Solid top, top bracing and formwork bracing structures

By designing a fixed top structure that adapts to the struts and adjustment frame, the problems of high cost and poor adaptability of custom struts in the existing technology are solved, thereby improving casting efficiency and reducing costs.

CN115288426BActive Publication Date: 2025-10-24SNTO TECH GRP
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Patent Information

Application Number
CN202211004421.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-22
Publication Date
2025-10-24
Estimated Expiration
2042-08-22

AI Technical Summary

Technical Problem

In existing technologies, the struts of aluminum formwork need to be customized with different lengths according to the changes in floor height, which leads to increased costs and reduced pouring efficiency. Especially in basements with floor heights exceeding 5m or multiple floor heights, as well as in non-standard building structures, the struts and adjustment frames cannot be directly adapted.

Method used

A fixed roof structure was designed, including a cast-in-place wall, side walls, sleeves, and columns. Through the combination of struts, adjusting frames, and screws, the struts and adjusting frames are compatible. The design of the sleeves and columns allows the fixed roof to adapt to struts and screws of different sizes, improving adaptability.

Benefits of technology

It achieves compatibility between struts and adjustment frames, improves pouring efficiency, reduces the chaotic accumulation of struts of different specifications on site, and lowers costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a fixed top, a top support structure and a formwork support structure. The fixed top comprises a pouring wall, a side wall, a sleeve and a column. The pouring wall is horizontally arranged. The side wall is vertically arranged at the bottom of the four peripheral edges of the pouring wall. The sleeve is vertically arranged along an axis at the bottom surface of the pouring wall. The column is arranged in the sleeve and vertically arranged along an axis at the bottom surface of the pouring wall. The axis of the column coincides with the axis of the sleeve. A hollow ring cavity is formed between the outer wall of the column and the inner wall of the sleeve. The bottom surface of the column and the bottom surface of the sleeve are located in the same horizontal plane. The fixed top, the top support structure and the formwork support structure can be inserted into the hollow ring cavity through the support rod and the lead screw. The outer diameter of the support rod is equal to the inner diameter of the sleeve, and the inner diameter of the lead screw is equal to the outer diameter of the column. Therefore, the fixed top can adapt to the support rod and the adjusting frame, thereby improving the adaptability of the fixed top and achieving the purpose of improving the pouring efficiency.
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Description

Technical Field

[0001] The present application relates to the field of construction, and specifically to a roof fixing, top support structure and formwork support structure. Background Art

[0002] Currently, when pouring ceilings, struts are typically required to support the top to the ceiling height. When pouring floors of standard height, standard-length struts can be used. However, when constructing basements exceeding 5m in height or with varying heights, or in non-standard building structures, the struts of existing aluminum formwork need to be customized with different lengths to support the top to the desired height. Each time the floor height changes (a height difference exceeding 800mm), the cost of custom struts doubles, leading to a chaotic accumulation of struts of varying specifications on site.

[0003] Therefore, sometimes a commonly available rental socket-and-spigot-type steel pipe adjustment frame and a fixed top that fits the frame are additionally used. The bottom of the steel pipe adjustment frame is mounted on the top of the support rod, and the fixed top is then installed on top of the steel pipe adjustment frame. Since the steel pipe adjustment frame can be adjusted in length, the height of the fixed top can also be adjusted. However, the fixed top that fits the steel pipe adjustment frame cannot be directly adapted to the support rod, and vice versa, the fixed top that fits the support rod cannot be directly adapted to the steel pipe adjustment frame, resulting in reduced pouring efficiency. Summary of the Invention

[0004] In view of this, it is necessary to provide a top fixing, top supporting structure and formwork supporting structure that can adapt to both the support rod and the adjustment frame, in order to improve the casting efficiency.

[0005] In one embodiment of the present application, a fixed roof is provided, comprising a casting wall, side walls, a sleeve, and a column. The casting wall is arranged horizontally. The side walls are arranged vertically at the bottom of the four edges of the casting wall. The sleeve is arranged perpendicularly to the bottom surface of the casting wall along its axis. The column is arranged within the sleeve and perpendicularly to the bottom surface of the casting wall along its axis. The axis of the column coincides with the axis of the sleeve. A hollow annular cavity is formed between the outer wall of the column and the inner wall of the sleeve. The bottom surface of the column and the bottom surface of the sleeve are located in the same horizontal plane.

[0006] In some embodiments, a plurality of reinforcing ribs are provided between the outer wall of the sleeve and the bottom surface of the casting wall, and the reinforcing ribs are arranged at equal intervals around the axis of the sleeve.

