An automatic inductor core filling, powder filling, demolding integrated machine

Abstract

The present invention discloses an integrated machine for automatically filling cores, filling powder, and demolding inductors, which includes a mounting plate. A feeder assembly is installed on the mounting plate. A vibrating disk assembly is arranged below the feeder assembly. A core filling turntable assembly is arranged on one side of the vibrating disk assembly. The core filling turntable assembly, and a loading carrier assembly is arranged on one side of the core filling turntable assembly. A demolding driving assembly is arranged on one side of the loading carrier assembly. A feeding assembly is arranged on one side of the demolding driving assembly. In the technical solution of the present invention, a feeding assembly, a core filling turntable assembly, a powder filling assembly, a demolding assembly combination, and a blanking assembly are proposed. And through a transmission and reflux combination, the carrier realizes automatic cyclic reflux in the above structural combinations, and completes automatic core filling, powder filling, demolding, and wire connection through the above structures; it realizes modularization of components in the entire production line, and can automatically complete rapid disassembly, assembly, and replacement of components.

Description

Technical Field

[0001] The present invention relates to the technical field of inductance processing equipment, and particularly to an integrated equipment for automatically filling cores and powders and demolding inductors. Background Art

[0002] As a commonly used device part at present, a carrier is required in the manufacturing process of an inductor. First, a powder filling operation is carried out on the carrier, and after the powder filling is completed, a hot pressing forming operation is carried out.

[0003] However, in the prior art, the powder filling operation is relatively rough, resulting in uneven distribution of the powder on the carrier where the inductor is located. The original production process is manual operation, with low production efficiency and low automation degree. Summary of the Invention

[0004] The purpose of the present invention is to solve the above problems and design an integrated equipment for automatically filling cores and powders and demolding inductors.

[0005] To achieve the above object, the technical solution of the present invention is an integrated equipment for automatically filling cores and powders and demolding inductors, including a mounting plate. A feeder combination is installed on the mounting plate. A vibrating disk combination is arranged below the feeder combination. A core filling turntable combination is arranged on one side of the vibrating disk combination. The core filling turntable combination, the core filling turntable combination, and a carrier loading combination is arranged on one side of the core filling turntable combination. A demolding driving combination is arranged on one side of the carrier loading combination. A feeding combination is arranged on one side of the demolding driving combination. A transmission and return combination is arranged on one side of the feeding combination. A powder filling combination is arranged on one side of the transmission and return combination. A middle mold transplanting track combination is arranged at one end of the powder filling combination. An NG discharging platform is arranged on one side of the middle mold transplanting track combination. A blanking combination is arranged on one side of the NG discharging platform. A receiving bin combination is installed below the mounting plate.

[0006] As a further description of the present invention, a preheating combination is also arranged on one side of the powder filling combination. Four corners of the preheating combination are installed on the mounting plate through sliding shafts and sliding sleeves. A jacking module is arranged at the bottom of the preheating combination. One end of the jacking module is fixedly installed at the center of the bottom surface of the preheating module, and the other end is installed on the mounting plate through a telescopic shaft and a mounting member. One end of the telescopic shaft is connected with a jacking cylinder.

[0007] As a further description of the present invention, a camera detection combination is arranged on one side of the powder filling combination. The camera detection combination includes a fixed column fixedly installed on the mounting plate. A detection displacement mechanism is fixedly installed on the fixed column. A camera module is fixedly installed on the slider of the detection displacement mechanism.

[0008] As a further description of the present invention, a core filling turntable assembly is fixedly installed with a core filling CCD bracket assembly. A core filling positioning jaw assembly is arranged below the core filling turntable assembly. A core filling CCD detection assembly is arranged on one side of the core filling positioning jaw assembly. A core filling NG product collecting assembly is arranged on one side of the core filling CCD detection assembly.

[0009] As a further description of the present invention, the demolding drive assembly includes a fixed truss fixedly installed on the mounting plate. A demolding displacement mechanism is arranged on the fixed truss. A demolding drive machine is connected to the sliding structure of the demolding displacement mechanism.

[0010] As a further description of the present invention, a demolding assembly combination is arranged on one side of the demolding drive assembly. The demolding assembly combination includes a positioning plate fixedly installed on the mounting plate. A slide bar is fixedly installed on the positioning plate. A cover plate is fixedly installed at the top end of the slide bar. An upper mold fixing part is fixedly installed on the lower end surface of the cover plate. A lifting plate is connected to the slide bar between the cover plate and the positioning plate through a bushing. A lower mold carrier plate is fixedly installed on the lifting plate. A waste collecting channel is fixedly installed at the bottom end of the lower mold carrier plate. A jacking device is fixedly installed on the positioning plate. The upper end of the jacking device is fixedly connected to the lifting plate through a telescopic shaft.

