A novel LED bracket and its production process

Abstract

The present invention relates to a novel LED bracket, which includes an LED bracket board and two groups of LED lamp socket groups. The two groups of LED lamp socket groups are symmetrically arranged on the LED bracket board. Each LED lamp socket group includes a plurality of lamp housing seats arranged in a matrix. Each lamp housing seat includes a conductive plate and a packaging shell. The packaging shell includes an upper shell and a lower shell. The upper shell is in a frame shape. A guide plate is located between the upper shell and the lower shell. Pins are respectively formed on both sides of the conductive plate, and the pins extend out from the lower shell and are pressed into the accommodation notches on the lower surface of the lower shell. The lamp housing seat with the above structure has high stability. The present invention also provides a production process for the novel LED bracket, which includes stamping, electroplating, injection molding, bending and cutting, and packaging of a copper strip. Among them, stamping is carried out by a stamping device, and injection molding is carried out by an injection molding device. The degree of intelligence is high and the production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of LED brackets, and in particular relates to a novel LED bracket and a production process thereof. Background Art

[0002] The existing LED bracket manufacturing process mainly includes stamping, electroplating, injection molding, bending, cutting, and packaging. The traditional LED bracket manufacturing process requires a lot of manual participation. However, with the development of society, fewer and fewer people are willing to engage in factory work, and labor costs have greatly increased. In order to solve the labor cost problem while expanding production capacity, this solution was created. Summary of the Invention

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a new type of LED bracket and a production process thereof. The lamp housing seat structure on the LED bracket is stable, and the LED bracket can be manufactured more efficiently using this process.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a new type of LED bracket, including an LED bracket plate and two groups of LED lamp holder groups, the two groups of LED lamp holder groups are symmetrically arranged on the LED bracket plate, the LED lamp holder group includes a plurality of lamp housing seats, and the plurality of lamp housing seats are arranged in a matrix, the lamp housing seat includes a conductive plate and an encapsulation shell, the encapsulation shell includes an upper shell and a lower shell, the upper shell is frame-shaped, the conductive plate is located between the upper shell and the lower shell, pins are formed on both sides of the conductive plate, a clearance hole is formed on the side wall of the lower shell, and an accommodating notch is formed on the lower shell, the pin extends from the clearance hole, and the pin surface fits the outer side wall of the lower shell and is located in the accommodating notch.

[0005] The number of the pins is 4, and the 4 pins are symmetrically distributed on both sides of the conductive plate. The number of the accommodating gaps is 4.

[0006] A new LED bracket production process includes the following steps:

[0007] (S1) stamping a copper strip to form a plurality of conductive plates and pins;

[0008] (S2) electroplating the copper strip;

[0009] (S3) performing injection molding on the conductive plate to form a lamp housing base;

[0010] (S4) stamping and bending the pins, cutting the copper sheets, and forming LED brackets;

[0011] (S5) packaging the LED bracket;

[0012] Among them, the specific steps in step (S1) are as follows: The copper strip is pulled out from the first unwinding roller, stamped by a stamping machine, then passes through the first tensioning post. The diaphragm is pulled out from the first diaphragm driven roller, passes through the second tensioning post, and is attached above the copper strip passing through the first tensioning post. Finally, the diaphragm and the copper strip are wound by the first winding rotating roller together;

[0013] Among them, the specific steps in step (S3) are as follows: The copper strip is pulled out from the second unwinding roller, passes through the first traction roller. When passing through the front mold and the rear mold, the moving adsorption seat on the front mold extends to adsorb and position the copper strip and then retracts. The first pushing component closes the front mold, the middle mold and the rear mold. The liquid material is injected from the rear mold into the middle mold. After shaping, the front mold, the middle mold and the rear mold are opened. The moving adsorption seat releases the copper strip. The second winding rotating roller rotates to pull the copper strip downward. The telescopic clamping mechanism extends between the middle mold and the lower mold and clamps out the waste between the lower molds. Then the above actions are repeated until an entire roll of copper strip is injection-molded.

[0014] Step (S1) uses a stamping device for stamping. The stamping device includes a first unwinding roller, a stamping machine and a first winding mechanism. The first unwinding roller is located on one side of the input end of the stamping machine, and the first winding mechanism is located on one side of the output end of the stamping machine.

