Mobile phone case accessories assembly device
By designing a fully automated assembly device for mobile phone case accessories, the problems of slow assembly speed, low efficiency and low yield in the prior art are solved, and high precision and high efficiency assembly are achieved, and labor costs are reduced.
Patent Information
- Application Number
- CN202110545454.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2041-05-19
AI Technical Summary
During the assembly process of existing mobile phone cases, the seal rings, pistons and other components are small in size, resulting in slow assembly speed, low efficiency, low yield and high labor costs.
A mobile phone case attachment assembly device is designed, and the mutual cooperation of multiple unit brackets is used to realize fully automatic operation of oiling the seal ring, assembling the seal ring onto the piston, and inserting the piston into the mounting hole of the mobile phone case. The device includes a piston feeding unit, a piston fixing unit, a sealing ring feeding unit, a sealing ring oiling unit, a flip unit, a robotic hand and a mobile phone case conveying unit.
Through automated operations, the precision and stability of the assembly of mobile phone case accessories is improved, the assembly accuracy reaches 0.02mm, the production efficiency reaches UPH300, and the discharge yield reaches more than 99.5%, reducing labor costs.
Smart Images

Figure CN115365807B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembling device, in particular to an assembling device for mobile phone shell accessories. Background Art
[0002] In modern society, mobile phones are indispensable communication devices in people's lives. During the assembly process of the mobile phone case, the sealing ring needs to be assembled to the piston, and then the piston is assembled to the mobile phone case. Due to the small size of the sealing ring, piston and other components, they are currently basically assembled manually. However, the manual assembly method has problems such as slow assembly speed, low efficiency, low yield and high labor cost. Summary of the invention
[0003] In order to overcome the above-mentioned defects, the present invention provides a mobile phone case accessory assembly device, in which a plurality of unit brackets cooperate with each other to realize fully automated operations of three processes: oiling a very small sealing ring, assembling the sealing ring onto a piston, and inserting the piston for assembling the sealing ring into the mounting hole of the mobile phone case, thereby improving the assembly accuracy and efficiency of the product.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A mobile phone case accessory assembly device comprises a frame, a workbench is arranged on the frame, a piston feeding unit, a piston fixing unit, a sealing ring feeding unit, a sealing ring oiling unit, a flipping unit, a manipulator and a mobile phone case conveying unit are arranged on the workbench, the piston feeding unit comprises a piston loading mold, a piston handling module and a piston feeding module, the sealing ring feeding unit comprises a sealing ring loading module and a sealing ring feeding module, the piston loading mold is used to feed the piston to the piston handling module, the sealing ring loading module is used to feed the sealing ring, the mobile phone case conveying unit is used to feed the mobile phone case, the piston feeding The module is used to transport the piston on the piston moving module to the piston fixing unit, and the piston fixing unit is used to fix the piston. The sealing ring feeding module is used to transport the sealing ring on the sealing ring feeding module to the sealing ring oiling unit, and the sealing ring oiling unit is used to oil the sealing ring. The oiled sealing ring is transported by the sealing ring feeding module to the piston on the piston fixing unit. The flipping unit clamps the piston on the piston fixing unit and flips it over. The manipulator clamps the flipped piston and installs the piston at a preset position of the mobile phone case on the mobile phone case conveying unit. The mobile phone case conveying unit outputs the assembled mobile phone case.
[0006] Preferably, the piston loading module includes a vibration plate and a flow channel, one end of the flow channel is connected to the vibration plate, the piston moving module includes a fixed platform, a rotating shaft and a fixed block, the fixed platform is fixed to the workbench, the fixed block is rotatably connected to the fixed platform through a rotating shaft, a material hole is provided on the fixed block and the fixed block is connected to a rotating mechanism, the rotating mechanism can drive the fixed block to rotate so that the material hole is connected to the other end of the flow channel, the piston feeding module includes a first horizontal driving mechanism, a first up and down driving mechanism and a first clamping cylinder, a pair of first clamping jaws are provided on the first clamping cylinder, the first horizontal driving mechanism is installed on the workbench, the first up and down driving mechanism is movably installed on the first horizontal driving mechanism, and the first clamping jaw cylinder is movably installed on the first up and down driving mechanism.
[0007] Preferably, the piston fixing unit includes a turntable, a bracket, a piston clamp and a rotating mechanism. The bracket is fixedly mounted on the workbench, the turntable is rotatably mounted on the bracket, and the turntable is connected to the rotating mechanism. A number of evenly distributed piston clamps are provided on the turntable, and the piston clamps are used to fix the piston transported by the piston feeding module.
[0008] Preferably, the sealing ring loading module includes a fixed frame, a drawer, a silo and a blowing module, the outer side of the silo is provided with a feeding port, the fixed frame is installed on the workbench, the silo is connected to the drawer and the drawer can pull the silo out or insert it into the fixed frame, the silo is connected to the feeding port through a material channel, the blowing module is connected to the silo and the blowing module can blow the sealing ring in the silo to the feeding port through the material channel.
