A detection tool for straight thread machining wire ends

By designing automated inspection tools and utilizing motor-driven screws and clamping plates for limiting, automated cleaning and all-around inspection of the thread ends are achieved. This solves the problems of damage caused by manual cleaning and large inspection errors in existing tools, and improves inspection accuracy and efficiency.

CN115406388BActive Publication Date: 2026-02-06CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Application Number
CN202211126119.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-16
Publication Date
2026-02-06
Estimated Expiration
2042-09-16

AI Technical Summary

Technical Problem

Existing testing tools require manual cleaning when inspecting the wire ends, which can easily damage the wire ends. Furthermore, they cannot achieve automated supply and comprehensive inspection, resulting in large errors in the test results.

Method used

A testing tool was designed, comprising components such as a motor, screw, moving base, clamping plate, water tank, fan, and rangefinder. The motor drives the screw to rotate, enabling automated cleaning, testing, and omnidirectional inspection of the screw head. The clamping plate and electromagnetic plate work together for limiting and cleaning, and combined with spraying and drying functions, the testing process is automated.

Benefits of technology

It achieves automated cleaning and inspection, reduces damage to the wire ends caused by manual operation, improves inspection accuracy and efficiency, and facilitates subsequent maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a straight thread machining wire head detection tool, and relates to the technical field of detection tools, which comprises a base, the main body of the base is of a rectangular structure, a support is fixedly connected to the bottom end of the base, the support and the base jointly form a support structure, a transverse groove is formed in the top end of the base, and a motor A is installed on the left side of the base, solves the problem that the existing detection tool often needs manual cleaning of the wire head to be detected before the subsequent detection result is more accurate, but the manual cleaning method is easy to damage the wire head, thereby affecting the subsequent detection result, through the two marking boxes installed at the top end of the table plate, liquid is supplied to the spray holes formed in the bottom end of the guide rod through the connecting pipes according to the situation, and the position of the current wire head problem is quickly marked through the liquid outlet of the spray holes, thereby achieving the purpose of facilitating the subsequent operation personnel to carry out maintenance.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of detection tools, in particular to a detection tool for straight thread processing wire head. BACKGROUND

[0002] The straight thread wire head is obtained by processing threads on the steel wire head, and is often connected by using a connecting sleeve. In order to ensure the processing precision, the corresponding detection work is often used to detect the straight thread wire head after processing.

[0003] The existing detection tool has the following problems in actual application:

[0004] 1. When the existing detection tool detects the wire head, the wire head to be detected needs to be cleaned manually before the subsequent detection result is more accurate. However, the manual cleaning method is easy to damage the wire head, which will affect the subsequent detection result.

[0005] 2. When the existing detection tool detects the wire head, it cannot realize automatic supply and omnidirectional detection operation for the wire head, so that the data is easy to have large error during detection, which will affect the normal assembly of the wire head.

[0006] Therefore, the existing structure and defects are improved, and a detection tool for straight thread processing wire head is provided. SUMMARY

[0007] The present application provides a detection tool for straight thread processing wire head, which solves the problem that the existing detection tool often needs to clean the wire head to be detected manually before the subsequent detection result is more accurate. However, the manual cleaning method is easy to damage the wire head, which will affect the subsequent detection result.

[0008] The present application provides a detection tool for straight thread processing wire head, which solves the problem that the existing detection tool often needs to clean the wire head to be detected manually before the subsequent detection result is more accurate. However, the manual cleaning method is easy to damage the wire head, which will affect the subsequent detection result.

[0009] Further, the inner wall of the guide base is oppositely and fixedly connected with two electromagnetic plates, and the side of the two electromagnetic plates away from the guide base is fixedly connected with a clamping plate through a spring, the clamping plate is in an arc structure, and the clamping plate has magnetism; when the electromagnetic plate is in a magnetism state generated by being electrified, the clamping plate is in a state of being repelled away from the electromagnetic plate.

