Base shaping and assembling integrated device

By designing an integrated base shaping and assembly device, the problem of assembly difficulties caused by base deformation was solved, realizing efficient base shaping and semi-automatic installation of arc extinguishing components, thus improving shaping and assembly efficiency.

CN115256975BActive Publication Date: 2025-12-19ZHEJIANG CHINT COMPONENTS CO LTD
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Patent Information

Application Number
CN202210966345.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-12
Publication Date
2025-12-19
Estimated Expiration
2042-08-12

AI Technical Summary

Technical Problem

After injection molding, the base of the AC contactor shrinks, deforms, and shrinks, making it impossible to assemble internal parts and difficult to assemble the base with the subbase. Existing measures cannot effectively solve this problem.

Method used

Design a base shaping and assembly integrated device, including a frame, a shaping component and an arc extinguishing component assembly component. The shaping component includes an upper shaping component and a lower shaping component, which are used to shape the base dimensions, and the arc extinguishing component assembly component enables semi-automatic installation of the arc extinguishing component.

Benefits of technology

It improves the efficiency of base shaping and arc extinguishing component installation, reduces the difficulty of manual assembly, and achieves an efficient and safe shaping and assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of shaping equipment, and particularly discloses a base shaping and assembling integrated device, which comprises a rack, a shaping assembly and an arc extinguishing piece assembling assembly. The shaping assembly is arranged on the rack, and the shaping assembly comprises an upper shaping assembly and a lower shaping assembly which cooperate with each other. The upper shaping assembly is used for shaping a first to-be-shaped part of the base, and the lower shaping assembly is used for shaping a second to-be-shaped part of the base. The arc extinguishing piece assembling assembly is arranged on the rack, and the arc extinguishing piece assembling assembly is used for mounting the arc extinguishing piece to the base. The base shaping and assembling integrated device is used for shaping the base and assembling the arc extinguishing piece into the base, and has the advantages of high efficiency, high quality and high safety shaping and assembling.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of shaping equipment, and particularly relates to a base shaping and assembling integrated device. BACKGROUND

[0002] After the base of an alternating current contactor is injection molded, due to the internal structure of the base and the inherent properties of the plastic, the base shell will shrink, shrink and deform, and other phenomena. The deformation of the base will cause the internal parts of the base to be unable to be assembled and the assembly between the base and the base to be difficult.

[0003] The existing measures for base deformation generally change the mold and structure according to the properties of the base material, so that the shrinkage deformation of the base after injection molding is reduced. However, the base produced by this method still has the problem of deformation.

[0004] In the alternating current contactor, the arc extinguishing piece plays a role in extinguishing arc light short circuit and preventing damage to equipment and personnel, and is generally assembled in the base of the alternating current contactor.

[0005] The existing arc extinguishing piece assembly mainly relies on manual assembly. Due to the shrinkage, shrinkage and deformation of the base after injection molding, the arc extinguishing piece which is originally difficult to assemble is more difficult to assemble by manual assembly.

[0006] Therefore, it is urgent to provide a base shaping and assembling integrated device to solve the above problems. SUMMARY

[0007] The present application provides a base shaping and assembling integrated device for shaping the base and assembling the arc extinguishing piece into the base, which has the advantages of high efficiency, high quality and high safety shaping and assembling.

[0008] To achieve the above purpose, the present application adopts the following technical scheme:

[0009] A base shaping and assembling integrated device, comprising:

[0010] a rack;

[0011] a shaping assembly arranged on the rack, the shaping assembly comprising an upper shaping assembly and a lower shaping assembly cooperating with each other, the upper shaping assembly being used for shaping a first to-be-shaped part of the base, and the lower shaping assembly being used for shaping a second to-be-shaped part of the base;

[0012] an arc extinguishing piece assembling assembly arranged on the rack, the arc extinguishing piece assembling assembly being used for mounting the arc extinguishing piece to the base.

[0013] Optionally, the lower shaping assembly comprises:

[0014] The base comprises a first fixing seat, a mounting plate and two guide rails, the first fixing seat is movably connected with the rack, the two guide rails are respectively arranged at two ends of the first fixing seat, the guide rails extend along the X-axis direction, and the mounting plate is arranged between the two guide rails and is in sliding connection with the guide rails.

[0015] The lower shaping head assembly is movably connected with the mounting plate.

[0016] Optionally, the lower shaping head assembly comprises:

[0017] The shaping seat is connected with the mounting plate, and the upper surface of the shaping seat is attached to the bottom surface of the base;

[0018] The first lower shaping head group is movably connected with the mounting plate and comprises two oppositely arranged first lower shaping heads, the two first lower shaping heads are respectively in abutment with the first side wall and the second side wall of the second shaping part, so as to shape the width of the second shaping part, and the first side wall and the second side wall are oppositely arranged along the Y-axis direction.

[0019] The second lower shaping head group is movably connected with the mounting plate and comprises two oppositely arranged second lower shaping heads, the two second lower shaping heads are respectively in abutment with the third side wall and the fourth side wall of the second shaping part, so as to shape the length of the second shaping part, and the third side wall and the fourth side wall are oppositely arranged along the X-axis direction.

[0020] Optionally, the same side wall of the first lower shaping head is provided with a first shaping surface and a first draft section, the two first shaping surfaces are respectively in abutment with the first side wall and the second side wall, the first draft section is arranged at an angle between the first shaping surfaces, and the first draft section is inclined towards the center of the second shaping part; and / or

[0021] The same side wall of the second lower shaping head is provided with a second shaping surface and a second draft section, the two second shaping surfaces are respectively in abutment with the third side wall and the fourth side wall, the second draft section is arranged at an angle between the second shaping surfaces, and the second draft section is inclined towards the center of the second shaping part.

