Automatic oiling mechanism for gear production

By designing the gear production automatic oil coating mechanism, using components such as push cylinders, motors and oil recovery tanks, the problems of inefficiency and waste of grease are solved in traditional oil coating methods, and automatic oil coating and protective oil recycling are achieved, reducing production costs.

CN115445846BActive Publication Date: 2025-04-15HUNAN FEIYANG GEAR MFG CO LTD
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Patent Information

Application Number
CN202211218672.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-06
Publication Date
2025-04-15
Estimated Expiration
2042-10-06

AI Technical Summary

Technical Problem

The traditional gear oiling method is inefficient, resulting in large loss of oil and oil, and the inability to recover protective oil, which increases production costs.

Method used

An automatic oil coating mechanism for gear production is designed to realize automatic oil coating and protective oil recovery of gears by pushing components such as cylinders, motors, turntables, bars and oil recovery tanks.

Benefits of technology

It improves operating efficiency, reduces the waste of protective oil, reduces production costs, and ensures the uniformity and quality of gear oiling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of automatic oiling of gears, and discloses an automatic oiling mechanism for gear production, including a bracket, a support leg is placed on the left side of the bracket, a fixed rod is fixedly assembled on the top of the support leg, and a push cylinder is fixedly sleeved on the inner wall of the fixed rod. Through the provision of a push cylinder, a fixed rod, a first limit rod, a first strip groove, a motor, a connecting rod, a support plate, an oil recovery groove, a brush, a rotating rod, a strip plate, a second slider, a turntable, and a crossbar device, during the operation of the device, the user can directly arrange the gears in order and place them on the inner wall of the first strip groove, and then directly drive the turntable to rotate through the cooperation of the motor and the rotating rod, so that the gears can be pushed by the push cylinder and sleeved on the outer edge of the crossbar, so that the device can extract the gears individually and perform the oiling process, thereby reducing the cost of the manufacturer to produce the gears.
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Description

Technical Field

[0001] The invention relates to the technical field of automatic gear oiling, in particular to an automatic gear production oiling mechanism. Background Art

[0002] During the gear processing, after the metal parts are processed into gear shapes, they need to be ground, cleaned, polished and oiled to ensure accurate tooth shapes. The traditional oiling method is to soak the gears in an oil tank or directly oil them manually with a brush. This method has low operating efficiency and high grease loss. Especially when oiling manually, the protective oil will drip and cannot be recovered, resulting in waste of protective oil. For this reason, we proposed an automatic oiling mechanism for gear production. Summary of the invention

[0003] The present invention provides an automatic oiling mechanism for gear production, which has the advantages of good stability and improved working efficiency of the device and users, and solves the problems of low efficiency of traditional oiling methods and high gear production costs.

[0004] The present invention provides the following technical solutions: an automatic oiling mechanism for gear production, comprising a bracket, a support leg is placed on the left side of the bracket, a fixing rod is fixedly installed on the top of the support leg, a pushing cylinder is fixedly sleeved on the inner wall of the fixing rod, a first limiting rod is fixedly installed on the top of the fixing rod, a first strip groove is opened in the middle of the first limiting rod, a connecting rod is fixedly installed on the outer wall of the first limiting rod, a first controller is fixedly installed on the right side of the first limiting rod, a support plate is fixedly installed on the end of the connecting rod away from the first limiting rod, a motor is fixedly installed on the top of the support plate, a rotating rod is fixedly installed on the output shaft of the motor, a second controller is fixedly installed on the right side of the motor, a rotating disk is fixedly installed on the outer edge of the rotating rod, a strip plate is fixedly installed on the outer edge of the rotating disk, and a second slider is slidably connected to the inner wall of the strip plate A second motor is fixedly assembled on the top of the second slider, and a fixed block is fixedly assembled on the output shaft of the second motor. The first motor is fixedly assembled on the outer wall of the fixed block, and a cross bar is fixedly assembled on the output shaft of the first motor. A second strip groove is opened on the inner wall of the cross bar, and the inner wall of the second strip groove is slidably connected with the first slider. A push-pull rod is rotatably connected to the middle part of the first slider, and a spring is fixedly assembled on the inner wall of the cross bar, and a second limit rod is fixedly assembled on the outer edge of the spring. A recovery oil tank is fixedly assembled on the right side of the connecting rod, an oil delivery hub is placed on the front of the bracket, an electric telescopic rod is slidably connected to the top of the bracket, and a recovery tank is fixedly assembled on the back of the bracket, a first electric slide bar is fixedly assembled on the inner wall of the strip plate, a second electric slide bar is fixedly assembled on the outer edge of the cross bar, and a fixed platform is fixedly assembled on the top of the recovery tank.