[0009] Preferably, the sealing ring feeding module includes a second horizontal driving mechanism, a third horizontal driving mechanism, a second up and down driving mechanism, a feeding needle, a scraper and a scraper driving cylinder. The third horizontal driving mechanism is movably mounted on the second horizontal driving mechanism, the second up and down driving mechanism is movably mounted on the third horizontal driving mechanism, the feeding needle is movably mounted on the second up and down driving mechanism, the movement directions of the second horizontal driving mechanism and the third horizontal driving mechanism are perpendicular to each other, the scraper is sleeved on the feeding needle and the scraper can scrape off the sealing ring on the feeding needle under the action of the scraper driving cylinder.
[0010] Preferably, the sealing ring oiling unit comprises an oiling cylinder and an oil inlet module, the oiling cylinder is provided with a pair of oiling jaws, which form an oiling hole for accommodating the sealing ring when the pair of oiling jaws are closed, and the oil inlet module is connected to the oiling hole and supplies oil into the oiling hole.
[0011] Preferably, the flipping unit includes a flipping cylinder, a second clamping cylinder and an upper and lower cylinder. The upper and lower cylinders are installed on a workbench on one side of the turntable. The flipping cylinder is installed on the upper and lower cylinders and the upper and lower cylinders can drive the flipping cylinder to move up and down. The second clamping cylinder is installed on the flipping cylinder and the flipping cylinder can drive the second clamping cylinder to rotate. A pair of second clamps are installed on the second clamping cylinder.
[0012] Preferably, the manipulator is a six-axis manipulator and is fixed on a frame, a support column and a material transport cylinder are provided at the lower end of the manipulator, an ejection cylinder is installed at the lower end of the support column, a third clamping cylinder is movably installed on the material transport cylinder, a pair of third clamping jaws are provided on the third clamping jaw cylinder, the material transport cylinder drives the third clamping jaw cylinder to move up and down and run to the piston on the flip unit, the third clamping jaw cylinder controls the third clamping jaw to close and clamp the piston, the ejection cylinder extends out to support the piston, and the manipulator delivers the piston to the mobile phone shell at the mobile phone shell conveying unit and installs the piston in the mounting hole of the mobile phone shell.
[0013] Preferably, a material unloading unit is also provided, and the mobile phone case conveying unit includes a conveying frame, a conveying motor and a conveying belt. The conveying frame is installed on the workbench, and the conveying belt is installed on the conveying frame. The conveying motor can drive the conveying belt to run, and one end of the conveying frame is connected to the material unloading unit.
[0014] The beneficial effects of the present invention are as follows: the present invention comprises a piston feeding unit, a piston fixing unit, a sealing ring feeding unit, a sealing ring oiling unit, a flipping unit, a manipulator and a mobile phone shell conveying unit, the piston feeding unit comprises a piston loading module, a piston moving module and a piston feeding module, the sealing ring feeding unit comprises a sealing ring loading module and a sealing ring feeding module, the piston, the sealing ring and the mobile phone shell are respectively fed by the piston loading module, the sealing ring loading module and the mobile phone shell conveying unit, the piston feeding module transports the piston to the piston fixing unit for fixing, the sealing ring feeding module transports the sealing ring to the mobile phone shell conveying unit, and the sealing ring feeding module transports the sealing ring to the mobile phone shell conveying unit. The sealing ring is sent to the sealing ring oiling unit to be coated with lubricating oil and then sent to the piston of the piston fixing unit. The turning unit clamps the piston and turns it 180 degrees. The manipulator grabs the turned piston and transports the piston to the mounting hole of the mobile phone case on the mobile phone case conveying unit. Therefore, the present invention can automatically complete the operations of oiling the sealing ring, sleeve the sealing ring on the piston, and install the piston on the mobile phone case, replacing manual assembly and improving the precision and stability of mobile phone case accessory assembly. The assembly accuracy of the present invention is within 0.02mm, the production efficiency reaches UPH300, and the discharge yield reaches more than 99.5%. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0016] Figure 2 It is a top view of the internal structure of the present invention;
[0017] Figure 3 It is the whole machine structure diagram of the present invention;
