Intelligent crane introduction system, crane and standard section introduction method

By using the intelligent introduction system of the tower crane and the centering detection device to control the centering operation of the tower crane hook and the lifting device, the problem of high operation difficulty and low efficiency caused by manual intervention in the existing tower crane standard section hoisting process is solved, and efficient installation without manual high-altitude operation is achieved.

CN115321382BActive Publication Date: 2026-02-17HUNAN ZOOMLION CONSTR HOISTING MASCH CO LTD
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Patent Information

Application Number
CN202210878257.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-25
Publication Date
2026-02-17
Estimated Expiration
2042-07-25

AI Technical Summary

Technical Problem

The existing tower cranes require manual intervention during the standard section hoisting process, which leads to high operational difficulty and low installation efficiency.

Method used

The tower crane adopts an intelligent introduction system, which includes an introduction beam, an introduction trolley, a lifting device, and an alignment detection device. The alignment detection device controls the tower crane hook to drive the lifting device to align with the introduction beam, realizing the standard section hoisting without manual high-altitude operations.

Benefits of technology

This reduced operational difficulty, improved installation efficiency, and ensured safety, enabling the efficient introduction of standard sections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an intelligent leading-in system of a tower crane, the tower crane and a standard section leading-in method. The intelligent leading-in system of the tower crane comprises a leading-in cross beam, a leading-in trolley, a hoisting device and a centering detection device. The leading-in trolley is movably arranged on the leading-in cross beam. The hoisting device is used for being connected with the standard section and hoisted through a tower crane hook. The centering detection device is arranged on the leading-in cross beam and is used for controlling the tower crane hook to drive the hoisting device to perform centering operation with the leading-in cross beam, so that the tower crane hook drives the hoisting device to horizontally move to the leading-in trolley after the centering operation is completed. The whole standard section leading-in operation process does not need an operator to stand on an operation platform to perform high-altitude operation, so that the operation difficulty is reduced, the installation efficiency is improved and the safety is ensured.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of tower cranes, and particularly relates to an intelligent lead-in system of a tower crane, the tower crane and a standard section lead-in method. BACKGROUND

[0002] When the standard section is added, the lead-in system can pull the hoisted standard section into the tower body to complete the jacking function of the tower crane.

[0003] Meanwhile, the existing lead-in system mainly includes a lead-in beam, a lead-in trolley, a luffing mechanism, a special lifting appliance and an operation platform, and relies on the main lifting hook of the tower crane to hoist the standard section through the special lifting appliance and hang the standard section on the lead-in trolley, and the lead-in trolley pulls the standard section into the tower body. In the process of hanging the standard section on the lead-in trolley, the operator needs to stand on the operation platform to manually position and hang, which results in high operation difficulty and low installation efficiency. SUMMARY

[0004] In view of the above defects or deficiencies, the present application provides an intelligent lead-in system of a tower crane and a standard section lead-in method, aiming to solve the technical problems of high operation difficulty and low installation efficiency caused by manual intervention in the process of hanging the standard section on the lead-in trolley.

[0005] To achieve the above-mentioned purpose, the present application provides an intelligent lead-in system of a tower crane, wherein the intelligent lead-in system of the tower crane comprises a lead-in beam, a lead-in trolley, a lifting device and a centering detection device; the lead-in trolley is movably arranged on the lead-in beam; the lifting device is used for connecting with the standard section and hoisting operation through the tower crane hook; the centering detection device is arranged on the lead-in beam and used for controlling the tower crane hook to drive the lifting device to perform centering operation with the lead-in beam, so that the tower crane hook drives the lifting device to move horizontally to the lead-in trolley after the centering operation is completed.

[0006] In the embodiment of the present application, the intelligent lead-in system of the tower crane further comprises a first arrival detection device, which is arranged on the lead-in trolley and used for sending an arrival detection signal when the lifting device moves to the lead-in trolley.

[0007] In the embodiment of the present application, the first arrival detection device comprises a distance sensor arranged on the lead-in trolley and used for sending an arrival detection signal when the distance between the lead-in trolley and the lifting device reaches a preset distance.

[0008] In the embodiment of the present application, the surface of the lifting device facing the distance sensor is provided with a boss part, and the distance sensor is used for sending an arrival detection signal when the boss part is detected.

