to rotate based on the final pulse number calculated by multiplying the maximum rotation angle by the pulse coefficient required per degree of the thermostatic valve stepper motor. The specific pulse number is sent to control the stepper motor's rotation, and a temperature sensor is used to determine whether the stepper motor has lost steps. This enables automatic detection of the drive components, improves the automation level of thermostatic valve detection, and thus increases the speed of thermostatic valve detection. This also prevents human factors from affecting the detection results, improves detection reliability, and enhances the accuracy of thermostatic valve detection, thereby improving the quality of the thermostatic valve.
[0235] Embodiment 18:
[0236] This embodiment provides a method for detecting a thermostatic valve. In addition to the technical features of the above embodiments, this embodiment further includes the following technical features.
[0237] The detection method of the thermostatic valve also includes: controlling the water inlet solenoid valve and the water outlet solenoid valve to close; controlling the display module to display the detection results of the second outlet water temperature sensor, the third inlet water temperature sensor, the first flow sensor and / or the valve core; and controlling the communication module to send the detection results to the server.
[0238] In this embodiment, the water inlet solenoid valve and the water outlet solenoid valve are provided to control the water inlet assembly and the water outlet assembly, thereby further improving the degree of automation of the thermostatic valve detection.
[0239] Embodiment 19:
[0240] The present invention provides a thermostatic valve detection device comprising a memory and a processor; the memory being configured to store programs or instructions; and the processor being configured to execute the stored programs or instructions to implement the thermostatic valve detection method described in any of the above-described embodiments. Thus, the thermostatic valve detection device possesses all the beneficial effects of the thermostatic valve detection method described in any of the above-described embodiments.
[0241] In this embodiment, when the thermostatic valve needs to be tested, the water inlet of the thermostatic valve is connected to the water inlet assembly, and the water outlet of the thermostatic valve is connected to the water outlet assembly, so that the detection device of the thermostatic valve can supply water to the thermostatic valve through the water inlet assembly. After passing through the thermostatic valve, the water flows out of the water outlet assembly, thereby forming a water path for testing the thermostatic valve. The water inlet assembly of the detection device is provided with an inlet water temperature detection assembly, which can detect the temperature of water flowing through the water inlet assembly. The water outlet assembly of the detection device is provided with a first outlet water temperature sensor, which can detect the temperature of water flowing through the outlet assembly. When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor can be sent to the first control module. The first control module can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component, so as to determine whether the driving component and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0242] Specifically, when the valve core and the driving component are tested, the water inlet component is controlled to supply water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the specified position. The first control module controls the water inlet temperature detection component to detect the temperature of water flowing through the water inlet component, and uses it as the water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module obtains the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor respectively, and compares the temperature detected by the water inlet temperature detection component with the temperature detected by the first water outlet temperature sensor, and then judges the position of the valve core according to the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determines whether the driving component drives the valve core to rotate to the specified position.
[0243] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is less than or equal to 1 degree Celsius, it means that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed, or the valve core is in the position where the hot water is fully closed and the cold water is fully open.
[0244] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is greater than 1 degree Celsius, it means that the valve core is in a position where the hot water is not open and the cold water is partially open. The specific opening angle can be determined according to the specific size of the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor.
[0245] Embodiment 20:
[0246] The present invention provides a readable storage medium having a program or instructions stored thereon. When executed by a processor, the program or instructions implement the thermostatic valve detection method described in any of the above-described embodiments. Therefore, the readable storage medium possesses all the beneficial effects of the thermostatic valve detection method described in any of the above-described embodiments.
[0247] In this embodiment, when the thermostatic valve needs to be tested, the water inlet of the thermostatic valve is connected to the water inlet assembly, and the water outlet of the thermostatic valve is connected to the water outlet assembly, so that the detection device of the thermostatic valve can supply water to the thermostatic valve through the water inlet assembly. After passing through the thermostatic valve, the water flows out of the water outlet assembly, thereby forming a water path for testing the thermostatic valve. The water inlet assembly of the detection device is provided with an inlet water temperature detection assembly, which can detect the temperature of water flowing through the water inlet assembly. The water outlet assembly of the detection device is provided with a first outlet water temperature sensor, which can detect the temperature of water flowing through the outlet assembly. When the detection device detects the thermostatic valve, the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor can be sent to the first control module. The first control module can determine the position of the valve core of the thermostatic valve based on the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determine whether the valve core of the thermostatic valve can move to a preset position under the drive of the driving component, so as to determine whether the driving component and the valve core can work normally, thereby realizing automatic detection of the thermostatic valve, improving the automation level of thermostatic valve detection, and thus improving the detection speed of the thermostatic valve. It also avoids the influence of human factors on the detection results, and the reliability of the detection is higher, improving the detection accuracy of the thermostatic valve, and thus improving the quality of the thermostatic valve.
