A resonator testing, marking and encapsulating integrated machine
By designing a resonator test marking package integrated machine including vibrating disk loading assembly, performance test turntable assembly, laser marking assembly and resonator tape assembly, the problem of high detection error rate and inaccurate marking position of the quartz crystal resonator is solved, and the error rate is significantly reduced and the production efficiency is improved.
Patent Information
- Application Number
- CN202210908572.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2042-07-29
AI Technical Summary
In the prior art, the quartz crystal resonator has a high misjudgment rate during the detection process and the marking position is inaccurate, resulting in increased rework and low production efficiency.
A resonator test and marking package integrated machine is designed, including vibrating disk loading assembly, performance test turntable assembly, laser marking assembly and resonator tape braiding assembly. Misjudgment is reduced through electrical performance detectors and re-detection testers. The positioning mechanism of the laser marking assembly ensures accurate marking, and the guide tubes and limit blocks of the tape braiding assembly achieve accurate positioning and classification.
It effectively reduces the detection error rate from 40% to 3%, improves the accuracy of the marking position, reduces rework, and improves production efficiency.
Smart Images

Figure CN115258234B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of resonator production equipment, and particularly relates to a resonator test, marking and encapsulation integrated machine. Background Art
[0002] A resonator refers to an electronic component that generates a resonant frequency. Commonly used ones are divided into quartz crystal resonators and ceramic resonators. The frequency it generates is stable and the anti-interference performance is good, so it is widely used in various electronic products.
[0003] In the production process of existing quartz crystal resonators, it is necessary to detect the performance and related parameters of the crystal, mark the corresponding main frequency and load on the crystal shell of the qualified products, and then encapsulate them into a tape. The existing patent No. "CN202021745454.9" with the patent name of "A fully automatic four-head final inspection device" discloses a device that can simultaneously perform insulation detection, electrical performance testing, laser marking and tape packaging. The first electrical performance detector includes a first electrical performance detection head and a third electrical performance detection head, and the second electrical performance detector includes a second electrical performance detection head and a fourth electrical performance detection head, so as to complete the electrical performance detection of the products in the carrier. However, since the detection mode is controlled such that 4 products are placed in parallel in the product placement slot group at the same time and the detection is divided into two parts, the first part is that the first electrical performance detection head and the third electrical performance detection head channels correspond to the first and third products in the product placement slot group, and the second part is that the second electrical performance detection head and the fourth electrical performance detection head correspond to the second and fourth products in the product placement slot group. In this way, in one detection cycle, the 4 products in the product placement slot group are each detected once. And because the detection cycle time is about 0.7S, and there are many electrical performance parameter items to be detected, especially in the low frequency band. During the detection process, it is found that there are many defective products. When randomly inspecting the defective products, it is found that the proportion of misjudged defective products is 40%.
[0004] In addition, the lens of the current laser marking machine has a specific working focal length. In order to successfully mark on the surface of the resonator, a jig is needed to assist in fixing the resonator. Specifically, a groove capable of fixing the resonator is opened in the auxiliary jig, and the inner side wall of the groove is used to quickly fix the resonator, thereby improving the efficiency of laser marking. Since the auxiliary jig used in the current marking device is a fixed structure, when the current marking device realizes automatic loading and unloading, the problem of deviation in the position of the resonator occurs, resulting in the failure of laser marking of the resonator.
[0005] In addition, in the process of taping, the resonator is first taped and then the appearance is inspected for printing, dirt and other appearances. If the appearance is found to be defective, the products after taping need to be disassembled, retested, taped and reworked, resulting in waste of labor and reduction of output. Summary of the Invention
[0006] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a resonator testing, marking and packaging integrated machine which reduces the detection misjudgment rate, improves the accuracy of the resonator marking position, avoids rework and improves production efficiency.