[0015] The first winding mechanism includes a first winding rotating roller, a first diaphragm driven roller, a first tensioning post and a second tensioning post. The copper strip passes through the first tensioning post and is wound around the first winding rotating roller. The first diaphragm driven roller has a diaphragm roll. The diaphragm roll bypasses the second tensioning post and is attached to the copper strip and wound around the first winding rotating roller together.

[0016] Step (S3) uses an injection molding device for injection molding. The injection molding device includes a second unwinding roller, a first traction roller, a first pushing component, an injection mold, a telescopic clamping mechanism and a second winding rotating roller;

[0017] The injection mold includes a front mold, a middle mold, and a rear mold. On the side of the front mold facing the middle mold, a first sliding groove and a plurality of first guiding holes are formed. A moving adsorption seat is formed in the first sliding groove, and the moving adsorption seat is slidably connected to the first sliding groove. The front mold is formed with a mating post, and a deformation sleeve is sleeved and fixed on the surface of the mating post. Limiting grooves are formed on two side walls of the front mold. First guiding plates are connected to both sides of the middle mold. One end of the first guiding plate is fixedly connected to the middle mold, and the other end of the first guiding plate extends into the limiting groove and is slidably connected. The middle mold is formed with a plurality of second guiding holes and a plurality of mating holes. The mating holes are adapted to the deformation sleeve, and the diameter of the deformation sleeve is larger than that of the mating holes. On the side of the rear mold facing the middle mold, a plurality of guiding columns are formed. The plurality of guiding columns respectively pass through a plurality of second guiding holes. A positioning ring is connected to the end of the guiding column passing through the second guiding hole. The diameter of the first guiding hole is greater than or equal to the diameter of the positioning ring. The plurality of guiding columns are respectively adapted to the first guiding holes;

[0018] The first pushing component is used to push the front mold to seal with the middle mold and the rear mold;

[0019] The copper strip sequentially passes through the second unwinding roller, the first traction roller, between the front mold and the middle mold, and the second winding and rotating roller;

[0020] The telescopic clamping mechanism is used to clamp the waste on the surface of the rear mold.

[0021] A spring is sleeved on the guiding column, and the spring is located between the middle mold and the rear mold.

[0022] The telescopic clamping mechanism includes a first cylinder, a second cylinder, and an opposing clamping component. The second cylinder is connected to the output end of the first cylinder, and the opposing clamping component is connected to the output end of the second cylinder.

[0023] The opposing clamping component includes a third cylinder, two extension plates, a first connecting rod, a second connecting rod, a third connecting rod, and a fourth connecting rod. The third cylinder includes a cylinder body and an output rod. The two extension plates are connected to both sides of the lower surface of the cylinder body. The orientations of the two extension plates are perpendicular to the clamping direction. One end of the first connecting rod is rotatably connected to the output rod, and the other end of the first connecting rod is rotatably connected to one end of the third connecting rod. One end of the second connecting rod is rotatably connected to the output rod, and the other end of the second connecting rod is rotatably connected to one end of the fourth connecting rod. The third connecting rod and the fourth connecting rod are hinged through a first rotating shaft. The first rotating shaft is fixedly arranged between the two extension plates. Clamping bodies are formed on the surfaces of the third connecting rod and the fourth connecting rod facing the lower mold.

[0024] On one side of the two extension plates facing each other, a second sliding groove is formed. The second sliding groove is horizontally arranged. The first connecting rod and the third connecting rod are rotationally connected through a second rotating shaft. At both ends of the second rotating shaft, first rotating wheels are formed. The first rotating wheels are located in the second sliding groove and are slidably connected. The second connecting rod and the fourth connecting rod are rotationally connected through a third rotating shaft. At both ends of the third rotating shaft, second rotating wheels are formed. The second rotating wheels are located in the second sliding groove and are slidably connected.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. In the present invention, the conductive plate of the lamp housing base on the LED bracket is fixedly arranged between the upper housing and the lower housing, and the pins extend out from the lower housing and are then clamped in the accommodating notch, which can make the connection between the conductive plate and the upper housing and the lower housing more firm, and the stability of the lamp housing base is higher; adopting the production process of the LED bracket in the present invention, by first stamping the copper sheet to form the prototypes of the conductive plate and the pins, and then performing electroplating, through the cooperation between the second unwinding roller, the first traction roller, the first pushing component, the injection mold, the telescopic clamping mechanism and the second winding and rotating roller, automatic injection molding is realized, and then the pins are bent, the copper sheet is slit, and finally packaged. The whole production process has a high degree of intelligence.