[0011] As a further description of the present invention, the upper carrier assembly includes a fixed column fixedly installed on the mounting plate. An installation part is fixedly installed on the fixed column. A carrier displacement mechanism is fixedly installed on the bottom panel of the installation part. A carrier clamping assembly is fixedly installed at the lower end of the sliding component on the carrier displacement mechanism.

[0012] As a further description of the present invention, the middle mold transfer track assembly includes a fixed column fixedly installed on the mounting plate. A middle mold picking and placing module is arranged below the middle mold transfer track assembly. The two ends of the middle mold picking and placing module are fixedly installed on the mounting plate through fixed feet. An NG discharge platform is arranged on one side of the middle mold picking and placing module.

[0013] As a further description of the present invention, the transmission and return combination includes fixed columns installed on both sides. Upper and lower layer installation parts are respectively arranged on the fixed columns. The transmission and return combination is fixedly installed with the lower layer installation part. An upper layer transmission combination is arranged above the lower layer installation part. The upper layer transmission combination is fixedly installed with the lower layer installation part.

[0014] As a further illustration of the present invention, the blanking assembly includes a fixed column fixedly installed on the mounting plate. A connecting plate is fixedly installed at the top end of the fixed column. A blanking displacement mechanism is fixedly installed on the lower panel of the connecting plate. A blanking fixture assembly is fixedly installed at the lower end of the sliding component on the blanking displacement mechanism.

[0015] The beneficial effects are as follows. In the technical solution of the present invention, a feeding assembly, a core filling turntable assembly, a powder filling assembly, a demolding assembly, and a blanking assembly are proposed. The carrier is automatically circulated and refluxed in the above structural combinations through the transmission and reflux combination, and automatic core filling, powder filling, demolding, and wire connection are completed through the above structures. In the entire production line, the modularization of components can be realized, and the rapid disassembly and replacement of components can be automatically completed. Brief Description of the Drawings

[0016] Figure 1 is a structural schematic diagram of the present invention;

[0017] Figure 2 is a structural schematic diagram on the mounting table;

[0018] Figure 3 is a structural schematic diagram of the blanking assembly;

[0019] Figure 4 is a structural schematic diagram of the middle mold assembly;

[0020] Figure 5 is a structural schematic diagram of the core filling turntable assembly;

[0021] Figure 6 is a structural schematic diagram of the core filling middle mold transplanting platform assembly;

[0022] Figure 7 is a structural schematic diagram of the camera detection assembly;

[0023] Figure 8 is a structural schematic diagram of the powder filling assembly;

[0024] Figure 9 is a structural schematic diagram of the preheating assembly;

[0025] Figure 10 is a structural schematic diagram of the transmission and reflux combination;

[0026] Figure 11 is a structural schematic diagram of the demolding drive assembly;

[0027] Figure 12 is a structural schematic diagram of the feeding assembly;

[0028] Figure 13 is a structural schematic diagram of the upper carrier assembly;

[0029] Figure 14 It is a structural schematic diagram of the demoulding assembly combination.

[0030] In the figure, 1. core filling turntable assembly; 2. vibration plate assembly; 3. feeder assembly; 4. core filling NG product receiving assembly; 5. core filling middle mold transfer platform assembly; 6. middle mold pick-up and place module; 7. unloading assembly; 8. powder filling assembly; 9. middle mold transfer track assembly; 10. NG unloading platform; 11. core filling positioning clamp assembly; 12. core filling CCD detection assembly; 13. upper transmission assembly; 14. upper carrier assembly; 15. preheating assembly; 16. demoulding drive assembly; 17. feeding assembly; 18. demoulding assembly; 19. receiving bin assembly; 20. transmission reflux assembly; 21. CCD assembly; 22. camera detection assembly. DETAILED DESCRIPTION

[0031] The present invention will be described in detail below in conjunction with the accompanying drawings. Figures 1-14 As shown, an inductive automatic core filling, powder filling and demoulding integrated machine equipment, first introduces the main structure of the present invention, including a mounting plate, a feeder assembly 3 is installed on the mounting plate, a vibration plate assembly 2 is arranged below the feeder assembly 3, a core filling turntable assembly 1 is arranged on one side of the vibration plate assembly 2, the core filling turntable assembly 1, the core filling turntable assembly 1, one side of the core filling turntable assembly 1 is arranged with an upper carrier assembly 14, one side of the upper carrier assembly 14 is arranged with a demoulding drive assembly 16, one side of the demoulding drive assembly 16 is arranged with a feeding assembly 17, one side of the feeding assembly 17 is arranged with a transmission reflux assembly 20, one side of the transmission reflux assembly 20 is arranged with a powder filling assembly 8, one end of the powder filling assembly 8 is arranged with a middle mold transfer track assembly 9, one side of the middle mold transfer track assembly 9 is arranged with an NG discharging platform 10, one side of the NG discharging platform 10 is arranged with a unloading assembly 7, and a material receiving bin assembly 19 is installed below the installation.