[0007] The technical solution adopted by the present invention is: the present invention comprises a workbench, on which a vibration plate feeding assembly, a performance test turntable assembly, a flip material taking manipulator assembly, a laser marking assembly, a transfer manipulator and a resonator braiding assembly are sequentially arranged, the performance test turntable assembly comprises a test rotating plate, a ring array on the test rotating plate has a plurality of loading slots, and an upper end of the test rotating plate is sequentially arranged with an electrical performance detector, an electrical performance re-test tester and an insulation tester;
[0008] The laser marking assembly includes a positioning mechanism and a marking instrument located directly above the positioning mechanism, the positioning mechanism includes a loading plate, a push plate and a driving member, the loading plate is arranged on the workbench, and the loading plate is located below the marking instrument, an adsorption hole is provided on the loading plate, a limited material surface is provided at a position close to the adsorption hole on the loading plate, the driving member is arranged on the loading plate, the push plate is slidably arranged on the loading plate, and the push plate is fixedly connected to the output shaft of the driving member, a fixed material surface is provided on the pushing plate, and the driving member is used to drive the pushing plate to approach the adsorption hole so that the fixed material surface and the limited material surface clamp the resonator together;
[0009] The resonator braiding assembly includes a stand and a feed module, a detection module, a conveying module, a hot pressing module and a film sealing module all arranged on the stand. The detection module, the hot pressing module and the film sealing module are arranged in sequence along the feeding direction of the feed module. The feed module is provided with a detection station. The detection module and the conveying module are cooperatively arranged at the detection station. The stand is provided with an alignment module near the detection station. The alignment module includes an alignment cylinder arranged on the stand and a limit block transmission-connected to the alignment cylinder. The limit block is provided with a limit hole matched with the conveying module.
[0010] Furthermore, an MCU controller is also provided on the workbench, and the vibration plate feeding assembly, the performance test turntable assembly, the flip material picking robot assembly, the laser marking assembly, the transfer robot and the resonator braiding assembly are all electrically connected to the MCU controller.
[0011] Further, a material separating device is further arranged between the laser marking assembly and the transfer manipulator. The material separating device includes a second driving member, a material rail, a plurality of material receiving boxes, and a guiding tube installed at one end of the vertical frame. The second driving member is fixedly arranged on the workbench. The material rail is arranged on the output shaft of the driving member. A material clamping groove is formed in the material rail. Each of the material receiving boxes is slidably arranged in the material clamping groove in sequence. When the second driving member drives the material rail to slide, each of the material receiving boxes passes through the bottom end of the guiding tube in sequence.
[0012] Further, the pushing plate includes a sliding block and a material pushing block. The sliding block is slidably arranged on the loading plate in the horizontal direction, and the sliding block is fixedly connected to the output shaft of the driving member. The material pushing block is slidably arranged on the sliding block in the vertical direction. The material positioning surface is located on the material pushing block. The material limiting surface includes a first right-angle portion and a first inclined wall connected to each other. The material positioning surface includes a second right-angle portion and a second inclined wall connected to each other. When the material pushing block approaches the adsorption hole, the first inclined wall pushes against the second inclined wall, so that the first right-angle portion and the second right-angle portion jointly clamp the resonator. The pushing plate further includes a return spring. A sliding groove is formed in the sliding block. A guiding boss is arranged on the material pushing block. The guiding boss is slidably arranged in the sliding groove. The return spring is located in the sliding groove. The return spring abuts against the guiding boss and the inner side wall of the sliding groove respectively.
[0013] Further, the positioning mechanism further includes a substrate, a micrometer head, a scale, and a pointer. The substrate is fixedly arranged on the workbench. The loading plate is slidably arranged on the substrate in the vertical direction. The micrometer head is fixedly arranged on the loading plate, and the output shaft of the micrometer head abuts against the substrate. The micrometer head is used to drive the loading plate to move up and down. The scale is fixedly arranged on the substrate. One end of the pointer is fixedly arranged on the loading plate, and the other end of the pointer is aligned with the scale.
[0014] Further, a guiding hole is formed in the guiding tube, and the width of at least part of the guiding hole gradually decreases from top to bottom in the vertical direction.