[0248] Specifically, when the valve core and the driving component are tested, the water inlet component is controlled to supply water to the thermostatic valve, and the driving component is controlled to drive the valve core to rotate to the specified position. The first control module controls the water inlet temperature detection component to detect the temperature of water flowing through the water inlet component, and uses it as the water inlet temperature. The first control module controls the first water outlet temperature sensor to detect the temperature of water flowing through the water outlet component, and uses it as the first water outlet temperature. The first control module obtains the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor respectively, and compares the temperature detected by the water inlet temperature detection component with the temperature detected by the first water outlet temperature sensor, and then judges the position of the valve core according to the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor, and then determines whether the driving component drives the valve core to rotate to the specified position.
[0249] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is less than or equal to 1 degree Celsius, it means that the valve core is in the zero position, that is, the valve core is in the position where the hot water is fully open and the cold water is fully closed, or the valve core is in the position where the hot water is fully closed and the cold water is fully open.
[0250] When the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor is greater than 1 degree Celsius, it means that the valve core is in a position where the hot water is not open and the cold water is partially open. The specific opening angle can be determined according to the specific size of the difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature sensor.
[0251] In the claims, specification and drawings of the present invention, the term "plurality" refers to two or more. Unless otherwise expressly defined, the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the purpose of more conveniently describing the present invention and making the description process simpler. It is not intended to indicate or imply that the device or element referred to must have the specific orientation described, be constructed and operated in a specific orientation. Therefore, these descriptions cannot be understood as limiting the present invention. The terms "connect", "install", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection between multiple objects, or a detachable connection between multiple objects, or an integral connection; it can be a direct connection between multiple objects, or an indirect connection between multiple objects through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood based on the specific circumstances of the above data.
[0252] In the claims, specification, and drawings of the present invention, the terms "one embodiment," "some embodiments," "a specific embodiment," and the like mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In the claims, specification, and drawings of the present invention, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0253] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A thermostatic valve detection device, characterized in that: The thermostatic valve includes a valve core, a driving component, a plurality of water inlet ends and a water outlet end, wherein the driving component is connected to the valve core; the plurality of water inlet ends further include a first water inlet end and a second water inlet end; the detection device includes: a water inlet assembly, the water inlet assembly being connectable to at least one of the plurality of water inlet ends; an inlet water temperature detection component, the inlet water temperature detection component being arranged on the inlet water component and comprising a second inlet water temperature detection component; A water outlet assembly, the water outlet assembly being connectable to the water outlet end; a first outlet water temperature detection component, the first outlet water temperature detection component being arranged on the water outlet assembly; a first control module, the first control module being electrically connected to the water inlet temperature detection component and the first water outlet temperature detection component respectively; When the detection device detects the thermostatic valve, the first control module determines the position of the valve core of the thermostatic valve according to the temperature difference between the temperature detected by the water inlet temperature detection component and the temperature detected by the first water outlet temperature detection component, so as to determine whether the valve core of the thermostatic valve can be moved to a preset position under the drive of the driving component; The thermostatic valve further includes a second outlet water temperature detection component, which is disposed on the water outlet end and is electrically connected to the first control module; and determines whether the second outlet water temperature detection component is functioning normally during use based on a difference between the temperature detected by the water inlet temperature detection assembly, the temperature detected by the first outlet water temperature detection component, and the temperature detected by the second outlet water temperature detection component. The thermostatic valve also includes a third water inlet temperature detection component, which is arranged on the second water inlet end and electrically connected to the first control module; based on the difference between the temperature detected by the second water inlet temperature detection component and the temperature detected by the third water inlet temperature detection component, it is judged whether the third water inlet temperature detection component can work normally during use.
2. The thermostatic valve detection device according to claim 1, characterized in that: The water inlet assembly further includes a first water inlet pipeline, and the first water inlet pipeline can be connected to the first water inlet end; The water inlet temperature detection assembly includes a first water inlet temperature detection component, and the first water inlet temperature detection component is arranged on the first water inlet pipeline.
3. The thermostatic valve detection device according to claim 2, characterized in that: The water inlet assembly further includes a second water inlet pipeline, and the second water inlet pipeline can be connected to the second water inlet end; The second water inlet temperature detection component is arranged on the second water inlet pipeline.