[0009] In the embodiment of the present application, the hoisting device comprises a lead-in hook for connecting with the tower crane hook and a lead-in lifting appliance for connecting with the standard section, the lead-in lifting appliance is provided with a support rod for hooking the lead-in hook, the lead-in trolley is provided with a guide opening for placing the support rod, and the centering detection device is used for controlling the lead-in hook to drive the lead-in hook and the lead-in beam to be centered, so that the support rod of the lead-in lifting appliance is moved into the guide opening after the centering operation is completed.

[0010] In the embodiment of the present application, the lead-in trolley comprises a pulley block and two outer side plates, the pulley block is movably arranged on the lead-in beam, the two outer side plates are arranged on opposite sides of the pulley block, and the upper ends of the two outer side plates are both provided with a guide opening.

[0011] The lead-in lifting appliance comprises a bottom plate, a first lifting part and two first lifting vertical plates, the first lifting part is arranged on the lower surface of the bottom plate and used for connecting with the standard section, the two first lifting vertical plates are oppositely and spacedly arranged on the upper surface of the bottom plate, the number of the support rods is two, and the two support rods are correspondingly arranged on the two first lifting vertical plates, and the two ends of the two support rods respectively extend out of the corresponding first lifting vertical plates.

[0012] The lead-in hook comprises a connecting plate, a second lifting part and two second lifting vertical plates, the two second lifting vertical plates are oppositely and spacedly arranged and correspondingly hooked at one end of the two support rods outside the corresponding first lifting vertical plates, the connecting plate connects the two second lifting vertical plates and is provided with the second lifting part for connecting with the tower crane hook, the second lifting vertical plate is marked with a first positioning area for the centering operation of the centering detection device, and the connecting plate is marked with a second positioning area for the centering operation of the centering detection device.

[0013] In the embodiment of the present application, the centering detection device comprises a laser arranged on the lead-in beam, the laser is used for emitting first laser and second laser towards the lead-in end of the lead-in beam, so that the light spots formed by the first laser and the second laser fall into the first positioning area and the second positioning area in sequence one by one during the centering operation.

[0014] In the embodiment of the present application, the centering detection device further comprises a camera, the camera is used for shooting the light spot image on the lead-in hook, so as to control the tower crane hook according to the light spot image.

[0015] In the embodiment of the present application, the intelligent lead-in system of the tower crane further comprises a second position detection device arranged on the lead-in beam, the second position detection device is used for controlling the lead-in trolley to reach the preset lead-in position.

[0016] In order to achieve the above-mentioned purpose, the present application further provides a tower crane, characterized in that the tower crane comprises the intelligent lead-in system of the tower crane as described above.

[0017] To achieve the above object, the application further provides a standard section introduction method, characterized in that the standard section introduction method is applied to the intelligent introduction system of the tower crane and comprises the following steps:

[0018] The hoisting device is connected with the standard section, and the hoisting device is hoisted by the tower crane hook;

[0019] The hoisting device is hoisted to the introduction end of the introduction beam, and the hoisting device is centered with the introduction beam by the centering detection device;

[0020] The hoisting device is horizontally moved to the introduction trolley by the tower crane hook.

[0021] By the above technical solution, the intelligent introduction system of the tower crane provided by the application has the following beneficial effects:

[0022] When the intelligent introduction system of the tower crane is used, the hoisting device is connected with the standard section and hoisted to the tower crane hook, the hoisting device and the standard section are hoisted to the introduction end of the introduction beam by controlling the tower crane hook, the centering detection device arranged on the introduction beam can be used to control the hoisting device and the introduction beam to be centered, the position of the tower crane hook can be adjusted by the centering detection device, so that the hoisting device is kept aligned with the introduction beam before entering the introduction beam, and after the centering operation is completed, the hoisting device is horizontally moved by the tower crane hook, so that the hoisting device can be moved to the introduction trolley, the introduction operation of the standard section is completed, the whole operation process does not need the operator to stand on the operation platform to perform high-altitude operation, so that the purpose of reducing the operation difficulty, improving the installation efficiency and ensuring the safety can be achieved.