[0018] Figure 4 It is a structural schematic diagram of the piston feeding unit in the present invention;
[0019] Figure 5 A top view of the piston feeding unit of the present invention;
[0020] Figure 6 for Figure 1 The enlarged view of point A in the middle;
[0021] Figure 7 for Figure 4 The enlarged view of point B in the middle;
[0022] Figure 8 It is a structural schematic diagram of the piston fixing unit and the turning unit in the present invention;
[0023] Fig. 9 for Figure 8 Enlarged view of point C in the middle;
[0024] Fig.10 for Figure 8 The enlarged view of point D in the middle;
[0025] Fig.11 It is a structural schematic diagram of the sealing ring feeding unit and the sealing ring oiling unit in the present invention;
[0026] Fig.12 It is a top view of the sealing ring feeding unit and the sealing ring oiling unit in the present invention;
[0027] Fig.13 for Fig.11 Enlarged view of point E in the middle;
[0028] Fig.14 It is a structural schematic diagram of the drawer in the invention in an open state;
[0029] Fig.15 This is one of the structural schematic diagrams of the manipulator in the present invention;
[0030] Fig.16 for Fig.15 The enlarged view of F in the middle;
[0031] Fig.17 This is the second structural schematic diagram of the manipulator in the present invention;
[0032] Fig.18 for Fig.17 Enlarged view of G in the middle;
[0033] Fig.19 It is a structural schematic diagram of the mobile phone shell conveying unit in the present invention;
[0034] Fig. 20 It is a structural schematic diagram of the material unloading unit in the present invention;
[0035] In the figure: 100-frame, 101-workbench, 102-housing, 103-air purifier, 104-human-machine interface, 105-mouse,
[0036] 200-piston feeding unit, 210-piston loading module, 211-vibrating plate, 212-flow channel, 220-piston moving module, 221-fixed platform, 222-rotating shaft, 223-fixed block, 224-material hole, 225-piston, 230-piston feeding module, 231-first horizontal driving mechanism, 232-first up and down driving mechanism, 233-first clamping cylinder, 234-first clamping jaw,
[0037] 300-piston fixing unit, 301-turntable, 302-bracket, 303-piston clamp, 304-discharging port, 305-piston clamp,
[0038] 400-seal ring feeding unit, 410-seal ring loading module, 411-fixed frame, 412-drawer, 413-bin, 414-feeding port, 415-blow module, 420-seal ring feeding module, 421-second horizontal drive mechanism, 422-third horizontal drive mechanism, 423-second up and down drive mechanism, 424-feeding needle, 425-scraper, 426-scraper drive cylinder,
[0039] 500-seal ring oiling unit, 501-oiling cylinder, 502-oiling jaws, 503-oiling hole, 504-oil inlet module,
[0040] 600- flip unit, 601- flip cylinder, 602- second clamping claw cylinder, 603- second clamping claw, 604- upper and lower cylinders,
[0041] 700-manipulator, 701-support column, 702-ejection cylinder, 703-material transport cylinder, 704-third clamping claw cylinder, 705-third clamping claw,
[0042] 800-mobile phone case conveying unit, 801-conveying frame, 802-conveying motor, 803-conveying belt, 804-unloading unit. DETAILED DESCRIPTION
[0043] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0044] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0045] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0046] Example: Figure 1-20As shown, a mobile phone case accessory assembly device includes a frame 100, a workbench 101 is provided on the frame 100, a piston feeding unit 200, a piston fixing unit 300, a sealing ring feeding unit 400, a sealing ring oiling unit 500, a flip unit 600, a manipulator 700 and a mobile phone case conveying unit 800 are provided on the workbench 101, the piston feeding unit 200 includes a piston loading mold 210, a piston handling module 220 and a piston feeding module 230, the sealing ring feeding unit 400 includes a sealing ring loading module 410 and a sealing ring feeding module 420, the piston loading mold 210 is used to deliver the piston 225 to the piston handling module 220, the sealing ring loading module 410 is used to feed the sealing ring, and the mobile phone case conveying unit 800 is used to The feeding of mobile phone cases, the piston feeding module 230 is used to transport the piston on the piston handling module 220 to the piston fixing unit 300, the piston fixing unit 300 is used to fix the piston, the sealing ring feeding module 420 is used to transport the sealing ring on the sealing ring loading module 410 to the sealing ring oiling unit 500, the sealing ring oiling unit 500 is used to oil the sealing ring, the oiled sealing ring is transported by the sealing ring feeding module 420 to the piston on the piston fixing unit 300, the flipping unit 600 clamps the piston on the piston fixing unit 300 and flips it, the manipulator 700 clamps the flipped piston and installs the piston at a preset position of the mobile phone case on the mobile phone case conveying unit 800, and the mobile phone case conveying unit 800 outputs the assembled mobile phone case.