[0005] Preferably, the number of the strip plates is six, and the six strip plates are evenly distributed along the outer edge of the turntable, the motor is electrically connected to the first controller, the front of the second controller is fixedly equipped with a data synchronizer, and the second controller is electrically connected to the first electric slide rod and the data synchronizer respectively.

[0006] Preferably, the oil recovery tank and the oil delivery hub are connected and communicated with each other by a hose, an oil pump is fixedly installed on the inner wall of the oil recovery tank, and one end of the hose located on the inner wall of the oil recovery tank is fixedly installed on the output port of the oil pump, an oil collecting tank is opened on the top of the bracket, and a filter is fixedly installed on the inner wall of the oil collecting tank, an oil drain pipe passes through the outer edge of the oil delivery hub, and one end of the oil drain pipe away from the oil delivery hub passes through the outer wall of the bracket to the inner wall of the oil collecting tank.

[0007] Preferably, a third motor is fixedly installed on the inner wall of the second strip groove, and a screw is fixedly installed on the output shaft of the third motor. The outer edge of the screw passes through the middle part of the first sliding block, and the outer edge of the screw is threadedly connected to the inner wall of the through hole. One end of the push-pull rod away from the second strip groove is rotatably connected to one end of the second limit rod located on the inner wall of the cross bar. The inner wall of the cross bar is fixedly installed with a limit ring, and one end of the second limit rod located on the inner wall of the cross bar is slidably sleeved with the middle part of the limit ring.

[0008] Preferably, a gear is placed on the inner wall of the first strip groove, an arc groove is opened on the top of the fixing rod, and the diameter of the inner wall of the arc groove is equal to the diameter of the outer edge of the gear, and the diameter of the outer edge of the cross bar is equal to the diameter of the inner wall of the circular hole in the middle of the gear.

[0009] Preferably, the end of the first electric slide rod is fixedly mounted on the outer wall of the second slide block, a square groove is opened on the inner wall of the recovery groove, an oil leakage hole is opened on the inner wall of the square groove, and a limit shell is fixedly mounted on the bottom of the recovery groove.

[0010] Preferably, a straight tube passes through the outer wall of the limiting shell, and the end of the straight tube away from the limiting shell passes through the outer edge of the oil delivery hub to the inner wall of the oil delivery hub. A micro liquid pump is fixedly installed on the inner wall of the oil delivery hub, and the straight tube and the hose are fixedly installed on the output port of the micro liquid pump at one end located on the inner wall of the oil delivery hub.

[0011] Preferably, a brush is fixedly installed in the middle of the fixed platform, an oil pipe is fixedly installed at the output port of the oil pump, and the end of the oil pipe away from the recovery oil tank is fixedly sleeved on the top of the brush, and a through hole is opened at the bottom of the brush. The number of through holes is four, and the four through holes are evenly distributed along the bottom of the brush.

[0012] The present invention has the following beneficial effects:

[0013] 1. The automatic oiling mechanism for gear production is provided with a push cylinder, a fixed rod, a first limit rod, a first strip groove, a motor, a connecting rod, a support plate, an oil recovery groove, a brush, a rotating rod, a strip plate, a second slider, a turntable, and a cross bar device. During the operation of the device, the user can directly arrange the gears in order and place them on the inner wall of the first strip groove, and then directly drive the turntable to rotate through the cooperation of the motor and the rotating rod, so that the gears can be pushed by the push cylinder and sleeved on the outer edge of the cross bar, so that the device can extract the gears individually and perform the oiling process, thereby reducing the cost of the manufacturer's gear production.

