Anchor and ditching integrated equipment
By integrating a frame, a drum-type cutting mechanism, and multiple anchor drilling devices into a single excavation and support system, the shortcomings of existing equipment in terms of construction efficiency and adaptability have been solved, achieving efficient coal roadway excavation and support.
Patent Information
- Application Number
- CN202211245354.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2042-10-12
AI Technical Summary
Existing coal roadway excavation equipment has shortcomings in construction efficiency and adaptability. The EBZ series longitudinal axis tunneling machine has low construction efficiency but strong applicability, while the integrated anchor drilling machine has poor adaptability and limited support capacity.
An integrated tunneling, anchoring, and support device was designed, which integrates a frame, a roller-type cutting mechanism, a shovel mechanism, a main anchor drilling device, a side anchor drilling device, an intermediate top anchor drilling device, and a bottom side anchor drilling device. Through the coordinated work of these devices, tunneling, anchoring, and support are integrated, thereby improving construction efficiency and support capacity.
This has enabled efficient construction of tunneling equipment, shortened support time, improved construction efficiency, and enhanced adaptability to different geological conditions.
Smart Images

Figure CN115419405B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coal mine roadway mining equipment, and particularly relates to an integrated excavating and anchoring and protecting device. BACKGROUND
[0002] Currently, there are two types of coal roadway comprehensive excavating machines: EBZ series longitudinal axis type roadheader and integrated excavating and anchoring machine. The EBZ series longitudinal axis type roadheader has strong applicability, mature technology, and is widely used, with a monthly average footage of 180-280 meters. However, the roadheader does not integrate a rock bolt drilling machine, and the time for supporting operation accounts for more than 80% of the total operation time, resulting in low construction efficiency. The integrated excavating and anchoring machine integrates a rock bolt drilling machine, with a monthly average footage of 400-480 meters. However, due to the limited supporting capacity, the machine has poor adaptability and is required to have strict geological conditions for excavating a roadway. SUMMARY
[0003] In order to overcome the technical defects that the construction efficiency and adaptability of the existing excavating equipment cannot be compatible, the present application provides an integrated excavating and anchoring and protecting device.
[0004] The present application provides an integrated excavating and anchoring and protecting device, which comprises:
[0005] a rack, a traveling mechanism arranged at the bottom of the rack, and a conveying mechanism arranged in the rack and extending through the rack in the front-rear direction;
[0006] a drum-type cutting mechanism, which comprises a drum-type cutting head, a cutting swing arm, and a cutting driving member. The axis of the drum-type cutting head is arranged in the left-right direction. One end of the cutting swing arm is connected to the drum-type cutting head, and the other end of the cutting swing arm is hingedly connected to the rack. The cutting driving member is fixed to the rack and is adapted to drive the cutting swing arm to swing in the vertical plane in the front-rear direction.
[0007] a shovel plate mechanism, which is arranged at the front end of the rack and below the drum-type cutting head. The shovel plate mechanism is connected to the conveying mechanism.
[0008] a main anchor drilling device, which comprises two groups of main anchor drilling mechanisms symmetrically arranged in the left-right direction. The two groups of main anchor drilling mechanisms have an avoidance area adapted to avoid the cutting swing arm. Each group of main anchor drilling mechanisms comprises a main roof anchor drilling machine and a main top anchor drilling machine. The main roof anchor drilling machine is located outside the main top anchor drilling machine in the left-right direction. All the main anchor drilling mechanisms are driven to move in the front-rear direction and eccentrically rotate around a vertical shaft. The main top anchor drilling machine is driven to extend and retract along its axis and rotate around a horizontal shaft.
[0009] a top anchor drilling device, which is arranged behind the main anchor drilling device. The top anchor drilling device comprises two groups of top anchor drilling mechanisms symmetrically arranged in the left-right direction. The top anchor drilling mechanism comprises a top anchor drilling machine. All the top anchor drilling machines are driven to ascend and descend, translate in the front-rear direction, translate in the left-right direction, and rotate around an axis arranged in the front-rear direction.
[0010] An intermediate top anchor drilling device is located behind the side anchor drilling device and corresponds to a clearance area between the two groups of main anchor drilling mechanisms in the front-rear direction, and the intermediate top anchor drilling device comprises an intermediate top anchor drilling machine, which is driven to be translatable in the front-rear direction and in the left-right direction;
[0011] A bottom side anchor drilling device is located at the rear end of the frame, and the bottom side anchor drilling device comprises two groups of bottom side anchor drilling mechanisms symmetrically distributed in the left-right direction, and the bottom side anchor drilling mechanism comprises a bottom side anchor drilling machine, which is driven to be rotatable around an axis arranged in the front-rear direction;
[0012] A support device comprises a horizontally arranged support net plate, which is located above the main anchor drilling device and is driven to be liftable and movable in the front-rear direction.
[0013] Optionally, the drum-type cutting head comprises:
[0014] A cutting head body connected with the cutting swing arm;
[0015] Two groups of extended cutting heads coaxially sleeved in the inner sides of the two ends of the cutting head body, and the extended cutting heads are driven to slide along the axial direction of the cutting head body to extend out of the cutting head body.