[0023] Other features and advantages of the application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0024] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, and are used together with the following specific embodiments to explain the application, but do not constitute a limitation on the application. In the drawings:

[0025] Figure 1 is a structure diagram of the centering operation of the intelligent introduction system of the tower crane according to an embodiment of the application;

[0026] Figure 2 is a structure diagram of a part of the intelligent introduction system of the tower crane according to an embodiment of the application;

[0027] Figure 3 is a structure diagram of another part of the intelligent introduction system of the tower crane according to an embodiment of the application;

[0028] Figure 4 is a structural schematic diagram of the introduction trolley according to an embodiment of the present application;

[0029] Figure 5 is a structural schematic diagram of the introduction hook according to an embodiment of the present application from one perspective;

[0030] Figure 6 is a structural schematic diagram of the introduction hook according to an embodiment of the present application from another perspective;

[0031] Figure 7 is a structural schematic diagram of the introduction spreader according to an embodiment of the present application from one perspective;

[0032] Figure 8 is a structural schematic diagram of the introduction spreader according to an embodiment of the present application from another perspective;

[0033] Figure 9 is a structural schematic diagram of the first position detection device detecting the introduction spreader according to an embodiment of the present application;

[0034] Figure 10 is an enlarged schematic diagram of A in Figure 9 ;

[0035] Figure 11 is a structural schematic diagram of the first position detection device detecting the boss according to an embodiment of the present application;

[0036] Figure 12 is an enlarged schematic diagram of B in Figure 11 ;

[0037] Figure 13 is a structural schematic diagram of the introduction spreader hoisted on the introduction trolley according to an embodiment of the present application.

[0038] BRIEF DESCRIPTION OF THE DRAWINGS

[0039] 1 introduction beam 11 introduction motor

[0040] 12 introduction platform 2 introduction trolley

[0041] 21 pulley set 22 outer side plate

[0042] 23 guide opening 24 mounting plate

[0043] 3 hoisting device 31 introduction hook

[0044] 311 connecting plate 312 second hoisting part

[0045] 313 second hoisting vertical plate 314 first positioning area

[0046] 315 Second positioning area 32 Introduction of lifting equipment

[0047] 321 Base plate 322 First hoisting section

[0048] 323 First hoisting plate; 324 Support rod

[0049] 325 Boss section 4 Alignment detection device

[0050] 41 First laser 42 Second laser

[0051] 5 First positioning detection device 6 Second positioning detection device

[0052] 7 Tower crane hooks 8 Standard sections Detailed Implementation

[0053] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0054] The intelligent tower crane introduction system of the present invention is described below with reference to the accompanying drawings.

[0055] like Figure 1 As shown, the present invention provides an intelligent tower crane loading system, wherein the intelligent tower crane loading system includes:

[0056] Introduce crossbeam 1;

[0057] The trolley 2 is movably mounted on the guide beam 1;

[0058] Lifting device 3 is used to connect to standard section 8 and to carry out lifting operations via tower crane hook 7;

[0059] The centering detection device 4 is installed on the introduction beam 1 and is used to control the tower crane hook 7 to drive the lifting device 3 to perform centering operation with the introduction beam 1, so that after the centering operation is completed, the tower crane hook 7 drives the lifting device 3 to move horizontally onto the introduction trolley 2.

[0060] When the intelligent introduction system of the tower crane is used, the hoisting device 3 is connected with the standard section 8 and hoisted to the tower crane hook 7, and the hoisting device 3 and the standard section 8 can be hoisted to the introduction end of the introduction beam 1 by controlling the tower crane hook 7, the centering detection device 4 arranged on the introduction beam 1 can be used to control the tower crane hook 7 to drive the hoisting device 3 to perform the centering operation with the introduction beam 1, and the position of the tower crane hook 7 can be adjusted through the centering detection device 4, so that the hoisting device 3 is kept aligned with the introduction beam 1 before entering the introduction beam 1, and after the centering operation is completed, the hoisting device 3 is directly driven by the tower crane hook 7 to move horizontally, so that the hoisting device 3 can be moved to the introduction trolley 2, and the introduction operation of the standard section 8 is completed, and the whole operation process does not need the operator to perform high-altitude operation on the operation platform, so that the operation difficulty is reduced, the installation efficiency is improved, and the safety is ensured. It should be particularly pointed out that the introduction end of the introduction beam 1 refers to the end where the standard section 8 starts to enter the introduction beam 1.

[0061] Specifically, the intelligent introduction system of the tower crane further comprises a safety monitoring device, which can be used to monitor the centering detection device 4, so as to control the tower crane hook 7 to move according to the feedback of the centering detection device 4, and the safety monitoring device can be arranged in the cab of the tower crane.