[0014] 2. The automatic oiling mechanism for gear production is equipped with an oil recovery tank, an oil delivery hub, a recovery tank, a limit shell, a hose, an oil drain pipe, an oil collecting tank, and an oil pump device. When the user uses the device, the device body can use the recovery tank and the oil collecting tank to limit the excess protective oil during oiling and collect the excess protective oil. The user can then use the oil pump to recycle the collected protective oil, thereby reducing the waste of protective oil and further reducing the manufacturer's production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;

[0016] Figure 2 It is a front view schematic diagram of the structure of the present invention;

[0017] Figure 3 It is a schematic side cross-sectional view of the structure of the present invention;

[0018] Figure 4 The structure of the present invention Figure 3 The enlarged schematic diagram at A in the middle;

[0019] Figure 5 This is a schematic diagram of the first electric slide bar structure of the present invention;

[0020] Figure 6 The structure of the present invention Figure 5 The enlarged schematic diagram of point B in the middle;

[0021] Figure 7 It is a schematic side view of the structure of the present invention.

[0022] In the figure: 1. bracket; 2. supporting leg; 3. first limiting rod; 4. fixing rod; 5. pushing cylinder; 6. oil recovery tank; 7. connecting rod; 8. motor; 9. supporting plate; 10. first strip groove; 11. oil delivery center; 12. rotating rod; 13. first controller; 14. fixing block; 15. first motor; 16. cross bar; 17. turntable; 18. strip plate; 19. second controller; 20. second limiting rod; 21. second strip groove; 22. first slider; 23. push-pull rod; 24. spring; 25. second slider; 26. second motor; 27. electric telescopic rod; 28. recovery tank; 29. ​​first electric slide bar; 30. second electric slide bar; 31. fixing table. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-7, a gear production automatic oiling mechanism, comprising a bracket 1, a support leg 2 is placed on the left side of the bracket 1, a fixed rod 4 is fixedly assembled on the top of the support leg 2, a push cylinder 5 is fixedly sleeved on the inner wall of the fixed rod 4, a first limiting rod 3 is fixedly assembled on the top of the fixed rod 4, a first strip groove 10 is opened in the middle of the first limiting rod 3, a connecting rod 7 is fixedly assembled on the outer wall of the first limiting rod 3, a first controller 13 is fixedly assembled on the right side of the first limiting rod 3, a support plate 9 is fixedly arranged on the end of the connecting rod 7 away from the first limiting rod 3, a motor 8 is fixedly arranged on the top of the support plate 9, a rotating rod 12 is fixedly assembled on the output shaft of the motor 8, a second controller 19 is fixedly assembled on the right side of the motor 8, a rotating disk 17 is fixedly arranged on the outer edge of the rotating disk 17, a strip plate 18 is fixedly assembled on the outer edge of the rotating disk 17, a second slider 25 is slidably connected to the inner wall of the strip plate 18, a second motor 26 is fixedly assembled on the top of the second slider 25, a fixed block 14 is fixedly assembled on the output shaft of the second motor 26, and a fixed block 14 is fixedly assembled on the outer wall of the fixed block 14 A first motor 15 is provided, the output shaft of the first motor 15 is fixedly equipped with a cross bar 16, the inner wall of the cross bar 16 is provided with a second strip groove 21, the inner wall of the second strip groove 21 is slidably connected with a first slider 22, the middle part of the first slider 22 is rotatably connected with a push-pull rod 23, the inner wall of the cross bar 16 is fixedly provided with a spring 24, the outer edge of the spring 24 is fixedly provided with a second limit rod 20, the right side of the connecting rod 7 is fixedly equipped with a recovery oil tank 6, the front side of the bracket 1 is provided with an oil delivery hub 11, and the top of the bracket 1 is slidably connected to the An electric telescopic rod 27 is connected, a recovery groove 28 is fixedly provided on the back of the bracket 1, a first electric slide bar 29 is fixedly provided on the inner wall of the strip plate 18, a second electric slide bar 30 is fixedly provided on the outer edge of the cross bar 16, and a fixed platform 31 is fixedly provided on the top of the recovery groove 28. Through the oil collecting groove and the filter net, the impurities in the protective oil are filtered when the protective oil passes through the filter net and enters the inner wall of the oil collecting groove, so as to ensure the cleanliness of the recycled protective oil, thereby improving the quality of the oiling process when the manufacturer produces gears.

