Feedwater pump large cover nut heating device
By designing a large cover nut heating device for water supply pumps, the heating plate is used to form a sealed space to quickly heat the large cover nut, and automatically rotate it through the driving mechanism, solving the problems of inconvenient removal, safety hazards and high labor intensity of large cover nuts in the prior art, and achieving safe and convenient disassembly operation.
Patent Information
- Application Number
- CN202210993317.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2042-08-18
AI Technical Summary
During the maintenance of water pumps, large caps that are difficult to remove due to rust and other reasons are often used in the prior art to use open flames or high-frequency heating, but there are safety hazards and high labor intensity problems.
A large-cover nut heating device for water supply pump is designed, including a fixing plate, a hand-held rod, a control panel, a protective cover, a disassembly mechanism, a driving mechanism and a heating cage. The sealed space is formed by six heating plates, and the large cover nut is quickly heated to make it expandable for disassembly. The large cover nut is automatically unscrewed through the driving mechanism to reduce manual operation.
It realizes rapid and safe heating and disassembly of large-cover nuts, reducing labor intensity and improving operational convenience and safety. At the same time, the heating main body is easy to disassemble and install, simple structure and low maintenance cost.
Smart Images

Figure CN115434955B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical devices, in particular to a large cover nut heating device for a water supply pump. Background Art
[0002] During the maintenance of water pumps, we often encounter large nuts that are difficult to remove due to rust and other reasons. In the prior art, workers often heat the large nuts directly with open flames or high-frequency heating. Due to the nature of thermal expansion and contraction, the large nuts can be detached from the screws. However, using open flames for heating will bring safety problems, and operators are prone to burns during the removal of heated large nuts, which is unsafe and labor-intensive. Therefore, we propose a heating device for large nuts for water pumps.
[0003] Patent application number CN201710977730.0 proposes a screwdriver for removing rusted screws, and patent application number CN201610948036.1 proposes a difficult screw remover. Both patents propose solutions for removing screws that are difficult to remove. However, after reading these two patents, it is found that the technical solutions in the two patents are not applicable to the technical problems described in this application. Summary of the invention
[0004] The main purpose of the present invention is to provide a large cover nut heating device for a water pump, which can effectively solve the problem of inconvenience in removing the large cover nut.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] A large cover nut heating device for a water supply pump comprises a fixing plate, a hand-held rod is fixedly welded to the right end of the fixing plate, an anti-slip sleeve is sleeved on the outside of the hand-held rod, a control panel is fixedly installed on the right side of the upper end of the fixing plate, a protective cover is fixedly installed on the left side of the upper end of the fixing plate, a disassembly mechanism is inserted and connected to the middle part of the lower end of the fixing plate, and the upper part of the disassembly mechanism is located in the protective cover, a driving mechanism is fixedly installed on the right side of the protective cover, and the driving mechanism is transmission-connected to the disassembly mechanism, and three supporting mechanisms are fixedly installed on the lower end of the fixing plate, and the three supporting mechanisms are arranged in a ring shape with the disassembly mechanism as the center;
[0007] The disassembly mechanism includes a fixing rod and a fixing bolt. The upper end of the fixing rod passes through the fixing plate and is fixedly installed with a transmission gear. The fixing rod is movably installed with the fixing plate through a bearing. The lower end of the fixing rod is fixedly installed with an upper connecting piece. The upper end of the upper connecting piece is fixedly installed with a thermal insulation pad. The lower end of the upper connecting piece is detachably installed with a heating cage via a plurality of fixing bolts. The lower end of the heating cage is detachably installed with a lower connecting piece via a plurality of fixing bolts.
[0008] As a further improvement of the above scheme, the driving mechanism includes a forward and reverse motor, which is fixedly installed on the protective cover, and a driving gear is fixedly installed on the output end of the forward and reverse motor through a rotating shaft. The driving gear and the transmission gear are located in the same plane and mesh with each other to connect the driving mechanism with the disassembly mechanism.
[0009] As a further improvement of the above solution, the heating cage includes a heating body, and six heating bodies are provided. The six heating bodies are arranged in a ring shape and are all detachably mounted between the upper connecting member and the lower connecting member by fixing bolts.