[0027] 2. The injection mold includes a front mold, a middle mold and a rear mold. Among them, a moving adsorption seat is formed on the front mold, which can adsorb the copper strip to prevent the copper strip from shifting during the stamping process, resulting in injection molding failure; and limiting grooves are formed on both sides of the front mold, first guide plates are formed on both sides of the middle mold, the first guide plates and the limiting grooves are adapted and slidably connected, a guide post is formed on the rear mold, second guide holes and first guide holes are respectively formed on the middle mold and the front mold, the guide post passes through the second guide hole and is adapted to the first guide hole. Only during stamping will the guide post extend into the first guide hole; through the cooperation of the first guide plate and the limiting groove and the cooperation of the guide post, the first guide hole and the second guide hole, the accuracy of mold closing is ensured.

[0028] 3. A spring is sleeved on the guide post. The spring is located between the middle mold and the rear mold. When the mold is opened, a driving force is provided to the middle mold, which can open the mold faster. Description of the Drawings

[0029] Figure 1 It is a front view structural schematic diagram of a novel LED bracket of the present invention;

[0030] Figure 2 It is a top view structural schematic diagram of the lamp housing base in the present invention;

[0031] Figure 3 It is a bottom view structural schematic diagram of the lamp housing base in the present invention;

[0032] Figure 4 It is a schematic side view structure diagram of the lamp housing base in the present invention;

[0033] Figure 5 It is a schematic cross-sectional view structure diagram of the lamp housing base in the present invention;

[0034] Figure 6 It is a schematic three-dimensional structure diagram of the stamping device in the present invention;

[0035] Figure 7 It is a schematic front view structure diagram of the stamping device in the present invention;

[0036] Figure 8 It is a schematic front view structure diagram of the injection molding device in the present invention;

[0037] Figure 9 It is a schematic three-dimensional structure diagram of the injection mold in the present invention;

[0038] Figure 10 It is a schematic three-dimensional structure diagram of the injection mold in another direction in the present invention;

[0039] Figure 11 It is a schematic three-dimensional structure diagram of the telescopic clamping mechanism in the present invention;

[0040] Figure 12 It is a schematic partial three-dimensional structure diagram of the opposing clamping assembly in the present invention.

[0041] Markings in the figure: 1. LED support plate; 2. LED lamp socket group; 21. Lamp housing base; 211. Conductive plate; 2111. Pin; 212. Encapsulation shell; 2121. Upper shell; 2122. Lower shell; 21221. Accommodation notch;

[0042] 3. Stamping device; 31. First unwinding roller; 32. Stamping machine; 33. First winding mechanism; 331. First winding rotating roller; 332. First diaphragm driven roller; 333. First tensioning post; 334. Second tensioning post;

[0043] 4. Injection molding device; 41. Second unwinding roller; 42. First traction roller; 43. First pushing assembly; 44. Injection mold; 441. Front mold; 4411. First guiding hole; 4412. Moving adsorption seat; 4413. Matching post; 44131. Deformation sleeve; 4414. Limiting groove; 442. Middle mold; 4421. First guiding plate; 4422. Second guiding hole; 4423. Matching hole; 443. Rear mold; 4431. Guiding post; 44311. Positioning ring; 4432. Spring;

[0044] 45. Telescopic clamping mechanism; 451. First cylinder; 452. Second cylinder; 453. Opposite clamping assembly; 4531. Third cylinder; 4532. Extension plate; 45321. Second sliding groove; 4533. First connecting rod; 4534. Second connecting rod; 4535. Third connecting rod; 4536. Fourth connecting rod; 4537. Clamping body; 4538. First rotating wheel; 4539. Second rotating wheel; 46. Second winding and rotating roller. Detailed implementation manner

[0045] In order to make the above features and advantages of the present invention more obvious and understandable, specific embodiments are hereinafter given and described in detail in conjunction with the accompanying drawings.

[0046] As Figures 1-12 shown, this embodiment provides a new type of LED bracket, including an LED bracket plate 1 and two groups of LED lamp socket groups 2.