[0016] Optionally, the shovel plate mechanism comprises:
[0017] A shovel plate base connected with the front end of the frame through a shovel plate connecting arm;
[0018] Two groups of shovel plate assemblies respectively located at the left and right ends of the shovel plate base, and a discharge area is left between the two groups of shovel plate assemblies, the discharge area is connected with the transport mechanism, and the shovel plate assembly comprises a lower fixed shovel plate, a lower movable shovel plate and an upper movable shovel plate, the lower fixed shovel plate is fixed on the shovel plate base, the lower movable shovel plate is installed on the lower fixed shovel plate and is driven to slide left and right relative to the lower fixed shovel plate to extend out of the lower fixed shovel plate, and the lower end of the upper movable shovel plate is hinged to the top end of the lower movable shovel plate, and the middle part of the upper movable shovel plate is hinged to the shovel plate connecting arm through a linear driving member to realize overturning.
[0019] Optionally, the main anchor drilling mechanism further comprises:
[0020] A sliding platform, and the sliding direction of the sliding platform is the front-rear direction;
[0021] A first support shaft rotatably installed on the sliding platform and vertically arranged, and the first support shaft is driven to rotate;
[0022] A first horizontal sliding pair, the fixed part of which is fixed to the first support shaft;
[0023] The main roof anchor drill is fixed to the sliding part of the first horizontal sliding pair, and the axis of the main roof anchor drill is arranged vertically.
[0024] Optionally, the main anchor drill mechanism further comprises:
[0025] A second support shaft, which is rotatably mounted on the sliding platform and arranged vertically, and is driven to rotate;
[0026] A second horizontal sliding pair, the fixed part of which is fixed to the second support shaft;
[0027] A rotating pair, the fixed part of which is fixed to the sliding part of the second horizontal sliding pair, and the rotating shaft of the rotating pair is arranged horizontally;
[0028] A telescopic pair, the fixed part of which is fixed to the rotating part of the rotating pair, and the telescopic direction of the telescopic pair is perpendicular to the rotating shaft of the rotating pair;
[0029] The main roof anchor drill is fixed to the movable part of the telescopic pair, and the axis of the main roof anchor drill is parallel to the telescopic direction of the telescopic pair.
[0030] Optionally, the support device further comprises an expansion support mechanism, which is provided with two groups and is located on the left and right sides of the main anchor drill device respectively, and the expansion support mechanism comprises:
[0031] A left-right telescopic driving pair, the fixed part of which is fixed to the sliding platform;
[0032] An expansion main frame, which is arranged vertically and the lower end of which is fixed to the movable part of the left-right telescopic driving pair;
[0033] An upper expansion frame, which is mounted in the expansion main frame and is driven to slide upward to extend outward from the expansion main frame;
[0034] A front expansion frame, which is mounted in the expansion main frame and is driven to slide forward to extend outward from the expansion main frame.
[0035] Optionally, the roof anchor drill mechanism further comprises:
[0036] A left-right sliding pair, the fixed part of which is fixed to the rack;
[0037] An up-down sliding pair, the fixed part of which is fixed to the sliding part of the left-right sliding pair;
[0038] A rotating pair, the fixed part of which is fixed to the sliding part of the up-down sliding pair, and the rotating shaft of the rotating pair is arranged front and back;
[0039] A front-rear sliding pair, a fixed part of which is fixed on a rotating part of the rotating pair;
[0040] The help anchor drill is fixed on a sliding part of the front-rear sliding pair, and an axis of the help anchor drill is perpendicular to a rotating axis of the rotating pair.
[0041] Optionally, the supporting device further comprises:
[0042] A lifting driving pair, a fixed part of which is fixed on the machine frame;
[0043] A front-rear driving pair, a fixed part of which is fixed on a movable part of the lifting driving pair;
[0044] The supporting net plate is fixed on a movable part of the front-rear driving pair.
[0045] Optionally, both left and right ends of the front part of the supporting net plate are provided with a guard plate, which is driven to slide forward to extend outside the supporting net plate.
[0046] Optionally, the technical scheme further comprises a water detecting drill device, which is installed on the cutting swing arm and comprises:
[0047] A connecting plate, which is rotatably installed on the cutting swing arm and has a vertical rotating axis;
[0048] A mounting strip, one end of which is hingedly connected to the connecting plate and has a horizontal hinge axis, and the other end of which is connected to the connecting plate through a jacking mechanism;
[0049] A water detecting drill, which is fixed on the mounting strip.
[0050] Compared with the prior art, the technical scheme provided by the present application has the following advantages:
[0051] The excavating-anchor-support integrated device provided by the present application is provided with a machine frame, a drum-type cutting mechanism and a shovel plate mechanism, and can meet the basic requirements of excavation and mining; further provided are a main anchor drill device, a help anchor drill device, an intermediate top anchor drill device and a bottom help anchor device, the main anchor drill device is provided with a supporting device, the excavation, anchor and support are integrated into one, the supporting time is shortened, the construction efficiency is improved, and through the cooperation of the four anchor devices, the full face can be anchored, the supporting capacity is greatly improved, and the device can be applied to most coal roadway comprehensive excavation, and has higher adaptability. BRIEF DESCRIPTION OF DRAWINGS
[0052] The drawings incorporated into the specification and forming a part of the specification, show embodiments consistent with the present application, and together with the specification, serve to explain the principles of the present application.
