A bending device for automobile parts frame production

By designing a bending device for the production of automobile parts skeletons with bending hydraulic cylinders, limiting plates and diverting mechanisms, the problem of inefficiency caused by manual operation in the prior art is solved, automatic loading, continuous bending and automatic unloading are realized, and overall working efficiency is improved.

CN115338298BActive Publication Date: 2025-02-28ANHUI WANHENG TRANSPORTATION EQUIP CO LTD
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Patent Information

Application Number
CN202211018751.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-24
Publication Date
2025-02-28
Estimated Expiration
2042-08-24

AI Technical Summary

Technical Problem

Existing car seat skeleton or sunroof bending devices require manual loading and unloading, resulting in low working efficiency and poor continuity.

Method used

A bending device for the production of automotive parts skeletons is designed, and the bending hydraulic cylinder drives the pushing block and pushing rod for bending operations, and the automatic unloading of parts is achieved through the bending limit plate and the unloading groove. At the same time, the diversion mechanism and the driving motor are used to divert and guide the metal pipes to ensure the continuity of bending operations.

Benefits of technology

Automatic loading and unloading of bending raw materials is realized, which improves the continuity and work efficiency of bending operations and reduces the cumbersomeness of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a bending device for producing automobile parts skeletons, comprising a mounting cover box, a feed plate is fixedly connected to one side of the top of the mounting cover box, a feed guide groove is provided in the middle of the feed plate, and a feed hopper is fixedly connected to the top of the feed plate; a bending workbench is fixedly connected to the middle of the inner wall of the mounting cover box, a bending unloading trough is provided at one end of the top of the bending workbench, a bending limit plate is fixedly connected to one side of the bending unloading trough, and a plurality of bending grooves are provided on the other side of the bending unloading trough; the present invention drives the push block and the push rod to move by a bending hydraulic cylinder to push the bending raw material to make it bend, supports the bending raw material by being arranged on the bending limit plate, regularizes the shape of the bent finished product, cooperates with the bending unloading trough and other structures arranged on one side of the bending limit plate, so as to realize automatic unloading of the parts after bending.
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Description

Technical Field

[0001] The invention relates to the technical field of parts processing, in particular to a bending device for producing automobile parts frameworks. Background Art

[0002] In the production process of automobile seat frames or sunroof frames and other parts, bending equipment is needed to bend the raw materials to obtain component frames with specific shapes.

[0003] The patent application with publication number CN216801469U discloses a car seat frame bending device with a guiding function, which sends a metal rod into two guide cylinders and then uses an electric push rod to bend the metal rod placed between the two guide cylinders into shape; when this device is performing a bending operation, both the loading of the bending raw material and the unloading of the material after bending need to be performed manually, the operation is relatively cumbersome, the work continuity is poor, and the overall working efficiency of the device is low. Summary of the invention

[0004] The object of the present invention is to provide a bending device for producing an automobile component frame to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A bending device for producing an automobile component skeleton comprises a mounting cover box, a feed plate is fixedly connected to one side of the top of the mounting cover box, a feed guide groove is provided in the middle of the feed plate, the inner cavity width of the feed guide groove is slightly larger than the width of the bending raw material, and a feed hopper is fixedly connected to the top of the feed plate;

[0007] A bending workbench is fixedly connected to the middle part of the inner wall of the installation cover box, a bending unloading groove is opened at one end of the top of the bending workbench, a bending limit plate is fixedly connected to one side of the bending unloading groove, a plurality of bending grooves are opened on the other side of the bending unloading groove, a plurality of the bending grooves are slidably connected with push blocks inside, a plurality of the push blocks are fixedly connected with push rods on the top, a plurality of the push blocks are fixedly connected with docking blocks on the bottom, one end of the installation cover box is fixedly connected with a support frame, a plurality of bending hydraulic cylinders are fixedly installed on the top of the support frame, and the output ends of the plurality of bending hydraulic cylinders are respectively fixedly connected to the bottoms of a plurality of docking blocks;

[0008] Docking grooves are provided on both sides of the top of the bending workbench, and the inner walls of the two docking grooves are slidably connected with material receiving seats. The top of the material receiving seat is rotatably connected to a connecting column through a torsion spring, and the top of the connecting column is fixedly connected to an electric clamp. A return spring is fixedly connected between one side of the material receiving seat and the inner wall of the docking groove. In a natural state, the return spring pushes the material receiving seat to move to one end of the docking groove close to the feed hopper; one end of the docking groove extends to just below the feed guide groove, and the length of the docking groove is less than the length of the bending groove.