[0022] Optionally, the upper shaping assembly comprises:

[0023] The first driving member is arranged above the lower shaping assembly, and the fixed end of the first driving member is fixedly connected with the rack;

[0024] The upper shaping head assembly is drivingly connected with the output end of the first driving member, and the first driving member can drive the upper shaping assembly to move along the Z-axis direction.

[0025] Optionally, the upper shaping head assembly comprises:

[0026] A second fixed seat, an output end of the first driving member is drivingly connected with one end face of the second fixed seat;

[0027] The first part to be shaped comprises at least one part to be shaped area, each part to be shaped area comprises at least one part to be shaped cavity;

[0028] At least one upper shaping head group is movably connected with another end face of the second fixed seat, each upper shaping head group can shape one part to be shaped area, the upper shaping head group comprises at least one upper shaping head, each upper shaping head can shape one part to be shaped cavity.

[0029] Optionally, the arc extinguishing member assembly comprises:

[0030] A second driving member, a fixed end of the second driving member is fixedly connected with the rack;

[0031] A connecting plate, an output end of the second driving member is drivingly connected with the connecting plate, the second driving member can drive the connecting plate to move along the Z-axis direction;

[0032] An assembly head is connected with the connecting plate, the arc extinguishing member is installed on the assembly head.

[0033] Optionally, the arc extinguishing member assembly further comprises:

[0034] A magnetic member, the assembly head is provided with an adsorption hole, the magnetic member is installed in the adsorption hole, and the magnetic member is used for adsorbing the arc extinguishing member.

[0035] Optionally, the arc extinguishing member assembly further comprises:

[0036] An adjusting screw, an internal thread is arranged in the adsorption hole, the adjusting screw is threadedly connected with the internal thread, and the magnetic member can be made to approach or move away from the arc extinguishing member by screwing the adjusting screw.

[0037] Optionally, the assembly head is provided with an adsorption hole, the adsorption hole is connected with a vacuum adsorption equipment, and the adsorption hole can adsorb the arc extinguishing member on the assembly head.

[0038] The present application has the following beneficial effects:

[0039] The base shaping and assembling integrated device provided by the application comprises a rack, a shaping assembly and an arc extinguishing piece assembling assembly.

[0040] By setting the arc extinguishing piece assembling assembly, the arc extinguishing piece can be installed in the base, and compared with the traditional manual assembling of the arc extinguishing piece, the semi-automatic assembling of the arc extinguishing piece is realized, and the installation efficiency of the arc extinguishing piece is improved. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 The structure schematic view of the base shaping and assembling integrated device provided by the embodiment of the application is provided.

[0042] Figure 2 The bottom view of the base provided by the embodiment of the application is provided.

[0043] Figure 3 The structure schematic view of the base provided by the embodiment of the application is provided.

[0044] Figure 4 The structure schematic view of the lower shaping assembly provided by the embodiment of the application is provided.

[0045] Figure 5 The assembly view of the first lower shaping head group and the second lower shaping head group under the first perspective provided by the embodiment of the application is provided.

[0046] Figure 6 The assembly view of the first lower shaping head group and the second lower shaping head group under the second perspective provided by the embodiment of the application is provided.

[0047] Figure 7 The assembly view of the first lower shaping head group and the second lower shaping head group under the third perspective provided by the embodiment of the application is provided.

[0048] Figure 8 The top view of the base provided by the embodiment of the application is provided.

[0049] Figure 9 The structure schematic view of the upper shaping assembly provided by the embodiment of the application is provided.

[0050] Figure 10 The assembly view of the first upper shaping head group, the second upper shaping head group and the third upper shaping head group under the first perspective provided by the embodiment of the application is provided.

[0051] Figure 11 The assembly view of the first upper shaping head group, the second upper shaping head group and the third upper shaping head group under the second perspective provided by the embodiment of the application is provided.

[0052] Figure 12 Structure diagram of the third upper shaping head provided for the embodiment of the present application;

[0053] Figure 13 Structure diagram of the second upper shaping head provided for the embodiment of the present application;

[0054] Figure 14 Structure diagram of the sixth upper shaping head provided for the embodiment of the present application;

[0055] Figure 15 Structure diagram of the fifth upper shaping head provided for the embodiment of the present application;

[0056] Figure 16 Structure diagram of the arc extinguishing component assembly provided for the embodiment of the present application;

[0057] Figure 17 Structure diagram of the assembly head provided for the embodiment of the present application;

[0058] Figure 18 Structure diagram of the arc extinguishing component provided for the embodiment of the present application;

[0059] Figure 19 Sectional view of the arc extinguishing component assembly provided for the embodiment of the present application;

[0060] Figure 20 Structure diagram of the rack from the first perspective provided for the embodiment of the present application;

[0061] Figure 21 Structure diagram of the rack from the second perspective provided for the embodiment of the present application.