[0007] In some embodiments, the reinforcing rib is rectangular or triangular, and the height of the reinforcing rib is the same as the length of the sleeve.

[0008] In some embodiments, the column has a lightening hole along the axis.

[0009] In some embodiments, the fixed top further comprises a base, the base is arranged on the bottom surface of the pouring wall, the sleeve and the column are arranged on the base, the diameter of the base is the same as the outer diameter of the sleeve, and the axis of the base coincides with the axis of the sleeve.

[0010] In some embodiments, the fixed top further comprises a fixing cylinder, the fixing cylinder coincides with the axis of the sleeve, the sleeve is located in the fixing cylinder, and the outer wall of the sleeve and the inner wall of the fixing cylinder form a receiving ring cavity.

[0011] In some embodiments, the side wall is provided with a plurality of mounting holes arranged at intervals.

[0012] In some embodiments, the sleeve is provided with an observation groove in the axial direction.

[0013] In an embodiment of the present application, a top support structure is also provided, which comprises a support rod, an adjusting frame and the fixed top in any of the above embodiments, the support rod can be inserted into the hollow ring cavity to support the fixed top, the column can be inserted into the hollow shaft of the support rod, and the outer diameter of the support rod is equal to the inner diameter of the sleeve; the adjusting frame comprises a lead screw and a nut, the bottom of the lead screw can be inserted into the hollow shaft of the support rod, the column can be inserted into the hollow shaft of the lead screw, the lead screw can be inserted into the hollow ring cavity to support the fixed top, the inner diameter of the lead screw is equal to the outer diameter of the column, and the nut can rotate to drive the lead screw to lift the fixed top.

[0014] In an embodiment of the present application, a formwork support structure is also provided, which comprises a plurality of keel forms, a planar form and the top support structure in any of the above embodiments, the two ends of the keel form are connected to two fixed tops to form a keel, and the plurality of planar forms are spliced between two adjacent keels.

[0015] The above fixed top, top support structure and formwork support structure can be inserted into the hollow ring cavity through the support rod and the lead screw, and the outer diameter of the support rod is equal to the inner diameter of the sleeve and the inner diameter of the lead screw is equal to the outer diameter of the column, so that the fixed top can adapt to the support rod and the adjusting frame, thereby improving the adaptability of the fixed top and achieving the purpose of improving the pouring efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a perspective view of the top support structure in an embodiment of the present application.

[0017] Figure 2 It is a perspective view of the top support structure in an embodiment of the present application. Figure 1 It is an exploded view of the top support structure in an embodiment of the present application.

[0018] Figure 3 It is a sectional view of the fixed top in an embodiment of the present application.

[0019] Figure 4 It is a sectional view of the fixed top and the support rod in an embodiment of the present application. Figure 3

[0020] Figure 5 It is a sectional view of the fixed top and the support rod in an embodiment of the present application.​Figure 3 Sectional view of the fixed top and the adjusting frame.

[0021] Figure 6 Perspective view of the fixed top of another embodiment of the present application.

[0022] Figure 7 Perspective view of the fixed top of still another embodiment of the present application.

[0023] Figure 8 Sectional view of the fixed top of yet another embodiment of the present application.

[0024] Figure 9 Perspective view of the template support structure of an embodiment of the present application.

[0025] Explanation of main component symbols

[0026] Fixed top 100

[0027] Pouring wall 10

[0028] Side wall 20

[0029] Mounting hole 21

[0030] Sleeve 30

[0031] Column 40

[0032] Weight-reducing hole 41

[0033] Hollow ring cavity 50

[0034] Reinforcing rib 60

[0035] Base 70

[0036] Fixing cylinder 80

[0037] Accommodating ring cavity 90

[0038] Supporting structure 200

[0039] Supporting rod 210

[0040] First hollow shaft 210a

[0041] Rod body 210b

[0042] Supporting ring 210c

[0043] Adjusting frame 220

[0044] Lead screw 221

[0045] Second hollow shaft 221a

[0046] Nut 222

[0047] Template support structure 300

[0048] Keel template 310

[0049] Flat template 320 DETAILED DESCRIPTION

[0050] The technical solutions of the present application will be described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.

[0051] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or there can be intervening components. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or there can be intervening components. When a component is referred to as being "disposed" on another component, it can be directly on the other component or there can be intervening components. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only.

[0052] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

[0053] Some embodiments of the present application will be described in detail below with reference to the drawings. The following embodiments and features of the embodiments can be combined with each other without conflict.