[0010] Further, the screw rod is located in a transverse groove formed at the top end of the base, a moving seat is slidably connected in the transverse groove formed at the top end of the base, a screw hole matched with the screw rod is formed in the moving seat, a support is mounted on the left side of the moving seat, and a guide wheel is further mounted at the top end of the support.

[0011] Further, the top end of the base is fixedly connected with a support frame, a water tank is mounted at the front end of the support frame, a connecting pipe is mounted at the top end of the water tank, spray holes are formed in the front and rear sides of the support frame, the spray holes spray water through the water tank, a fan is mounted at the top end of the support frame, and a wind groove is formed at the bottom end of the support frame.

[0012] Further, the top end surface of the bracket is fixedly connected with two side plates in a straight line array, gears are mounted on the inner sides of the two side plates, a motor C is mounted on the right side of the right side plate, the motor C is used for driving the gears to rotate, guide gears are fixedly connected on the outer circumferential surface of the guide base, and the guide gears are engaged with the gears.

[0013] Further, the front end of the assembly frame is mounted with a motor B, a transmission shaft is mounted at the rear side of the motor B, the transmission shaft mounted at the rear side of the motor B is connected with a driving wheel through the assembly frame, a guide base is rotatably connected in the bracket through a guide ring, and two guide rings are fixedly connected on the outer circumferential surface of the guide base in an annular array.

[0014] Further, the top end of the table plate is mounted with a heater, two marking boxes are further mounted on the top end of the table plate in a straight line array, the materials in the two marking boxes are different in color, a guide rod is mounted on the bottom end of the table plate through a pressure sensor, the guide rod is connected with the two marking boxes through connecting pipes respectively, a heating ring is mounted on the outer side of the guide rod, a heat-conducting belt is mounted between the heating ring and the heater, and two spray holes are formed on the bottom end of the guide rod in a straight line array.

[0015] Further, the top end of the moving seat is fixedly connected with a bracket, a through groove is formed in the bracket, the through groove in the bracket is used for passing through a wire head, an electric push rod A is mounted at the bottom end of the bracket, an assembly frame is further mounted at the bottom end of the electric push rod A, and a driving wheel is mounted in the assembly frame.

[0016] Compared with the prior art, the present application has the following beneficial effects:

[0017] 1、through the start installing the motor A on the left side of the base screw rotation drive, and synchronous through the screw and sliding connection in the horizontal slot inside the top of the base moving seat drive connection, so that the moving seat can be through the bracket and the clamping plate to the limit of the wire head to the right side movement, and when the wire head movement to the inside position of the support frame, then can synchronous start installing the water tank in the front end of the support frame to the spray tank inside the support frame to supply liquid, and through the spray tank to clean the wire head after cleaning, and when the spray cleaning of the wire head is completed, the synchronous start installing the fan in the top of the support frame to complete the drying operation of the wire head through the air slot, so as to replace the artificial cleaning of the wire head to improve the detection effect.

[0018] 2、in the wire head cleaning is completed, can synchronous start motor A to continue driving the screw, and synchronous through the moving seat drive the wire head limited in the clamping plate to continue moving to the right side, and in the process of the wire head moving to the right side, can synchronous through the distance measuring device installed in the inside of the central controller to the current screw thread path through the inside of the two central controller to carry on the real-time detection judgment, and through the static recognition judgment to the current wire head thread to carry on the preliminary detection work, so as to improve the detection efficiency.

[0019] 3、in when through the guide rod to detect the current wire head, can synchronous through the pressure sensor installed between the guide rod and the table to record the current guide rod movement track, and synchronous with the data set by the central controller in advance, if in when the detection of the current wire head thread appears too high or too low, etc. Influence the normal use of the problem, then can through the two mark box installed in the top of the table according to the situation to through the connecting pipe to the spray hole in the bottom of the guide rod to supply liquid, and through the liquid of the spray hole to the current wire head problem position to carry on the quick marking work, so as to facilitate the subsequent operation personnel to repair the purpose. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will be a brief introduction to the drawings of the embodiments.