[0062] In the figure:

[0063] 100, rack; 110, bottom plate; 120, front vertical plate; 130, upper cover plate; 140, side vertical plate; 150, rear cover plate; 160, button switch; 170, electromagnetic valve assembly; 180, air switch; 190, power plug;

[0064] 210, upper shaping assembly; 211, first driving member; 212, upper shaping head assembly; 2121, second fixed seat; 21221, first upper shaping head; 212211, third waist-shaped hole; 21222, second upper shaping head; 212221, first shaping groove; 212222, fourth draft section; 21223, third upper shaping head; 212231, third shaping surface; 212232, third draft section; 21231, fourth upper shaping head; 21232, fifth upper shaping head; 212321, second shaping groove; 212322, sixth draft section; 21233, sixth upper shaping head; 212331, fifth draft section; 21241, seventh upper shaping head; 21242, eighth upper shaping head; 21243, ninth upper shaping head; 213, mounting seat;

[0065] 220, lower shaping assembly; 221, base; 2211, first fixed seat; 22111, first waist-shaped hole; 2212, mounting plate; 2213, guide rail; 222, lower shaping head assembly; 2221, shaping seat; 22221, first lower shaping head; 222211, second waist-shaped hole; 222212, first shaping surface; 222213, first draft section; 22231, second lower shaping head; 222311, second shaping surface; 222312, second draft section; 223, handle;

[0066] 300, base; 310, first to-be-shaped part; 311, first to-be-shaped region; 3111, first left wall; 3112, first left middle wall; 3113, first right middle wall; 3114, first right wall; 312, second to-be-shaped region; 3121, second left wall; 3122, second left middle wall; 3123, second right middle wall; 3124, second right wall; 313, third to-be-shaped region; 3131, third left wall; 3132, third left middle wall; 3133, third right middle wall; 3134, third right wall; 320, second to-be-shaped part; 321, first side wall; 322, second side wall; 323, third side wall; 324, fourth side wall;

[0067] 400, arc extinguishing member assembly; 410, second driving member; 420, connecting plate; 421, first subpart; 422, second subpart; 430, assembly head; 431, adsorption hole; 432, assembly surface; 433, positioning surface; 440, magnetic member; 450, adjusting screw; 460, fixed plate;

[0068] 500, arc extinguishing member. DETAILED DESCRIPTION

[0069] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present application.

[0070] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and moreover, the "above", "above" and "above" of the first feature on the second feature include the first feature above and obliquely above the second feature, or only indicate that the first feature is higher than the second feature in horizontal height. The "below", "below" and "below" of the first feature on the second feature include the first feature below and obliquely below the second feature, or only indicate that the first feature is lower than the second feature in horizontal height.

[0071] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0072] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0073] The present application provides a base shaping and assembling integrated device for shaping a base 300 and assembling an arc extinguishing piece 500 into the base 300, which has the advantages of high efficiency, high quality and high safety shaping and assembling.

[0074] Specifically, as Figure 1As shown, the base shaping and assembling integrated device comprises a rack 100, a shaping assembly, and an arc extinguishing piece assembling assembly 400. The shaping assembly is arranged on the rack 100 and comprises an upper shaping assembly 210 and a lower shaping assembly 220 which cooperate with each other. The upper shaping assembly 210 is used to shape a first to-be-shaped part 310 of the base 300 so that the size of the first to-be-shaped part 310 meets the installation requirements of the parts. The lower shaping assembly 220 is used to shape a second to-be-shaped part 320 of the base 300 so that the size of the second to-be-shaped part 320 meets the installation requirements of the parts. By arranging the shaping assembly, the base 300 can be shaped to avoid deformation of the base 300 which leads to the failure of assembling the internal parts. The arc extinguishing piece assembling assembly 400 is arranged on the rack 100. The arc extinguishing piece assembling assembly 400 can assemble the arc extinguishing piece 500 into the base 300. Compared with the traditional manual assembly of the arc extinguishing piece 500, the installation efficiency of the arc extinguishing piece 500 is improved and the difficulty of manual installation of the arc extinguishing piece 500 is reduced.

[0075] Further, as shown in Figure 2 The second to-be-shaped part 320 of the base 300 is arranged at the bottom of the base 300 and comprises a first side wall 321, a second side wall 322, a third side wall 323, and a fourth side wall 324 which surround to form the second to-be-shaped part 320. The first side wall 321 and the second side wall 322 are arranged opposite to each other along the Y-axis direction, and the third side wall 323 and the fourth side wall 324 are arranged opposite to each other along the X-axis direction. The distance between the first side wall 321 and the second side wall 322 is A, and the distance between the third side wall 323 and the fourth side wall 324 is B.

[0076] Further, as shown in Figures 3-7 The lower shaping head assembly 222 is movably connected with the mounting plate 2212.

[0077] Since the base 300 is installed on the lower shaping assembly 220 when shaping the base 300, by movably connecting the first fixing seat 2211 with the rack 100, the position of the first fixing seat 2211 relative to the rack 100 can be adjusted, so as to facilitate flexible control of the position of the base 300. In the embodiment, the first fixing seat 2211 is provided with a first waist-shaped hole 22111, and a first bolt is threadedly connected with the rack 100 through the first waist-shaped hole 22111. The first fixing seat 2211 is movably connected with the rack 100 by arranging the first waist-shaped hole 22111, and the length direction of the first waist-shaped hole 22111 is the Y-axis direction, so that the first fixing seat 2211 can move along the Y-axis direction. In other embodiments, the structure of the movable connection between the first fixing seat 2211 and the rack 100 can also be other structures, which can be arranged according to actual needs. Since the mounting plate 2212 can move along the X-axis direction, the lower shaping head assembly 222 is installed on the mounting plate 2212, so as to achieve the purpose of moving the lower shaping head assembly 222 along the X-axis direction, and further adjust the positional relationship between the lower shaping head assembly 222 and the upper shaping head assembly 212, thereby facilitating shaping of the base 300.

[0078] Preferably, continuing to refer to Figure 3 , the guide rail 2213 is L-shaped, and the L-shaped guide rail 2213 can limit the mounting plate 2212 between the first fixing seat 2211 and the guide rail 2213, so as to avoid the mounting plate 2212 from moving along the Z-axis direction, improve the connection strength between the mounting plate 2212 and the guide rail 2213, and ensure the reliability of the working of the mounting plate 2212.