[0009] As a further solution of the present invention: a diversion mechanism is fixedly connected to one side of the feed plate, and the diversion mechanism includes a side cover plate, a drive motor is fixedly installed on the inner wall of the side cover plate, a drive rod is fixedly connected to the output end of the drive motor, a plurality of equally spaced diversion sleeves are fixedly connected to the middle part of the drive rod, a plurality of equally angled diversion baffles are fixedly connected to the outer wall of the diversion sleeve, and openings are opened at positions corresponding to the plurality of diversion sleeves on one side of the feed guide groove, and the size of the openings allows the diversion baffles to rotate through.

[0010] As a further solution of the present invention: the top of the push rod is fixedly connected with a limiting pressure plate.

[0011] As a further solution of the present invention: a discharge rack is fixedly installed on the bottom of the inner wall of the installation cover box, a discharge conveyor belt is rotatably installed on the inner wall of the discharge rack, a discharge port is opened at one end of the installation cover box away from the bending hydraulic cylinder, and one end of the discharge conveyor belt extends into the discharge port.

[0012] As a further solution of the present invention: a dust cover is snap-fittedly connected at the center of the top of the mounting cover box, and lifting handles are fixedly connected to both sides of the top of the dust cover, and the dust cover is made of a transparent material.

[0013] As a further solution of the present invention: a feed rack is fixedly connected to one side of the feed hopper, a feed conveyor belt is rotatably mounted on the inner wall of the feed rack, and the top surface height of the feed conveyor belt is smaller than the top height of the feed hopper.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention drives the push block and the push rod to move through the bending hydraulic cylinder, pushes the bending raw material to make it bend, supports the bending raw material through the bending limit plate, and regularizes the shape of the finished bending product, and cooperates with the bending unloading trough and other structures arranged on one side of the bending limit plate to realize automatic unloading of parts after bending is completed; through the driving motor and other structures, a number of diverter turntables are driven to rotate, and the gaps between the several diverter turntables are utilized to divert and guide the fed metal pipes one by one, so that the bending operation can be carried out in an orderly and continuous manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A perspective view of the present invention;

[0016] Figure 2 is a cross-sectional view of the present invention;

[0017] Figure 3 A three-dimensional diagram of a bending workbench of the present invention;

[0018] Figure 4 It is a schematic diagram of the position structure of the diversion sleeve of the present invention.

[0019] In the figure: 1. Install the cover box; 2. Feed hopper; 3. Feed plate; 4. Bending workbench; 5. Push block; 6. Push rod; 7. Bending hydraulic cylinder; 8. Electric clamp; 9. Material receiving seat; 10. Docking slide; 11. Bending limit plate; 12. Bending discharge chute; 13. Diverter sleeve; 14. Diverter baffle; 15. Drive rod; 16. Drive motor; 17. Dust cover; 18. Discharge conveyor belt; 19. Side cover plate; 20. Feed conveyor belt; 21. Limit pressure plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 4 In an embodiment of the present invention, a bending device for producing an automobile component skeleton includes a mounting cover box 1, a feed plate 3 is fixedly connected to one side of the top of the mounting cover box 1, a feed guide groove is provided in the middle of the feed plate 3, and the inner cavity width of the feed guide groove is slightly larger than the width of the bending material. In this embodiment, the bending material is a metal pipe, and the metal pipe is cut to a fixed length before the bending operation. A feed hopper 2 is fixedly connected to the top of the feed plate 3, and the top of the feed hopper 2 is open;

[0022] A bending workbench 4 is fixedly connected to the middle of the inner wall of the mounting cover box 1, and a bending discharge chute 12 is provided at one end of the top of the bending workbench 4. The width of the bending discharge chute 12 is greater than the width of the metal pipe, and the shape of the bending discharge chute 12 is consistent with the shape of the bent finished product, so that the metal pipe can fall from the bending discharge chute 12 after bending.

[0023] One side of the bending and unloading trough 12 is fixedly connected with a bending limit plate 11, and the shape of the bending limit plate 11 is consistent with the shape of the bending and unloading trough 12. A plurality of bending grooves are provided on the other side of the bending and unloading trough 12, and a plurality of pushing blocks 5 are slidably connected inside the plurality of bending grooves, and a plurality of pushing rods 6 are fixedly connected to the tops of the plurality of pushing blocks 5, and a plurality of docking blocks are fixedly connected to the bottoms of the plurality of pushing blocks 5. One end of the installation cover box 1 is fixedly connected with a support frame, and a plurality of bending hydraulic cylinders 7 are fixedly installed on the top of the support frame, and the output ends of the plurality of bending hydraulic cylinders 7 are respectively fixedly connected to the bottoms of the plurality of docking blocks; the pushing blocks 5 and the pushing rods 6 are driven by the bending hydraulic cylinders 7 to move, so as to bend the metal pipe. In the specific implementation, the pushing rods 6 with different shapes can be replaced according to the specific shape requirements of the bending, so as to obtain bent products of different shapes during the pushing and bending, and the corresponding shapes of the bending and unloading trough 12 and the bending limit plate 11 are consistent with the bent products;