[0054] Please refer to Figure 1 and Figure 2 , an embodiment of the present application provides a fixed top 100 and a top support structure 200. The top support structure 200 includes a support rod 210, an adjusting frame 220 and the fixed top 100. In construction, when the length of the support rod 210 is sufficient, the top of the support rod 210 can directly support the fixed top 100, i.e., the fixed top 100 can be directly installed on the top of the support rod 210; when the length of the support rod 210 is insufficient to support the fixed top 100 to the required height, the top of the support rod 210 can be additionally provided with the adjusting frame 220 to support the fixed top 100, i.e., the adjusting frame 220 is first installed on the top of the support rod 210, and then the fixed top 100 is installed on the top of the adjusting frame 220. The adjusting frame 220 can adjust the height of the fixed top 100. The support rod 210 has a first hollow shaft 210a.

[0055] The adjusting frame 220 comprises a screw rod 221 and a screw nut 222. The screw rod 221 has a second hollow shaft 221a. The screw rod 221 is threadedly connected with the screw nut 222. In installation, the screw rod 221 can be inserted into the first hollow shaft 210a of the support rod 210. The screw nut 222 has a cross-sectional dimension along the axis larger than the support rod 210, so that it cannot fall into the first hollow shaft 210a of the support rod 210. Since in use, the fixed top 100 cannot rotate due to external force, and the adjusting frame 220 and the fixed top 100 are also subjected to gravity, the screw nut 222 will always contact the top of the support rod 210, so that the screw nut 222 can drive the screw rod 221 to rise and fall by rotating itself, thereby driving the fixed top 100 to rise and fall.

[0056] Referring to Figures 3 to 5 The fixed top 100 comprises a pouring wall 10, a side wall 20, a sleeve 30 and a column 40. The pouring wall 10 is horizontally arranged and has a top surface for pouring. The side wall 20 is vertically arranged at the bottom of the four peripheral edges of the pouring wall 10 and is used to connect other molds. The sleeve 30 is vertically arranged along the axis at the bottom surface of the pouring wall 10. The column 40 is arranged in the sleeve 30 and is vertically arranged along the axis at the bottom surface of the pouring wall 10. The axis of the column 40 coincides with the axis of the sleeve 30. The hollow annular cavity 50 is formed between the outer wall of the column 40 and the inner wall of the sleeve 30. The bottom surface of the column 40 and the bottom surface of the sleeve 30 are located in the same horizontal plane, so that the fixed top 100 can be stably placed on the ground, thereby facilitating placement. In addition, the pouring wall 10 is square, and the axes of the sleeve 30 and the column 40 pass through the center of the pouring wall 10, so as to improve the stability of the fixed top 100.

[0057] A use mode of the fixed top 100 is that when the length of the support rod 210 is sufficient, the support rod 210 can be directly inserted into the hollow annular cavity 50 until the top of the support rod 210 is inserted into the bottom to support the fixed top 100, and at the same time, the column 40 can be inserted into the first hollow shaft 210a of the support rod 210. The outer diameter of the support rod 210 is equal to the inner diameter of the sleeve 30, so that the sleeve 30 can contact the support rod 210, thereby limiting the shaking of the fixed top 100 relative to the support rod 210, and the outer diameter of the column 40 is smaller than the inner diameter of the support rod 210, so that the column 40 can be inserted into the first hollow shaft 210a of the support rod 210 to avoid interference.

[0058] Another use of the fixed roof 100 is that when the length of the support rod 210 is not enough to support the fixed roof 100 to the required height, for example, in the use scenario of the changeable layer height of the pouring underground space and the layer height of 5m or more, first insert the screw rod 221 into the first hollow shaft 210a at the top of the support rod 210 until the nut 222 contacts the top of the support rod 210, then insert the top of the screw rod 221 into the hollow ring cavity 50 until the top of the support rod 210 is inserted into the bottom for supporting the fixed roof 100, at the same time, the column 40 can also be inserted into the second hollow shaft 221a of the screw rod 221. Among them, the inner diameter of the screw rod 221 is equal to the outer diameter of the column 40, so that the screw rod 221 can contact the column 40, thereby limiting the shaking of the fixed roof 100 relative to the support rod 210, at the same time, the inner diameter of the sleeve 30 is greater than the outer diameter of the screw rod 221, so that the screw rod 221 can be inserted into the hollow ring cavity 50 to avoid interference.

[0059] In other use of the fixed roof 100, by analogy, when the fixed roof 100 has the sleeve 30 and the column 40, the sleeve 30 and the column 40 can be adapted to three sizes of screw rods 221 or support rods 210, and the three sizes are: the inner diameter is equal to the outer diameter D1 of the sleeve 30, the outer diameter is equal to the inner diameter D2 of the sleeve 30, and the inner diameter is equal to the outer diameter D3 of the column 40.