[0021] The drawings described in the following only relate to some embodiments of the present application, but not to the limitation of the present application.

[0022] In the drawings:

[0023] Figure 1 shows the front side view structure schematic diagram of the part structure of the detection tool according to the embodiment of the present application under the state of cutting and splitting;

[0024] Figure 2 shows the front side view structure schematic diagram of the part structure of the detection tool according to the embodiment of the present application under the state of cutting and splitting;

[0025] Figure 3 As shown in the assembly structure diagram of the detection tool according to the embodiment of the present application;

[0026] Figure 4 As shown in the front view structure diagram of the detection tool according to the embodiment of the present application;

[0027] Figure 5 As shown in the top view structure diagram of the detection tool according to the embodiment of the present application;

[0028] Figure 6 As shown in the installation frame to the spray hole display structure diagram of the detection tool according to the embodiment of the present application;

[0029] Figure 7 As shown in the Figure 2 enlarged structure diagram at A of the detection tool according to the embodiment of the present application;

[0030] Figure 8 As shown in the Figure 2 enlarged structure diagram at B of the detection tool according to the embodiment of the present application.

[0031] List of reference signs

[0032] 1, base; 2, seat body; 3, motor A; 4, screw rod; 5, moving seat; 6, support; 7, guide wheel; 8, bracket; 9, electric push rod A; 10, assembly frame; 11, drive wheel; 12, motor B; 13, guide seat; 14, guide ring; 15, electromagnetic plate; 16, clamping plate; 17, guide tooth; 18, side plate; 19, motor C; 20, gear; 21, support frame; 22, water tank; 23, spray groove; 24, fan; 25, electric push rod C; 26, central controller; 27, range finder; 28, installation frame; 29, electric push rod D; 30, table plate; 31, heater; 32, marking box; 33, pressure sensor; 34, guide rod; 35, heating ring; 36, spray hole. DETAILED DESCRIPTION

[0033] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0034] Example:

[0035] As shown in the drawings, Figure 1 to the drawings, Figure 8 as shown:

[0036] The application provides a straight thread machining wire head detection tool, which comprises a base 1, the main body of the base 1 is of a rectangular structure, and the bottom end of the base 1 is fixedly connected with a seat body 2, the seat body 2 and the base 1 jointly form a support structure, a transverse groove is formed in the top end of the base 1, a motor A 3 is installed on the left side of the base 1, a screw rod 4 is installed on the right side of the motor A 3, the motor A 3 is used for driving the screw rod 4 to rotate, two electric push rods C 25 are installed in a straight line array on the top end surface of the base 1, the top end of each electric push rod C 25 is installed with a central controller 26, the inner side of each central controller 26 is installed with a distance measuring device 27, the distance measuring device 27 is used for detecting wire head data, the top end of the base 1 is fixedly connected with a mounting rack 28, the bottom end of the mounting rack 28 is installed with an electric push rod D 29, the bottom end of the electric push rod D 29 is installed with a table plate 30, the top end of the table plate 30 is installed with a heater 31, the top end of the table plate 30 is also installed with two marking boxes 32 in a straight line array, the materials in the two marking boxes 32 are different in color, the bottom end of the table plate 30 is installed with a guide rod 34 through a pressure sensor 33, the guide rod 34 is connected with the two marking boxes 32 through connecting pipes, the outer side of the guide rod 34 is installed with a heating ring 35, the heating ring 35 is installed with a heat conducting belt between the heater 31, the bottom end of the guide rod 34 is installed with two spray holes 36 in a straight line array, when the current wire head is detected through the guide rod 34, the motion track of the current guide rod 34 can be recorded through the pressure sensor 33 installed between the guide rod 34 and the table plate 30, and the recorded data is compared with the data preset by the central controller 26, if the thread of the current wire head has problems such as being too high or too low, which affects normal use, the two marking boxes 32 installed on the top end of the table plate 30 can supply liquid to the spray holes 36 formed in the bottom end of the guide rod 34 through the connecting pipes according to the situation, and the position of the current wire head with problems can be quickly marked through the liquid outlet of the spray holes 36, so that the subsequent operators can conveniently carry out maintenance.