[0079] Further, continuing to refer to Figure 4 and Figure 5 , the lower shaping head assembly 222 comprises a shaping seat 2221, a first lower shaping head group and a second lower shaping head group. The shaping seat 2221 is connected with the mounting plate 2212, and the upper surface of the shaping seat 2221 is attached to the bottom surface of the base 300. When the upper shaping assembly 210 exerts pressure on the base 300 along the Z-axis direction, the bottom surface of the base 300 can be pressed on the shaping seat 2221, so as to realize shaping of the flatness of the bottom surface of the base 300 by the shaping seat 2221. Preferably, the middle of the shaping seat 2221 is provided with a mounting cavity, and the first lower shaping head group and the second lower shaping head 22231 are arranged in the mounting cavity. Since the second to-be-shaped part 320 is arranged at the middle position of the bottom of the base 300, the first lower shaping head group and the second lower shaping head group need to be arranged in the mounting cavity in the middle of the shaping seat 2221. Continuing to refer to Figure 2 , Figure 4 and Figure 5The first lower shaping head group comprises two oppositely arranged first lower shaping heads 22221, and the two first lower shaping heads 22221 are respectively in abutment with the first side wall 321 and the second side wall 322 of the second to-be-shaped portion 320 to shape the width of the second to-be-shaped portion 320, i.e., to shape the size A. The second lower shaping head group comprises two oppositely arranged second lower shaping heads 22231, and the two second lower shaping heads 22231 are respectively in abutment with the third side wall 323 and the fourth side wall 324 of the second to-be-shaped portion 320 to shape the length of the second to-be-shaped portion 320, i.e., to shape the size B. Optionally, the number of the first lower shaping head group and the second lower shaping head group can be set according to actual needs, such as 1 group, 2 groups, etc. In the embodiment, one group of the first lower shaping head group and the second lower shaping head group are provided, which can ensure the shaping reliability, save materials, and reduce costs.

[0080] Preferably, continuing to refer to Figure 2 and Figure 6 The same side wall of the first lower shaping head 22221 is provided with a first shaping face 222212 and a first draft section 222213. One of the two first shaping faces 222212 is in abutment with the first side wall 321, and the other is in abutment with the second side wall 322, so as to shape the size A. The first draft section 222213 is arranged at an angle between the first shaping face 222212, and the first draft section 222213 is inclined towards the center of the second to-be-shaped portion 320. By arranging the first draft section 222213, the installation and disassembly between the base 300 and the first lower shaping head 22221 are facilitated. Optionally, the angle a between the first draft section 222213 and the first shaping face 222212 is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6°, or 7°.

[0081] Preferably, continuing to refer to Figure 2 and Figure 7 The same side wall of the second lower shaping head 22231 is provided with a second shaping face 222311 and a second draft section 222312. One of the two second shaping faces 222311 is in abutment with the third side wall 323, and the other is in abutment with the fourth side wall 324, so as to shape the size B. The second draft section 222312 is arranged at an angle between the second shaping face 222311, and the second draft section 222312 is inclined towards the center of the second to-be-shaped portion 320. By arranging the second draft section 222312, the installation and disassembly between the base 300 and the second lower shaping head 22231 are facilitated. Optionally, the angle b between the second draft section 222312 and the second shaping face 222311 is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6°, or 7°.

[0082] Further, continuing to refer to Figure 5The first lower shaping head 22221 and the second lower shaping head 22231 are both provided with a second waist-shaped hole 222211, and a second bolt is threadedly connected with the mounting plate 2212 through the second waist-shaped hole 222211. The movable connection between the first lower shaping head 22221, the second lower shaping head 22231 and the mounting plate 2212 is realized by arranging the second waist-shaped hole 222211, which facilitates the adjustment of the positions of the first lower shaping head 22221 and the second lower shaping head 22231 relative to the mounting plate 2212 and guarantees the reliability of the shaping of the second to-be-shaped part 320. Of course, the movable connection structure between the first lower shaping head 22221, the second lower shaping head 22231 and the mounting plate 2212 can also be other structures, which can be arranged according to actual needs.

[0083] Preferably, continuing to refer to Figure 4 The lower shaping assembly 220 further comprises a handle 223, which can be mounted on the shaping seat 2221. By arranging the handle 223, the worker can push the shaping seat 2221 by holding the handle 223, and then push the mounting plate 2212 connected with the shaping seat 2221 to move along the X-axis direction, which provides convenience for the worker to adjust the position of the lower shaping head assembly 222.

[0084] Further, as Figure 8As shown, the first shaping-to-be-performed portion 310 of the base 300 is arranged on the upper surface of the base 300, and the first shaping-to-be-performed portion 310 comprises at least one shaping-to-be-performed area, and each shaping-to-be-performed area comprises at least one shaping-to-be-performed cavity. In the embodiment, the first shaping-to-be-performed portion 310 comprises a first shaping-to-be-performed area 311, a second shaping-to-be-performed area 312 and a third shaping-to-be-performed area 313, and the first shaping-to-be-performed area 311, the second shaping-to-be-performed area 312 and the third shaping-to-be-performed area 313 are sequentially arranged along the Y-axis direction. The first shaping-to-be-performed area 311 comprises a first left wall 3111, a first left middle wall 3112, a first right middle wall 3113 and a first right wall 3114, and the distance between the first left wall 3111 and the first left middle wall 3112, the distance between the first left middle wall 3112 and the first right middle wall 3113, and the distance between the first right middle wall 3113 and the first right wall 3114 are c, and the distance between the first left wall 3111 and the first right wall 3114 is D. The first left wall 3111, the first left middle wall 3112, the first right middle wall 3113 and the first right wall 3114 surround to form three shaping-to-be-performed cavities. The second shaping-to-be-performed area 312 comprises a second left wall 3121, a second left middle wall 3122, a second right middle wall 3123 and a second right wall 3124, and the distance between the second left wall 3121 and the second left middle wall 3122, the distance between the second left middle wall 3122 and the second right middle wall 3123, and the distance between the second right middle wall 3123 and the second right wall 3124 are c, and the distance between the second left wall 3121 and the second right wall 3124 is D. The second left wall 3121, the second left middle wall 3122, the second right middle wall 3123 and the second right wall 3124 surround to form three shaping-to-be-performed cavities. The third shaping-to-be-performed area 313 comprises a third left wall 3131, a third left middle wall 3132, a third right middle wall 3133 and a third right wall 3134, and the distance between the third left wall 3131 and the third left middle wall 3132, the distance between the third left middle wall 3132 and the third right middle wall 3133, and the distance between the third right middle wall 3133 and the third right wall 3134 are c, and the distance between the third left wall 3131 and the third right wall 3134 is D. The third left wall 3131, the third left middle wall 3132, the third right middle wall 3133 and the third right wall 3134 surround to form three shaping-to-be-performed cavities.