[0053] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, for those skilled in the art, the other drawings can be obtained based on these drawings without any creative effort.
[0054] Figure 1 The overall structural schematic diagram of the integrated anchor and support device according to the embodiment of the present application;
[0055] Figure 2 The structural schematic diagram of the drum-type cutting head according to the embodiment of the present application;
[0056] Figure 3 The structural schematic diagram of the shovel plate mechanism according to the embodiment of the present application;
[0057] Figure 4 The distribution position schematic diagram of the main anchor drilling device according to the embodiment of the present application;
[0058] Figure 5 The structural schematic diagram of the main anchor drilling mechanism according to the embodiment of the present application;
[0059] Figure 6 The structural schematic diagram of the side anchor drilling device according to the embodiment of the present application;
[0060] Figure 7 The structural schematic diagram of the middle top anchor drilling device according to the embodiment of the present application;
[0061] Figure 8 The structural schematic diagram of the bottom side anchor drilling device according to the embodiment of the present application;
[0062] Figure 9 The structural schematic diagram of the support device according to the embodiment of the present application;
[0063] Figure 10 The structural schematic diagram of the support device (without the expansion support mechanism) according to the embodiment of the present application;
[0064] Figure 11 The structural schematic diagram of the expansion support mechanism according to the embodiment of the present application;
[0065] Figure 12 The structural schematic diagram of the water detecting drilling device according to the embodiment of the present application.
[0066] Wherein:
[0067] 1, frame; 11, walking mechanism; 12, transport mechanism; 2, drum cutting mechanism; 21, drum cutting head; 211, cutting head body; 212, extended cutting head; 22, cutting swing arm; 3, shovel plate mechanism; 31, shovel plate base; 32, shovel plate assembly; 321, lower fixed shovel plate; 322, lower movable shovel plate; 323, upper movable shovel plate; 33, discharge area; 4, main anchor drilling device; 41, main anchor drilling mechanism; 411, main top anchor drilling machine; 412, main top anchor drilling machine; 413, sliding platform; 414, first support shaft; 415, second support shaft; 416, rotary pair; 417, telescopic pair; 5, anchor drilling device; 51, anchor drilling mechanism; 511, anchor drilling machine; 512, left and right sliding pair; 513, up and down sliding pair; 514, rotary pair; 515, front and rear sliding pair; 6, intermediate top anchor drilling device; 61, intermediate top anchor drilling machine; 62, front and rear linear motion pair; 63, left and right linear motion pair; 7, bottom edge anchor drilling device; 71, bottom edge anchor drilling mechanism; 711, bottom edge anchor drilling machine; 712, rotary motion pair; 8, supporting device; 81, supporting net plate; 811, supporting plate; 82, extended supporting mechanism; 821, left and right telescopic driving pair; 822, extended main frame; 823, upper extended frame; 824, front extended frame; 83, lifting driving pair; 84, front and rear driving pair; 9, water drilling device; 91, connecting plate; 92, mounting strip plate; 93, jacking mechanism; 94, water drilling machine. DETAILED DESCRIPTION
[0068] In order to enable a more clear understanding of the above-mentioned objects, features and advantages of the present application, the scheme of the present application will be further described below. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0069] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the present application, but the present application can also be implemented in other manners different from those described herein; obviously, the embodiments in the description are only a part of the embodiments of the present application, not all the embodiments.
[0070] In one embodiment, as Figures 1 to 10As shown, an integrated anchor and support device is provided, which comprises a frame 1, a drum-type cutting mechanism 2, a shovel plate mechanism 3, a main anchor drilling device 4, a side anchor drilling device 5, an intermediate top anchor drilling device 6, a bottom side anchor drilling device 7 and a support device 8. The bottom of the frame 1 is provided with a traveling mechanism 11, and the frame 1 is internally provided with a transport mechanism 12 which penetrates the frame 1 in the front-rear direction. The drum-type cutting mechanism 2 comprises a drum-type cutting head 21, a cutting swing arm 22 and a cutting driving member. The axis of the drum-type cutting head 21 is arranged in the left-right direction. One end of the cutting swing arm 22 is connected with the drum-type cutting head 21, and the other end is hinged with the frame 1. The cutting driving member is fixed on the frame 1 and is adapted to drive the cutting swing arm 22 to swing in the vertical plane in the front-rear direction. The shovel plate mechanism 3 is located at the front end of the frame 1 and below the drum-type cutting head 21, and is in abutment with the transport mechanism 12. The main anchor drilling device 4 comprises two groups of main anchor drilling mechanisms 41 which are symmetrically distributed in the left-right direction. An avoiding area is left between the two groups of main anchor drilling mechanisms 41 for avoiding the cutting swing arm 22. Each group of main anchor drilling mechanisms 41 comprises a main top anchor drilling machine 411 and a main top side anchor drilling machine 412. The main top anchor drilling machine 411 is located outside the main top side anchor drilling machine 412 in the left-right direction. All the main anchor drilling mechanisms 41 are driven to move in the front-rear direction and eccentrically rotate about a vertical shaft. The main top side anchor drilling machine 412 is driven to extend and retract along its axis and rotate about a horizontal shaft. The side anchor drilling device 5 is located behind the main anchor drilling device 4. The side anchor drilling device 5 comprises two groups of side anchor drilling mechanisms 51 which are symmetrically distributed in the left-right direction. The side anchor drilling mechanism 51 comprises a side anchor drilling machine 511. All the side anchor drilling machines 511 are driven to lift, translate in the front-rear direction, translate in the left-right direction and rotate about an axis arranged in the front-rear direction. The intermediate top anchor drilling device 6 is located behind the side anchor drilling device 5 and corresponds to the avoiding area between the two groups of main anchor drilling mechanisms 41 in the front-rear direction. The intermediate top anchor drilling device 6 comprises an intermediate top anchor drilling machine 61. The intermediate top anchor drilling machine 61 is driven to translate in the front-rear direction and translate in the left-right direction. The bottom side anchor drilling device 7 is located at the rear end of the frame 1. The bottom side anchor drilling device 7 comprises two groups of bottom side anchor drilling mechanisms 71 which are symmetrically distributed in the left-right direction. The bottom side anchor drilling mechanism 71 comprises a bottom side anchor drilling machine 711. The bottom side anchor drilling machine 711 is driven to rotate about an axis arranged in the front-rear direction. The support device 8 comprises a horizontally arranged support net plate 81. The support net plate 81 is located above the main anchor drilling device 4. The support net plate 81 is driven to lift and move in the front-rear direction.