[0060] In some embodiments, the support rod 210 includes a rod body 210b and a support ring 210c. The rod body 210b serves as a support function. The support ring 210c is sleeved on the top of the rod body 210b. In use, the outer surface of the support ring 210c contacts the inner surface of the sleeve 30, rather than the rod body 210b contacting the sleeve 30, so that the contact area is reduced while the fixing function is performed, thereby reducing the friction of insertion and extraction, and improving the installation efficiency.

[0061] In some embodiments, the outer wall of the sleeve 30 and the bottom surface of the pouring wall 10 have a plurality of reinforcing ribs 60. The plurality of reinforcing ribs 60 are equidistantly arranged around the axis of the sleeve 30. The reinforcing ribs 60 are used to improve the structural strength of the sleeve 30.

[0062] Please refer to Figure 6 , further, in some embodiments, the reinforcing ribs 60 are rectangular or triangular, and the height of the reinforcing ribs 60 is the same as the length of the sleeve 30. Preferably, the reinforcing ribs 60 are rectangular, and the height of the reinforcing ribs 60 is the same as the length of the sleeve 30, so that the bottom of the reinforcing ribs 60 and the bottom of the sleeve 30 are located in the same plane, and the plurality of reinforcing ribs 60 are radially arranged around the axis of the sleeve 30, thereby enabling the reinforcing ribs 60 to not only strengthen the strength, but also assist in improving the stability of placing the fixed roof 100, that is, the reinforcing ribs 60 also contact the ground during placement, increasing the contact area between the fixed roof 100 and the ground, thereby making the placement of the fixed roof 100 more stable.

[0063] Please refer toFigure 7 In some embodiments, the column 40 has a weight-reducing hole 41 along the axis, thereby reducing the overall weight of the solid top 100.

[0064] Referring to Figure 3 In some embodiments, the solid top 100 further comprises a base 70. The base 70 is arranged on the bottom surface of the cast wall 10. The sleeve 30 and the column 40 are arranged on the base 70. The diameter of the base 70 is the same as the outer diameter of the sleeve 30. The axis of the base 70 coincides with the axis of the sleeve 30. The base 70 is used to thicken the joint of the sleeve 30, the column 40 and the cast wall 10, thereby improving the load-bearing capacity of the solid top 100. In the production of the solid top 100, the base 70 can be welded to the bottom surface of the cast wall 10 first, then the column 40 is welded to the center of the base 70, and finally the sleeve 30 is welded to the base 70, thereby achieving the purpose of facilitating production.

[0065] In some embodiments, the sleeve 30 is provided with an observation slot (not shown) along the axis direction, which penetrates the hollow ring cavity 50 and the outside, for observing the insertion of the lead screw 221 or the support rod 210. The sleeve 30 can be formed by a sheet metal through a bending process, and the ends are not connected to form an observation slot. The bent sheet metal is welded to the base 70. This design can save materials and simplify production, improving processing efficiency.

[0066] Referring to Figure 8 In some embodiments, the solid top 100 further comprises a fixing cylinder 80. The axis of the fixing cylinder 80 coincides with the axis of the sleeve 30. The sleeve 30 is located in the fixing cylinder 80, that is, the fixing cylinder 80 surrounds the outside of the sleeve 30. The outer wall of the sleeve 30 and the inner wall of the fixing cylinder 80 form a receiving ring cavity 90. The receiving ring cavity 90 can play the same role as the hollow ring cavity 50, that is, for accommodating larger size support rods 210 and lead screws 221. For example, if the hollow ring cavity 50 cannot accommodate another larger size support rod 210, the sleeve 30 is inserted into the first hollow shaft 210a of the support rod 210, and the fixing cylinder 80 of the matching size is used to contact the support rod 210, thereby fixing the solid top 100. By analogy, when the solid top 100 has the sleeve 30, the column 40 and the fixing cylinder 80, it can adapt to five sizes of lead screws 221 or support rods 210, and the five sizes are: the inner diameter is equal to the outer diameter d1 of the fixing cylinder 80, the outer diameter is equal to the inner diameter d2 of the fixing cylinder 80, the inner diameter is equal to the outer diameter d3 of the sleeve 30, the outer diameter is equal to the inner diameter d4 of the sleeve 30, and the inner diameter is equal to the outer diameter d5 of the column 40.

[0067] In other embodiments, the solid top 100 can further comprise a plurality of larger size fixing cylinders 80 to adapt to more sizes of lead screws 221 or support rods 210.

[0068] In some embodiments, the side wall 20 is provided with a plurality of spaced mounting holes 21 for mounting other templates.