[0025] Among them, the number of strip plates 18 is six, and the six strip plates 18 are evenly distributed along the outer edge of the turntable 17, the motor 8 is electrically connected to the first controller 13, the front of the second controller 19 is fixedly equipped with a data synchronizer, and the second controller 19 is electrically connected to the first electric slide bar 29 and the data synchronizer respectively. The data synchronizer can ensure that the six strip plates 18 are accurately matched with the pushing cylinder 5 when rotating, so that the gears can be accurately pushed to the outer edge of the cross bar 16 for socketing, thereby achieving the effect of automatic oiling.

[0026] Among them, the recovery oil tank 6 and the oil delivery hub 11 are connected and communicated with each other through a hose, the inner wall of the recovery oil tank 6 is fixedly equipped with an oil pump, and one end of the hose located on the inner wall of the recovery oil tank 6 is fixedly equipped on the output port of the oil pump, an oil collecting tank is opened on the top of the bracket 1, and a filter is fixedly equipped on the inner wall of the oil collecting tank, an oil drain pipe passes through the outer edge of the oil delivery hub 11, and one end of the oil drain pipe away from the oil delivery hub 11 passes through the outer wall of the bracket 1 to the inner wall of the oil collecting tank, the oil pump can extract the collected protective oil to ensure that the user can recycle the excess protective oil and reduce production costs.

[0027] Among them, the inner wall of the second strip groove 21 is fixedly equipped with a third motor, and the output shaft of the third motor is fixedly equipped with a screw, the outer edge of the screw passes through the middle part of the first sliding block 22, and the outer edge of the screw is threadedly connected to the inner wall of the through hole, the push-pull rod 23 is rotatably connected to one end of the second limit rod 20 located on the inner wall of the cross bar 16 at one end away from the second strip groove 21, and the inner wall of the cross bar 16 is fixedly equipped with a limit ring, and the second limit rod 20 is located on the inner wall of the cross bar 16 at one end and is slidably sleeved with the middle part of the limit ring. The limit ring can ensure that when the push-pull rod 23 pulls the second limit rod 20, the stability of the second limit rod 20 will not be reduced, so that the second limit rod 20 can be retracted until the gear can be separated from the outer edge of the cross bar 16, which is convenient for the user to use the recovery groove 28 to collect the oiled gears in a centralized manner, thereby further improving the operating efficiency of the device and the user.

[0028] Among them, a gear is placed on the inner wall of the first strip groove 10, an arc groove is opened on the top of the fixing rod 4, and the diameter of the inner wall of the arc groove is equal to the diameter of the outer edge of the gear, and the diameter of the outer edge of the cross bar 16 is equal to the diameter of the inner wall of the circular hole in the middle of the gear. The arc groove can make the gears arranged in sequence automatically fall to the inner wall of the fixing rod 4 under the action of gravity, and ensure that the gears can be automatically sleeved on the outer edge of the cross bar 16 under the action of the pushing cylinder 5.

[0029] Among them, the end of the first electric slide rod 29 is fixedly assembled on the outer wall of the second slider 25, the inner wall of the recovery groove 28 is provided with a square groove, the inner wall of the square groove is provided with an oil leakage hole, and the bottom of the recovery groove 28 is fixedly assembled with a limit shell. When the first electric slide rod 29 is extended or retracted, it can drive the second slider 25 to slide along the inner wall of the second strip groove 21, thereby ensuring that the gear can fall off to the inner wall of the recovery groove 28 due to the movement of the second slider 25 after the oiling is completed.