[0047] The present invention mainly completes the following operations: the sealing ring is oiled, the oiled sealing ring is sleeved on the piston, and finally the piston is inserted into the preset position of the mobile phone shell; first, the piston enters the device through the piston feeding module 210, the piston feeding module conveys the piston to the piston handling module 220 in a specific direction, the piston handling module 220 turns the piston 90°, and then the piston feeding module 230 clamps and transports it to the piston fixing unit 300, the piston fixing unit clamps and fixes the piston, and at the same time, the sealing ring is fed by the sealing ring feeding unit 400, and the mobile phone shell is fed by the mobile phone shell conveying unit 800. Feeding, the sealing ring is placed in the sealing ring feeding module 410 and enters the preset position, and the sealing ring is sent to the sealing ring oiling unit 500 by the sealing ring feeding module 420. After the sealing ring is oiled by the sealing ring oiling unit, the sealing ring is sent to the groove of the piston on the piston fixing unit 300 by the sealing ring feeding module 420, and the turning unit 600 clamps the piston and turns it 180°, and the manipulator 700 clamps the turned piston and sends it to the mobile phone shell conveying unit 800, and inserts the piston into the hole of the mobile phone shell, and finally the mobile phone shell conveying unit sends the mobile phone shell with the piston installed to the outside of the device to enter the next process. The present invention can automatically complete the operation of oiling the sealing ring, sleeve the sealing ring on the piston, and install the piston on the mobile phone shell, replacing manual assembly, and improving the precision and stability of the assembly of mobile phone shell accessories.
[0048] like Figure 4-7As shown, the piston loading module 210 includes a vibration plate 211 and a flow channel 212, one end of the flow channel 212 is connected to the vibration plate 211, the piston material handling module 220 includes a fixed platform 221, a rotating shaft 222 and a fixed block 223, the fixed platform 221 is fixed on the workbench 101, the fixed block 223 is rotatably connected to the fixed platform 221 through the rotating shaft 222, the fixed block 223 is provided with a material hole 224 and the fixed block 223 is connected to a rotating mechanism, and the rotating mechanism can drive the fixed block to rotate so that The material hole 224 is connected to the other end of the flow channel 212, and the piston feeding module 230 includes a first horizontal driving mechanism 231, a first up-and-down driving mechanism 232 and a first clamping cylinder 233. The first clamping cylinder 233 is provided with a pair of first clamping jaws 234. The first horizontal driving mechanism 231 is installed on the workbench 101, the first up-and-down driving mechanism 232 is movably installed on the first horizontal driving mechanism 231, and the first clamping cylinder 233 is movably installed on the first up-and-down driving mechanism 232. The fixed block 223 is driven by the rotating mechanism so that the material hole 224 just docks with the end of the flow channel 212. The rotating mechanism can be a rotating cylinder. When the piston is placed on the vibration plate 211, the vibration plate 211 vibrates to make the piston flow out of the flow channel 212 in the set direction and finally flow into the material hole 224. Then the rotating mechanism drives the fixed block 223 to rotate 90° so that the piston is in a vertical state to facilitate the clamping of the clamp. The first horizontal driving mechanism 231 and the first up and down driving mechanism 232 adjust the position of the first clamp cylinder 233 so that the first clamp cylinder 233 runs to the piston. The first clamp cylinder 233 drives the first clamp 234 to close and clamp the piston. The first horizontal driving mechanism and the first up and down driving mechanism can be linear modules, screw modules, etc. The linear modules, vibration plates, etc. are all commonly used technologies in this field and are not described in detail here.
[0049] like Figure 8 and Fig. 9As shown, the piston fixing unit 300 includes a turntable 301, a bracket 302, a piston clamp 303 and a rotating mechanism. The bracket 302 is fixedly mounted on the workbench 101, the turntable 301 is rotatably mounted on the bracket 302, and the turntable 301 is connected to the rotating mechanism. A plurality of evenly distributed piston clamps 303 are provided on the turntable 301, and the piston clamp 303 is used to fix the piston 225 transported by the piston feeding module 230. The piston fixture 303 is provided with a discharge port 304 and a piston clamp 305, the turntable 301 is disc-shaped, and a plurality of piston fixtures 303 are evenly arranged along the circumferential direction of the turntable. The turntable is driven to rotate by a rotating mechanism so that an empty piston fixture 303 is rotated to the loading position of the piston feeding module 230, so that the first clamping cylinder 233 runs to the empty piston fixture 303 through the first horizontal driving mechanism 231 and the first up and down driving mechanism 232, and places the piston at the discharge port 304 of the piston fixture 303, and then the piston clamps 305 on both sides are closed to clamp the piston, that is, the piston is placed vertically in the piston fixture to facilitate the subsequent placement of the sealing ring.
[0050] like Figure 11-14 As shown, the sealing ring loading module 410 includes a fixed frame 411, a drawer 412, a material bin 413 and a blowing module 415. The outer side of the material bin 413 is provided with a material taking port 414. The fixed frame 411 is installed on the workbench. The material bin 413 is connected to the drawer 412 and the drawer can pull out or insert the material bin into the fixed frame 411. The material bin 413 is connected to the material taking port 414 through a material channel. The blowing module 415 is connected to the material bin 413 and the blowing module can blow the sealing ring in the material bin to the material taking port 414 through the material channel. When loading the sealing ring, first pull out the drawer 412 (as shown in FIG. 4 ). Fig.14 ), the material bin 413 is pulled out of the fixing frame 411, and then the sealing ring is placed in the material bin, the drawer is closed to make the material bin return to the fixing frame 411 again, and then air is blown into the material bin through the blowing module 415 to make the sealing ring flow through the material channel to the material taking port 414.