[0015] Further, the feeding module includes a feeding motor disposed on the vertical frame and a conveyor belt in transmission cooperation with the feeding motor; the handling module includes a bracket, an X-direction movement component, a Y-direction movement component, a movable plate, and a suction nozzle. The bracket is disposed on the vertical frame, the X-direction movement component is disposed on the bracket, the X-direction movement component is in transmission cooperation with the Y-direction movement component, the movable plate is slidably engaged with the Y-direction movement component, the suction nozzle is disposed on the movable plate, and the suction nozzle is adapted to the limiting hole; the hot pressing module includes a mounting base, a downward pressing cylinder, a connecting block, and a hot pressing block. The mounting base is disposed on the vertical frame, the downward pressing cylinder is disposed on the mounting base, the downward pressing cylinder is in transmission connection with the connecting block, and a plurality of linear bearings and a plurality of springs are provided between the connecting block and the hot pressing block. The plurality of springs are correspondingly sleeved on the plurality of linear bearings; the film sealing module includes a film sealing roller rotatably engaged on the vertical frame, a plurality of guiding rollers arranged in cooperation with each other, and a pressing wheel disposed above the feeding module in cooperation. The pressing wheel is slidably engaged with the vertical frame in the vertical direction; the detection module includes a mounting frame disposed on the vertical frame and a CCD camera and a lighting source disposed on the mounting frame.
[0016] Further, a support module is provided below the hot pressing module. The support module includes a bottom plate, a support block, and a plurality of adjusting bolts. The support block is disposed on the bottom plate, and the bottom plate is mounted on the vertical frame through the plurality of adjusting bolts.
[0017] Further, the flipping and picking manipulator assembly includes a flipping manipulator and a picking manipulator. The flipping manipulator is used to suck the resonator in the carrier and flip it 180°, and the picking manipulator is used to pick up the resonator after being flipped 180° and place it on the loading plate; the transfer manipulator is used to transfer the marked resonator into the resonator taping assembly or the material distribution device.
[0018] The beneficial effects of the present invention are as follows: 1. By performing two rounds of electrical performance detection on the resonator using an electrical performance detector and an electrical performance re-detection tester, the detection misjudgment rate is reduced, and the misjudgment rate of defective products drops from the original 40% to 3%; 2. Through the structural design of the laser marking assembly, the driving member drives the push plate to move, so that the push plate and the material loading plate jointly correct and adjust the position of the resonator, enabling the marking instrument to accurately perform laser marking operations on the resonator; 3. By the cooperation of the guiding tube and each receiving box, the resonator can accurately fall into the designated receiving box for classification; 4. Before sealing the packaging film, the appearance of the resonator is detected, and a handling module is provided to remove defective products. When the suction nozzle adsorbs the resonator, precise positioning is achieved through the limiting holes on the limiting block to ensure the accuracy of adsorption. By setting the support module, the pressure of the hot pressing block on the tape can be effectively controlled, with good packaging effect and effective avoidance of rework operations, improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the simple structure of the present invention;
[0020] Figure 2 is a top view of the performance test turntable assembly;
[0021] Figure 3 is a schematic diagram of the structure between the laser marking assembly, the transfer manipulator and the material distributing device;
[0022] Figure 4 is Figure 3 an enlarged schematic diagram of part A;
[0023] Figure 5 is a schematic diagram of the structure of the push plate;
[0024] Figure 6 is a front view of the resonator taping assembly;
[0025] Figure 7 is a rear view of the resonator taping assembly;
[0026] Figure 8 is a front view of the resonator taping assembly;
[0027] Figure 9 is Figure 6 an enlarged schematic diagram of part B. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] As Figures 1 to 9As shown, in this embodiment, the present invention includes a workbench 1, on which a vibrating bowl feeding assembly 2, a performance testing turntable assembly 3, a flipping and picking manipulator assembly 4, a laser marking assembly 5, a transfer manipulator 6 and a resonator taping assembly 7 are sequentially arranged. The performance testing turntable assembly 3 includes a testing turntable 31, on which a plurality of loading slots 32 are annularly arranged. At the upper end of the testing turntable 31, an electrical property detector 33, an electrical property re-detection tester 34 and an insulation tester 35 are sequentially arranged;
