A method for optimizing the cutting process of radio frequency antenna boards
By setting the number of teeth and cutting parameters of the tungsten steel V-CUT knife, the cutting process of the RF antenna plate is optimized, and the problems of edge bursting and V-through during cutting are solved, and the effect of reducing defective rates and reducing production costs is achieved.
Patent Information
- Application Number
- CN202211026717.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-08-25
AI Technical Summary
When cutting 5G RF antenna panels, the prior art is difficult to effectively reduce the blasting and V-passing phenomena, resulting in high defect rate and increased production costs.
By setting the 30-40-tooth tungsten steel V-CUT knife, turn off the back and forth cutting function of the V-CUT machine, select the single V-CUT direction, and set the appropriate cutting speed and V-etch parameters. The specific steps include setting the unit of use of the V-CUT knife, setting the V-etch parameters and cutting speed of the V-CUT machine.
It effectively reduces the edge bursting and V-passing phenomena of RF antenna panels during cutting, reduces the ratio of defective products in the production process, reduces production costs, and improves production efficiency.
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Figure CN115446882B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting electronic accessories, and in particular to a method for optimizing the cutting process of a radio frequency antenna plate. Background Art
[0002] As we all know, with the improvement of production technology, especially in the field of electronic component production, the technology of RF antenna boards is updated and replaced relatively quickly. The 5G RF antenna boards currently used in various fields have relatively high requirements for internal circuit boards due to the particularity of the antenna boards. Therefore, the cutting technology requirements for the cutting of the antenna boards are relatively high. The existing 5G RF antenna boards are made of thinner halogen-free, high tg value plates. When cutting 5G RF antenna boards, the number of teeth of the tungsten steel V-CUT knife cannot be sparse. If the depth of the V-CUT is retained at 0.10-0.15MM, it is easy to break the board and V-pierce. Since the material of the 5G RF antenna board is also a halogen-free plate, the material is relatively brittle. If the speed of the V-CUT machine is too fast, it is easy to burst the edge during cutting. The bursting of the edge will also affect the signal reception of the RF antenna board, resulting in more defective products and further increasing the production cost. Therefore, a method is needed to reduce the bursting edge and optimize the cutting process of the RF antenna board. Summary of the invention
[0003] In view of this, an object of the present invention is to provide a method for reducing edge bursting during cutting of a radio frequency antenna board and optimizing the cutting process of the radio frequency antenna board.
[0004] In order to achieve the purpose of the present invention, the present invention provides a method for optimizing the cutting process of a radio frequency antenna plate, which specifically includes the following steps:
[0005] S1. Set the V-CUT knife of the V-CUT machine to a 30-40 tooth tungsten steel V-CUT knife;
[0006] S2. Set the unit of V-CUT knife to 20000cm;
[0007] S3. Turn off the back and forth cutting function of the V-CUT machine and select a single V-CUT direction;
[0008] S4. Set the V-cut parameters of the V-CUT machine;
[0009] S5. Set the cutting speed of the V-CUT machine to 45-50cm / min;
[0010] S6. Cut the RF antenna board on a V-CUT machine.
[0011] The thickness of the radio frequency antenna board is 0.40-0.60 mm, and the radio frequency antenna board is a high-halogen and high-tg value board.
[0012] In step S4, when setting the V engraving parameters, the X-axis outward parameter is set to 50 mm / s, the X-axis return parameter is set to 600 mm / s, the Y-axis outward parameter is set to 600 mm / s, and the Y-axis return parameter is set to 600 mm / s.
[0013] Preferably, the V-CUT knife of the V-CUT machine is a 30-tooth tungsten steel V-CUT knife, and the angle of the tungsten steel V-CUT knife is 20°.
[0014] Preferably, the cutting speed of the V-CUT machine is 50 cm / min.
[0015] Preferably, in the step S3, when a single V-CUT direction is selected, the cutting mode of the X-axis is set to de-cutting, the offset value of the Y-axis is set to -0.05 mm, and the offset value of the X-axis is set to 0 mm.
[0016] Preferably, in the step S3, when a single V-CUT direction is selected, the cutting mode of the Y-axis is set to pull cutting.
[0017] Preferably, the V-CUT machine is a high-precision automatic V-CUT machine.