[0010] As a further improvement of the above scheme, the heating body includes an insulation board, a heating plate is embedded in the inner side of the insulation board, and slots are provided on the upper and lower sides of one end of the insulation board away from the heating plate, and connecting holes are provided on the inner walls of the two slots.
[0011] As a further improvement of the above scheme, the lower connecting piece includes a nut sleeve, the upper end of the nut sleeve is provided with six blocks in a ring shape, the size of the blocks is adapted to the size of the connecting hole, and a through hole is provided in the middle of the block, the size of the through hole is adapted to the size of the connecting hole.
[0012] As a further improvement of the above solution, the structure of the upper connecting member is the same as that of the lower connecting member, and the upper connecting member and the lower connecting member are symmetrically arranged in the upper and lower directions.
[0013] As a further improvement of the above solution, the fixing bolt passes through the through hole and is threadedly connected in the connecting hole to clamp the clamping block in the clamping groove, and the connection method between the insulation board and the upper connecting piece is the same as the connection method between the insulation board and the lower connecting piece.
[0014] As a further improvement of the above scheme, the supporting mechanism includes a sleeve rod, which is fixedly installed on the lower end of the fixed plate, and a supporting foot is slidably installed in the sleeve rod, and a buffer spring is fixedly installed on the upper end of the supporting foot, and the upper end of the buffer spring is fixedly connected to the upper inner wall of the sleeve rod.
[0015] As a further improvement of the above scheme, the supporting foot includes a telescopic rod and a support rod, the telescopic rod is slidably installed in the sleeve rod and is fixedly connected to the lower end of the buffer spring, the upper end of the support rod is integrally formed with a universal ball, the lower end of the support rod is fixedly installed with a suction cup, and the support rod is movably installed with the telescopic rod through the universal ball.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, a sealed space can be formed by setting six heating plates, so as to achieve the purpose of quickly heating the large cover nut, and then through the expansion of the large cover nut, the purpose of convenient disassembly is achieved, and the problem that the large cover nut is not easy to disassemble is effectively solved. The effect is ideal, the safety is strong, and the heating body is easy to disassemble and install, the structure is simple, and the maintenance cost is low.
[0018] 2. In the present invention, the telescopic rod slides in the sleeve rod by contracting the buffer spring, so that the suction cup fits the outer surface of the water pump. The four suction cups cooperate with each other to support the fixing plate and improve stability. It is not only convenient to heat and disassemble the large cover nut, but also can effectively relieve the fatigue of the operator who holds the hand-held rod for a long time, and facilitates operation.
[0019] 3. In the present invention, the fixing rod is driven to rotate by meshing the driving gear with the transmission gear, so that the lower connecting member can unscrew the large cover nut, and there is no need to manually disassemble the large cover nut. The operation is convenient, the labor intensity is low, the transmission is stable, and the disassembly is efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the large cover nut heating device for a water supply pump according to the present invention;
[0022] Figure 2 It is a schematic diagram of the internal structure of the protective cover of the large cover nut heating device for the water pump of the present invention;
[0023] Figure 3 It is a connection diagram of the disassembly mechanism and the drive mechanism of the large cover nut heating device for a water pump of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the disassembly mechanism of the large cover nut heating device for a water pump according to the present invention;
[0025] Figure 5 It is a structural schematic diagram of the lower connecting piece of the large cover nut heating device for a water pump according to the present invention;
[0026] Figure 6 It is a structural schematic diagram of the heating body of the large cover nut heating device for a water pump of the present invention;
[0027] Figure 7 It is a schematic diagram of the internal structure of the sleeve rod of the large cover nut heating device for the water pump of the present invention;
[0028] Figure 8 It is a schematic structural diagram of the support foot of the large cover nut heating device for a water pump according to the present invention.
[0029] In the figure: 1. fixing plate; 2. hand-held rod; 3. anti-slip cover; 4. control panel; 5. protective cover; 6. disassembly mechanism; 7. supporting mechanism; 8. driving mechanism; 61. fixing rod; 62. transmission gear; 63. thermal insulation pad; 64. upper connecting piece; 65. heating cage; 66. lower connecting piece; 67. fixing bolt; 68. heating body; 661. nut sleeve; 662. block; 663. through hole; 681. thermal insulation board; 682. heating plate; 683. slot; 684. connecting hole; 71. sleeve rod; 72. supporting foot; 73. buffer spring; 74. telescopic rod; 75. supporting rod; 76. universal ball; 77. suction cup; 81. forward and reverse motor; 82. driving gear. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.