[0085] Further, as Figures 9-15As shown, the upper shaping assembly 210 comprises a first driving member 211 and an upper shaping head assembly 212. The fixed end of the first driving member 211 is fixedly connected with the rack 100, and the output end of the first driving member 211 is drivingly connected with the upper shaping head assembly 212. The first driving member 211 is used to drive the upper shaping head assembly 212 to move along the Z axis, so that the upper shaping head assembly 212 can be inserted into the first shaping part 310 of the base 300, and the shaping of the first shaping part 310 is completed. Optionally, the first driving member 211 can be a cylinder, a hydraulic cylinder or other mechanism capable of outputting linear motion, which is not limited again. The first driving member 211 can be fixedly connected with the rack 100 through a mounting seat 213. Specifically, one end surface of the mounting seat 213 is connected with the rack 100, and the other end surface is connected with the fixed end of the first driving member 211. By arranging the mounting seat 213, the connection strength between the first driving member 211 and the rack 100 is improved, and the mounting and dismounting of the first driving member 211 are facilitated.

[0086] Further, continuing to refer to Figures 8-11 The upper shaping head assembly 212 comprises a second fixed seat 2121 and at least one upper shaping head group. Each upper shaping head group is movably connected with the other end surface of the second fixed seat 2121. Each upper shaping head group can shape one shaping area. The upper shaping head group comprises at least one upper shaping head. Each upper shaping head can shape one shaping cavity.

[0087] Further, in this embodiment, the upper shaping head assembly includes a first upper shaping head assembly, a second upper shaping head assembly, and a third upper shaping head assembly. The output end of the first driving member 211 is drivenly connected to one end face of the second fixed base 2121. The first upper shaping head assembly is movably connected to the other end face of the second fixed base 2121. The first upper shaping head assembly includes a first upper shaping head 21221, a second upper shaping head 21222, and a third upper shaping head 21223. The first upper shaping head 21221 can abut against the first left wall 3111, and the third upper shaping head 21223 can abut against the first right wall 3114. The second upper shaping head 21222 is provided with two first shaping grooves 212221, and the first left middle wall 3112 and the first right middle wall 3113 are respectively engaged with the two first shaping grooves 212221. The first upper shaping head 21221 and the third upper shaping head 21223 can shape dimension D. The first upper shaping head 21221 and one first shaping groove 212221, two first shaping grooves 212221, and one first shaping groove 212221, along with the third upper shaping head 21223, can all shape dimension C. The second upper shaping head group includes a fourth upper shaping head 21231, a fifth upper shaping head 21232, and a sixth upper shaping head 21233. The fourth upper shaping head 21231 can abut against the second left wall 3121, and the sixth upper shaping head 21233 can abut against the second right wall 3124. The fifth upper shaping head 21232 includes two second shaping grooves 212321, and the second left middle wall 3122 and the second right middle wall 3123 are respectively engaged with the two second shaping grooves 212321. The fourth upper shaping head 21231 and the sixth upper shaping head 21233 can shape dimension D. The fourth upper shaping head 21231 and a second shaping groove 212321, two second shaping grooves 212321 and a second shaping groove 212321, as well as the sixth upper shaping head 21233, can all shape dimension C. The third upper shaping head assembly is movably connected to the other end face of the second fixed base 2121. The third upper shaping head assembly includes a seventh upper shaping head 21241, an eighth upper shaping head 21242, and a ninth upper shaping head 21243. The seventh upper shaping head 21241 abuts against the third left wall 3131, and the ninth upper shaping head 21243 abuts against the third right wall 3134. The eighth upper shaping head 21242 includes two third shaping grooves, and the third left middle wall 3132 and the third right middle wall 3133 are respectively engaged with the two third shaping grooves. The seventh upper shaping head 21241 and the ninth upper shaping head 21243 can shape dimension D. The seventh upper shaping head 21241 and one third shaping groove, the two third shaping grooves, and one third shaping groove, along with the ninth upper shaping head 21243, can all shape dimension C. Of course, in other embodiments, the number of upper shaping head groups and the number of upper shaping heads included in each upper shaping head group can also be different, depending on the specific structure of the base 300.

[0088] Optionally, continuing to refer to Figures 9-11 , the first upper shaping head 21221 and the third upper shaping head 21223 are both provided with a third waist-shaped hole 212211, and a third bolt is threadedly connected with the second fixed seat 2121 through the third waist-shaped hole 212211. The movable connection between the first upper shaping head 21221 and the third upper shaping head 21223 and the second fixed seat 2121 is realized by arranging the third waist-shaped hole 212211, which facilitates the adjustment of the positions of the first upper shaping head 21221 and the third upper shaping head 21223 relative to the second fixed seat 2121 and ensures the reliability of the shaping of the first to-be-shaped part 310. Of course, the movable connection structure between the first upper shaping head 21221 and the third upper shaping head 21223 and the second fixed seat 2121 can also be other structures, which can be arranged according to actual needs.