[0029] The laser marking assembly 5 includes a positioning mechanism 52 and a marking instrument 51 located directly above the positioning mechanism 52. The positioning mechanism 52 includes a loading plate 521, a pushing plate 522 and a driving member 523. The loading plate 521 is arranged on the workbench 1 and is located below the marking instrument 51. An adsorption hole 5211 is formed in the loading plate 521. A limiting surface 524 is arranged at a position on the loading plate 521 close to the adsorption hole 5211. The driving member 523 is arranged on the loading plate 521. The pushing plate 522 is slidably arranged on the loading plate 521 and is fixedly connected to the output shaft of the driving member 523. A positioning surface 525 is arranged on the pushing plate 522. When the driving member 523 drives the pushing plate 522 to approach the adsorption hole 5211, the positioning surface 525 and the limiting surface 524 are used to jointly clamp the resonator;
[0030] The resonator braiding assembly 7 includes a stand 71 and a feeding module 72, a detection module 73, a conveying module 74, a hot pressing module 75 and a film sealing module 76 all arranged on the stand 71. The detection module 73, the hot pressing module 75 and the film sealing module 76 are arranged in sequence along the feeding direction of the feeding module 72. The feeding module 72 is provided with a detection station. The detection module 73 and the conveying module 74 are cooperated and arranged at the detection station. The stand 71 is provided with an alignment module 77 near the detection station. The alignment module 77 includes an alignment cylinder 711 arranged on the stand 71 and a limit block 712 drivingly connected to the alignment cylinder 711. The limit block 712 is provided with a limit hole matched with the conveying module 74. The braid carrying the resonator product is conveyed through the feeding module. When the resonator passes under the detection module, the detection module The CCD camera on the group cooperates with the lighting light source to detect the resonator to see if there are any problems such as external damage. After the detection is no problem, the film sealing mechanism is used to seal the inspected braid part and the packaging film is adhered to the braid by hot pressing of the hot pressing module. When a defective resonator product is detected, the suction nozzle on the conveying module cooperates with the limiting hole on the limiting block to accurately grasp the defective resonator product. Through the setting of the alignment module, it can effectively prevent the occurrence of damage to the product due to collision caused by inaccurate alignment, realize automatic packaging of braid, and achieve the effect of high yield rate and high production efficiency. The conveying module is also provided with a counter to record the number of defective products conveyed. Since a certain number of empty loads are allowed in the braid in actual production, the machine will be stopped to remind when the number of defective products is greater than the number of empty loads, but the number of defective products in actual production is much smaller than the number of empty loads.
[0031] In this embodiment, an MCU controller is also provided on the workbench 1, and the vibration plate loading assembly 2, the performance test turntable assembly 3, the flipping and picking robot assembly 4, the laser marking assembly 5, the transfer robot 6 and the resonator braiding assembly 7 are all electrically connected to the MCU controller.
[0032] In this embodiment, a material sorting device 8 is further provided between the laser marking assembly 5 and the transfer manipulator 6. The material sorting device 8 is used to classify defective resonators. The material sorting device 8 includes a second driving member 81, a material rail 82, a plurality of material receiving boxes 83, and a guiding tube 84 installed at one end of the vertical frame 71. The second driving member 81 is fixedly arranged on the workbench 1. The material rail 82 is arranged on the output shaft of the second driving member 81. A material clamping groove is formed in the material rail 82. Each of the material receiving boxes 83 is slidably arranged in the material clamping groove in sequence. When the second driving member 81 drives the material rail 82 to slide, each of the material receiving boxes 83 can pass through the bottom end of the guiding tube 84 in sequence. Through the cooperation of the arranged guiding tube and each material receiving box, the resonator can accurately fall into the specified material receiving box to achieve classification. Wherein, the second driving member is a lead screw module driven by a motor, and the lead screw module drives the material rail to reciprocate.