[0034] Example 1
[0035] like Figure 1-8As shown, a large cover nut heating device for a water pump comprises a fixing plate 1, a handle bar 2 is fixedly welded to the right end of the fixing plate 1, an anti-slip sleeve 3 is sleeved on the outside of the handle bar 2, a control panel 4 is fixedly installed on the right side of the upper end of the fixing plate 1, a protective cover 5 is fixedly installed on the left side of the upper end of the fixing plate 1, a disassembly mechanism 6 is inserted and connected to the middle part of the lower end of the fixing plate 1, and the upper part of the disassembly mechanism 6 is located in the protective cover 5, a driving mechanism 8 is fixedly installed on the right side of the protective cover 5, and the driving mechanism 8 is transmission-connected to the disassembly mechanism 6, and three supporting mechanisms 7 are fixedly installed on the lower end of the fixing plate 1, and the three supporting mechanisms 7 are arranged in a ring with the disassembly mechanism 6 as the center.
[0036] In this embodiment, the disassembly mechanism 6 includes a fixing rod 61 and a fixing bolt 67. The upper end of the fixing rod 61 passes through the fixing plate 1 and is fixedly installed with a transmission gear 62. The fixing rod 61 is movably installed with the fixing plate 1 through a bearing. The lower end of the fixing rod 61 is fixedly installed with an upper connecting piece 64. The upper end of the upper connecting piece 64 is fixedly installed with a heat insulation pad 63. The lower end of the upper connecting piece 64 is detachably installed with a heating cage 65 through a plurality of fixing bolts 67. The lower end of the heating cage 65 is detachably installed with a lower connecting piece 66 through a plurality of fixing bolts 67. The heating cage 65 includes The heating body 68 includes six heating bodies 68, which are arranged in an annular shape and are detachably mounted between the upper connecting member 64 and the lower connecting member 66 by fixing bolts 67; the heating body 68 includes a heat insulating plate 681, a heating plate 682 is embedded and mounted on the inner side of the heat insulating plate 681, and a card slot 683 is provided on both the upper and lower sides of the end of the heat insulating plate 681 away from the heating plate 682, and the inner walls of the two card slots 683 are provided with connecting holes 684; the lower connecting member 66 includes a nut sleeve 661, and the upper end of the nut sleeve 661 is provided with six ring-shaped A block 662 is provided, the block 662 is adapted to the slot 683, the block 662 is engaged in the slot 683, a through hole 663 is provided in the middle of the block 662, the size of the through hole 663 is adapted to the size of the connecting hole 684; the structure of the upper connecting member 64 is the same as that of the lower connecting member 66, and the upper connecting member 64 and the lower connecting member 66 are symmetrically arranged in the upper and lower directions; the number of fixing bolts 67 is the same as the number of through holes, and when the upper part of the heating cage 65 is connected to the upper connecting member 64 and the lower part of the heating cage 65 is connected to the lower connecting member 66, the fixing bolts 67 They all pass through the through hole 663 and are threadedly connected in the connecting hole 684 to clamp the block 662 in the slot 683. The connection method between the insulation plate 681 and the upper connecting piece 64 is the same as the connection method between the insulation plate 681 and the lower connecting piece 66. Through the arrangement of six heating plates 682, a sealed space can be formed to achieve the purpose of quickly heating the large cover nut, and then through the expansion of the large cover nut, the purpose of convenient disassembly is achieved, which effectively solves the problem that the large cover nut is inconvenient to disassemble, and the heating body 68 is easy to disassemble and install, with a simple structure and low maintenance cost.