[0024] In order to improve the stability of the position of the metal tube during the push-bending process and prevent it from longitudinally turning over and warping, the top of the push rod 6 is fixedly connected to a limiting pressure plate 21, and the top surface height of the limiting pressure plate 21 is less than the top surface height of the bending limiting plate 11. The limiting pressure plate 21 is used to press and limit the metal tube to ensure a stable bending operation of the metal tube.

[0025] In order to realize the acceptance of the bent raw materials and the limitation of their ends, docking chutes 10 are provided on both sides of the top of the bending workbench 4. The inner walls of the two docking chutes 10 are slidably connected with a material receiving seat 9. The top of the material receiving seat 9 is rotatably connected with a connecting column through a torsion spring. The top of the connecting column is fixedly connected with an electric clamp 8. A return spring is fixedly connected between one side of the material receiving seat 9 and the inner wall of the docking chute 10. One end of the docking chute 10 extends to the bottom of the feed guide groove. The feed guide groove is fixedly connected to the feed guide groove through the electric clamp 8. The two ends of the metal pipe inserted are limited to facilitate the pushing and bending operation. The length of the docking chute 10 is less than the length of the bending groove, that is, a certain distance is left between the end of the docking chute 10 and the bending limit plate 11, so as to avoid the electric clamping jaws 8 and other structures from affecting the bending and fitting operation of the metal pipe and the bending limit plate 11. When the material receiving seat 9 moves to the end of the docking chute 10, the pushing rod 6 can still push the metal pipe to move and facilitate the separation of the metal pipe and the electric clamping jaw 8.

[0026] A diversion mechanism is fixedly connected to one side of the feed plate 3, and the diversion mechanism includes a side cover plate 19, and a driving motor 16 is fixedly installed on the inner wall of the side cover plate 19. A driving rod 15 is fixedly connected to the output end of the driving motor 16, and a plurality of equally spaced diversion sleeves 13 are fixedly connected to the middle part of the driving rod 15. A plurality of equally angled diversion baffles 14 are fixedly connected to the outer wall of the diversion sleeve 13. The gap between any two adjacent diversion baffles 14 can only accommodate one metal pipe. A through opening is opened at a position corresponding to the plurality of diversion sleeves 13 on one side of the feed guide groove. The size of the through opening is sufficient to allow the diversion baffle 14 to rotate and pass through. Through the driving motor 16 and other structures, a plurality of diversion turntables are driven to rotate, and the gaps between the plurality of diversion turntables are utilized to divert and guide the fed metal pipes one by one, so that the bending operation can be carried out in an orderly and continuous manner.

[0027] In order to realize the orderly and automatic delivery of the bent parts, a discharge rack is fixedly installed at the bottom of the inner wall of the installation cover box 1, and a discharge conveyor belt 18 is rotatably installed on the inner wall of the discharge rack. A discharge port is opened at the end of the installation cover box 1 away from the bending hydraulic cylinder 7, and one end of the discharge conveyor belt 18 extends into the discharge port.

[0028] In order to perform dust-proof operation on the bending workbench 4, a dust-proof cover 17 is installed on the center of the top of the cover box 1, and both sides of the top of the dust-proof cover 17 are fixedly connected with lifting handles. The dust-proof cover 17 is made of transparent material. When necessary, the dust-proof cover 17 can be opened by pulling the handles to repair and adjust the mechanism components on the bending workbench 4.

[0029] In order to realize automatic feeding of the bending raw materials, a feed rack is fixedly connected to one side of the feed hopper 2, and a feed conveyor belt 20 is rotatably installed on the inner wall of the feed rack. The top surface height of the feed conveyor belt 20 is less than the top height of the feed hopper 2.