[0030] Among them, a straight tube passes through the outer wall of the limiting shell, and the end of the straight tube away from the limiting shell passes through the outer edge of the oil delivery hub 11 to the inner wall of the oil delivery hub 11. The inner wall of the oil delivery hub 11 is fixedly equipped with a micro-liquid pump, and the straight tube and the hose are located at one end of the inner wall of the oil delivery hub 11 and are fixedly assembled at the output port of the micro-liquid pump. The micro-liquid pump can extract the protective oil recovered from the inner wall of the oil collecting tank and the inner wall of the limiting shell, so as to ensure that the device can fully recover the excess protective oil.

[0031] Among them, a brush is fixedly installed in the middle of the fixed platform 31, and an oil pipe is fixedly installed at the output port of the oil pump, and the end of the oil pipe away from the oil recovery tank 6 is fixedly sleeved on the top of the brush. A through hole is opened at the bottom of the brush. There are four through holes, and the four through holes are evenly distributed along the bottom of the brush. The brush can evenly apply the oil when the gear rotates, which ensures the uniformity of the gear oiling, reduces the workload of the staff, and reduces the production cost of the manufacturer.

[0032] Working principle: after the device is installed, the user can directly place the shaped gear on the inner wall of the first strip groove 10, and then power on the device. At this time, driven by the motor 8, the turntable 17 will rotate intermittently at intervals of six seconds, so that the single strip plate 18 can be on the same horizontal plane with the gear. At this time, under the control of the data synchronizer data transmission and the second controller 19, the push cylinder 5 will also work intermittently, so that the gear can be separated from the inner wall of the fixed rod 4 and connected to the outer edge of the cross bar 16. Then the second controller 19 will control the third motor to operate, so that the first slider 22 moves, and then the push-pull rod 23 will push the second limit rod 20 to extend to the outside of the cross bar 16, thereby moving the gear. The wheel is limited to ensure that the gear will not fall off when the turntable 17 rotates, and then it rotates again driven by the motor 8 until the gear moves to the top of the bracket 1. At this time, the first motor 15 will operate under the control of the second controller 19, so that the gear rotates at a uniform speed, and then the oil pump on the inner wall of the recovery oil tank 6 will transport the protective oil to the brush, so that the brush can perform the oiling operation, and then the second controller 19 will simultaneously control the second controller 19 to contract and the third motor to output in reverse, so that the second limit rod 20 will contract again until the gear cannot be limited, and the second slider 25 will move until the gear is separated from the outer edge of the cross bar 16, and finally the electric telescopic rod 27 starts to work, so that the gear is automatically rolled along the inner wall of the recovery tank 28 by the thrust.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic oiling mechanism for gear production, comprising: The incoming material pushing mechanism pushes the polished gear to the rotating mechanism, including a bracket, a supporting leg, a fixed rod and a pushing cylinder, the inner wall of the fixed rod is fixedly sleeved with the pushing cylinder, the top of the fixed rod is fixedly equipped with a first limiting rod, the right side of the first limiting rod is fixedly equipped with a first controller, and the middle part of the first limiting rod is provided with a first strip groove; The rotating mechanism transfers the gear to the oiling mechanism, including a motor and a rotating rod, a second controller is fixedly mounted on the right side of the motor, a rotating disk is fixedly mounted on the outer edge of the rotating rod, a strip plate is fixedly mounted on the outer edge of the rotating disk, and a second slider is slidably connected to the inner wall of the strip plate; An oiling mechanism, for spraying grease on the surface of the gear, comprises a connecting rod, a support plate, and a second motor, wherein the output shaft of the second motor is fixedly equipped with a fixing block, the outer wall of the fixing block is fixedly equipped with the first motor, the output shaft of the first motor is fixedly equipped with a cross bar, and the inner wall of the cross bar is provided with a second strip groove; A recovery mechanism to recover the oiled gears, including a recovery tank and a fixing table; The inner wall of the second strip groove is slidably connected with the first slider, the middle part of the first slider is rotatably connected with a push-pull rod, the inner wall of the cross bar is fixed with a spring, the outer edge of the spring is fixed with a second limit rod, the right side of the connecting rod is fixedly equipped with a recovery oil tank, the front side of the bracket is placed with an oil delivery hub, the top of the bracket is slidably connected with an electric telescopic rod, the inner wall of the strip plate is fixedly equipped with a first electric slide rod, and the outer edge of the cross bar is fixedly equipped with a second electric slide rod.

