A traveling double-station flexible tube winding machine

Abstract

A crane-type double-station flexible pipe reel, which relates to the technical field of pipe processing equipment; a crane drive is installed at the center of the crane body, the crane drive and the crane shaft are driven by a chain, the crane shaft is connected to the driving steel wheel through the crane shaft bearing seat, driven steel wheels are symmetrically installed on both sides of the bottom of the frame, the driving steel wheel and the driven steel wheel are slidably connected to the rail, and a coiling drive is symmetrically installed on the frame on both sides of the crane drive, the reel at the mobile end is installed with a single-row sprocket, the reel drive and the reel at the fixed end are driven by a chain, the reel at the fixed end and the reel at the mobile end are driven by a chain, the pipe reel is installed on an H roller and a steel rod, and a pipe arrangement mechanism is arranged on one side of the pipe reel. The present invention can adjust the spacing for pipe reels of different specifications, can realize automatic line arrangement for different pipe diameters, can be applied to large-diameter flexible pipe reeling, and adopts a double-station reeling mechanism, which significantly improves production efficiency and saves costs.

Description

Technical Field

[0001] The invention relates to the technical field of pipe processing equipment, and in particular to a traveling double-station flexible pipe winding machine. Background Art

[0002] With the continuous development of the processing industry, the market demand for diversified processing of pipes of different specifications is becoming more and more extensive, especially for the processing of large-diameter and long pipes. Due to the diversity of pipe specifications, domestic flexible pipe winding machines are generally suitable for pipes with smaller specifications. Large-diameter pipes are usually processed in a straight pipe manner, resulting in excessively high transportation and production costs, large space occupation, and low production efficiency, which is not conducive to the use and popularization of large-diameter flexible pipes.

[0003] Therefore, how to provide a flexible tube winding machine that can adapt to large diameters has become an issue that people in this field need to consider. Summary of the invention

[0004] The object of the present invention is to provide a traveling double-station flexible pipe winding machine with a simple structure, reasonable design and convenient use in view of the defects and shortcomings of the prior art.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: it comprises a crane body, a pipe reel, a pipe laying mechanism and a rail; a crane drive is installed at the center of the crane body, the crane drive and the crane shaft are driven by a chain, the crane shaft is connected to the driving steel wheel through the crane shaft bearing seat, driven steel wheels are symmetrically installed on both sides of the bottom of the frame, the driving steel wheel and the driven steel wheel are slidably connected to the rail, a coil drive is symmetrically installed on the frames on both sides of the crane drive, two winding shafts at the moving end and the fixed end are respectively arranged on the frames on each side, and the coil drive is connected to the single-row sprocket drive H rollers and steel rollers are installed at both ends of the winding shaft at the fixed end and the winding shaft at the movable end respectively, a double-row sprocket is installed at one end of the winding shaft at the fixed end, and a single-row sprocket is installed at the winding shaft at the movable end. The coil drive and the winding shaft at the fixed end are driven by a chain, and the winding shaft at the fixed end and the winding shaft at the movable end are driven by a chain. The pipe reel is installed on the H roller and the steel rod, and a pipe arranging mechanism is provided on one side of the pipe reel, and the pipe arranging mechanism includes a pipe fixing frame, a servo slide and a frame; a servo slide is fixed on the frame, and the pipe fixing frame is slidably connected to the servo slide.

[0006] Furthermore, the coil drive is mounted on a coil drive mounting plate on the frame.

[0007] Furthermore, the crane drive is mounted on a crane drive mounting plate on the frame.

[0008] Furthermore, a base is fixed on the frame, and a plurality of adjusting screw holes are arranged on the base, and the winding shaft and the driven shaft on both sides are respectively installed on the base through the adjusting screw holes.

[0009] Furthermore, the frame is installed on the vehicle body.

[0010] After adopting the above structure, the beneficial effects produced by the present invention are as follows: the traveling double-station flexible pipe winding machine described in the present invention can adjust the spacing according to pipe reels of different specifications, can realize automatic wiring for different pipe diameters, can be suitable for large-diameter flexible pipe reels, and adopts a double-station winding mechanism, which significantly improves production efficiency and saves costs. The present invention has the advantages of simple structure, reasonable setting, and low production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the present invention;

[0012] Figure 2 It is a top view of the structure of the main body of the vehicle of the present invention;

[0013] Figure 3 It is a bottom view structural diagram of the main body of the vehicle of the present invention;

[0014] Figure 4 It is the axle side structure diagram of the main body of the vehicle of the present invention;

[0015] Figure 5 It is a structural diagram of the pipe arrangement mechanism of the present invention.