[0089] Preferably, in order to facilitate production, the first upper shaping head 21221, the third upper shaping head 21223, the seventh upper shaping head 21241 and the ninth upper shaping head 21243 are the same in structure, and the first upper shaping head 21221 and the third upper shaping head 21223 are symmetrically arranged, and the seventh upper shaping head 21241 and the ninth upper shaping head 21243 are symmetrically arranged.

[0090] Preferably, continuing to refer to Figure 12 , the third upper shaping head 21223 comprises a third shaping surface 212231 and a third draft section 212232, the third shaping surface 212231 abuts against the first right wall 3114, and the third draft section 212232 is arranged at an angle between the third shaping surface 212231 and the third draft section 212232, and the third draft section 212232 is inclined away from the first right wall 3114, facilitating the installation and disassembly between the third upper shaping head 21223 and the first right wall 3114. Optionally, the draft angle c of the third draft section 212232 is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6° or 7°.

[0091] Preferably, as shown in Figure 13 , the opposite two side walls of each first shaping groove 212221 are both provided with a fourth draft section 212222, facilitating the installation and disassembly between the first shaping groove 212221 and the first left middle wall 3112 and the first right middle wall 3113. Optionally, the fourth draft angle d is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6° or 7°.

[0092] Preferably, continuing to refer to Figure 14The sixth upper shaping head 21233 is provided with a fifth draft section 212331, facilitating the mounting and dismounting between the sixth upper shaping head 21233 and the second right wall 3124. Optionally, the draft angle e of the sixth draft section 212322 is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6° or 7°. In the embodiment, the fourth upper shaping head 21231 and the sixth upper shaping head 21233 have the same structure, and thus the structure of the fourth upper shaping head 21231 will not be described herein.

[0093] Preferably, continuing to refer to Figure 15 The opposite two side walls of each second shaping groove 212321 are provided with a sixth draft section 212322, facilitating the mounting and dismounting between the second shaping groove 212321 and the second left middle wall 3122 and the second right middle wall 3123. Optionally, the sixth draft angle f is 3°-7°, and exemplarily can be 3°, 4°, 5°, 6° or 7°.

[0094] Further, as Figures 16-19 shown, the arc extinguishing piece assembly 400 includes a second driving piece 410, a connecting plate 420 and an assembly head 430. The fixed end of the second driving piece 410 is fixedly connected with the rack 100, the output end of the second driving piece 410 is drivingly connected with the connecting plate 420, and the second driving piece 410 is used to drive the connecting plate 420 to move along the Z-axis direction. The second driving piece 410 can be a cylinder or a hydraulic cylinder which can output linear motion. The assembly head 430 is connected with the connecting plate 420, the arc extinguishing piece 500 is installed on the assembly head 430, the assembly head 430 can move along the Z-axis direction together with the connecting plate 420, thereby realizing the movement of the arc extinguishing piece 500 along the Z-axis direction, and achieving the purpose of installing the arc extinguishing piece 500 in the base 300.

[0095] Further, as Figure 8 and Figure 16 shown, the base 300 includes a plurality of installation cabins accommodating the arc extinguishing piece 500, and the assembly head 430 is arranged in one-to-one correspondence with the installation cabin. In the embodiment, the assembly head 430 is provided with six, and the six assembly heads 430 are arranged in two rows and three columns. The arc extinguishing piece assembly 400 further includes a fixed plate 460, which is arranged between the connecting plate 420 and the assembly head 430. Specifically, one end face of the fixed plate 460 is connected with the connecting plate 420, and the other end face is connected with the assembly head 430. By arranging the fixed plate 460, the connection strength between the assembly head 430 and the connecting plate 420 can be improved, and the mounting and dismounting of the assembly head 430 are facilitated.

[0096] Preferably, continuing to refer to Figure 1 and Figure 16The connecting plate 420 is T-shaped. Specifically, the horizontal part of the T-shaped connecting plate 420 is connected with the output end of the second driving member 410, and the vertical part of the T-shaped connecting plate 420 is connected with the assembling head 430. The T-shaped connecting plate 420 saves material and has a smaller size, thereby improving the structural compactness of the arc-extinguishing member assembling assembly 400. More preferably, in the embodiment, the vertical part of the T-shaped connecting plate 420 includes two first and second subparts 421 and 422 which are arranged in parallel and spaced apart, the first subpart 421 is provided with a row of assembling heads 430, and the second subpart 422 is provided with another row of assembling heads 430. Since the second to-be-shaped area 312 is arranged between the two rows of mounting cabins in the embodiment, by arranging the spacing between the first and second subparts 421 and 422, the fifth shaping head can be arranged in the spacing, thereby achieving the avoidance of the fifth shaping head and ensuring the reliability of the operation of the fifth shaping head.

[0097] Preferably, continuing to refer to Figure 17 and Figure 18 , the assembling head 430 includes an assembling surface 432 and a positioning surface 433, the assembling surface 432 is closely attached to the arc-extinguishing member 500 and is used for mounting the arc-extinguishing member 500. The positioning surface 433 is in abutment with the top end surface of the arc-extinguishing member 500 and is used for limiting the position of the arc-extinguishing member 500.