[0030] The working principle of the present invention is to arrange the bending materials cut into fixed lengths on the feed conveyor belt 20 at equal intervals, and make the length direction of the bending materials consistent with the width direction of the feed conveyor belt 20, and feed a number of bending materials into the feed hopper 2 through the conveyance of the feed conveyor belt 20, and then the bending materials descend along the feed hopper 2 and enter the feed guide groove in a single-row arrangement, and the driving motor 16 drives the driving rod 15 to rotate, thereby driving a number of diversion sleeves 13 to rotate, and then driving the diversion baffle 14 to rotate, so that the bending materials fall;

[0031] The two ends of the bending material are supported and fixed by two electric clamps 8, and then the bending hydraulic cylinder 7 is started, driving a number of push blocks 5 and push rods 6 to move and push the bending material to move and bend. The bending material drives the electric clamps 8 and the material receiving seat 9 on both sides to slide along the docking chute 10. When the material receiving seat 9 moves to one end of the docking chute 10 close to the bending limit plate 11, the traction of the bending material will drive the connecting column to rotate, and then the electric clamps 8 are released, so that the bending material can be separated from the electric clamps 8 under the push of the push rod 6, and fit into contact with the push limit plate to complete the bending operation of the bending material, and the material receiving seat 9 is reset under the push of the reset spring; then the bending hydraulic cylinder 7 is reset, and the bent product obtained by bending the bending material falls from the bending discharge chute 12 to the discharge conveyor belt 18, and then the discharge conveyor belt 18 rotates to send the bent product out from the discharge port.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A bending device for automobile parts frame production, characterized in that: It comprises a mounting cover box (1), a feed plate (3) is fixedly connected to one side of the top of the mounting cover box (1), a feed guide groove is provided in the middle of the feed plate (3), and a feed hopper (2) is fixedly connected to the top of the feed plate (3); A bending workbench (4) is fixedly connected to the middle of the inner wall of the installation cover box (1), a bending discharge trough (12) is provided at one end of the top of the bending workbench (4), a bending limit plate (11) is fixedly connected to one side of the bending discharge trough (12), a plurality of bending grooves are provided on the other side of the bending discharge trough (12), a plurality of the bending grooves are slidably connected to the inside of each of the plurality of the bending grooves, a plurality of the tops of each of the plurality of the pushing blocks (5) are fixedly connected to a push rod (6); a limit pressure plate (21) is fixedly connected to the top of each of the push rods (6), a top surface height of the limit pressure plate (21) being less than a top surface height of the bending limit plate (11); The bottoms of the plurality of push blocks (5) are fixedly connected to docking blocks, one end of the mounting cover box (1) is mounted with a plurality of bending hydraulic cylinders (7), and the output ends of the plurality of bending hydraulic cylinders (7) are respectively fixedly connected to the bottoms of the plurality of docking blocks; docking slide grooves (10) are provided on both sides of the top of the bending workbench (4), the inner walls of the two docking slide grooves (10) are slidably connected to material receiving seats (9), the top of the material receiving seats (9) is rotatably connected to a connecting column via a torsion spring, the top of the connecting column is fixedly connected to an electric clamp (8), and a return spring is fixedly connected between one side of the material receiving seat (9) and the inner wall of the docking slide groove (10).

2. A bending device for producing automobile parts skeletons according to claim 1, characterized in that: A flow diversion mechanism is fixedly connected to one side of the feed plate (3), and the flow diversion mechanism comprises a side cover plate (19), a drive motor (16) is fixedly mounted on the inner wall of the side cover plate (19), a drive rod (15) is fixedly connected to the output end of the drive motor (16), a plurality of flow diversion sleeves (13) arranged at equal distances are fixedly connected to the middle of the drive rod (15), and a plurality of flow diversion baffles (14) arranged at equal angles are fixedly connected to the outer wall of the flow diversion sleeve (13).

3. A bending device for producing automobile parts skeleton according to claim 1, characterized in that: A discharge rack is fixedly mounted on the bottom of the inner wall of the installation cover box (1), a discharge conveyor belt (18) is rotatably mounted on the inner wall of the discharge rack, and a discharge port is provided at one end of the installation cover box (1) away from the bending hydraulic cylinder (7).

4. A bending device for producing automobile parts skeleton according to claim 1, characterized in that: A dust cover plate (17) is snap-connected at the center of the top of the installation cover box (1), and lifting handles are fixedly connected to both sides of the top of the dust cover plate (17).

5. The bending device for producing automobile parts frame according to claim 1, characterized in that: A feed rack is fixedly connected to one side of the feed hopper (2), and a feed conveyor belt (20) is rotatably mounted on the inner wall of the feed rack.

Citation Information

Patent Citations

  • Automobile seat framework bending device with guiding function

    CN216801469U

  • U-shaped bolt bending device with automatic feeding function

    CN110961549A

  • A feeding device for machining

    CN208513527U

  • Side wall bending die for automobile part machining

    CN216757851U