[0037] The screw rod 4 is located in the transverse groove at the top of the base 1, the moving seat 5 is slidably connected in the transverse groove at the top of the base 1, the moving seat 5 is internally provided with a screw hole matched with the screw rod 4, the left side of the moving seat 5 is provided with the support 6, the top of the support 6 is further provided with the guide wheel 7, the top of the moving seat 5 is fixedly connected with the bracket 8, the bracket 8 is internally provided with a through slot, the through slot of the bracket 8 is used for penetrating the silk head, the bottom of the bracket 8 is provided with the electric push rod A 9, the bottom of the electric push rod A 9 is further provided with the assembly frame 10, the assembly frame 10 is internally provided with the driving wheel 11, after the silk head is cleaned, the motor A 3 can be started to continuously drive the screw rod 4, and the moving seat 5 can drive the silk head limited in the inner side of the clamping plate 16 to continue to move to the right side, and in the process that the silk head moves to the right side, the distance measuring device 27 internally provided in the central controller 26 can synchronously detect and judge the thread path currently passing through the two central controllers 26, and the thread pattern of the current silk head can be preliminarily detected through static recognition, so that the detection efficiency is improved.

[0038] The front end of the assembly frame 10 is provided with the motor B 12, the rear side of the motor B 12 is provided with the transmission shaft, the transmission shaft of the rear side of the motor B 12 penetrates through the assembly frame 10 and is connected with the driving wheel 11, the bracket 8 is rotatably connected with the guide seat 13 through the guide ring 14, the two guide rings 14 are fixedly connected on the outer circumferential surface of the guide seat 13 in an annular array, the two electromagnetic plates 15 are fixedly connected on the inner wall of the guide seat 13 in opposition, and the two electromagnetic plates 15 are both provided with the clamping plate 16 through the spring away from the guide seat 13, the clamping plate 16 is of an arc structure and has magnetism, when the electromagnetic plate 15 is in a state of generating magnetism by being electrified, the clamping plate 16 is in a state of being repelled away from the electromagnetic plate 15, the motor A 3 provided on the left side of the base 1 is started to rotatably drive the screw rod 4, and the screw rod 4 is synchronously connected with the moving seat 5 slidably connected in the transverse groove at the top of the base 1 to drive the moving seat 5 to move to the right side through the bracket 8 and the clamping plate 16 limiting the silk head, when the silk head moves to the inner side of the support frame 21, the water tank 22 provided at the front end of the support frame 21 is started to supply liquid to the spray groove 23 provided in the inner side of the support frame 21, and the cleaning liquid is sprayed out through the spray groove 23 to clean the silk head, when the silk head is cleaned by spraying, the fan 24 provided at the top of the support frame 21 is started to blow out through the air slot to dry the silk head, so that the silk head is cleaned instead of manually to improve the detection effect.

[0039] Two side plates 18 are fixedly connected in a linear array on the top end face of the bracket 8, gear 20 is installed on the inner side of the two side plates 18, motor C19 is installed on the right side of the right side plate 18, the motor C19 is used to drive the gear 20 to rotate, guide teeth 17 are fixedly connected on the outer circumferential surface of the guide base 13, the guide teeth 17 are engaged with the gear 20, a support frame 21 is fixedly connected to the top end of the base 1, a water tank 22 is installed at the front end of the support frame 21, a connecting pipe is installed at the top end of the water tank 22, spray grooves 23 are formed on the inner front and back sides of the support frame 21, the spray grooves 23 spray water through the water tank 22, a fan 24 is installed at the top end of the support frame 21, and a wind groove is formed at the bottom end of the support frame 21.