[0051] like Figure 11-14As shown, the sealing ring feeding module 420 includes a second horizontal driving mechanism 421, a third horizontal driving mechanism 422, a second up-and-down driving mechanism 423, a feeding needle 424, a scraper 425 and a scraper driving cylinder 426, the third horizontal driving mechanism 422 is movably mounted on the second horizontal driving mechanism 421, the second up-and-down driving mechanism 423 is movably mounted on the third horizontal driving mechanism 422, the feeding needle 424 is movably mounted on the second up-and-down driving mechanism 423, the movement directions of the second horizontal driving mechanism 421 and the third horizontal driving mechanism 422 are perpendicular to each other, the scraper 425 is sleeved on the feeding needle 424 and the scraper 425 can scrape the sealing ring on the feeding needle under the action of the scraper driving cylinder 426. The picking needle 424 moves to the top of the sealing ring of the picking port under the drive of the second and third horizontal driving mechanisms, and moves downward under the drive of the second up-and-down driving mechanism to be inserted into the hole in the middle of the sealing ring to take the sealing ring out of the picking port, and the scraper 425 is located above the sealing ring, and then the sealing ring feeding module 420 sends the sealing ring to the sealing ring oiling unit 500; wherein the second horizontal driving mechanism 421 can drive the third horizontal driving mechanism (the second up-and-down driving mechanism and the picking needle run synchronously) to move left and right, and the third horizontal driving mechanism can drive the second up-and-down driving mechanism 423 (the picking needle runs synchronously) to move forward and backward, and the second up-and-down driving mechanism 423 can drive the picking needle to move up and down, thereby realizing the three-axis movement of the picking needle 424, and the second and third horizontal driving mechanisms and the second up-and-down driving mechanism can be a linear module, a screw module, etc.
[0052] like Fig.13 As shown, the sealing ring oiling unit 500 includes an oiling cylinder 501 and an oiling module 504. The oiling cylinder 501 is provided with a pair of oiling jaws 502. When the pair of oiling jaws 502 are closed, an oiling hole 503 for accommodating the sealing ring is formed. The oiling module 504 is connected to the oiling hole and supplies oil to the oiling hole 503. The sealing ring feeding module 420 feeds the sealing ring to the middle of the opened oiling jaws 502, and then the oiling jaws 502 are closed so that the sealing ring is just placed in the oiling hole 503. The oiling module 504 injects oil into the oiling hole so that the sealing ring completes the oiling operation. After the sealing ring is oiled, the oiling jaws 502 are opened. Finally, the sealing ring feeding module 420 feeds the sealing ring to the piston on the piston fixture 303. The scraper 425 scrapes the sealing ring into the slot of the piston 225 under the action of the scraper driving cylinder.
[0053] like Fig.10As shown, the flipping unit 600 includes a flipping cylinder 601, a second clamping cylinder 602 and an upper and lower cylinder 604. The upper and lower cylinders 604 are installed on a workbench on one side of the turntable 301. The flipping cylinder 601 is installed on the upper and lower cylinders 604 and the upper and lower cylinders can drive the flipping cylinder 601 to move up and down. The second clamping cylinder 602 is installed on the flipping cylinder 601 and the flipping cylinder 601 can drive the second clamping cylinder to rotate. A pair of second clamping claws 603 are installed on the second clamping cylinder 602. When the sealing ring is placed in the groove of the piston on the piston clamp 303, the turntable 301 drives the piston clamp to move to the bottom of the flipping unit 600, and the upper and lower cylinders 604 drive the second clamping cylinder 602 to move downward to the piston, and the second clamping cylinder drives the second clamping cylinder 603 to close and clamp the piston. After the upper and lower cylinders 604 drive the flipping cylinder 601 to move upward to the preset position, the flipping cylinder 601 drives the piston to rotate 180° and wait for the robot to pick up the material.