[0037] Example 2
[0038] like Figure 2 and Figure 3 As shown, the driving mechanism 8 includes a forward and reverse motor 81, which is fixedly installed with the protective cover 5. The output end of the forward and reverse motor 81 is fixedly installed with a driving gear 82 through a rotating shaft. The driving gear 82 and the transmission gear 62 are located in the same plane and mesh with each other to connect the driving mechanism 8 with the disassembly mechanism 6. The driving gear 82 meshes with the transmission gear 62 to drive the fixing rod 61 to rotate, so that the lower connecting piece 66 unscrews the large cover nut, and there is no need to manually disassemble the large cover nut. The operation is convenient, the labor intensity is low, the transmission is stable, and the disassembly is efficient.
[0039] Example 3
[0040] like Figure 1 , Figure 7 and Figure 8 The support mechanism 7 comprises a sleeve rod 71, which is fixedly mounted on the lower end of the fixed plate 1, and a supporting foot 72 is slidably mounted in the sleeve rod 71, and a buffer spring 73 is fixedly mounted on the upper end of the supporting foot 72, and the upper end of the buffer spring 73 is fixedly connected to the upper inner wall of the sleeve rod 71; the supporting foot 72 comprises a telescopic rod 74 and a support rod 75, the telescopic rod 74 is slidably mounted in the sleeve rod 71 and is fixedly connected to the lower end of the buffer spring 73, and the upper end of the support rod 75 is integrally formed with a universal ball 76, and a suction cup 77 is fixedly mounted on the lower end of the support rod 75, and the support rod 75 is movably mounted with the telescopic rod 74 through the universal ball 76; the buffer spring 73 is contracted to make the telescopic rod 74 slide in the sleeve rod 71, so that the suction cup 77 is fitted with the outer surface of the water pump, and the four suction cups 77 cooperate with each other to support the fixed plate 1, improve stability, not only facilitate heating and disassembly operations of the large cover nut, but also effectively relieve the fatigue of the operator who holds the hand-held rod 2 for a long time, and facilitate operation.
[0041] Combining Examples 1-3 and Figure 1-Figure 8In the specific use of the present application, the operator holds the hand-held rod 2, and the friction is enhanced by the anti-slip sleeve 3 to improve stability. The lower connecting piece 66 is first sleeved on the large cover nut. At this time, the buffer spring 73 is contracted to make the telescopic rod 74 slide in the sleeve rod 71, so that the suction cup 77 fits with the outer surface of the water pump. The four suction cups 77 cooperate with each other to support the fixing plate 1, which improves stability. It is not only convenient to heat and remove the large cover nut, but also can effectively relieve the fatigue of the operator holding the hand-held rod 2 for a long time, and is convenient for operation. When the fixing plate 1 is firmly fixed, the lower connecting piece 66 is sleeved on the large cover nut, and then the six heating plates 682 are started for heating through the control panel 4. The large cover nut is heated by the heating plate 682 to expand the large cover nut. After the heating of the large cover nut is completed, the heating plate 682 is turned off, and then the forward and reverse motors 81 are started. , the driving gear 82 is driven to rotate by the forward and reverse motor 81, and the fixing rod 61 is driven to rotate by the engagement of the driving gear 82 with the transmission gear 62, so that the lower connecting piece 66 unscrews the large cover nut, and there is no need to manually disassemble the large cover nut. The operation is convenient, the labor intensity is low, the transmission is stable, and the disassembly is efficient. When the heating body 68 is damaged, the fixing bolt 67 is first removed, and then the damaged heating body 68 is removed, and a new insulation board 681 is replaced, and then the insulation board 681 is clamped between the upper connecting piece 64 and the lower connecting piece 66 through the clamping groove 683 and the corresponding clamping block 662, and then the insulation board 681 is clamped by the fixing bolt 67 passing through the through hole 663 and threadedly connected in the connecting hole 684 to fix the insulation board 681, thereby realizing the disassembly and replacement of the heating body 68, avoiding the replacement of the entire heating cage 65, reducing the maintenance cost, and the structure is simple and the operation is convenient.
[0042] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
[0043] At present, the technical solution of this application has been put into pilot production, that is, a small-scale experiment before the large-scale mass production of the product; after the pilot production was completed, a user usage survey was carried out in a small range, and the survey results showed that user satisfaction was high; now we have begun to prepare for the formal production of the product for industrialization (including intellectual property risk warning survey).