[0040] In use: first, when the straight thread processed wire head needs to be detected, the workpiece to be detected is inserted into the through hole in the bracket 8 fixedly connected to the top end of the moving seat 5 with the wire head end towards the inside position, and the wire head is inserted into the inside position of the two clamping plates 16 installed on the inner side of the electromagnetic plate 15, until the wire head part of the workpiece is completely exposed above the bracket 8, then the two electromagnetic plates 15 installed in the guide base 13 are powered at the same time, so that the two clamping plates 16 can move inward due to the repulsion of the electromagnetic plate 15 to limit in the guide base 13;

[0041] Then the motor A3 installed on the left side of the base 1 is started at the same time to drive the screw 4 to rotate, and the moving seat 5 connected with the screw 4 and the horizontal groove formed in the top end of the base 1 is driven at the same time, so that the moving seat 5 can move to the right side through the bracket 8 and the clamping plate 16 limiting the wire head, and when the wire head moves to the inside position of the support frame 21, the water tank 22 installed at the front end of the support frame 21 can be started at the same time to supply liquid to the spray groove 23 formed in the inside of the support frame 21, and the cleaning liquid is sprayed out through the spray groove 23 to clean the wire head, and after the wire head is cleaned by spraying, the fan 24 installed at the top end of the support frame 21 is started at the same time to blow out through the wind groove to complete the drying work of the wire head, thereby achieving the purpose of replacing manual cleaning of the wire head to improve the detection effect;

[0042] After the wire head is cleaned, the motor A3 can be started at the same time to continue driving the screw 4, and the moving seat 5 can drive the wire head limited in the clamping plate 16 to continue moving to the right side at the same time, and in the process of moving to the right side, the distance measuring device 27 installed in the central controller 26 can detect and judge the thread path passing through the inside of the two central controllers 26 in real time, and the thread of the current wire head can be preliminarily detected through static recognition judgment, thereby achieving the purpose of improving the detection efficiency;

[0043] When the yarn head needs further detection after the initial detection, the motor A3 can be started to drive the rotation of the screw rod 4 to continue moving the yarn head to the right until the right end of the yarn head is right below the guide rod 34, then the electric push rod D29 installed at the bottom end of the mounting frame 28 is started to push the platform 30 downward, so that the guide rod 34 installed at the bottom end of the pressure sensor 33 is in contact with the yarn head pattern.

[0044] When the guide rod 34 is in contact with the yarn head pattern, the central controller 26 is pre-set with the data of the current yarn head, and at the same time, the motor C19 installed outside the side plate 18 is started to drive the rotation of the gear 20, and the gear 20 is in meshing transmission with the guide gear 17 fixedly connected outside the guide base 13 to drive the yarn head limited inside the clamping plate 16 to rotate, and the yarn head is moved along the yarn head pattern to perform omnidirectional detection, thereby improving the detection accuracy.

[0045] When the guide rod 34 detects the current yarn head, the pressure sensor 33 installed between the guide rod 34 and the platform 30 can record the movement track of the current guide rod 34, and the recorded data is compared with the data pre-set by the central controller 26, if the yarn head pattern has problems such as too high or too low affecting normal use, the two marking boxes 32 installed at the top end of the platform 30 can supply liquid to the spray hole 36 opened at the bottom end of the guide rod 34 according to the situation, and the liquid outlet of the spray hole 36 can quickly mark the position of the yarn head with problems, thereby facilitating the subsequent maintenance of the operator.