[0032] A preheating assembly 15 is also provided on one side of the powder filling assembly 8. The four corners of the preheating assembly 15 are installed on the mounting plate by means of sliding shafts and sliding sleeves. A lifting module is provided at the bottom of the preheating assembly 15. One end of the lifting module is fixedly installed at the center position of the bottom surface of the preheating module, and the other end is installed on the mounting plate through a telescopic shaft and a mounting piece. One end of the telescopic shaft is connected to a lifting cylinder.

[0033] A camera detection assembly 22 is provided on one side of the powder filling assembly 8. The camera detection assembly 22 includes a fixed column fixedly mounted on a mounting plate, a detection displacement mechanism fixedly mounted on the fixed column, and a camera module fixedly mounted on a slider of the detection displacement mechanism.

[0034] A core filling turntable assembly 1 is fixedly installed with a core filling CCD bracket assembly. Below the core filling turntable assembly 1, there is a core filling positioning jaw assembly. On one side of the core filling positioning jaw assembly, there is a core filling CCD detection assembly 12. On one side of the core filling CCD detection assembly 12, there is a core filling NG product receiving assembly.

[0035] The demolding drive assembly 16 includes a fixed truss fixedly installed on the mounting plate. A demolding displacement mechanism is provided on the fixed truss, and a demolding drive motor is connected to the sliding structure of the demolding displacement mechanism.

[0036] On one side of the demolding drive assembly 16, there is a demolding assembly combination 18. The demolding assembly combination 18 includes a positioning plate fixedly installed on the mounting plate. A sliding rod is fixedly installed on the positioning plate. The top end of the sliding rod is fixedly installed with a cover plate. A top mold fixing part is fixedly installed on the lower end face of the cover plate. A lifting plate is connected to the sliding rod between the cover plate and the positioning plate through a bushing. A lower mold carrier plate is fixedly installed on the lifting plate. A waste collection channel is fixedly installed at the bottom end of the lower mold carrier plate. A jacking device is fixedly installed on the positioning plate, and the upper end of the jacking device is fixedly connected to the lifting plate through a telescopic shaft.

[0037] The upper carrier assembly 14 includes a fixed column fixedly installed on the mounting plate. An installation part is fixedly installed on the fixed column. A carrier displacement mechanism is fixedly installed on the bottom panel of the installation part. A carrier clamping component is fixedly installed at the lower end of the sliding component on the carrier displacement mechanism.

[0038] The middle mold transfer track assembly 9 includes a fixed column fixedly installed on the mounting plate. Below the middle mold transfer track assembly 9, there is a middle mold picking and placing module 6. The two ends of the middle mold picking and placing module 6 are fixedly installed on the mounting plate through fixed feet. An NG discharge platform 10 is provided on one side of the middle mold picking and placing module 6.

[0039] The transmission and return combination 20 includes fixed columns installed on both sides. Upper and lower layer installation parts are respectively provided on the fixed columns. The transmission and return combination 20 is fixedly installed with the lower layer installation part. An upper layer transmission combination 13 is provided above the lower layer installation part, and the upper layer transmission combination 13 is fixedly installed with the lower layer installation part.

[0040] The blanking combination 7 includes a fixed column fixedly installed on the mounting plate. A connecting plate is fixedly installed at the top end of the fixed column. A blanking displacement mechanism is fixedly installed on the lower panel of the connecting plate. A blanking fixture component is fixedly installed at the lower end of the sliding component on the blanking displacement mechanism.