[0033] In this embodiment, the pushing plate 522 includes a slider 5221 and a material pushing block 5222. The slider 5221 is slidably arranged on the loading plate 521 in the transverse direction, and the slider 5221 is fixedly connected to the output shaft of the driving member 523. The material pushing block 5222 is slidably arranged on the slider 5221 in the longitudinal direction. The material positioning surface 525 is located on the material pushing block 5222. The material limiting surface 524 includes a first right-angle portion and a first inclined wall connected to each other. The material positioning surface 525 includes a second right-angle portion and a second inclined wall connected to each other. When the material pushing block 5222 approaches the adsorption hole 5211, the first inclined wall pushes against the second inclined wall, so that the first right-angle portion and the second right-angle portion jointly clamp the resonator. The pushing plate 522 further includes a return spring 5223. A sliding groove 5224 is formed in the slider 5221. A guiding boss 5225 is arranged on the material pushing block 5222. The guiding boss 5225 is slidably arranged in the sliding groove 5224. The return spring 5223 is located in the sliding groove 5224. The return spring 5223 abuts against the guiding boss 5225 and the inner side wall of the sliding groove 5224 respectively. It should be noted that when the slider drives the material pushing block to approach the adsorption hole and the second inclined wall abuts against the first inclined wall, the material pushing block will slide longitudinally relative to the slider. When the slider drives the material pushing block to move away from the adsorption hole and the second inclined wall is separated from the first inclined wall, in order to enable the material pushing block to slide in the opposite direction relative to the slider for resetting, a mutually abutting return spring is installed between the material pushing block and the slider. When the second inclined wall and the first inclined wall push against each other, the material pushing block needs to push the return spring to overcome the elastic force for sliding. Therefore, after the resonator is marked, when the slider drives the material pushing block to move away from the adsorption hole, the first right-angle portion and the second right-angle portion can be reliably separated under the elastic force of the return spring. Among them, the guiding boss and the sliding groove are adaptively arranged.
[0034] In this embodiment, the positioning mechanism 52 further includes a substrate 526, a micrometer head 527, a scale 528, and a pointer 529. The substrate 526 is fixedly arranged on the workbench 1. The material loading plate 521 is slidably arranged on the substrate 526 in the vertical direction. The micrometer head 527 is fixedly arranged on the material loading plate 521, and the output shaft of the micrometer head 527 abuts against the substrate 526. The micrometer head 527 is used to drive the material loading plate 521 to move up and down. The scale 528 is fixedly arranged on the substrate 526. One end of the pointer 529 is fixedly arranged on the material loading plate 521, and the other end of the pointer 529 is aligned with the scale 528. The micrometer head is used to drive the material loading plate to move up and down. It should be noted that, unless otherwise defined, the vertical direction mentioned in this application is the direction along gravity. The substrate is fixedly installed on the workbench, and the material loading plate is slidably installed on the substrate in the vertical direction. For example, slide rails distributed in the vertical direction are installed on the substrate, so that the material loading plate can move up and down along the guide rails to approach or move away from the marking instrument located above. The micrometer head is installed on the material loading plate, and the output shaft of the micrometer head abuts against the substrate. In this way, by rotating the micrometer head, the height of the material loading plate can be finely adjusted, that is, the distance between the material loading plate and the marking instrument can be adjusted. In order to improve the accuracy of the height position adjustment of the material loading plate, a scale is fixedly installed on the substrate in the vertical direction, and the pointer is fixedly installed on the material loading plate. As the material loading plate moves up and down, the pointer will move along the scale.
[0035] In this embodiment, a guide hole is formed in the guide tube 84, and the width of at least part of the guide hole gradually decreases from top to bottom in the vertical direction. The guide tube can guide the resonator so that the resonator falls into the designated receiving box.
[0036] In this embodiment, the material conveying module 72 includes a material conveying motor 721 arranged on the vertical frame 71 and a conveyor belt 722 in transmission cooperation with the material conveying motor 721. The material conveying motor drives the conveyor belt to rotate, and the conveyor belt conveys the tape carrying the resonator products.
[0037] The transport module 74 includes a bracket 741, an X-axis motion component 742, a Y-axis motion component 743, a movable plate 744 and a suction nozzle 745. The bracket 741 is arranged on the stand 71, the X-axis motion component 742 is arranged on the bracket 741, the X-axis motion component 742 is transmission-matched with the Y-axis motion component 743, the movable plate 744 is slidably matched on the Y-axis motion component 743, the suction nozzle 745 is arranged on the movable plate 744, and the suction nozzle 745 is adapted to the limiting hole. The X-axis motion component and the Y-axis motion component are existing structures, and finally the X-axis and Y-axis motions of the movable plate are realized. When the detection module detects a defective resonator product, the X-axis motion component The parts and the Y-axis motion component drive the movable plate and the suction nozzle to move, the alignment cylinder drives the limit block to extend, and the suction nozzle is aligned through the limit hole, so that the suction nozzle can accurately move down and grab the resonator product, and finally the suction nozzle takes out the defective resonator product from the braid; when the suction nozzle collides, the suction nozzle avoids in the vertical direction on the movable plate, which can effectively protect the suction nozzle, and the workbench is provided with a feeding conveyor belt module that cooperates with the handling module. The feeding conveyor module transports and stacks the defective products, and when it is full, it sends a signal to notify the operator to take the material away; when the handling module records that the handling quantity reaches the set value, that is, the number of empty slots in the braid reaches a certain number, an alarm signal is sent to the background system.