[0046] The embodiments of the present application are given for example and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations are obvious to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical application of the present application, and to enable those skilled in the art to understand the present application to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A detection tool for straight thread machining taps, characterized by, Include: The base (1), the main body of the base (1) is rectangular structure, and the bottom end of the base (1) is fixedly connected with the seat (2), the seat (2) and the base (1) together constitute a support structure, the top end of the base (1) is provided with a transverse slot, and the left side of the base (1) is provided with a motor A (3), the right side of the motor A (3) is provided with a screw rod (4), the motor A (3) is used for driving the screw rod (4) to rotate, the top surface of the base (1) is provided with two electric push rods C (25) in a straight line array, and the top end of the two electric push rods C (25) is provided with a central controller (26), and the inner side of the two central controllers (26) is provided with a range finder (27), the range finder (27) is used for detecting the filament data, and the top end of the base (1) is fixedly connected with a mounting bracket (28), the bottom end of the mounting bracket (28) is provided with an electric push rod D (29), and the bottom end of the electric push rod D (29) is provided with a table plate (30); The screw rod (4) is located in the transverse slot provided in the top end of the base (1), and the transverse slot provided in the top end of the base (1) is slidably connected with a moving seat (5), the inside of the moving seat (5) is provided with a screw hole matched with the screw rod (4), and the left side of the moving seat (5) is provided with a support (6), and the top end of the support (6) is further provided with a guide wheel (7); The top end of the moving seat (5) is fixedly connected with a bracket (8), the inside of the bracket (8) is provided with a through slot, and the through slot in the bracket (8) is used to pass through the filament, and the bottom end of the bracket (8) is provided with an electric push rod A (9), and the bottom end of the electric push rod A (9) is further provided with an assembly frame (10), and the inside of the assembly frame (10) is provided with a driving wheel (11); The top end of the base (1) is fixedly connected with a support frame (21), the front end of the support frame (21) is provided with a water tank (22), the top end of the water tank (22) is provided with a connecting pipe, and the inside of the support frame (21) is provided with a spray groove (23) on the front and back sides, the spray groove (23) sprays water through the water tank (22), and the top end of the support frame (21) is provided with a fan (24), and the bottom end of the support frame (21) is provided with a wind groove.

2. A straight thread machining thread tip detection tool as claimed in claim 1, characterized in that: The front end of the assembly frame (10) is provided with a motor B (12), the rear side of the motor B (12) is provided with a transmission shaft, and the transmission shaft connected with the driving wheel (11) is connected with the transmission shaft provided on the rear side of the motor B (12) through the assembly frame (10), and the inside of the bracket (8) is rotatably connected with a guide seat (13) through a guide ring (14), and the outer circumferential surface of the guide seat (13) is fixedly connected with two guide rings (14) in an annular array.

3. A straight thread machining thread tip detection tool as claimed in claim 2, characterized in that: The inner wall of the guide seat (13) is fixedly connected with two electromagnetic plates (15) in opposition, and the side away from the guide seat (13) of the two electromagnetic plates (15) is provided with a clamping plate (16) through a spring, the clamping plate (16) is an arc structure, and the clamping plate (16) has magnetism, when the electromagnetic plate (15) is in the state of generating magnetism, the clamping plate (16) is in the state of being repelled away from the electromagnetic plate (15).

4. The tool for detecting a straight thread machining stub as claimed in claim 1, wherein: The top end surface of the bracket (8) is fixedly connected with two side plates (18) in a linear array, the inner side of the two side plates (18) is provided with a gear (20), the right side of the right side plate (18) is provided with a motor C (19), the motor C (19) is used for driving the gear (20) to rotate, and the outer peripheral surface of the guide base (13) is fixedly connected with a guide gear (17), and the guide gear (17) is engaged with the gear (20).

5. The straight thread machining thread tip detection tool of claim 1, wherein: The top end of the table plate (30) is provided with a heater (31), and the top end of the table plate (30) is also provided with two marking boxes (32) in a linear array, the materials inside the two marking boxes (32) are different in color, the bottom end of the table plate (30) is provided with a guide rod (34) through a pressure sensor (33), the guide rod (34) is connected with the two marking boxes (32) through connecting pipes, the outer side of the guide rod (34) is provided with a heating ring (35), a heat conducting belt is arranged between the heating ring (35) and the heater (31), and the bottom end of the guide rod (34) is provided with two spray holes (36) in a linear array.

Citation Information

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