[0071] Specifically, the traveling mechanism 11 can be selected from the structures commonly used in the art, such as traveling wheels, traveling caterpillar belts, etc. Preferably, the traveling caterpillar belt is adopted, which can better adapt to the complex road surface environment in the mine.
[0072] It is easy to understand that the main function of the transport mechanism 12 is to transport the scattered coal after cutting to the outside of the device. Specifically, the transport mechanism 12 can adopt a conventional conveying device such as a conveying belt.
[0073] It is easy to understand that how the cutting drive drives the cutting swing arm 22 to swing is easy to be designed by those skilled in the art, for example, the cutting drive is a linear drive such as a pneumatic cylinder, an oil cylinder, etc., and is hinged at one end to the rack 1 and at the other end to the middle of the cutting swing arm 22, and the swing of the cutting swing arm 22 is driven by the extension and retraction of the linear drive; or a rotary drive is directly installed at the hinge point of the cutting swing arm 22 and the rack 1, and the swing of the cutting swing arm 22 is driven by the rotation of the rotary drive.
[0074] It should be noted that the aforementioned terms "front", "back", "left" and "right" are used for more clearly describing the relative position relationship of the components, "front" means the direction of the whole device moving forward, "back" means the opposite direction of "front", and "left" and "right" are located on the two sides of the forward direction.
[0075] It should be noted that the shovel plate mechanism 3 is a relatively mature structure in the coal roadway fully mechanized excavation equipment, which will not be described in detail here.
[0076] Specifically, the movement and rotation of the anchor drills such as the main anchor drill, the side anchor drill 511, the middle roof anchor drill 61 and the bottom side anchor drill 711 are driven by the existing structure. For example, the movement is achieved by a telescopic pneumatic cylinder, a linear motor, a motor synchronous belt assembly, etc., and the rotation is achieved by a rotary pneumatic cylinder, a motor, etc.
[0077] It should be noted that the main function of the supporting device 8 is to support the corresponding part between the main anchor drills to avoid the falling and collapse of the anchor drill part. After the main anchor drill is completed, the anchor drill part has been supported, and the subsequent side anchor drill, middle roof anchor drill and bottom side anchor drill no longer need the support of the supporting device 8.
[0078] Specifically, the supporting device 8 is a mature structure in the art, and the main body of the structure is generally a mesh plate structure, and the mesh holes of the mesh plate are reserved for the positions of the anchor drills.
[0079] The working process of the above-mentioned integrated excavation, anchoring and supporting device is as follows:
[0080] Firstly, the cutting driving member drives the cutting swing arm 22 to swing, and drives the drum-type cutting head 21 to cut coal from top to bottom, and the shovel plate mechanism 3 pushes the fallen coal to avoid entering the inside of the equipment, and outputs the coal through the external conveying mechanism; after the first cutting of the unit, the supporting device 8 acts to complete the support of the position to be anchored; then, the two groups of main anchor drilling mechanisms 41 of the main anchor drilling device 4 act to anchor the roof with anchor rods, and after the completion of the main roof anchor drilling mechanism 412 of the two main anchor drilling mechanisms 41, the side wall anchor drilling mechanism 412 rotates to the two sides to gradually complete the anchor rod support of the side wall; after the second cutting of the unit, the roof anchor drilling device 5 reaches the section where the main anchor drilling has been completed, and the roof anchor drilling device 5 adjusts the position by moving and rotating to support the remaining part of the main anchor rod; after the third cutting of the unit, the intermediate roof anchor drilling device 6 reaches the section, and the intermediate roof anchor drilling device 6 acts to support the roof with anchor rods to make up for the omission of the main anchor drilling device 4; after the fourth cutting of the unit, the bottom roof anchor drilling device 7 reaches the section, and the bottom roof anchor drilling device 7 acts to support the bottom edge with anchor rods; in this way, the section of the roadway has been fully supported, and the support is completed.