[0047] The two groups of LED lamp socket groups 2 are symmetrically arranged on the LED bracket plate 1. The LED lamp socket group 2 includes 240 lamp housing seats 21, and the 240 lamp housing seats 21 are arranged in a matrix (24 * 10 / rows * columns). The lamp housing seat 21 includes a conductive plate 211 and a packaging shell 212. The packaging shell 212 includes an upper shell 2121 and a lower shell 2122. The upper shell 2121 is in a frame shape. The conductive plate 211 is located between the upper shell 2121 and the lower shell 2122. Four pins 2111 are respectively formed on both sides of the conductive plate 211, and the four pins 2111 are symmetrically distributed on both sides of the conductive plate 211. Two relief holes are respectively formed on two side walls of the lower shell 2122. The lower shell 2122 is formed with a receiving notch 21221, and the number of the receiving notches 21221 is 4. The four receiving notches 21221 are respectively distributed in pairs on both sides of the lower surface of the lower shell 2122. The pins 2111 extend out from the relief holes, and the surfaces of the pins 2111 are attached to the outer side wall of the lower shell 2122 and are located in the receiving notch 21221. The conductive plate 211 of the lamp housing seat 21 is fixedly arranged between the upper shell 2121 and the lower shell 2122, and the pins 2111 extend out from the lower shell 2122 and are then clamped in the receiving notch 21221, which can make the connection between the conductive plate 211 and the upper shell 2121 and the lower shell 2122 more firm, and the stability of the lamp housing seat 21 is higher.

[0048] This embodiment also provides a production process for a new type of LED bracket, including the following steps:

[0049] (S1) Stamping a copper strip to form a plurality of conductive plates 211 and pins 2111;

[0050] (S2) Electroplating the copper strip;

[0051] (S3) Injecting plastic into the conductive plate 211 to form the lamp housing seat 21;

[0052] (S4) Punching and bending the pins 2111, and cutting the copper sheet to form an LED bracket;

[0053] (S5) Packing the LED bracket.

[0054] In step ( S1 ), a punching device 3 is used for punching. The punching device 3 includes a first unwinding roller 31 , a punching machine 32 and a first winding mechanism 33 .

[0055] The first unwinding roller 31 is located at the input end side of the punching machine 32, and the first winding mechanism 33 is located at the output end side of the punching machine 32. Specifically, the punching machine 32 is located in an isolation box, and the isolation box forms a first copper strip inlet and a first copper strip outlet.

[0056] The first winding mechanism 33 includes a carrying frame, a first winding rotating roller 331, a first diaphragm driven roller 332, a first tensioning column 333 and a second tensioning column 334. The copper strip passes through the first tensioning column 333 and is wound onto the first winding rotating roller 331. The first diaphragm driven roller 332 has a diaphragm roll. Specifically, the diaphragm roll is sulfur-free paper. The diaphragm roll passes around the second tensioning column 334 and is in contact with the copper strip and is wound onto the first winding rotating roller 331. The first winding rotating roller 331 is connected to the carrying frame and is driven by a motor to rotate. 31 is wound up, the first diaphragm driven roller 332 is rotatably connected to the supporting frame and is located on the upper left of the first winding rotating roller 331, and a plurality of first connecting holes and second connecting holes arranged vertically at intervals are formed on the supporting frame. The first tensioning column 333 is detachably rotatably connected to the first connecting hole, and the adjustment of the tensioning force is achieved by connecting the first tensioning column 333 to different first connecting holes. The second tensioning column 334 is detachably rotatably connected to the second connecting hole, and the adjustment of the tensioning force is achieved by connecting the second tensioning column 334 to different second connecting holes.

[0057] The step (S2) adopts the electroplating technology in the prior art.

[0058] In step ( S3 ), an injection molding device 4 is used for injection molding. The injection molding device 4 includes a second unwinding roller 41 , a first traction roller 42 , a first pushing component 43 , an injection mold 44 , a telescopic clamping mechanism 45 and a second winding rotating roller 46 .