[0062] Referring to Figure 1 , Figure 2 and Figure 4 , in the embodiment of the application, the intelligent introduction system of the tower crane further comprises a first position detection device 5 arranged on the introduction trolley 2 and used to send a position detection signal when the hoisting device 3 moves to the introduction trolley 2, and after receiving the position detection signal sent by the first position detection device 5, the tower crane hook 7 can be controlled to move downward, so that the tower crane hook 7 is separated from the hoisting device 3, thereby avoiding the phenomenon that the introduction operation is not in place. Specifically, the first position detection device 5 can be in communication connection with the safety monitoring device, so as to facilitate the operator in the cab to make corresponding control quickly.

[0063] In the embodiment of the application, the first position detection device 5 comprises a distance sensor arranged on the introduction trolley 2 and used to send a position detection signal when the distance between the introduction trolley 2 and the hoisting device 3 reaches a preset distance, and when the hoisting device 3 has not reached the position opposite to the distance sensor, the distance sensor cannot detect the distance value, at this time, the control of the tower crane hook 7 driving the hoisting device 3 to move horizontally is continued, when the hoisting device 3 reaches the position opposite to the distance sensor, the distance sensor can detect the distance value between the introduction trolley 2 and the hoisting device 3, and when the detected distance value reaches the preset distance, the distance sensor can send a position detection signal to the safety monitoring device.

[0064] Referring to Figure 1 , Figure 3 and Figure 4 , in the embodiment, the surface of the lifting device 3 facing the surface where the distance sensor is arranged is provided with a boss part 325, and the distance sensor is configured to send a position detection signal when the boss part 325 is detected. As shown in Figure 9 and Figure 10 , when the surface where the distance sensor is arranged starts to be arranged opposite to the distance sensor, the distance sensor can start to detect a first distance value, which is the distance between the trolley 2 and the surface. The first distance value is compared with a preset distance. In the embodiment, the first distance value is not the preset distance, and then the control tower crane hook 7 continues to drive the lifting device 3 to move horizontally. However, the moving speed of the tower crane hook 7 can be reduced at this time, as shown in Figure 11 and Figure 12 , only when the lifting device 3 moves to the position where the boss part 325 is arranged opposite to the distance sensor, the distance sensor can detect a second distance value between the trolley 2 and the boss part 325. The second distance value is compared with the preset distance. The second distance value is the preset distance, and then the distance sensor can send a position detection signal to the safety monitoring device. In addition, since the boss part 325 protrudes from the surface of the lifting device 3 facing the surface where the distance sensor is arranged, the second distance value is obviously smaller than the first distance value, and there is a significant mutation in the distance detection of the distance sensor, so that the trolley 2 can be accurately positioned by the distance sensor and the boss part 325, so as to accurately hoist the lifting device 3 to the trolley 2.

[0065] Referring to Figure 3 and Figure 4In the embodiment of the present application, the hoisting device 3 comprises a lead-in hook 31 for connecting with the tower crane hook 7 and a lead-in lifting appliance 32 for connecting with the standard section 8, the lead-in lifting appliance 32 is provided with a support rod 324 for hooking the lead-in hook 31, and the lead-in trolley 2 is provided with a guide opening 23 for placing the support rod 324, that is, the connection between the lead-in hook 31 and the lead-in lifting appliance 32 is that the lead-in hook 31 is hooked on the support rod 324 of the lead-in lifting appliance 32, when the tower crane hook 7 drives the hoisting device 3 to be hoisted to the lead-in trolley 2, the support rod 324 of the lead-in lifting appliance 32 can be placed in the guide opening 23 correspondingly, then the tower crane hook 7 is controlled to drive the lead-in hook 31 to move downward, so that the lead-in hook 31 is separated from the support rod 324, and the lead-in lifting appliance 32 and the standard section 8 are hoisted to the lead-in trolley 2. At the same time, the centering detection device 4 is used to control the tower crane hook 7 to drive the lead-in hook 31 to perform the centering operation with the lead-in beam 1, so that the tower crane hook 7 drives the support rod 324 of the lead-in lifting appliance 32 to move into the guide opening 23 after the centering operation is completed, and the lead-in hook 31 is located at the upper end of the lead-in lifting appliance 32, the lead-in hook 31 is selected to perform the centering operation with the lead-in beam 1, so as to facilitate the layout design of the centering detection device 4. Preferably, the centering detection device 4 can be arranged on the top surface of the lead-in beam 1.