[0069] In some embodiments, the fixed top 100 further comprises a fitting ring (not shown) having an internal thread, and the column body 40 has an external thread, the fitting ring being detachably connected to the column body 40 by the thread, thereby increasing the diameter of the column body 40 to adapt to the lead screw 221 or the support rod 210 having a larger inner diameter.

[0070] Please refer to Figure 9 In an embodiment of the present application, a template support structure 300 is also provided, comprising a plurality of keel templates 310, plane templates 320 and the top support structure 200. The plurality of top support structures 200 are arranged in a matrix. Each keel template 310 is connected between two adjacent fixed tops 100 in the same direction at both ends to form a keel or framework. The plurality of plane templates 320 are spliced between two adjacent keels to fill the entire pouring plane.

[0071] The fixed top 100, the top support structure 200 and the template support structure 300 described above can be inserted into the hollow ring cavity 50 through the support rod 210 and the lead screw 221. The outer diameter of the support rod 210 is equal to the inner diameter of the sleeve 30, and the inner diameter of the lead screw 221 is equal to the outer diameter of the column body 40, thereby enabling the fixed top 100 to adapt to the support rod 210 and the adjusting frame 220, thereby improving the adaptability of the fixed top 100 and achieving the purpose of improving the pouring efficiency.

[0072] In addition, those skilled in the art should recognize that the above embodiments are only used to illustrate the present application, and are not used as a limitation on the present application. Any appropriate changes and variations to the above embodiments within the spirit and scope of the present application are within the scope of the present application.

Claims

1. A jacking structure, characterized by, The support structure comprises a support rod, an adjusting frame and a fixed roof, wherein the fixed roof comprises a pouring wall arranged horizontally, a side wall arranged vertically at the bottom of the four edges of the pouring wall, a sleeve arranged vertically along an axis at the bottom surface of the pouring wall, and a column arranged in the sleeve and vertically along an axis at the bottom surface of the pouring wall, wherein the axis of the column coincides with the axis of the sleeve, a hollow ring cavity is formed between the outer wall of the column and the inner wall of the sleeve, and the bottom surface of the column is in the same horizontal plane as the bottom surface of the sleeve. When the length of the support rod is sufficient, the support rod can be inserted into the hollow ring cavity to support the fixed roof, the column can be inserted into the hollow shaft of the support rod, and the outer diameter of the support rod is equal to the inner diameter of the sleeve. When the length of the support rod is insufficient to support the fixed roof to the required height, the adjusting frame comprises a screw rod and a nut, the bottom of the screw rod can be inserted into the hollow shaft of the support rod, the column can be inserted into the hollow shaft of the screw rod, the screw rod can be inserted into the hollow ring cavity to support the fixed roof, the inner diameter of the screw rod is equal to the outer diameter of the column, and the nut can be rotated to drive the screw rod to lift the fixed roof. The support rod comprises a rod body and a support ring, the rod body serves as a support, and the support ring is sleeved on the top of the rod body, so that the outer surface of the support ring contacts the inner surface of the sleeve during use, instead of the rod body. A plurality of reinforcing ribs are arranged equidistantly around the axis of the sleeve between the outer wall of the sleeve and the bottom surface of the pouring wall. The reinforcing ribs are rectangular or triangular, and the height of the reinforcing ribs is the same as the length of the sleeve. The column has a weight-reducing hole along the axis.

2. The jacking structure of claim 1, wherein: The fixed roof further comprises a base arranged at the bottom surface of the pouring wall, the sleeve and the column are arranged on the base, the diameter of the base is the same as the outer diameter of the sleeve, and the axis of the base coincides with the axis of the sleeve.

3. The jacking structure of claim 2, wherein: The fixed roof further comprises a fixing cylinder coinciding with the axis of the sleeve, the sleeve is arranged in the fixing cylinder, and a receiving ring cavity is formed between the outer wall of the sleeve and the inner wall of the fixing cylinder.

4. The jacking structure of claim 1, wherein: The side wall is provided with a plurality of mounting holes arranged at intervals.

5. The jacking structure of claim 1, wherein: The sleeve is provided with an observation slot along the axis.

6. The jacking structure of claim 1, wherein: The support structure comprises a plurality of keel templates, plane templates and the roof support structure according to any one of claims 1-8, the two ends of each keel template are connected to two fixed roofs to form a keel, and a plurality of plane templates are spliced between two adjacent keels.

7. The jacking structure of claim 1, wherein: ​ 8. The jacking structure of claim 1, wherein: ​ 9. A formwork support structure characterised in that: ​

Citation Information

Patent Citations

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