[0038] The hot pressing module 75 includes a mounting seat 751, a downward pressure cylinder 752, a connecting block 753 and a hot pressing block 754. The mounting seat 751 is arranged on the stand 71, and the downward pressure cylinder 752 is arranged on the mounting seat 751. The downward pressure cylinder 752 is transmission-connected with the connecting block 753. A plurality of linear bearings 755 and a plurality of springs 756 are arranged between the connecting block 53 and the hot pressing block 754. A plurality of the springs 756 are correspondingly sleeved on a plurality of the linear bearings 755, and a plurality of the springs are correspondingly sleeved on a plurality of the linear bearings. The downward pressure cylinder drives the The connecting block moves, so that the hot pressing block moves with the connecting block. Specifically, the hot pressing block is powered on and heated to a certain temperature and moves downward under the action of the downward pressing cylinder until it is pressed on the braid. The packaging film is adhered to the braid by hot pressing. During the contact process, due to the settings of the linear bearing and the spring, the contact between the hot pressing block and the product is elastic, which can effectively protect the product. After the packaging film is adhered to the braid, the hot pressing block is reset, and the conveying module drives the braid to continue moving. The packaging film after hot pressing is rolled by the pressure wheel, so that the adhesion effect between the packaging film and the braid is better.
[0039] The film sealing module 76 includes a film sealing roller 761 rotatably fitted on the vertical frame 71, a plurality of guiding rollers 762 arranged in cooperation with each other, and a pressing wheel 763 cooperatively arranged above the material conveying module 72. The pressing wheel 763 is slidably fitted on the vertical frame 71 in the vertical direction; the packaging film is output through the film sealing roller and wound around a plurality of the guiding rollers, and finally adhered to the carrier tape through the hot pressing module. After the hot pressing module hot presses the packaging film, the hot-pressed packaging film rolls through the pressing wheel, so that the adhesion effect between the packaging film and the carrier tape is better.
[0040] The detection module 73 includes a mounting frame 731 arranged on the vertical frame 71, and a CCD camera 732 and an illumination light source 733 arranged on the mounting frame 731.
[0041] In this embodiment, a support module 78 is arranged below the hot pressing module 75. The support module 78 includes a bottom plate 781, support blocks 782, and a plurality of adjusting bolts 783. The support blocks 782 are arranged on the bottom plate 781, and the bottom plate 781 is installed on the vertical frame 71 through a plurality of the adjusting bolts 783; by adjusting the adjusting bolts, the relative positions of the support blocks are changed, the distance between the support blocks and the hot pressing block is changed, and further the pressure between the hot pressing block and the carrier tape is changed, so as to achieve the function of adjusting the pressure.
[0042] In this embodiment, a blanking conveyor belt module 79 is arranged on the vertical frame 71 and is matched with the handling module 74. The blanking conveyor belt module 79 conveys and stacks defective products. After being full of materials, it sends a signal to notify the operator to take away the materials.
[0043] In this embodiment, the flipping and picking manipulator assembly 4 includes a flipping manipulator and a picking manipulator. The flipping manipulator is used to suck the resonator in the carrier slot 32 and flip it by 180°. The picking manipulator is used to pick up the resonator after being flipped by 180° and place it on the loading plate 521; the transfer manipulator 6 is used to transfer the marked resonator into the resonator taping assembly 7 or the material sorting device 8.
[0044] In this embodiment, the vibrating disk feeding assembly 2 includes a resonator vibrating disk, a linear vibrating guide rail, and a feeding manipulator arranged in sequence. The resonators are arranged and transmitted into the linear vibrating guide rail through the resonator vibrating disk, and then the feeding manipulator transfers the resonators into the carrier slot 32.