[0098] Further, in an embodiment, continuing to refer to Figure 17 and Figure 19 , the assembling head 430 is provided with a suction hole 431, and the arc-extinguishing member assembling assembly 400 further includes a magnetic member 440 which is mounted in the suction hole 431 and is used for adsorbing the arc-extinguishing member 500 on the assembling head 430. Specifically, in the embodiment, the suction hole 431 is arranged on the assembling surface 432, and the arc-extinguishing member 500 is closely attached to the assembling surface 432 by the suction force of the magnetic member 440. By arranging the magnetic member 440 to adsorb the arc-extinguishing member 500, on the one hand, the reliability of the connection between the arc-extinguishing member 500 and the assembling head 430 can be ensured; on the other hand, the arc-extinguishing member 500 can be protected from damage. Alternatively, the magnetic member 440 can be but is not limited to a neodymium magnet. Compared with a common magnet, the neodymium magnet will not demagnetize under natural environment and normal conditions, the magnetism can be reliably ensured, thereby ensuring the adsorption force on the arc-extinguishing member 500. Moreover, the neodymium magnet is resistant to high temperature, has high hardness, and has a long service life.

[0099] Preferably, continuing to refer to Figure 19 , the suction hole 431 is provided with an internal thread, and an adjusting screw 450 is in threaded connection with the internal thread. By screwing the adjusting screw 450, the magnetic member 440 can be moved close to or away from the arc-extinguishing member 500, thereby achieving the adjustment of the adsorption force of the magnetic member 440 on the arc-extinguishing member 500.

[0100] Further, in another embodiment, the assembly head 430 is provided with an adsorption hole 431 connected with a vacuum adsorption device, and the vacuum adsorption device is started to adsorb the arc extinguishing piece 500 on the assembly head 430, so as to realize the installation between the arc extinguishing piece 500 and the assembly head 430. Of course, in other embodiments, the installation structure between the arc extinguishing piece 500 and the assembly head 430 can also be other, which can be set according to actual needs.

[0101] Further, as shown in Figure 20 and Figure 21 , the rack 100 includes a bottom plate 110, a front vertical plate 120, an upper cover plate 130, two side vertical plates 140, a rear cover plate 150, a button switch 160, an electromagnetic valve assembly 170, an air switch 180, a power plug 190, an internal control power supply (not shown in the figure) and a time relay (not shown in the figure). Among them, the lower shaping assembly 220 is arranged on the bottom plate 110. The front vertical plate 120, the upper cover plate 130, the two side vertical plates 140 and the rear cover plate 150 are arranged to form a control box. The internal control power supply and the time relay are arranged in the control box. The button switch 160 is arranged on the side vertical plate 140, and the electromagnetic valve assembly 170, the air switch 180 and the power plug 190 are arranged on the rear cover plate 150. The electromagnetic valve assembly 170, the air switch 180 and the power plug 190, the internal control power supply and the time relay constitute the above-mentioned electrical control system of the base shaping and assembly integrated device, and the working of the above-mentioned base shaping and assembly integrated device is controlled through the electrical control system, so as to realize the automatic shaping and assembly of the base 300, and the shaping and assembly efficiency is higher.

[0102] In order to facilitate understanding, the working process of the above-mentioned base shaping and assembly integrated device will be briefly introduced:

[0103] When working, the lower shaping assembly 220 is placed on the bottom plate 110, 6 arc extinguishing pieces 500 are sequentially installed on the assembly head 430, and then the base 300 is installed on the lower shaping assembly 220. After confirming that the above-mentioned action is in place, the lower shaping assembly 220 is pushed to the shaping and assembly station through the handle 223304. Then the hands are away from the handle 223, and the button switch 160 is pressed. At this time, the second driving part 410 drives the arc extinguishing piece 500 on the assembly head 430 to move along the Z-axis direction, so as to assemble the arc extinguishing piece 500 into the base 300. The second driving part 410 is reset through the time relay in the control box. When the assembly is completed, the second driving part 410 is reset to drive the assembly head 430 to rise. At this time, since the magnetic force of the magnetic part 440 is smaller than the friction force between the arc extinguishing piece 500 and the base 300, the arc extinguishing piece 500 is separated from the assembly head 430 and left in the installation cabin of the base 300.

[0104] When the arc extinguishing piece assembly 400 is reset, the first driving piece 211 of the upper shaping assembly 210 drives the upper shaping head assembly 212 to move along the Z-axis direction into the first shaping part 310 of the base 300. After a set time, the upper shaping head assembly 212 is reset after the best shaping effect is achieved. After the upper shaping head assembly 212 is reset, the base 300 is manually taken out of the lower shaping assembly 220. At this time, the arc extinguishing piece 500 has been assembled into the base 300, and each required dimension of the base 300 has been qualified. After the above process is completed, the above process is repeated to complete the assembly of the base 300 and the arc extinguishing piece 500 and the shaping process of the base 300.

[0105] It is particularly pointed out that, since the interference amount of the upper shaping head assembly 212 is greater than that of the lower shaping head assembly 222, the upper shaping head assembly 212 will drive the base 300 to separate from the lower shaping head assembly 222, at which time the upper shaping assembly 210 will prevent the base 300 from completely separating from the lower shaping assembly 220. This will make it easier to take the base 300 out of the lower shaping assembly 220.

[0106] Of course, the shaping of the base 300 can also be performed first, and then the assembly of the arc extinguishing piece 500, which can be set according to actual production needs. However, since a certain time is required for the shaping of the base 300, the assembly of the arc extinguishing piece 500 is performed first, and then the shaping of the base 300, which can save the shaping and assembly time of the base 300.