[0081] The tunneling, anchoring and supporting integrated device provided by the embodiment is provided with a rack 1, a drum-type cutting mechanism 2 and a shovel plate mechanism 3, which can meet the basic requirements of excavation and mining; the device is also provided with a main anchor drilling device 4, a roof anchor drilling device 5, an intermediate roof anchor drilling device 6 and a bottom roof anchor device, and the main anchor drilling device 4 is correspondingly provided with a supporting device 8, which integrates tunneling, anchoring and supporting in one, shortens the support time, improves the construction efficiency, and through the cooperation of the four anchoring devices, the full section can be anchored, which greatly improves the support capacity and can be applied to most coal roadway comprehensive tunneling, and has stronger adaptability.
[0082] In some embodiments, with reference to Figure 2 The drum-type cutting head 21 includes a cutting head body 211 and two groups of extended cutting heads 212; the cutting head body 211 is connected with the cutting swing arm 22; the two groups of extended cutting heads 212 are coaxially sleeved on the inner sides of the two ends of the cutting head body 211, and the extended cutting heads 212 are driven to slide along the axial direction of the cutting head body 211 to extend out of the cutting head body 211.
[0083] Specifically, the extended cutting heads 212 can be driven to slide along the axial direction of the cutting head body 211 by telescopic pneumatic cylinders, telescopic oil cylinders or motor synchronous belt groups.
[0084] In specific implementation, in order to smoothly enter the excavated roadway, the width of the drum-type cutting head 21 in the left-right direction should be greater than the width of the main body of the vehicle body, and the extended cutting heads 212 can increase the width of the drum-type cutting head 21 by sliding to extend out of the cutting head body 211, thereby meeting this requirement; and the extended cutting heads 212 can also increase the one-time cutting area and improve the cutting efficiency.
[0085] As a further improved embodiment, referring to Figure 3 , the shovel plate mechanism 3 comprises a shovel plate base 31 and two groups of shovel plate assemblies 32; the shovel plate base 31 is connected to the front end of the frame 1 through a shovel plate connecting arm; the two groups of shovel plate assemblies 32 are respectively located at the left and right ends of the shovel plate base 31, and a discharging area 33 is left between the two groups of shovel plate assemblies 32, the discharging area 33 is connected to the conveying mechanism 12, the shovel plate assembly 32 comprises a lower fixed shovel plate 321, a lower movable shovel plate 322 and an upper movable shovel plate 323, the lower fixed shovel plate 321 is fixed on the shovel plate base 31, the lower movable shovel plate 322 is installed on the lower fixed shovel plate 321 and is driven to slide left and right relative to the lower fixed shovel plate 321 to extend outward from the lower fixed shovel plate 321, and the lower end of the upper movable shovel plate 323 is hinged to the top end of the lower movable shovel plate 322, and the middle part of the upper movable shovel plate 323 is hinged to the shovel plate connecting arm through a linear driving element to realize overturning.
[0086] It is easy to understand that the main function of the discharging area 33 connected to the conveying mechanism 12 is to collect and concentrate the scattered coal after cutting to the rear of the equipment.
[0087] In specific implementation, the lower movable shovel plate 322 extends outward from the lower fixed shovel plate 321 to realize the expansion of the shovel plate assembly 32 in the left and right directions, so as to adapt to the width change of the drum-type cutting head 21; the upper movable shovel plate 323 can be overturned to increase the height of the shovel plate assembly 32, thereby increasing the coal blocking capacity.
[0088] In some embodiments, referring to Figure 4 and Figure 5 , the main anchor drilling mechanism 41 further comprises a sliding platform 413, a first support shaft 414 and a first horizontal sliding pair; the sliding direction of the sliding platform 413 is the front and back direction; the first support shaft 414 is rotatably installed on the sliding platform 413 and is vertically arranged, and the first support shaft 414 is driven to rotate; the fixed part of the first horizontal sliding pair is fixed on the first support shaft 414; the main top anchor drilling machine 411 is fixed on the sliding part of the first horizontal sliding pair, and the axis of the main top anchor drilling machine 411 is vertically arranged.
[0089] Specifically, the first horizontal sliding pair can be a telescopic oil cylinder, a telescopic air cylinder, a motor synchronous belt, etc.; the first support shaft 414 can be driven to rotate by a rotary cylinder, a motor, etc.
[0090] In specific implementation, the main top anchor drilling machine 411 moves forward and backward through the sliding platform 413 and the horizontal sliding pair, and rotates eccentrically around the vertical shaft through the rotation of the first support shaft 414 in cooperation with the horizontal sliding pair. The sliding platform 413 can realize the sliding of the main top anchor drilling machine 411 in the front and back direction, the first horizontal sliding pair can increase the sliding stroke of the main top anchor drilling machine 411 in the front and back direction, and the main top anchor drilling machine 411 can be more flexible in adjusting the hole.