[0059] The injection mold 44 includes a front mold 441, a middle mold 442 and a rear mold 443. On the side of the front mold 441 facing the middle mold 442, a first sliding groove and 4 first guiding holes 4411 are formed. A moving suction seat 4412 is formed in the first sliding groove, and the moving suction seat 4412 is slidably connected to the first sliding groove. Specifically, a plurality of suction holes are formed on the moving suction seat 4412. The front mold 441 is formed with a mating post 4413, and a deformation sleeve 44131 is sleeved and fixed on the surface of the mating post 4413. Limiting grooves 4414 are formed on two side walls of the front mold 441. First guiding plates 4421 are connected to both sides of the middle mold 442. One end of the first guiding plate 4421 is fixedly connected to the middle mold 442, and the other end of the first guiding plate 4421 extends into the limiting groove 4414 and is slidably connected. On the side of the middle mold 442 facing the rear mold 443, an insertion groove is formed. The middle mold 442 is formed with 4 second guiding holes 4422, and the middle mold 442 is formed with 4 mating holes 4423. The mating holes 4423 are adapted to the deformation sleeve 44131, and the diameter of the deformation sleeve 44131 is larger than that of the mating holes 4423. On the side of the rear mold 443 facing the middle mold 442, two protruding injection areas are formed. The two injection areas are arranged at intervals left and right and can enter or move away from the insertion groove. On the side of the rear mold 443 facing the middle mold 442, 4 guiding columns 4431 are formed. The 4 guiding columns 4431 respectively pass through the 4 second guiding holes 4422. A positioning ring 44311 is connected to the end of the guiding column 4431 passing through the second guiding hole 4422. The diameter of the first guiding hole 4411 is larger than or equal to the diameter of the positioning ring 44311. The 4 guiding columns 4431 are respectively adapted to the first guiding holes 4411. During stamping, the mating post 4413 and the deformation sleeve 44131 extend into the mating holes 4423, and the deformation sleeve 44131 deforms, generating a large frictional force between the deformation sleeve 44131 and the mating holes 4423. When the mold is opened and the first pushing component 43 pulls the front mold 441 back, due to the large frictional force between the deformation sleeve 44131 and the mating holes 4423, the middle mold 442 will move along with the front mold 441 until the middle mold 442 abuts against the positioning ring 44311 on the guiding column 4431. Then, the front mold 441 is separated from the middle mold 442 under the pulling of the first pushing component 43. Specifically, a spring 4432 is sleeved on the guiding column 4431, and the spring 4432 is located between the middle mold 442 and the rear mold 443. When the middle mold 442 and the rear mold 443 are opened, the spring 4432 can generate a pushing force on the middle mold 442, making the mold opening faster.

[0060] The first pushing component 43 is used to push the front mold 441 to seal with the middle mold 442 and the rear mold 443. Specifically, the first pushing component 43 is an oil cylinder, and the output end of the first pushing component 43 is fixedly connected to the front mold 441.

[0061] The copper strip sequentially passes through between the second unwinding roller 41, the first traction roller 42, the front die 441 and the middle die 442, and the second winding rotating roller 46. Specifically, the second unwinding roller 41 is a driven roller, the first traction roller 42 is also a driven roller, and the second winding rotating roller 46 is a driving roller. The copper strip is wound around the second unwinding roller 41, pulled out from the second unwinding roller, placed on the upper surface of the first traction roller 42, then passes through between the front die 441 and the middle die 442, and finally winds around the second winding rotating roller 46.

[0062] The telescopic clamping mechanism 45 is used to clamp the waste on the surface of the rear die 443. Specifically, the telescopic clamping mechanism 45 includes a first cylinder 451, a second cylinder 452 and an opposing clamping assembly 453.

[0063] The second cylinder 452 is connected to the output end of the first cylinder 451, and the opposing clamping assembly 453 is connected to the output end of the second cylinder 452.