[0066] In the embodiment of the present application, as shown in Figure 4 , the lead-in trolley 2 comprises a pulley block 21 and two outer side plates 22, the pulley block 21 is movably arranged on the lead-in beam 1, the two outer side plates 22 are separately arranged on opposite sides of the pulley block 21, and the upper end of each of the two outer side plates 22 is provided with a guide opening 23, that is, the lead-in trolley 2 is provided with two guide openings 23, and the two guide openings 23 are separately arranged on opposite sides of the lead-in trolley 2.

[0067] Specifically, as shown in Figure 7 and Figure 8 , the lead-in lifting appliance 32 comprises a bottom plate 321, a first hoisting part 322 and two first hoisting vertical plates 323, the first hoisting part 322 is arranged on the lower surface of the bottom plate 321 and is used for connecting with the standard section 8, the two first hoisting vertical plates 323 are oppositely and spacedly arranged on the upper surface of the bottom plate 321, the number of the support rods 324 is two, the two support rods 324 are correspondingly arranged on the two first hoisting vertical plates 323, and the two ends of each of the two support rods 324 respectively extend out of the corresponding first hoisting vertical plate 323, that is, the two ends of each of the two support rods 324 can be used for hooking the hoisting, one end of the support rod 324 located at the outer side of the first hoisting vertical plate 323 is used for hooking the lead-in hook 31, and the other end of the support rod 324 located at the inner side of the first hoisting vertical plate 323 is used for being placed in the guide opening 23.

[0068] More specifically, as shown in Figure 5 and Figure 6As shown, the lead-in hook 31 comprises a connecting plate 311, a second hoisting part 312 and two second hoisting vertical plates 313, the two second hoisting vertical plates 313 are oppositely spaced and are correspondingly hooked on one end of the two support rods 324 located outside the corresponding first hoisting vertical plate 323, the connecting plate 311 connects the two second hoisting vertical plates 313 and is provided with the second hoisting part 312 for connecting with the tower crane hook 7, the second hoisting part 312 can be a through hole opened on the connecting plate 311, then the lead-in hook 31 can be hooked on one end of the support rod 324 located outside the first hoisting vertical plate 323 through the second hoisting vertical plate 313, so as to be able to be lifted with the lead-in hoist 32 and the standard section 8 by following the tower crane hook 7, and the other end of the support rod 324 located inside the first hoisting vertical plate 323 can be smoothly placed in the guide opening 23 of the lead-in trolley 2. In addition, the second hoisting vertical plate 313 is marked with a first positioning area 314 for the centering detection device 4 to perform centering operation, the height of the first positioning area 314 can be 20mm-40mm, preferably 30mm-40mm, the connecting plate 311 is marked with a second positioning area 315 for the centering detection device 4 to perform centering operation, the width of the second positioning area 315 can be 20mm-40mm, preferably 30mm-40mm, then the tower crane hook 7 can first drive the lead-in hook 31 to move, so that the centering detection device 4 performs the first centering operation in the first positioning area 314 of the second hoisting vertical plate 313, so as to determine the lead-in height of the lead-in hook 31, and then the lead-in hook 31 is driven by the tower crane hook 7 to move horizontally at the lead-in height, so that the centering detection device 4 performs the second centering operation in the second positioning area 315 of the connecting plate 311, so as to determine the centering position of the lead-in hook 31.

[0069] Further, the lead-in beam 1 can be an I-beam, the pulley block 21 of the lead-in trolley 2 comprises two first pulley bodies and two second pulley bodies, the two first pulley bodies are located in one side space of the I-beam, and the two second pulley bodies are located in the other side space of the I-beam, one of the two outer side plates 22 is located outside the two first pulley bodies, and the other outer side plate 22 is located outside the two second pulley bodies. In addition, the lead-in trolley 2 further comprises a mounting plate 24 connected between the two outer side plates 22 and located at the lower side of the lead-in beam 1, a distance sensor is arranged on the lower surface of the mounting plate 24, and a boss part 325 is arranged on the upper surface of the bottom plate 321 of the lead-in hoist 32. More specifically, the guide opening 23 can be provided as a half-bowl-shaped opening to guide the support rod 324.