[0091] Further, referring toFigure 5 The main anchor drilling mechanism 41 further comprises a second support shaft 415, a second horizontal sliding pair, a rotating pair 416 and an extension pair 417. The second support shaft 415 is rotatably installed on the sliding platform 413 and vertically arranged, and is driven to rotate. The fixed part of the second horizontal sliding pair is fixed to the second support shaft 415. The fixed part of the rotating pair 416 is fixed to the sliding part of the second horizontal sliding pair, and the rotating shaft of the rotating pair 416 is horizontally arranged. The fixed part of the extension pair 417 is fixed to the rotating part of the rotating pair 416, and the extension direction of the extension pair 417 is perpendicular to the rotating shaft of the rotating pair 416. The main top anchor drilling machine 412 is fixed to the movable part of the extension pair 417, and the axis of the main top anchor drilling machine 412 is parallel to the extension direction of the extension pair 417.
[0092] Specifically, the second horizontal sliding pair can be an extension oil cylinder, an extension air cylinder, a motor synchronous belt, etc. The second support shaft 415 can be driven to rotate by a rotating air cylinder, a motor, etc. The rotating pair 416 can be a rotating motor, a rotating air cylinder, etc. The extension pair 417 can be an extension oil cylinder, an extension air cylinder or an electric push rod.
[0093] It is easy to understand that the main top anchor drilling machine 412 has two more degrees of freedom than the main top anchor drilling machine 411 because the main top anchor drilling machine 412 not only completes the top anchor support of the foundation, but also completes the side wall anchor through rotation.
[0094] In specific implementation, the main top anchor drilling machine 412 moves forward and backward through the sliding platform 413 and the second horizontal sliding pair, rotates around a horizontal shaft through the rotating pair 416, extends along its axis through the extension pair 417, and eccentrically rotates around a vertical shaft through the rotation of the second support shaft 415 in cooperation with the second horizontal sliding pair.
[0095] As another improved embodiment of the above embodiment, referring to Figure 9 and Figure 11 The support device 8 further comprises an expansion support mechanism 82, which is provided with two groups and is located on the left and right sides of the main anchor drilling device 4. The expansion support mechanism 82 comprises a left and right extension driving pair 821, an expansion main frame 822, an upper expansion frame 823 and a front expansion frame 824. The fixed part of the left and right extension driving pair 821 is fixed to the sliding platform 413. The expansion main frame 822 is vertically arranged, and its lower end is fixed to the movable part of the left and right extension driving pair 821. The upper expansion frame 823 is installed in the expansion main frame 822 and can be driven to slide upward to extend outward from the expansion main frame 822. The front expansion frame 824 is installed in the expansion main frame 822 and can be driven to slide forward to extend outward from the expansion main frame 822.
[0096] Specifically, the left and right extension driving pair 821 can be a linear motor, an extension air cylinder, a hydraulic oil cylinder, etc.
[0097] In practice, the expansion support structure can support the sidewall in advance, avoiding the sidewall from falling during anchor drilling. The upper expansion frame 823 and the front expansion frame 824 can respectively increase the height and length of the expansion support structure, thereby increasing the support area and improving the support capacity.
[0098] In some embodiments, referring to Figure 6 , the helper anchor drilling mechanism 51 further comprises a left-right sliding pair 512, an up-down sliding pair 513, a rotating pair 514, and a front-rear sliding pair 515. The fixed part of the left-right sliding pair 512 is fixed to the frame 1. The fixed part of the up-down sliding pair 513 is fixed to the sliding part of the left-right sliding pair 512. The rotating pair 514 is fixed to the sliding part of the up-down sliding pair 513, and the rotation axis of the rotating pair 514 is arranged front-rear. The fixed part of the front-rear sliding pair 515 is fixed to the rotating part of the rotating pair 514. The helper anchor drilling mechanism 511 is fixed to the sliding part of the front-rear sliding pair 515, and the axis of the helper anchor drilling mechanism 511 is perpendicular to the rotation axis of the rotating pair 514.
[0099] In practice, the left-right sliding pair 512 moves to realize the translation of the helper anchor drilling mechanism 511 in the left-right direction. The up-down sliding pair 513 moves to realize the lifting of the helper anchor drilling mechanism 511. The rotating pair 514 rotates to realize the rotation of the helper anchor drilling mechanism 511 around the axis arranged front-rear. The front-rear sliding pair 515 moves to realize the translation of the helper anchor drilling mechanism 511 in the front-rear direction. The structure arrangement is reasonable.
[0100] Of course, as an alternative, the up-down sliding pair 513 can be fixed to the frame, and the left-right sliding pair 512 can be installed on the up-down sliding pair 513. Alternatively, the front-rear sliding pair 515 can be installed on the up-down sliding pair 513, and the rotating pair 514 can be installed on the front-rear sliding pair 515. The third anchor drilling mechanism is fixed to the rotating pair 514.
[0101] In addition, referring to Figure 7 , in the intermediate top anchor drilling device 6, the intermediate top anchor drilling mechanism 61 realizes the translation in the front-rear direction through the front-rear linear motion pair 62 and realizes the translation in the left-right direction through the left-right linear driving pair 63, which can be easily designed by those skilled in the art. In detail, the front-rear linear motion pair 62 and the left-right linear driving pair 63 can adopt linear push rods, telescopic oil cylinders, etc.
[0102] In addition, referring to Figure 8 , in the bottom edge helper anchor drilling device 7, the bottom edge helper anchor drilling mechanism 711 realizes the rotation around the axis arranged front-rear through the rotating motion pair 712. In detail, the rotating motion pair 712 can be realized by rotating oil cylinders, motors, etc.