Claims
1. A large cover nut heating device for a water supply pump, comprising a fixing plate (1), characterized in that: A hand-held rod (2) is fixedly welded to the right end of the fixed plate (1), and an anti-slip sleeve (3) is sleeved on the outside of the hand-held rod (2). A control panel (4) is fixedly connected to the right side of the upper end of the fixed plate (1), and a protective cover (5) is fixedly connected to the left side of the upper end of the fixed plate (1). A disassembly mechanism (6) is inserted and connected to the middle part of the lower end of the fixed plate (1), and the upper part of the disassembly mechanism (6) is located in the protective cover (5). A driving mechanism (8) is fixedly connected to the right side of the protective cover (5), and the driving mechanism (8) is transmission-connected to the disassembly mechanism (6). Three supporting mechanisms (7) are fixedly connected to the lower end of the fixed plate (1), and the three supporting mechanisms (7) are arranged in a ring shape with the disassembly mechanism (6) as the center. The disassembly mechanism (6) comprises a fixing rod (61) and a fixing bolt (67); the upper end of the fixing rod (61) passes through the fixing plate (1) and is fixedly connected to a transmission gear (62); the fixing rod (61) is movably connected to the fixing plate (1) via a bearing; the lower end of the fixing rod (61) is fixedly connected to an upper connecting piece (64); the upper end of the upper connecting piece (64) is fixedly connected to a heat insulating pad (63); the lower end of the upper connecting piece (64) is detachably connected to a heating cage (65) via a fixing bolt (67); and the lower end of the heating cage (65) is detachably connected to a lower connecting piece (66) via a fixing bolt (67); The heating cage (65) comprises a heating body (68), six of which are arranged in a ring shape and are detachably connected between an upper connecting piece (64) and a lower connecting piece (66) by fixing bolts (67); The heating body (68) comprises a heat insulating plate (681), the inner side of which is inlaid with a heating plate (682), and the heat insulating plate (681) has slots (683) on both upper and lower sides of one end away from the heating plate (682), and the inner walls of the two slots (683) are provided with connecting holes (684).
2. The large cover nut heating device for a water supply pump according to claim 1 is characterized in that: The driving mechanism (8) comprises a forward and reverse motor (81), the forward and reverse motor (81) is fixedly connected to the protective cover (5), the output end of the forward and reverse motor (81) is fixedly connected to a driving gear (82) via a rotating shaft, and the driving gear (82) is meshedly connected to the transmission gear (62).
3. The large cover nut heating device for a water supply pump according to claim 1 is characterized in that: The lower connecting member (66) comprises a nut sleeve (661), the upper end of which is provided with six clamping blocks (662) in an annular shape, the clamping blocks (662) being matched with the clamping grooves (683), a through hole (663) being provided in the middle of the clamping block (662), the size of which is matched with the size of the connecting hole (684).
4. The large cover nut heating device for a water supply pump according to claim 3 is characterized in that: The structure of the upper connecting piece (64) is the same as that of the lower connecting piece (66), and the upper connecting piece (64) and the lower connecting piece (66) are symmetrically arranged in a vertical direction.
5. The large cover nut heating device for a water supply pump according to claim 4 is characterized in that: The fixing bolt (67) passes through the through hole (663) and is threadedly connected in the connecting hole (684) to clamp the clamping block (662) in the clamping groove (683).
6. The large cover nut heating device for a water supply pump according to claim 1 is characterized in that: The support mechanism (7) comprises a sleeve rod (71), the sleeve rod (71) is fixedly connected to the lower end of the fixed plate (1), a support foot (72) is slidably connected inside the sleeve rod (71), a buffer spring (73) is fixedly connected to the upper end of the support foot (72), and the upper end of the buffer spring (73) is fixedly connected to the upper inner wall of the sleeve rod (71).
7. The large cover nut heating device for a water supply pump according to claim 6 is characterized in that: The support foot (72) comprises a telescopic rod (74) and a support rod (75); the telescopic rod (74) is slidably connected in the sleeve rod (71) and fixedly connected to the lower end of the buffer spring (73); a universal ball (76) is integrally formed at the upper end of the support rod (75); a suction cup (77) is fixedly connected to the lower end of the support rod (75); and the support rod (75) is movably connected to the telescopic rod (74) via the universal ball (76).
Citation Information
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