[0070] Referring to Figure 1 and Figure 5In the embodiment of the present application, the centering device 4 comprises a laser arranged on the guide beam 1, which is used to emit the first laser 41 and the second laser 42 towards the guide end of the guide beam 1, so that the light spots formed by the first laser 41 and the second laser 42 fall into the first positioning area 314 and the second positioning area 315 in turn one by one during the centering operation. That is, the first laser 41 can be emitted towards the guide end of the guide beam 1 first, and the tower crane hook 7 is adjusted so that the light spot of the first laser 41 falls into the first positioning area 314 of the second hoisting vertical plate 313, thereby determining the guide height of the guide hook 31, and then the second laser 42 is emitted, and the tower crane hook 7 is controlled to move horizontally at the guide height so that the light spot of the second laser 42 falls into the second positioning area 315 of the connecting plate 311, thereby determining the centering position of the guide hook 31.

[0071] It should be particularly pointed out that, in order to center the guide hoist 32 and the guide beam 1, the laser can be arranged at the middle position of the top surface of the guide beam 1, and the second positioning area 315 of the connecting plate 311 is necessarily located at the middle position of the connecting plate 311, and when the connecting plate 311 is centered with the laser, the two second hoisting vertical plates 313 are necessarily arranged staggered with the laser, at this time the first laser 41 cannot fall into the first positioning area 314 again, so it is necessary to determine the guide height of the guide hook 31 first, and in order to determine the guide height of the guide hook 31, the emission direction of the first laser 41 can be horizontal emission parallel to the extension direction of the guide beam 1, and in order to determine the centering position of the connecting plate 311 at the guide height, the emission direction of the second laser 42 should be inclined upward.

[0072] Further, the number of lasers can be two, and the two lasers respectively emit the first laser 41 and the second laser 42, of course, the present application can also be that the laser is deflectably arranged on the guide beam 1, by changing the angle between the laser and the guide beam 1, the first laser 41 and the second laser 42 can be emitted respectively. Further, the laser can be an infrared laser.

[0073] In the embodiment of the present application, the centering detection device 4 further comprises a camera, which is used to shoot the light spot image on the hook 31, so as to control the tower crane hook 7 according to the light spot image. Specifically, the laser and the camera can be in communication connection with the safety monitoring device, the safety monitoring device can control the laser to emit the first laser 41 and the second laser 42 in turn, and during the centering operation, the camera can also send the shot light spot image to the safety monitoring device, so that the operator in the cab can adjust the tower crane hook 7 according to the light spot image until the light spot image falls into the first positioning area 314 or the second positioning area 315. More specifically, the camera can be arranged on the lead-in beam or the lead-in sling.

[0074] Please refer again to Figure 1 and Figure 2 In the embodiment of the present application, the intelligent lead-in system of the tower crane further comprises a second position detection device 6 arranged on the lead-in beam 1, which is used to control the lead-in trolley 2 to reach the preset lead-in position. Before the standard section 8 is introduced into the lead-in trolley 2, the lead-in trolley 2 also needs to be controlled to move to the lead-in end of the lead-in beam 1, and the second position detection device 6 can be arranged at a position close to the lead-in end of the lead-in beam 1, when the lead-in trolley 2 abuts against the second position detection device 6, the lead-in trolley 2 reaches the preset lead-in position, at this time, the lead-in trolley 2 can be controlled to stop moving. Specifically, the second position detection device 6 can be a proximity switch.

[0075] In the embodiment of the present application, the lead-in beam 1 further comprises a lead-in motor 11 and a lead-in platform 12, the lead-in motor 11 is located at one end away from the lead-in end of the lead-in beam 1, and the lead-in motor 11 is used to pull the lead-in trolley 2, so as to introduce the standard section 8 into the tower body.

[0076] To achieve the above-mentioned purpose, the present application further provides a tower crane, characterized in that the tower crane comprises the intelligent lead-in system of the tower crane according to the above description. Since the tower crane adopts all the technical solutions of the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.

[0077] To achieve the above-mentioned purpose, the present application further provides a standard section lead-in method, characterized in that the standard section lead-in method is applied to the intelligent lead-in system of the tower crane according to the above description, and comprises:

[0078] connecting the hoisting device 3 with the standard section 8, and hoisting the hoisting device 3 through the tower crane hook 7;

[0079] hoisting the hoisting device 3 to the lead-in end of the lead-in beam 1, and controlling the tower crane hook 7 to drive the hoisting device 3 to perform the centering operation with the lead-in beam 1 through the centering detection device 4;

[0080] The tower crane hook 7 drives the lifting device 3 to move horizontally to the lead-in trolley 2.