[0016] Description of reference numerals:

[0017] Crane body 1, frame 101, active steel wheel 102, driven steel wheel 103, coil drive 104, winding shaft 105, H roller 106, steel rod 107, crane drive 108, crane shaft 109, winding shaft bearing seat 110, coil drive mounting plate 111, crane drive mounting plate 112, base 113, crane shaft bearing seat 114, driven shaft 115, pipe reel 2, pipe laying mechanism 3, rail 4. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] See Figure 1 —— Figure 5As shown, this specific embodiment adopts the following technical scheme: it includes a crane body 1, a pipe reel 2, a pipe arrangement mechanism 3 and a rail 4; a crane drive 108 is installed in the center of the crane body 1, and the crane drive 108 and the crane shaft 109 are driven by a chain, and the crane shaft 109 is connected to the active steel wheel 102 through the crane shaft bearing seat 114, and driven steel wheels 103 are symmetrically installed on both sides of the bottom of the frame 101, and the active steel wheel 102 and the driven steel wheel 103 are slidingly connected to the rail 4, and the frame 101 on both sides of the crane drive 108 is symmetrically installed with a coil drive 104, and the frame 101 on each side is respectively provided with two winding shafts 105 at the moving end and the fixed end, and the coil drive 104 is connected to the single-row sprocket drive, and the fixed The winding shaft 105 at the fixed end and the winding shaft 105 at the movable end are respectively installed with H rollers 106 and steel rollers 107 at both ends, the winding shaft 105 at the fixed end is installed with a double-row sprocket at one end, and the winding shaft 105 at the movable end is installed with a single-row sprocket, the coil drive 104 and the winding shaft 105 at the fixed end are driven by a chain, the winding shaft 105 at the fixed end and the winding shaft 105 at the movable end are driven by a chain, the pipe reel 2 is installed on the H roller 106 and the steel rod 107, and a pipe arrangement mechanism 3 is arranged on one side of the pipe reel 2, and the pipe arrangement mechanism 3 includes a pipe fixing frame 301, a servo slide 302 and a frame 303; the servo slide 302 is fixed on the frame 303, and the pipe fixing frame 301 is slidably connected to the servo slide 302.

[0020] The coil drive 104 is mounted on a coil drive mounting plate 111 on the frame 101 .

[0021] The crane drive 108 is mounted on a crane drive mounting plate 112 on the frame 101 .

[0022] A base 113 is fixed on the frame 101 . The base 113 is provided with a plurality of adjusting screw holes. The winding shaft 105 and the driven shaft 115 on both sides are respectively installed on the base 113 through the adjusting screw holes.

[0023] The frame 303 is installed on the vehicle body 1 .

[0024] The working principle of this specific implementation method:

[0025] 1. Crane moving part: When station 1 is full, it is necessary to switch stations. The crane drive 108 starts to drive the crane shaft 109, the active steel wheel 102, and the driven steel wheel 103 to rotate synchronously to realize the movement of the crane on the rail. Sensors are installed at stations 1 and 2 to realize accurate station switching;

[0026] 2. Coiling part: When coiling at station 1, the coiling drive 104 is started to drive the winding shaft 105 at the fixed end and the winding shaft 105 at the mobile end to rotate synchronously through the sprocket chain structure, thereby realizing the coiling action. In addition, a base 113 is provided under the winding shaft 105 at the mobile end. The base 113 has a plurality of threaded holes that can be used to adjust the position of the winding shaft 105 at the mobile end according to the specifications of the pipe reel 2 to change the center distance between the winding shaft 105 at the fixed end and the winding shaft 105 at the mobile end.

[0027] When operating the present specific embodiment, the winding machine of the present specific embodiment is placed on the flexible pipe production line, the pipe fixing frame 301 is adjusted so that the finished pipe passes through the pipe fixing frame 301, and the pipe head is fixed at the pipe reel winding position, and the winding work is started by setting the pipe specifications. After the first pipe reel is full, it is cut off, and the second pipe reel is moved to another station by controlling the crane drive and repeating the previous operation. The present specific embodiment only needs to complete the double-station winding through one pipe specification setting, and can provide the winding function when producing pipes of different diameters.

[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A crane-type double-station flexible pipe winding machine, characterized in that: It comprises a crane body, a pipe reel, a pipe laying mechanism and a rail; a crane drive is installed in the center of the crane body, the crane drive and the crane shaft are driven by a chain, the crane shaft is connected to the active steel wheel through a crane shaft bearing seat, driven steel wheels are symmetrically installed on both sides of the bottom of the frame, the active steel wheel and the driven steel wheel are slidably connected to the rail, a coil drive is symmetrically installed on the frames on both sides of the crane drive, two winding shafts at the moving end and the fixed end are respectively arranged on the frames on each side, the coil drive is connected to the single-row sprocket drive, and the winding shaft at the fixed end H rollers and steel rollers are installed at both ends of the winding shaft at the mobile end, a double-row sprocket is installed at one end of the winding shaft at the fixed end, and a single-row sprocket is installed at the winding shaft at the mobile end. The coil drive and the winding shaft at the fixed end are driven by chains, and the winding shafts at the fixed end and the winding shafts at the mobile end are driven by chains. The pipe reel is installed on the H roller and the steel rod, and a pipe arrangement mechanism is provided on one side of the pipe reel. The pipe arrangement mechanism includes a pipe fixing frame, a servo slide and a frame; the servo slide is fixed on the frame, and the pipe fixing frame is slidably connected to the servo slide; When the workstation is winding, the winding drive is started to drive the winding shaft at the fixed end and the winding shaft at the movable end to rotate synchronously through the sprocket chain structure, thereby realizing the winding action; The frame is installed on the main body of the vehicle; A base is fixed on the frame, and a plurality of adjusting screw holes are arranged on the base. The winding shaft and the driven shaft on both sides are respectively installed on the base through the adjusting screw holes.

2. The traveling double-station flexible pipe winding machine according to claim 1 is characterized in that: The coil drive is mounted on a coil drive mounting plate on the frame.

3. The traveling double-station flexible pipe winding machine according to claim 1 is characterized in that: The traveling drive is installed on a traveling drive installation plate on the frame.

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