4. The thermostatic valve detection device according to claim 3, characterized in that: The thermostatic valve further includes a first flow detection component, which is disposed at the second water inlet end and is electrically connected to the first control module; The detection device further includes a second flow detection component, which is disposed on the second water inlet pipe and electrically connected to the first control module.
5. The thermostatic valve detection device according to claim 2, characterized in that: The detection device further includes a second control module, which can be electrically connected to the driving component to send a preset number of pulses to the driving component to control the driving component.
6. The thermostatic valve detection device according to any one of claims 1 to 5, characterized in that: Also includes: A water inlet solenoid valve, the water inlet solenoid valve being arranged on the water inlet assembly; A water outlet solenoid valve is provided on the water outlet component.
7. The thermostatic valve detection device according to any one of claims 1 to 5, characterized in that: Also includes: a display module, the display module being electrically connected to the first control module; A communication module is connected to the first control module.
8. A method for detecting a thermostatic valve, for detecting a thermostatic valve according to any one of claims 1 to 7, characterized in that: The detection method comprises: Controlling the water inlet temperature detection component to detect the water inlet temperature of the water inlet component; Controlling the first outlet water temperature detection component to detect the first outlet water temperature of the water outlet assembly; The position of the valve core of the thermostatic valve is detected according to the water inlet temperature and the first water outlet temperature.
9. The thermostatic valve detection method according to claim 8, characterized in that: Also includes: Acquiring a second outlet water temperature from a second outlet water temperature detection component; According to the first outlet water temperature and the second outlet water temperature, it is detected whether the second outlet water temperature detection component works normally.
10. The thermostatic valve detection method according to claim 9, characterized in that: The inlet water temperature includes a first inlet water temperature, and detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature includes: According to the first water inlet temperature and the first water outlet temperature, it is detected whether the valve core of the thermostatic valve is in a first position.
11. The thermostatic valve detection method according to claim 10, characterized in that: The inlet water temperature includes a second inlet water temperature, and detecting the position of the valve core of the thermostatic valve according to the inlet water temperature and the first outlet water temperature includes: According to the second water inlet temperature and the first water outlet temperature, it is detected whether the valve core of the thermostatic valve is in the second position.
12. The thermostatic valve detection method according to claim 11, characterized in that: Also includes: obtaining a third inlet water temperature from a third inlet water temperature detection component; detecting, based on the second and third inlet water temperatures, whether the third inlet water temperature detection component operates normally; or Whether the valve core of the thermostatic valve is in the second position is detected according to the second water inlet temperature, the third water inlet temperature, the first water outlet temperature and the second water outlet temperature.
13. The thermostatic valve detection method according to claim 8, characterized in that: Controlling the driving component to drive the valve core to rotate to the second position; After a delay of a first preset time period, obtaining a first flow rate detected by the first flow rate detection component; controlling the second flow detection component to detect a second flow in the second water inlet pipe; According to the first flow rate and the second flow rate, it is detected whether the first flow rate detection component works normally.
14. The method for detecting a thermostatic valve according to any one of claims 8 to 13, characterized in that: Before the controlling water inlet temperature detection component detects the water inlet temperature of the water inlet component, the detection method further comprises: controlling the second control module to send a preset number of pulses to the driving component to control the driving component to drive the valve core to rotate; After detecting the position of the valve core of the thermostatic valve according to the water inlet temperature and the first water outlet temperature, the detection method further includes: determining whether the driving component has lost steps according to the position of the valve core.
15. The method for detecting a thermostatic valve according to any one of claims 8 to 13, characterized in that: Control the water inlet solenoid valve and the water outlet solenoid valve to close; Controlling the display module to display the detection results of the second outlet water temperature detection component, the third inlet water temperature detection component, the first flow detection component and / or the valve core; The control communication module sends the detection result to the server.
16. A thermostatic valve detection device, characterized in that: include: a memory configured to store programs or instructions; A processor configured to execute stored programs or instructions to implement the thermostatic valve detection method according to any one of claims 8 to 15.
17. A readable storage medium having a program or instruction stored thereon, characterized in that: When the program or the instruction is executed by a processor, the method for detecting a thermostatic valve according to any one of claims 8 to 15 is implemented.
Citation Information
Patent Citations
Detection device for temperature control water faucet
CN201707219U
Constant -temperature water mixing valve and water heater
CN208417619U
Hot water storage type water heater
JP2006132860A
Water heater
JP2012180968A