2. The automatic gear oiling mechanism according to claim 1, characterized in that: There are six strip plates, and the six strip plates are evenly distributed along the outer edge of the turntable. The motor is electrically connected to the first controller. A data synchronizer is fixedly installed on the front of the second controller, and the second controller is electrically connected to the first electric slide rod and the data synchronizer respectively.

3. The automatic gear production oiling mechanism according to claim 1, characterized in that: The oil recovery tank is connected and communicated with the oil delivery hub via a hose, an oil pump is fixedly mounted on the inner wall of the oil recovery tank, and one end of the hose located on the inner wall of the oil recovery tank is fixedly mounted on the output port of the oil pump, an oil collecting tank is provided on the top of the bracket, and a filter is fixedly mounted on the inner wall of the oil collecting tank, an oil drain pipe is penetrated through the outer edge of the oil delivery hub, and one end of the oil drain pipe away from the oil delivery hub penetrates the outer wall of the bracket to the inner wall of the oil collecting tank.

4. The automatic gear production oiling mechanism according to claim 1, characterized in that: A third motor is fixedly installed on the inner wall of the second strip groove, and a screw rod is fixedly installed on the output shaft of the third motor. The outer edge of the screw rod passes through the middle part of the first sliding block, and the outer edge of the screw rod is threadedly connected to the inner wall of the through hole. One end of the push-pull rod away from the second strip groove is rotatably connected to one end of the second limit rod located on the inner wall of the cross bar. A limit ring is fixedly installed on the inner wall of the cross bar, and one end of the second limit rod located on the inner wall of the cross bar is slidably sleeved with the middle part of the limit ring.

5. The automatic oiling mechanism for gear production according to claim 1, characterized in that: A gear is placed on the inner wall of the first strip groove, an arc groove is opened on the top of the fixing rod, and the diameter of the inner wall of the arc groove is equal to the diameter of the outer edge of the gear, and the diameter of the outer edge of the cross bar is equal to the diameter of the inner wall of the circular hole in the middle of the gear.

6. The automatic gear production oiling mechanism according to claim 1, characterized in that: The end of the first electric slide rod is fixedly assembled on the outer wall of the second slide block, the inner wall of the recovery groove is provided with a square groove, the inner wall of the square groove is provided with an oil leakage hole, and the bottom of the recovery groove is fixedly assembled with a limit shell.

7. The automatic gear production oiling mechanism according to claim 1, characterized in that: A straight tube passes through the outer wall of the limiting shell, and one end of the straight tube away from the limiting shell passes through the outer edge of the oil delivery hub to the inner wall of the oil delivery hub. A micro liquid pump is fixedly installed on the inner wall of the oil delivery hub, and the straight tube and the hose are fixedly installed on the output port of the micro liquid pump at one end located on the inner wall of the oil delivery hub.

8. The automatic gear production oiling mechanism according to claim 1, characterized in that: A brush is fixedly installed in the middle of the fixed platform, an oil pipe is fixedly installed at the output port of the oil pump, and the end of the oil pipe away from the recovery oil tank is fixedly sleeved on the top of the brush, and a through hole is opened at the bottom of the brush. There are four through holes, and the four through holes are evenly distributed along the bottom of the brush.

Citation Information

Patent Citations

  • Oiling device for gear production

    CN111266261A

  • Lubricant spraying device for gear rust prevention treatment

    CN111871637A