[0081] When the standard section lead-in method is used, the lifting device 3 is connected with the standard section 8 and hoisted to the tower crane hook 7, and then the tower crane hook 7 can be controlled to hoist the lifting device 3 and the standard section 8 to the lead-in end of the lead-in beam 1. The centering detection device 4 arranged on the lead-in beam 1 can control the tower crane hook 7 to drive the lifting device 3 to perform centering operation with the lead-in beam 1. The position of the tower crane hook 7 can be adjusted through the centering detection device 4, so that the lifting device 3 can be kept in alignment with the lead-in beam 1 before entering the lead-in beam 1. After the centering operation is completed, the tower crane hook 7 directly drives the lifting device 3 to move horizontally, which can ensure that the lifting device 3 moves to the lead-in trolley 2, and the standard section 8 lead-in operation is completed. The entire operation process does not require the operator to perform high-altitude operation on the operation platform, thereby achieving the purposes of reducing operation difficulty, improving installation efficiency, and ensuring safety.

[0082] More specifically, the steps of the standard section lead-in method can be:

[0083] (1) Control the lead-in motor 11 to drive the lead-in trolley 2 to move towards the lead-in end of the lead-in beam 1;

[0084] (2) When the in-place detection signal of the second in-place detection device 6 is received, control the lead-in trolley 2 to stop moving, as shown in Figure 2 ;

[0085] (3) Connect the tower crane hook 7 with the lead-in hook 31, connect the lead-in lifting device 32 with the standard section 8, and hook the lead-in hook 31 on the support rod 324 of the lead-in hook 31;

[0086] (4) Control the tower crane hook 7 to hoist the lead-in hook 31 to the free end of the lead-in beam 1, as shown in Figure 1 ;

[0087] (5) Control the laser to emit the first laser 41, and adjust the tower crane hook 7 according to the light spot of the first laser 41 on the lead-in hook 31, so that the light spot of the first laser 41 falls into the first positioning area 314 of the second lifting vertical plate 313, and the lead-in height of the lead-in hook 31 is determined;

[0088] (6) Control the laser to emit the second laser 42, and control the tower crane hook 7 to move horizontally at the lead-in height according to the light spot of the second laser 42 on the lead-in hook 31, so that the light spot of the second laser 42 falls into the second positioning area 315 of the connecting plate 311, and the lead-in position of the lead-in hook 31 is determined;

[0089] (7) control the tower crane hook 7 to drive the introduction hook 31 to move horizontally towards the introduction beam 1, and reduce the moving speed of the tower crane hook 7;

[0090] (8) when receiving the first distance value detected by the first arrival detection device 5 and the first distance value does not reach the preset distance, continue to reduce the moving speed of the tower crane hook 7, as shown in 9 and Figure 10 ;

[0091] (9) when receiving the second distance value detected by the first arrival detection device 5 and the second distance value reaches the preset distance, control the tower crane hook 7 to stop driving the introduction hook 31 to move horizontally, as shown in Figure 11 and Figure 12 ;

[0092] (10) control the tower crane hook 7 to drive the introduction hook 31 to move downward, so that the introduction hook 31 is separated from the introduction spreader 32, as shown in Figure 13 ;

[0093] (11) control the introduction motor 11 to drive the introduction trolley 2 to move towards the tower body.

[0094] In the description of the present application, it should be understood that the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0095] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and other terms should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0096] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0097] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. An intelligent import system for tower cranes, characterized in that, The intelligent import system of the tower crane includes: Introduce a crossbeam (1); The trolley (2) is movably mounted on the introduction beam (1); The lifting device (3) is used to connect to the standard section (8) and to perform lifting operations through the tower crane hook (7); The centering detection device (4) is set on the lead-in crossbeam (1) and is used to control the tower crane hook (7) to drive the lifting device (3) to perform centering operation with the lead-in crossbeam (1), so that the tower crane hook (7) drives the lifting device (3) to move horizontally to the lead-in trolley (2) after the centering operation is completed. The lifting device (3) includes an entry hook (31) for connecting to the tower crane hook (7) and an entry lifting device (32) for connecting to the standard section (8). The entry lifting device (32) is mounted on the entry hook (31) and the entry trolley (2) by means of a support rod (324). The introduced hook (31) includes a connecting plate (311), a second lifting part (312), and two second lifting uprights (313). The two second lifting uprights (313) are arranged at intervals and are each used to hang the corresponding support rods (324). The connecting plate (311) connects the two second lifting uprights (313) and is provided with a second lifting part (312) for connecting with the tower crane hook (7). The second lifting uprights (313) are marked with a first positioning area (314) for the centering detection device (4) to perform centering operation. The introduced height is determined when the first positioning area (314) moves to be aligned with the centering detection device (4). The connecting plate (311) is marked with a second positioning area (315) for the centering detection device (4) to perform centering operation. The introduced position is determined when the second positioning area (315) moves to be aligned with the centering detection device (4).