[0018] The beneficial effects of the present invention are as follows: the present invention provides a method for optimizing the cutting process of a radio frequency antenna board. In the method, the number of teeth of a tungsten steel V-CUT knife is set, a single V-CUT direction and a cutting speed of a V-CUT machine are set, which can effectively reduce the edge bursting and V-piercing phenomena of the radio frequency antenna board during cutting, reduce the ratio of defective products in the production process, further reduce the production cost expenditure, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and other purposes, features and advantages of the present invention will become more clear by more specific description of the preferred embodiments of the present invention shown in the accompanying drawings. The same reference numerals indicate the same parts in all the accompanying drawings, and the accompanying drawings are not deliberately scaled to the actual size, and the focus is on illustrating the main purpose of the present invention.
[0020] Figure 1 A schematic plan view of a preferred embodiment of the present invention.
[0021] In the figure: 1. RF antenna board; 2. V-marked line; 3. Exploded edge. DETAILED DESCRIPTION
[0022] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings.
[0023] It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to another element and integrated therewith, or there may be an intermediate element at the same time. The terms "installed", "one end", "the other end" and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which they pertain. The terms used in the specification herein are intended only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] like Figure 1 As shown, a preferred embodiment of the present invention provides a method for optimizing a cutting process of a radio frequency antenna plate, which specifically includes the following steps:
[0026] S1. Set the V-CUT knife of the V-CUT machine to a 30-40 tooth tungsten steel V-CUT knife;
[0027] S2. Set the unit of V-CUT knife to 20000cm;
[0028] S3. Turn off the back and forth cutting function of the V-CUT machine and select a single V-CUT direction;
[0029] S4. Set the V-cut parameters of the V-CUT machine;
[0030] S5. Set the cutting speed of the V-CUT machine to 45-50cm / min;
[0031] S6. Cut the radio frequency antenna plate 1 on a V-CUT machine.
[0032] Because the RF antenna board 1 is not an antenna board of ordinary material, but a halogen-free board, the material is brittle, and specific cutting parameters need to be set. The RF antenna board is also a signal board. If the V-cut line has defects or cracked edges after cutting, it will also affect the signal reception of the RF antenna board. Selecting a single V-CUT direction is to ensure the consistency of the depth of the back and forth cutting and avoid the V-cut phenomenon after cutting. After the RF antenna board is cut on the V-CUT machine, it is necessary to check whether the V-cut line of the cut RF antenna board has cracked edges or defects.
[0033] refer to Figure 1As shown, in a further preferred embodiment, the RF antenna board 1 is generally 0.40-0.60 mm thick and is a high-halogen high-tg value board. The material of the RF antenna board 1 is different from that of a general circuit board. The material of the RF antenna board 1 is thinner and more brittle. If the cutting parameters of the V-CUT machine are not properly set during cutting, the board may break or V-piercing may occur easily.
[0034] refer to Figure 1 As shown, in a preferred embodiment, in step S4, when setting the V-engraving parameters, the X-axis removal parameter is set to 50mm / s. The X-axis removal parameter is a value adjusted after multiple tests. In this embodiment, the X-axis removal parameter is set to 50mm / s to prevent the edge from bursting due to excessive speed during cutting. The X-axis removal parameter is set to 50mm / s or below 50mm / , so that the V-engraving effect can meet the requirements. The X-axis return parameter is set to 600mm / s, the Y-axis removal parameter is set to 600mm / s, and the Y-axis return parameter is set to 600mm / s. By setting appropriate cutting parameters, it can be ensured that the edge bursting 3 defect on the V-engraved line is prevented during cutting, thereby reducing the defective rate.
[0035] refer to Figure 1 As shown, in the preferred embodiment, the V-CUT knife of the V-CUT machine is a 30-tooth tungsten steel V-CUT knife, and the angle of the tungsten steel V-CUT knife is 20°. When the tungsten steel V-CUT knife is selected for cutting, the line will not burn the board and turn black. Compared with the previous diamond V-CUT knife, because the material of the RF antenna board is thin, the tungsten steel V-CUT knife has good cutting performance and will not burn the board. The angle of the V-CUT knife is selected to be 20° because the angle of the 20° V-CUT knife is small, the tip of the knife will be sharper, and the material will not be burned. For thinner RF antenna boards, the cut surface is smaller when it contacts the board surface, which can effectively reduce the oil loss and edge bursting of the board surface. The number of teeth of the tungsten steel V-CUT knife cannot be less than 30 teeth. The 30-tooth tungsten steel knife has more teeth, and the blade surface is denser, which will form a denser cutting line surface. When contacting the RF antenna board, the contact cutting line area is denser, and it is not easy to have edge bursting 3 during cutting. If the number of teeth is too large, it will result in fewer teeth, smaller contact cutting line surface, gaps in the cutting line surface, and it is easy for the cutting surface to have edge bursting 3.