[0064] The opposing clamping assembly 453 includes a third cylinder 4531, two extension plates 4532, a first connecting rod 4533, a second connecting rod 4534, a third connecting rod 4535 and a fourth connecting rod 4536. The third cylinder 4531 includes a cylinder body and an output rod. The two extension plates 4532 are connected to both sides of the lower surface of the cylinder body. The orientations of the two extension plates 4532 are perpendicular to the clamping direction. One end of the first connecting rod 4533 is rotatably connected to the output rod, and the other end of the first connecting rod 4533 is rotatably connected to one end of the third connecting rod 4535. One end of the second connecting rod 4534 is rotatably connected to the output rod, and the other end of the second connecting rod 4534 is rotatably connected to one end of the fourth connecting rod 4536. The third connecting rod 4535 and the fourth connecting rod 4536 are hinged by a first rotating shaft. The first rotating shaft is fixedly arranged between the two extension plates 4532. Clamping bodies 4537 are formed on the surfaces of the third connecting rod 4535 and the fourth connecting rod 4536 facing the lower die. The clamping action is realized through the cooperation of the third cylinder 4531 and the connecting rods. Specifically, a second sliding groove 45321 is formed on the facing surfaces of the two extension plates 4532. The second sliding groove 45321 is horizontally arranged. The first connecting rod 4533 and the third connecting rod are rotatably connected by a second rotating shaft. First rotating wheels 4538 are formed at both ends of the second rotating shaft. The first rotating wheels 4538 are located in the second sliding groove 45321 and are slidably connected. The second connecting rod 4534 and the fourth connecting rod are rotatably connected by a third rotating shaft. Second rotating wheels 4539 are formed at both ends of the third rotating shaft. The second rotating wheels 4539 are located in the second sliding groove 45321 and are slidably connected. The cooperation of the first rotating wheels 4538 and the second sliding groove 45321 and the cooperation of the second rotating wheels 4539 and the second sliding groove 45321 make the opposing clamping action of the clamping bodies 4537 more stable and powerful.

[0065] Among them, in step (S4), a press of the prior art is used to bend the copper strip pins 2111, and a slitter of the prior art is used to slit the copper strip into individual LED brackets.

[0066] The specific operation steps are as follows: First, the copper strip is pulled out from the first unwinding roller 31, stamped by the stamping machine 32, and then passes through the first tensioning post 333. The diaphragm is pulled out from the first diaphragm driven roller 332, passes through the second tensioning post 334, and is attached above the copper strip passing through the first tensioning post 333. Finally, the diaphragm and the copper strip are wound together by the first winding rotating roller 331; then the stamped copper strip is electroplated; then, the copper strip is pulled out from the second unwinding roller 41, passes through the first traction roller 42, and when passing through the front mold 441 and the rear mold 443, the moving adsorption seat 4412 on the front mold 441 extends to adsorb and position the copper strip and then retracts. The first pushing assembly 43 closes the front mold 441, the middle mold 442, and the rear mold 443. The liquid material is injected into the middle mold 442 from the rear mold 443. After shaping, the front mold 441, the middle mold 442, and the rear mold 443 are opened. The moving adsorption seat 4412 releases the copper strip, and the second winding rotating roller 46 rotates to pull the copper strip downward. The telescopic clamping mechanism extends between the middle mold 442 and the lower mold and clamps out the waste between the lower molds. Then the above actions are repeated until an entire roll of copper strip is injection molded; then the injection-molded copper strip is bent into pins 2111 by the stamping machine 32 and slit by the slitter. At this time, the LED bracket is already formed. Finally, the LED bracket is manually packaged.