[0041] The equipment operation implementation procedure is as follows:

[0042]

Filling CORE

[0043]

Filling powder

[0044]

Demolding

Filling CORE

[0045] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that those skilled in the art of this technology may make to some parts thereof all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. An automatic inductor core filling, powder filling and demolding integrated machine, characterized in that It includes a mounting plate, on which a feeder assembly (3) is mounted. Below the feeder assembly (3), a vibrating bowl assembly (2) is provided. On one side of the vibrating bowl assembly (2), a core filling turntable assembly (1) is arranged. On one side of the core filling turntable assembly (1), an upper carrier assembly (14) is provided. On one side of the upper carrier assembly (14), a demolding drive assembly (16) is arranged. On one side of the demolding drive assembly (16), a feeding assembly (17) is provided. On one side of the feeding assembly (17), a transmission and reflux assembly (20) is arranged. On one side of the transmission and reflux assembly (20), a powder filling assembly (8) is provided. At one end of the powder filling assembly (8), a middle mold transfer track assembly (9) is arranged. On one side of the middle mold transfer track assembly (9), an NG discharge platform (10) is provided. On one side of the NG discharge platform (10), a blanking assembly (7) is provided. Below the mounting plate, a material receiving bin assembly (19) is mounted; On one side of the powder filling assembly (8), a preheating assembly (15) is further provided. The four corners of the preheating assembly (15) are mounted on the mounting plate through the setting of sliding shafts and sliding sleeves. At the bottom of the preheating assembly (15), a jacking module is provided. One end of the jacking module is fixedly installed at the center position of the bottom surface of the preheating assembly (15), and the other end is installed on the mounting plate through a telescopic shaft and a mounting part. One end of the telescopic shaft is connected with a jacking cylinder; On one side of the powder filling assembly (8), a camera detection assembly (22) is provided. The camera detection assembly (22) includes a fixed column fixedly installed on the mounting plate. On the fixed column, a detection displacement mechanism is fixedly installed. On the slider of the detection displacement mechanism, a camera module is fixedly installed; On the core filling turntable assembly (1), a core filling CCD bracket assembly is fixedly installed. Below the core filling turntable assembly (1), a core filling positioning jaw assembly is provided. On one side of the core filling positioning jaw assembly, a core filling CCD detection assembly (12) is provided. On one side of the core filling CCD detection assembly (12), a core filling NG product receiving assembly is provided; On one side of the demolding drive assembly (16), a demolding assembly body assembly (18) is provided. The demolding assembly body assembly (18) includes a positioning plate fixedly installed on the mounting plate. On the positioning plate, a slide bar is fixedly installed. At the top of the slide bar, a cover plate is fixedly installed. On the lower end surface of the cover plate, an upper mold fixing part is fixedly installed. Between the cover plate and the positioning plate, on the slide bar, a lifting plate is connected through a bushing. On the lifting plate, a lower mold carrier plate is fixedly installed. At the bottom end of the lower mold carrier plate, a waste collection channel is fixedly installed. On the positioning plate, a jacking device is fixedly installed. The upper end of the jacking device is fixedly connected with the lifting plate through a telescopic shaft; The middle mold transfer track assembly (9) includes a fixed column fixedly installed on the mounting plate. A middle mold picking and placing module (6) is arranged below the middle mold transfer track assembly (9). Both ends of the middle mold picking and placing module (6) are fixedly installed on the mounting plate through fixed feet. An NG discharge platform (10) is arranged on one side of the middle mold picking and placing module (6). The transfer and reflux assembly (20) includes fixed columns installed on both sides. Upper and lower layer mounting members are respectively arranged on the fixed columns in the upper and lower layers. The transfer and reflux assembly (20) is fixedly installed with the lower layer mounting member. An upper layer transfer assembly (13) is arranged above the lower layer mounting member. The upper layer transfer assembly (13) is fixedly installed with the lower layer mounting member. The blanking assembly (7) includes a fixed column fixedly installed on the mounting plate. A connecting piece plate is fixedly installed at the top end of the fixed column. A blanking displacement mechanism is fixedly installed on the lower end panel of the connecting piece plate. A blanking fixture assembly is fixedly installed at the lower end of the sliding component on the blanking displacement mechanism.

2. The automatic inductor core filling, powder filling and demolding integrated machine device according to claim 1, characterized in that, The demolding drive assembly (16) includes a fixed truss fixedly installed on the mounting plate. A demolding displacement mechanism is arranged on the fixed truss. A demolding drive machine is connected to the sliding structure of the demolding displacement mechanism.

3. An inductor automatic core filling, powder filling, demolding integrated machine device according to claim 1, characterized in that, The upper carrier assembly (14) includes a fixed column fixedly installed on the mounting plate. A mounting member is fixedly installed on the fixed column. A carrier displacement mechanism is fixedly installed on the bottom panel of the mounting member. A carrier clamping and picking component is fixedly installed at the lower end of the sliding component on the carrier displacement mechanism.

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