[0045] The present invention is applied to the technical field of resonator production equipment.
[0046] Although the embodiments of the present invention are described with actual solutions, they do not constitute a limitation to the meaning of the present invention. For those skilled in the art, the modifications of its implementation solutions according to this specification and the combinations with other solutions are obvious.
Claims
1. A resonator testing, marking and packaging integrated machine, comprising a workbench (1), on which a vibration plate feeding assembly (2), a performance testing turntable assembly (3), a flipping and retrieving manipulator assembly (4), a laser marking assembly (5), a transfer manipulator (6) and a resonator braiding assembly (7) are sequentially arranged. Features: The performance test turntable assembly (3) comprises a test rotating disk (31), a plurality of loading slots (32) are provided in a circular array on the test rotating disk (31), and an electrical performance detector (33), an electrical performance re-testing tester (34) and an insulation tester (35) are sequentially arranged at the upper end of the test rotating disk (31); The laser marking assembly (5) comprises a positioning mechanism (52) and a marking instrument (51) located directly above the positioning mechanism (52); the positioning mechanism (52) comprises a material loading plate (521), a push plate (522) and a driving member (523); the material loading plate (521) is arranged on the workbench (1), and the material loading plate (521) is located below the marking instrument (51); an adsorption hole (5211) is provided on the material loading plate (521); a position on the material loading plate (521) close to the adsorption hole (5211) A limited material surface (524) is arranged at the position of the support plate (521), the driving member (523) is arranged on the material carrying plate (521), the push plate (522) is slidably arranged on the material carrying plate (521), and the push plate (522) is fixedly connected to the output shaft of the driving member (523), a fixed material surface (525) is arranged on the push plate (522), and the driving member (523) is used to drive the push plate (522) to approach the adsorption hole (5211) so that the fixed material surface (525) and the limited material surface (524) jointly clamp the resonator; The resonator braiding assembly (7) comprises a stand (71) and a feeding module (72), a detection module (73), a handling module (74), a hot pressing module (75) and a film sealing module (76) all arranged on the stand (71); the detection module (73), the hot pressing module (75) and the film sealing module (76) are arranged in sequence along the feeding direction of the feeding module (72); the feeding module (72) is provided with a detection station; The detection module (73) and the transport module (74) are arranged in cooperation at the detection station, and the stand (71) is provided with an alignment module (77) near the detection station, the alignment module (77) comprises an alignment cylinder (711) arranged on the stand (71) and a limit block (712) drivingly connected to the alignment cylinder (711), and the limit block (712) is provided with a limit hole that matches the transport module (74); The pusher plate (522) includes a slider (5221) and a pusher block (5222). The slider (5221) is slidably arranged on the loading plate (521) in the transverse direction, and the slider (5221) is fixedly connected to the output shaft of the driving member (523). The pusher block (5222) is slidably arranged on the slider (5221) in the longitudinal direction, and the material positioning surface (525) is located on the pusher block (5222). The material limiting surface (524) includes a first right-angle portion and a first inclined wall connected to each other. The material positioning surface (525) includes a second right-angle portion and a second inclined wall connected to each other. When the pusher block (5222) approaches the adsorption hole (5211), the first inclined wall pushes against the second inclined wall, so that the first right-angle portion and the second right-angle portion jointly clamp the resonator. The pusher plate (522) further includes a return spring (5223). A chute (5224) is formed on the slider (5221). A guiding boss (5225) is arranged on the pusher block (5222). The guiding boss (5225) is slidably arranged in the chute (5224). The return spring (5223) is located in the chute (5224), and the return spring (5223) abuts against the guiding boss (5225) and the inner side wall of the chute (5224) respectively. A support module (78) is provided below the hot pressing module (75). The flipping and picking manipulator assembly (4) includes a flipping manipulator and a picking manipulator.
2. A resonator testing, marking and packaging integrated machine according to claim 1, characterized in that: An MCU controller is further arranged on the workbench (1). The vibrating disk feeding assembly (2), the performance testing turntable assembly (3), the flipping and picking manipulator assembly (4), the laser marking assembly (5), the transfer manipulator (6) and the resonator taping assembly (7) are all electrically connected to the MCU controller.