[0067] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A new production process for LED brackets, characterized in that: It includes the following steps: (S1) Stamping the copper strip to form a plurality of conductive plates and pins; (S2) Electroplating the copper strip; (S3) Injecting plastic into the conductive plate to form a lamp housing base; (S4) Stamping and bending the pins and cutting the copper strip to form an LED bracket; (S5) Packaging the LED bracket; Among them, the specific steps in step (S1) are as follows: The copper strip is pulled out from the first unwinding roller, stamped by a stamping machine, and then passes through the first tensioning post. The diaphragm is pulled out from the first diaphragm driven roller, passes through the second tensioning post, and is attached above the copper strip passing through the first tensioning post. Finally, the diaphragm and the copper strip are wound by the first winding rotating roller; Among them, the specific steps in step (S3) are as follows: The copper strip is pulled out from the second unwinding roller, passes through the first traction roller. When passing through the front mold and the rear mold, the moving adsorption seat on the front mold extends to adsorb and position the copper strip and then retracts. The first pushing component closes the front mold, the middle mold, and the rear mold. The liquid material is injected from the rear mold into the middle mold. After shaping, the front mold, the middle mold, and the rear mold are opened. The moving adsorption seat releases the copper strip. The second winding rotating roller rotates to pull the copper strip downward. The telescopic clamping mechanism extends between the middle mold and the lower mold and clamps the waste between the lower molds. Then the above actions are repeated until an entire roll of copper strip is injection molded; Step (S3) is injection molded by an injection molding device, and the injection molding device includes a second unwinding roller, a first traction roller, a first pushing component, an injection mold, a telescopic clamping mechanism, and a second winding rotating roller; The injection mold includes a front mold, a middle mold, and a rear mold. One side of the front mold facing the middle mold is formed with a first sliding groove and a plurality of first guide holes. A moving adsorption seat is formed in the first sliding groove. The moving adsorption seat is slidably connected to the first sliding groove. The front mold is formed with a mating post. A deformation sleeve is sleeved and fixed on the surface of the mating post. Two side walls of the front mold are formed with limit grooves. Two sides of the middle mold are connected with first guide plates. One end of the first guide plate is fixedly connected to the middle mold. The other end of the first guide plate extends into the limit groove and is slidably connected. The middle mold is formed with a plurality of second guide holes. The middle mold is formed with a plurality of mating holes. The mating holes are adapted to the deformation sleeve. The diameter of the deformation sleeve is larger than that of the mating holes. One side of the rear mold facing the middle mold is formed with a plurality of guide posts. The plurality of guide posts respectively pass through a plurality of second guide holes. One end of the guide post passing through the second guide hole is connected with a positioning ring. The diameter of the first guide hole is greater than or equal to the diameter of the positioning ring. The plurality of guide posts are respectively adapted to the first guide holes; The first pushing component is used to push the front mold to seal with the middle mold and the rear mold; The copper strip sequentially passes through the second unwinding roller, the first traction roller, between the front mold and the middle mold, and the second winding rotating roller; The telescopic clamping mechanism is used to clamp the waste on the surface of the rear mold.

2. The novel LED bracket production process according to claim 1, wherein: The step (S1) uses a stamping device for stamping, and the stamping device includes a first unwinding roller, a stamping machine and a first winding mechanism, wherein the first unwinding roller is located at the input end side of the stamping machine, and the first winding mechanism is located at the output end side of the stamping machine.

3. A novel LED bracket and its production process according to claim 2, characterized in that: The first winding mechanism includes a first winding rotating roller, a first diaphragm driven roller, a first tensioning column and a second tensioning column. The copper sheet is wound onto the first winding rotating roller through the first tensioning column. The first diaphragm driven roller has a diaphragm roll. The diaphragm roll passes around the second tensioning column and is wound onto the first winding rotating roller in contact with the copper sheet.

4. A novel LED bracket production process according to claim 1, characterized in that: A spring is sleeved on the guide column, and the spring is located between the middle mold and the rear mold.

5. A novel LED bracket production process according to claim 1, characterized in that: The telescopic clamping mechanism includes a first cylinder, a second cylinder and an opposing clamping assembly, wherein the second cylinder is connected to the output end of the first cylinder, and the opposing clamping assembly is connected to the output end of the second cylinder.

6. A novel LED bracket production process according to claim 5, characterized in that: The opposing clamping assembly includes a third cylinder, two extension plates, a first connecting rod, a second connecting rod, a third connecting rod and a fourth connecting rod. The third cylinder includes a cylinder body and an output rod. The two extension plates are connected on both sides of the lower surface of the cylinder body. The directions of the two extension plates are perpendicular to the clamping direction. One end of the first connecting rod is rotatably connected to the output rod, and the other end of the first connecting rod is rotatably connected to one end of the third connecting rod. One end of the second connecting rod is rotatably connected to the output rod, and the other end of the second connecting rod is rotatably connected to one end of the fourth connecting rod. The third connecting rod and the fourth connecting rod are hinged by a first rotating shaft, and the first rotating shaft is fixedly arranged between the two extension plates. A clamping body is formed on the side of the third connecting rod and the fourth connecting rod facing the lower mold.

7. A novel LED bracket production process according to claim 6, characterized in that: A second sliding groove is formed on the facing sides of the two extension plates, and the second sliding groove is horizontally arranged. The first connecting rod and the third connection are rotatably connected by a second rotating shaft, and first rotating wheels are formed at both ends of the second rotating shaft. The first rotating wheel is located in the second sliding groove and is slidably connected. The second connecting rod and the fourth connection are rotatably connected by a third rotating shaft, and second rotating wheels are formed at both ends of the third rotating shaft. The second rotating wheel is located in the second sliding groove and is slidably connected.

Images