[0054] like Figure 15-18 As shown, the manipulator 700 is a six-axis manipulator and is fixed on the frame 100. The lower end of the manipulator 700 is provided with a support column 701 and a material transport cylinder 703. The lower end of the support column 701 is installed with an ejection cylinder 702. The third clamping cylinder 704 is movably installed on the material transport cylinder 703. The third clamping cylinder 704 is provided with a pair of third clamping jaws 705. The material transport cylinder 703 drives the third clamping cylinder 704 to move up and down and run to the piston on the flip unit 600. The third clamping cylinder 704 controls the third clamping jaw 705 to close and clamp the piston. The ejection cylinder 702 extends out to support the piston. The manipulator 700 delivers the piston to the mobile phone shell at the mobile phone shell conveying unit and installs the piston in the mounting hole of the mobile phone shell. The six-axis manipulator is a common technology in this field and will not be described in detail here. The upper end of the manipulator is fixed on the frame, and the lower end is provided with a third clamping cylinder 704. The manipulator 700 moves the third clamping cylinder 704 to above the piston of the flip unit 600, and the material transport cylinder 703 drives the third clamping cylinder 704 downward to the piston. The third clamping cylinder drives the third clamping jaw to close and clamp the piston. The ejection cylinder 702 extends out and supports the root of the piston. Then the manipulator delivers the piston to the mobile phone case of the mobile phone case conveying unit and translates the manipulator to install the head of the piston into the assembly hole of the mobile phone case. The third clamping jaw releases the piston, and the manipulator continues to translate to assemble the piston into place.
[0055] like Figure 19-20As shown, the device is also provided with a material unloading unit 804. The mobile phone shell conveying unit 800 includes a conveying frame 801, a conveying motor 802 and a conveyor belt 803. The conveying frame 801 is installed on the workbench 101, and the conveyor belt 803 is installed on the conveying frame 801. The conveying motor 802 can drive the conveyor belt 803 to run, and one end of the conveying frame 801 is connected to the material unloading unit 804. The mobile phone shell conveying unit 800 adopts conventional streamline conveying, which is used for loading and unloading of mobile phone shells. When loading, the mobile phone shell is placed on the conveyor belt, and the mobile phone shell QR code is identified by a barcode scanning gun, and the piston assembly hole of the mobile phone shell is judged by a camera whether there are foreign objects, and then the mobile phone shell is conveyed to a preset position and fixed; when the piston is assembled, the CCD takes a photo to detect whether the assembly position is OK, and the mobile phone shell conveying unit 800 conveys the mobile phone shell to the material unloading unit 804. The material unloading unit 804 pushes qualified mobile phone shells into the mainstream line to enter the next process, and unqualified mobile phone shells into the defective product line; as shown in FIG. Figure 3 As shown, a shell 102 is provided on the frame 100 of the assembly device, a workbench 101 is located inside the shell 102, and a material unloading unit 804 is located outside the shell. An air purifier 103, a human-machine operation interface 104, a keyboard and a mouse 105, etc. are provided on the shell. The device automatically controls the entire operation process through a PLC, and the operator sets parameters and issues instructions to the PLC through the human-machine operation interface, keyboard and mouse, etc.
[0056] The operation process of the present invention: the steps are as follows:
[0057] Step 1: Loading the mobile phone shell: placing the mobile phone shell on the conveyor belt 803 of the mobile phone shell conveying unit, starting the conveying motor 802 to convey the mobile phone shell to a preset position and then fix it;
[0058] Step 2: Piston loading: Put the piston 225 into the vibration plate 211. The vibration plate 211 vibrates to make the piston flow out of the flow channel 212 in the set direction. At this time, the material hole is connected to the flow channel 212, so the piston finally flows into the material hole 224. Then the rotating mechanism drives the fixed block 223 to rotate 90 degrees to make the piston in a vertical state for easy clamping of the clamping claws.
[0059] Step 3: Piston fixing: The piston feeding module 230 clamps the piston and sends it to the piston fixing unit 300, and the piston fixing unit fixes the piston, specifically: the first horizontal driving mechanism 231 and the first up-and-down driving mechanism 232 adjust the position of the first clamping cylinder 233, so that the first clamping cylinder 233 runs to the piston, the first clamping cylinder 233 drives the first clamping jaw 234 to close and clamp the piston, and then the first clamping cylinder 233 runs to the empty piston fixture 303 through the first horizontal driving mechanism 231 and the first up-and-down driving mechanism 232, and places the piston at the discharge port 304 of the piston fixture 303, and then closes the piston clamps 305 on both sides to clamp and fix the piston, that is, the piston is placed vertically in the piston fixture to facilitate the subsequent placement of the sealing ring;
[0060] Step 4: Sealing ring loading: At the same time, the sealing ring is loaded through the sealing ring loading module, specifically: first pull out the drawer 412 (such as Fig.14 ), the material bin 413 is pulled out of the fixing frame 411 together, and then the sealing ring is placed in the material bin, the drawer is closed to make the material bin return to the fixing frame 411 again, and then air is blown into the material bin through the blowing module 415 to make the sealing ring flow through the material channel to the material taking port 414;
[0061] Step 5: Oiling the sealing ring: The sealing ring feeding module 420 inserts the sealing ring in the feeding port and sends it to the sealing ring oiling unit for oiling. Specifically, the feeding needle 424 moves to the top of the sealing ring of the feeding port under the drive of the second and third horizontal driving mechanisms, and moves downward under the drive of the second up and down driving mechanism to be inserted into the hole in the middle of the sealing ring to take the sealing ring out of the feeding port. The scraper 425 is located above the sealing ring. Then the sealing ring feeding module 420 sends the sealing ring to the sealing ring oiling unit 500 and places the sealing ring between the oiling jaws. Then the oiling jaws 502 are closed so that the sealing ring is just placed in the oiling hole 503. The oil inlet module 504 injects oil into the oiling hole to complete the oiling operation of the sealing ring.