3. A resonator testing, marking and packaging integrated machine according to claim 2, characterized in that: A material distributing device (8) is further arranged between the laser marking assembly (5) and the transfer manipulator (6). The material distributing device (8) includes a second driving member (81), a material rail (82), a plurality of material receiving boxes (83) and a guiding tube (84) installed at one end of the upright frame (71). The second driving member (81) is fixedly arranged on the workbench (1). The material rail (82) is arranged on the output shaft of the second driving member (81). A material clamping groove is formed in the material rail (82). Each of the material receiving boxes (83) is slidably arranged in the material clamping groove in sequence. When the second driving member (81) drives the material rail (82) to slide, each of the material receiving boxes (83) passes through the bottom end of the guiding tube (84) in sequence.
4. A resonator testing, marking and packaging integrated machine according to claim 3, characterized in that: The positioning mechanism (52) further includes a substrate (526), a micrometer head (527), a scale (528) and a pointer (529). The substrate (526) is fixedly arranged on the workbench (1). The material loading plate (521) is slidably arranged on the substrate (526) in the vertical direction. The micrometer head (527) is fixedly arranged on the material loading plate (521), and the output shaft of the micrometer head (527) abuts against the substrate (526). The micrometer head (527) is used to drive the material loading plate (521) to move up and down. The scale (528) is fixedly arranged on the substrate (526). One end of the pointer (529) is fixedly arranged on the material loading plate (521), and the other end of the pointer (529) is aligned with the scale (528).
5. A resonator testing, marking and packaging integrated machine according to claim 4, characterized in that: A guiding hole is formed in the guiding tube (84), and the width of at least part of the guiding hole gradually decreases from top to bottom in the vertical direction.
6. A resonator testing, marking and packaging integrated machine according to claim 5, characterized in that: The feeding module (72) includes a feeding motor (721) provided on the vertical frame (71) and a conveyor belt (722) in transmission cooperation with the feeding motor (721); the handling module (74) includes a bracket (741), an X-direction movement component (742), a Y-direction movement component (743), a movable plate (744), and a suction nozzle (745). The bracket (741) is provided on the vertical frame (71), the X-direction movement component (742) is provided on the bracket (741), the X-direction movement component (742) is in transmission cooperation with the Y-direction movement component (743), the movable plate (744) is slidably fitted on the Y-direction movement component (743), the suction nozzle (745) is provided on the movable plate (744), and the suction nozzle (745) is adapted to the limit hole; the hot pressing module (75) includes a mounting base (751), a downward pressing cylinder (752), a connecting block (753), and a hot pressing block (754). The mounting base (751) is provided on the vertical frame (71), the downward pressing cylinder (752) is provided on the mounting base (751), the downward pressing cylinder (752) is in transmission connection with the connecting block (753), and a plurality of linear bearings (755) and a plurality of springs (756) are provided between the connecting block (53) and the hot pressing block (754). The plurality of springs (756) are correspondingly sleeved on the plurality of linear bearings (755); the film sealing module (76) includes a film sealing roller (761) rotatably fitted on the vertical frame (71), a plurality of guiding rollers (762) arranged in cooperation with each other, and a pressing wheel (763) arranged above the feeding module (72). The pressing wheel (763) is slidably fitted on the vertical frame (71) in the vertical direction; the detection module (73) includes a mounting frame (731) provided on the vertical frame (71) and a CCD camera (732) and a lighting source (733) provided on the mounting frame.
7. A resonator testing, marking and packaging integrated machine according to claim 6, characterized in that: The support module (78) includes a bottom plate (781), a support block (782), and a plurality of adjusting bolts (783). The support block (782) is provided on the bottom plate (781), and the bottom plate (781) is installed on the vertical frame (71) through the plurality of adjusting bolts (783).
8. A resonator testing, marking and packaging integrated machine according to claim 6, characterized in that: The flipping manipulator is used to suck the resonator in the carrier slot (32) and flip it by 180°. The picking manipulator is used to pick up the resonator after being flipped by 180° and place it on the loading plate (521); the transfer manipulator (6) is used to transfer the marked resonator into the resonator taping assembly (7) or the material distributing device (8).
Citation Information
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