[0107] Obviously, the above embodiments of the present application are merely examples for clear illustration of the present application, and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or variations can be made by those of ordinary skill in the art. Here, all the embodiments are not required to be exhausted. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. A base shaping and assembling integrated device, characterized in that, The application relates to a base shaping device. The base shaping device comprises a rack (100), a shaping assembly arranged on the rack (100), the shaping assembly comprising a mutually cooperating upper shaping assembly (210) and a lower shaping assembly (220), the upper shaping assembly (210) being used for shaping a first to-be-shaped part (310) of a base (300), and the lower shaping assembly (220) being used for shaping a second to-be-shaped part (320) of the base (300). The upper shaping assembly (210) comprises a first driving member (211) and an upper shaping head assembly (212), the first driving member (211) being arranged above the lower shaping assembly (220), a fixed end of the first driving member (211) being fixedly connected with the rack (100), and an output end of the first driving member (211) being drivingly connected with the upper shaping head assembly (212), so that the first driving member (211) can drive the upper shaping head assembly (212) to move along a Z-axis direction. The lower shaping assembly (220) comprises a base (221) and a lower shaping head assembly (222), the base (221) comprising a first fixed seat (2211), a mounting plate (2212) and two guide rails (2213), the first fixed seat (2211) being movably connected with the rack (100), the two guide rails (2213) being arranged at two ends of the first fixed seat (2211) respectively, the guide rails (2213) extending along an X-axis direction, and the mounting plate (2212) being arranged between the two guide rails (2213) and being slidingly connected with the guide rails (2213), the lower shaping head assembly (222) being movably connected with the mounting plate (2212). An arc extinguishing member assembling assembly (400) is arranged on the rack (100), the arc extinguishing member assembling assembly (400) being located between the upper shaping assembly (210) and the lower shaping assembly (220), and the arc extinguishing member assembling assembly (400) being used for mounting an arc extinguishing member (500) on the base (300). The lower shaping head assembly (222) comprises a shaping seat (2221) connected with the mounting plate (2212), an upper surface of the shaping seat (2221) being attached to a bottom surface of the base (300), and a first lower shaping head assembly movably connected with the mounting plate (2212) and comprising two oppositely arranged first lower shaping heads (22221), the two first lower shaping heads (22221) being respectively abutted against a first side wall (321) and a second side wall (322) of the second to-be-shaped part (320) to shape a width of the second to-be-shaped part (320), the first side wall (321) and the second side wall (322) being oppositely arranged along a Y-axis direction.

2. The base shaping, fitting all-in-one device according to claim 1, characterized in that, ​ ​ ​ A second lower shaping head group is movably connected with the mounting plate (2212) and comprises two oppositely arranged second lower shaping heads (22231). The two second lower shaping heads (22231) are respectively in abutment with the third side wall (323) and the fourth side wall (324) of the second to-be-shaped portion (320) to shape the length of the second to-be-shaped portion (320). The third side wall (323) and the fourth side wall (324) are oppositely arranged along the X-axis direction.

3. The base shaping, fitting all-in-one device of claim 2, wherein, The same side wall of the first lower shaping head (22221) is provided with a first shaping face (222212) and a first draft section (222213). The two first shaping faces (222212) are respectively in abutment with the first side wall (321) and the second side wall (322). The first draft section (222213) is arranged at an angle between the first shaping face (222212) and the first draft section (222213), and the first draft section (222213) is inclined towards the center of the second to-be-shaped portion (320); and / or The same side wall of the second lower shaping head (22231) is provided with a second shaping face (222311) and a second draft section (222312). The two second shaping faces (222311) are respectively in abutment with the third side wall (323) and the fourth side wall (324). The second draft section (222312) is arranged at an angle between the second shaping face (222311) and the second draft section (222312), and the second draft section (222312) is inclined towards the center of the second to-be-shaped portion (320).

4. The base shaping, fitting all-in-one device of claim 1, wherein, The upper shaping head assembly (212) comprises: A second fixed seat (2121), and an output end of the first driving member (211) is drivingly connected with one end face of the second fixed seat (2121); The first to-be-shaped portion (310) comprises at least one to-be-shaped area, and each to-be-shaped area comprises at least one to-be-shaped cavity; At least one upper shaping head group is movably connected with the other end face of the second fixed seat (2121). Each upper shaping head group can shape one to-be-shaped area. The upper shaping head group comprises at least one upper shaping head. Each upper shaping head can shape one to-be-shaped cavity.

5. The base shaping, fitting and assembling integrated device according to any one of claims 1-3, wherein, The arc extinguishing member assembly (400) comprises: A second driving member (410), and a fixed end of the second driving member (410) is fixedly connected with the rack (100); A connecting plate (420), and an output end of the second driving member (410) is drivingly connected with the connecting plate (420). The second driving member (410) can drive the connecting plate (420) to move along the Z-axis direction; An assembly head (430) is connected with the connecting plate (420). The arc extinguishing member (500) is installed on the assembly head (430).

6. The base shaping, fitting all-in-one device of claim 5, wherein, The arc extinguishing member assembly (400) further comprises: A magnetic member (440), and a suction hole (431) is arranged on the assembly head (430). The magnetic member (440) is installed in the suction hole (431). The magnetic member (440) is used for adsorbing the arc extinguishing member (500).

7. The base shaping, fitting all-in-one device of claim 6, wherein, The arc extinguishing piece assembly (400) further comprises: An adjusting screw (450) is provided with an internal thread in the adsorption hole (431), and the adjusting screw (450) is screwed with the internal thread. By screwing the adjusting screw (450), the magnetic piece (440) can be moved close to or away from the arc extinguishing piece (500).

8. The base shaping, fitting all-in-one device of claim 5, wherein, The assembly head (430) is provided with an adsorption hole (431) connected with a vacuum adsorption device. The adsorption hole (431) can adsorb the arc extinguishing piece (500) on the assembly head (430).

Citation Information

Patent Citations

  • Base shaping and assembling integrated device

    CN218197052U