[0103] In some embodiments, referring to Figure 9 and Figure 10The supporting device 8 further comprises a lifting driving pair 83 and a front-rear driving pair 84; the fixed part of the lifting driving pair 83 is fixed on the frame 1; the fixed part of the front-rear driving pair 84 is fixed on the movable part of the lifting driving pair 83; the supporting net plate 81 is fixed on the movable part of the front-rear driving pair 84.
[0104] In a specific implementation, the supporting net plate 81 moves forward and backward by the action of the front-rear driving pair 84 to adjust the supporting position.
[0105] Further, the front part of the supporting net plate 81 is provided with a left and right end each of which is provided with a supporting plate 811 which is driven to slide forward to extend outside the supporting net plate 81. The extending of the supporting plate 811 outside the supporting net plate 81 can increase the supporting area of the supporting net plate 81 and improve the supporting capacity.
[0106] In some embodiments, referring to Figure 2 and Figure 12 The drilling and anchoring integrated device further comprises a water detecting drill device 9 which is installed on the cutting swing arm 22 and comprises a connecting plate 91, a mounting strip plate 92 and a water detecting drill machine 94; the connecting plate 91 is rotatably installed on the cutting swing arm 22 with the rotation axis arranged vertically; one end of the mounting strip plate 92 is hingedly connected to the connecting plate 91 with the hinge axis arranged horizontally, and the other end is connected to the connecting plate 91 through a jacking mechanism 93; the water detecting drill machine 94 is fixed on the mounting strip plate 92.
[0107] Specifically, the jacking mechanism 93 can be a common linear driving mechanism, such as a telescopic oil cylinder, a telescopic air cylinder, an electric push rod, etc.
[0108] In a specific implementation, the water detecting drill machine 94 rotates through the connecting plate 91 to realize the swing in the horizontal plane and tilts through the jacking mechanism 93 to realize the pitch, thereby adjusting the water detecting position. The water detecting operation is performed before cutting, and only when the water detecting is completed and the detected condition meets the production requirements, the cutting can be performed.
[0109] The above is only a specific implementation of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application shall not be limited to these embodiments described herein, but shall conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An integrated tunneling, anchoring, and protection device, characterized in that, Comprise: The chassis (1), the bottom of the chassis (1) is equipped with a walking mechanism (11), the chassis (1) is equipped with a transport mechanism (12) which is through the chassis (1) in front and back direction; Roller type cutting mechanism (2), including roller type cutting head (21), cutting swing arm (22) and cutting drive element, the axis of the roller type cutting head (21) is arranged in left and right direction, one end of the cutting swing arm (22) is connected with the roller type cutting head (21), the other end is hinged with the chassis (1), the cutting drive element is fixed on the chassis (1) and is suitable for driving the cutting swing arm (22) to swing in the vertical plane of front and back direction; Shovel plate mechanism (3), located at the front end of the chassis (1) and below the roller type cutting head (21), the shovel plate mechanism (3) is connected with the transport mechanism (12); Main anchor drilling device (4), including two groups of main anchor drilling mechanism (41) which are symmetrically distributed in left and right direction, the main anchor drilling mechanism (41) is left between two groups of main anchor drilling mechanism (41) and is suitable for avoiding the avoidance area of the cutting swing arm (22), each group of main anchor drilling mechanism (41) includes main top anchor drilling machine (411) and main top anchor drilling machine (412), the main top anchor drilling machine (411) is located on the outside of the main top anchor drilling machine (412) in left and right direction, all main anchor drilling mechanism (41) can be driven to move in front and back direction and eccentric rotation around vertical shaft, the main top anchor drilling machine (412) can be driven to stretch along its axis and rotate around horizontal shaft; Anchor drilling device (5), located at the rear of the main anchor drilling device (4), the anchor drilling device (5) includes two groups of anchor drilling mechanism (51) which are symmetrically distributed in left and right direction, the anchor drilling mechanism (51) includes anchor drilling machine (511), all anchor drilling machine (511) can be driven to lift, translate in front and back direction, translate in left and right direction and rotate around the axis arranged in front and back direction; Intermediate top anchor drilling device (6), located at the rear of the anchor drilling device (5) and corresponding to the avoidance area between two groups of main anchor drilling mechanism (41) in front and back direction, the intermediate top anchor drilling device (6) includes intermediate top anchor drilling machine (61), the intermediate top anchor drilling machine (61) can be driven to translate in front and back direction and translate in left and right direction; Bottom edge anchor drilling device (7), located at the rear end of the chassis (1), the bottom edge anchor drilling device (7) includes two groups of bottom edge anchor drilling mechanism (71) which are symmetrically distributed in left and right direction, the bottom edge anchor drilling mechanism (71) includes bottom edge anchor drilling machine (711), the bottom edge anchor drilling machine (711) can be driven to rotate around the axis arranged in front and back direction; Support device (8), which includes a horizontally arranged support net plate (81), the support net plate (81) is located above the main anchor drilling device (4), the support net plate (81) can be driven to lift and move in front and back direction; The shovel plate mechanism (3) includes: Shovel plate base (31), which is connected at the front end of the chassis (1) through the shovel plate connecting arm; Two groups of shovel plate assemblies (32) are respectively arranged at left and right ends of the shovel plate base (31), and a discharging area (33) is left between the two groups of shovel plate assemblies (32), the discharging area (33) is connected with the conveying mechanism (12), the shovel plate assembly (32) comprises a lower fixed shovel plate (321), a lower movable shovel plate (322) and an upper movable shovel plate (323), the lower fixed shovel plate (321) is fixed on the shovel plate base (31), the lower movable shovel plate (322) is installed on the lower fixed shovel plate (321) and can be driven to slide left and right relative to the lower fixed shovel plate (321) to be extended out of the lower fixed shovel plate (321), and the lower end of the upper movable shovel plate (323) is hingedly connected to the top end of the lower movable shovel plate (322), and the middle part of the upper movable shovel plate (323) is hingedly connected to the shovel plate connecting arm through a straight line driving piece to realize overturning; The main anchor drilling mechanism (41) further comprises: A sliding platform (413) whose sliding direction is the front and back direction; A first support shaft (414) which is rotatably installed on the sliding platform (413) and is vertically arranged, and the first support shaft (414) is driven to rotate; A first horizontal sliding pair whose fixed part is fixed on the first support shaft (414); The main anchor drilling mechanism (41) further comprises: The main anchor drilling mechanism (41) further comprises: The support device (8) further comprises an expansion support mechanism (82), the expansion support mechanism (82) is provided with two groups and is respectively arranged at left and right sides of the main anchor drilling device (4), and the expansion support mechanism (82) comprises: A left and right telescopic driving pair (821) whose fixed part is fixed on the sliding platform (413); An expansion main frame (822) which is vertically arranged and whose lower end is fixed on the movable part of the left and right telescopic driving pair (821); An upper expansion frame (823) which is installed in the expansion main frame (822) and can be driven to slide upward to be extended out of the expansion main frame (822); 2. The combined excavating-anchor protecting apparatus according to claim 1, wherein A front expansion frame (824) which is installed in the expansion main frame (822) and can be driven to slide forward to be extended out of the expansion main frame (822). The drum type cutting head (21) comprises: A cutting head body (211) which is connected with the cutting swing arm (22); 3. The integrated excavating-anchor protecting apparatus according to claim 1, wherein Two groups of expansion cutting heads (212) which are coaxially sleeved on the inner sides of two ends of the cutting head body (211), and the expansion cutting head (212) can be driven to slide along the axial direction of the cutting head body (211) to be extended out of the cutting head body (211). The main anchor drilling mechanism (41) further comprises: A second support shaft (415) which is rotatably installed on the sliding platform (413) and is vertically arranged, and the second support shaft (415) is driven to rotate; A second horizontal sliding pair whose fixed part is fixed on the second support shaft (415); A rotating pair (416) whose fixed part is fixed on the sliding part of the second horizontal sliding pair, and the rotating shaft of the rotating pair (416) is horizontally arranged; A telescopic pair (417) whose fixed part is fixed to the rotating part of the rotating pair (416), and the telescopic direction of the telescopic pair (417) is perpendicular to the rotating axis of the rotating pair (416); The main top anchor drill (412) is fixed to the movable part of the telescopic pair (417), and the axis of the main top anchor drill (412) is parallel to the telescopic direction of the telescopic pair (417).
4. The combined equipment according to claim 1, wherein The anchor drill mechanism (51) further comprises: A left-right sliding pair (512) whose fixed part is fixed to the rack (1); An up-down sliding pair (513) whose fixed part is fixed to the sliding part of the left-right sliding pair (512); A rotating pair (514) whose fixed part is fixed to the sliding part of the up-down sliding pair (513), and the rotating axis of the rotating pair (514) is arranged front and back; A front-back sliding pair (515) whose fixed part is fixed to the rotating part of the rotating pair (514); The anchor drill (511) is fixed to the sliding part of the front-back sliding pair (515), and the axis of the anchor drill (511) is perpendicular to the rotating axis of the rotating pair (514).
5. The combined equipment according to claim 1, wherein The support device (8) further comprises: A lifting driving pair (83) whose fixed part is fixed to the rack (1); A front-back driving pair (84) whose fixed part is fixed to the movable part of the lifting driving pair (83); The support net plate (81) is fixed to the movable part of the front-back driving pair (84).
6. The combined excavating-anchor protecting apparatus according to claim 5, wherein The left and right ends of the front part of the support net plate (81) are both provided with a probe plate (811) which is driven to slide forward to extend outside the support net plate (81).
7. The integrated device according to any one of claims 1 to 6, wherein Further comprising a water-probing drill device (9) which is installed on the cutting swing arm (22), and the water-probing drill device (9) comprises: A connecting plate (91) which is rotatably installed on the cutting swing arm (22) and whose rotating axis is vertically arranged; An installation strip plate (92) which is hingedly connected to the connecting plate (91) at one end and whose hinging axis is horizontally arranged, and is connected to the connecting plate (91) through a jacking mechanism (93) at the other end; A water-probing drill (94) which is fixed to the installation strip plate (92).
Citation Information
Patent Citations
Tunneling, anchoring and protecting integrated equipment
CN218206675U