[0036] refer to Figure 1As shown, in the preferred embodiment, the cutting speed of the V-CUT machine is 50cm / min, and the normal cutting speed is 40cm / min. In this embodiment, the cutting speed of the V-CUT machine is 50cm per minute or less. The purpose is to prevent the V-line from bursting 3 due to excessive speed, and to ensure that the V-line 2 can meet the requirements each time it is cut, without affecting the signal receiving function of the RF antenna board, with a low defective rate and reduced board waste.
[0037] refer to Figure 1 As shown, in a preferred embodiment, in step S3, when a single V-CUT direction is selected, the cutting mode of the X-axis is set to de-cutting. Selecting a single V-CUT direction can ensure that the depth of the RF antenna board is the same when cutting back and forth, and it will not be deep on one side and shallow on the other side, resulting in different depths and failing to meet the V-line 2 requirement. The Y-axis offset value is set to -0.05mm, and the X-axis offset value is 0mm. The set values are all for preventing the V-line from bursting and V-penetration, thereby improving the V-line compliance rate.
[0038] refer to Figure 1 As shown, in a preferred embodiment, in step S3, when a single V-CUT direction is selected, the cutting mode of the Y axis is set to pull cutting.
[0039] refer to Figure 1 As shown, in a preferred embodiment, the V-CUT machine is a high-precision automatic V-CUT machine. Because the RF antenna board itself is an antenna board made of relatively special materials, high precision is required when V-cutting. The high-precision automatic V-CUT machine has high precision requirements and is suitable for cutting 5G RF antenna boards. In this embodiment, the high-precision automatic V-CUT machine is already a prior art and will not be described in detail in this specification.
[0040] The beneficial effects of the present invention are as follows: the present invention provides a method for optimizing the cutting process of a radio frequency antenna board. In the method, the number of teeth of a tungsten steel V-CUT knife is set, a single V-CUT direction and a cutting speed of a V-CUT machine are set, which can effectively reduce the edge bursting and V-piercing phenomena of the radio frequency antenna board during cutting, reduce the ratio of defective products in the production process, further reduce the production cost expenditure, and improve production efficiency.
[0041] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0042] In the description of this specification, the description of the reference terms "preferred embodiment", "another embodiment", "other embodiments" or "specific examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples without contradicting each other. The above embodiments only express several implementation methods of the invention, and their descriptions are more specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A method for optimizing a cutting process of a radio frequency antenna board, characterized in that: The specific steps include: S1. Set the V-CUT knife of the V-CUT machine to a 30-40 tooth tungsten steel V-CUT knife; S2. Set the unit of use of the V-CUT knife to 20000cm; S3. Turn off the back and forth cutting function of the V-CUT machine and select a single V-CUT direction; S4. Set the V-cut parameters of the V-CUT machine; S5. Set the cutting speed of the V-CUT machine to 45-50cm / min; S6, cutting the RF antenna board on a V-CUT machine; The thickness of the radio frequency antenna plate is 0.40-0.60 mm, and the radio frequency antenna plate is a high-halogen high-tg value plate; In step S4, when setting the V engraving parameters, the X-axis outward parameter is set to 50 mm / s, the X-axis return parameter is set to 600 mm / s, the Y-axis outward parameter is set to 600 mm / s, and the Y-axis return parameter is set to 600 mm / s.
2. The method for optimizing the cutting process of the radio frequency antenna board according to claim 1, characterized in that: The V-CUT knife of the V-CUT machine is a 30-tooth tungsten steel V-CUT knife, and the angle of the tungsten steel V-CUT knife is 20°.
3. The method for optimizing the cutting process of the radio frequency antenna board according to claim 1, characterized in that: The cutting speed of the V-CUT machine is 50 cm / min.
4. The method for optimizing the cutting process of the radio frequency antenna board according to claim 1, characterized in that: In step S3, when a single V-CUT direction is selected, the cutting mode of the X-axis is set to be cut-off, the offset value of the Y-axis is set to be -0.05 mm, and the offset value of the X-axis is set to be 0 mm.
5. The method for optimizing the cutting process of the radio frequency antenna board according to claim 1, characterized in that: The V-CUT machine is a high-precision automatic V-CUT machine.
Citation Information
Patent Citations
V-cut processing method for circuit board
CN107613646A
Method for processing V-type groove of ultra-thick metal substrate printed board
CN110769600A