[0062] Step 6: Assemble the sealing ring in the piston: After the sealing ring is oiled, the oiling jaws 502 are opened, and finally the sealing ring feeding module 420 delivers the sealing ring to the piston on the piston fixture 303, and the scraper 425 scrapes the sealing ring into the slot of the piston 225 under the action of the scraper driving cylinder;
[0063] Step 7: Piston flipping: After the sealing ring is placed in the groove of the piston on the piston fixture 303, the turntable 301 drives the piston fixture to move to the bottom of the flip unit 600, and the upper and lower cylinders 604 drive the second clamping cylinder 602 to move downward to the piston, and the second clamping cylinder drives the second clamping cylinder 603 to close and clamp the piston, and the upper and lower cylinders 604 drive the flipping cylinder 601 to move upward to the preset position, and the flipping cylinder 601 drives the piston to rotate 180° to wait for the robot to pick up the material;
[0064] Step 8: Assembling the piston to the mobile phone shell: the transport cylinder 703 drives the third clamping cylinder 704 to move downward to the piston, the third clamping cylinder drives the third clamping jaw to close and clamp the piston, the ejection cylinder 702 extends and supports the root of the piston, and then the manipulator delivers the piston to the mobile phone shell of the mobile phone shell conveying unit and translates the manipulator to install the head of the piston into the assembly hole of the mobile phone shell, the third clamping jaw releases the piston, and continues to translate the manipulator to assemble the piston in place;
[0065] Step nine: Unloading of assembled mobile phone cases: The mobile phone case conveying unit 800 conveys the assembled mobile phone cases to the unloading unit 804, and the unloading unit 804 pushes qualified mobile phone cases into the mainstream line to enter the next process, and pushes unqualified mobile phone cases into the defective product line.
[0066] It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these modifications and improvements all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A mobile phone case accessory assembly device, characterized in that: The invention comprises a frame (100), wherein a workbench (101) is provided on the frame (100), wherein a piston feeding unit (200), a piston fixing unit (300), a sealing ring feeding unit (400), a sealing ring oiling unit (500), a turning unit (600), a manipulator (700) and a mobile phone shell conveying unit (800) are provided on the workbench (101), wherein the piston feeding unit (200) comprises a piston loading module (210), a piston handling module (220) and a piston feeding module (230), wherein the sealing ring feeding unit (400) comprises a sealing ring loading module (410) and a sealing ring feeding module (420), wherein the piston loading module (210) is used to deliver a piston (225) to the piston handling module (220), wherein the sealing ring loading module (410) is used to feed the sealing ring, and wherein the mobile phone shell conveying unit (800) is used to For feeding mobile phone shells, the piston feeding module (230) is used to transport the piston on the piston handling module (220) to the piston fixing unit (300), and the piston fixing unit (300) is used to fix the piston; the sealing ring feeding module (420) is used to transport the sealing ring on the sealing ring feeding module (410) to the sealing ring oiling unit (500), and the sealing ring oiling unit (500) is used to oil the sealing ring. The oiled sealing ring is transported by the sealing ring feeding module (420) to the piston on the piston fixing unit (300); the flipping unit (600) clamps the piston on the piston fixing unit (300) and flips it; the manipulator (700) clamps the flipped piston and installs the piston at a preset position of the mobile phone shell on the mobile phone shell conveying unit (800); the mobile phone shell conveying unit (800) outputs the assembled mobile phone shell; The piston loading module (210) comprises a vibration plate (211) and a flow channel (212), one end of the flow channel (212) is connected to the vibration plate (211), the piston material handling module (220) comprises a fixed platform (221), a rotating shaft (222) and a fixed block (223), the fixed platform (221) is fixed on the workbench (101), the fixed block (223) is rotatably connected to the fixed platform (221) via the rotating shaft (222), a material hole (224) is provided on the fixed block (223), and the fixed block (223) is connected to a rotating mechanism, and the rotating mechanism can drive the fixed block to rotate The material hole (224) is connected to the other end of the flow channel (212), the piston feeding module (230) comprises a first horizontal driving mechanism (231), a first up-and-down driving mechanism (232) and a first clamping cylinder (233), the first clamping cylinder (233) is provided with a pair of first clamping claws (234), the first horizontal driving mechanism (231) is installed on the workbench (101), the first up-and-down driving mechanism (232) is movably installed on the first horizontal driving mechanism (231), and the first clamping cylinder (233) is movably installed on the first up-and-down driving mechanism (232); The sealing ring feeding module (420) includes a second horizontal driving mechanism (421), a third horizontal driving mechanism (422), a second up-and-down driving mechanism (423), a feeding needle (424), a scraper (425) and a scraper driving cylinder (426); the third horizontal driving mechanism (422) is movably mounted on the second horizontal driving mechanism (421); the second up-and-down driving mechanism (423) is movably mounted on the third horizontal driving mechanism (422); the feeding needle (424) is movably mounted on the second up-and-down driving mechanism (423); the movement directions of the second horizontal driving mechanism (421) and the third horizontal driving mechanism (422) are perpendicular to each other; the scraper (425) is sleeved on the feeding needle (424) and the scraper (425) can scrape the sealing ring on the feeding needle under the action of the scraper driving cylinder (426).