2. The intelligent tower crane feed system according to claim 1, characterized in that, The intelligent introduction system of the tower crane also includes a first positioning detection device (5), which is installed on the introduction trolley (2) and is used to issue a positioning detection signal when the lifting device (3) moves onto the introduction trolley (2).

3. The intelligent tower crane feed system according to claim 2, characterized in that, The first positioning detection device (5) includes a distance sensor, which is installed on the trolley (2) and is used to issue the positioning detection signal when the distance between the trolley (2) and the lifting device (3) reaches a preset distance.

4. The intelligent tower crane feed system according to claim 3, characterized in that, The lifting device (3) has a protrusion (325) on the surface facing the distance sensor, and the distance sensor is used to send the positioning detection signal when the protrusion (325) is detected.

5. The intelligent tower crane feed system according to claim 1, characterized in that, The import lifting device (32) is provided with a support rod (324) for the import hook (31) to hook onto. The import trolley (2) is provided with a guide opening (23) for the support rod (324) to be placed. The centering detection device (4) is used to control the tower crane hook (7) to drive the import hook (31) to perform a centering operation with the import beam (1), so that after the tower crane hook (7) completes the centering operation, it drives the support rod (324) of the import lifting device (32) to move into the guide opening (23).

6. The intelligent tower crane feed system according to claim 5, characterized in that, The trolley (2) includes a pulley block (21) and two outer side plates (22). The pulley block (21) is movably mounted on the introduction beam (1). The two outer side plates (22) are located on opposite sides of the pulley block (21), and the guide openings (23) are opened at the upper ends of the two outer side plates (22). The imported lifting device (32) includes a base plate (321), a first lifting part (322), and two first lifting uprights (323). The first lifting part (322) is disposed on the lower surface of the base plate (321) and is used to connect with the standard section (8). The two first lifting uprights (323) are disposed on the upper surface of the base plate (321) at intervals. There are two support rods (324). The two support rods (324) are disposed on the two first lifting uprights (323) in a one-to-one correspondence, and both ends of the two support rods (324) extend out of the corresponding first lifting uprights (323). Two second lifting plates (313) are arranged at a relative interval and hooked one-to-one with the two support rods (324) at the outer end of the corresponding first lifting plate (323).

7. The intelligent tower crane feed system according to claim 6, characterized in that, The centering detection device (4) includes a laser mounted on the lead beam (1). The laser emits a first laser (41) and a second laser (42) toward the lead end of the lead beam (1) so that the light spots formed by the first laser (41) and the second laser (42) fall into the first positioning area (314) and the second positioning area (315) in a corresponding manner during the centering operation.

8. The intelligent tower crane introduction system according to claim 7, characterized in that, The alignment detection device (4) also includes a camera, which is used to capture a light spot image on the lead hook (31) so as to control the tower crane hook (7) based on the light spot image.

9. The intelligent tower crane introduction system according to any one of claims 1 to 6, characterized in that, The intelligent introduction system of the tower crane also includes a second positioning detection device (6) installed on the introduction beam (1), which is used to control the introduction trolley (2) to reach the preset introduction position.

10. A tower crane, characterized in that, The tower crane includes an intelligent introduction system for the tower crane according to any one of claims 1 to 9.

11. A method for introducing a standard section, characterized in that, The standard section introduction method is applied to the intelligent introduction system of the tower crane according to any one of claims 1 to 9, and includes: Connect the lifting device (3) to the standard section (8), and lift the lifting device (3) using the tower crane hook (7); The lifting device (3) is lifted to the lead-in end of the lead-in beam (1), and the tower crane hook (7) is controlled by the centering detection device (4) to drive the lifting device (3) to center with the lead-in beam (1); Control the tower crane hook (7) to drive the lifting device (3) to move horizontally onto the trolley (2).

Citation Information

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