2. The mobile phone case accessory assembly device according to claim 1, characterized in that: The piston fixing unit (300) comprises a turntable (301), a bracket (302), a piston clamp (303) and a rotating mechanism. The bracket (302) is fixedly mounted on the workbench (101). The turntable (301) is rotatably mounted on the bracket (302), and the turntable (301) is connected to the rotating mechanism. A plurality of evenly distributed piston clamps (303) are provided on the turntable (301). The piston clamps (303) are used to fix the piston (225) transported by the piston feeding module (230).
3. The mobile phone case accessory assembly device according to claim 1, characterized in that: The sealing ring loading module (410) includes a fixed frame (411), a drawer (412), a material bin (413) and a blowing module (415); a material outlet (414) is provided on the outer side of the material bin (413); the fixed frame (411) is installed on the workbench; the material bin (413) is connected to the drawer (412) and the drawer can pull the material bin out or insert it into the fixed frame (411); the material bin (413) is connected to the material outlet (414) through a material channel; the blowing module (415) is connected to the material bin (413) and the blowing module can blow the sealing ring in the material bin to the material outlet (414) through the material channel.
4. The mobile phone case accessory assembly device according to claim 1, characterized in that: The sealing ring oiling unit (500) comprises an oiling cylinder (501) and an oil supply module (504). The oiling cylinder (501) is provided with a pair of oiling jaws (502). When the pair of oiling jaws (502) are closed, an oiling hole (503) for accommodating the sealing ring is formed. The oil supply module (504) is connected to the oiling hole and supplies oil into the oiling hole (503).
5. The mobile phone case accessory assembly device according to claim 2, characterized in that: The flipping unit (600) includes a flipping cylinder (601), a second clamping cylinder (602) and an upper and lower cylinder (604); the upper and lower cylinders (604) are installed on a workbench on one side of the turntable (301); the flipping cylinder (601) is installed on the upper and lower cylinders (604) and the upper and lower cylinders can drive the flipping cylinder (601) to move up and down; the second clamping cylinder (602) is installed on the flipping cylinder (601) and the flipping cylinder (601) can drive the second clamping cylinder to rotate; a pair of second clamping claws (603) are installed on the second clamping cylinder (602).
6. The mobile phone case accessory assembly device according to claim 1, characterized in that: The manipulator (700) is a six-axis manipulator and is fixed on a frame (100). A support column (701) and a material transport cylinder (703) are provided at the lower end of the manipulator (700). A push-out cylinder (702) is installed at the lower end of the support column (701). A third clamping cylinder (704) is movably installed on the material transport cylinder (703). A pair of third clamping jaws (705) are provided on the third clamping jaw cylinder (704). The material transport cylinder (703) drives the third clamping jaw cylinder (704) to move up and down and run to the piston on the flip unit (600). The third clamping jaw cylinder (704) controls the third clamping jaw (705) to close and clamp the piston. The push-out cylinder (702) extends out to support the piston. The manipulator (700) delivers the piston to the mobile phone shell at the mobile phone shell conveying unit and installs the piston in the installation hole of the mobile phone shell.
7. The mobile phone case accessory assembly device according to claim 1, characterized in that: A material unloading unit (804) is also provided. The mobile phone shell conveying unit (800) comprises a conveying frame (801), a conveying motor (802) and a conveying belt (803). The conveying frame (801) is installed on the workbench (101), and the conveying belt (803) is installed on the conveying frame (801). The conveying motor (802) can drive the conveying belt (803) to operate. One end of the conveying frame (801) is connected to the material unloading unit (804).
Citation Information
Patent Citations
Piston mounting mechanism of gas spring piston rod assembly
CN110091168A
Cell -phone shell product automatic assembly equipment
CN208729103U