A device for stripping the semi-conductive layer of the outer sheath of a power cable and a method for using the same
By designing a device for the cable clamping unit and transmission unit to drive the blade to peel off the cable outer sheath, the problems of low efficiency and safety hazards of cable outer sheath stripping in the prior art are solved, and efficient and safe stripping of cable outer sheath is achieved, ensuring the voltage resistance level of the cable.
Patent Information
- Application Number
- CN202211131318.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-16
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2042-09-16
AI Technical Summary
The prior art method of stripping off the semiconducting layer of the outer sheath of the cable is inefficient, time-consuming, safety hazards, and may affect the voltage resistance level of the outer sheath of the cable.
A semiconductor layer stripping device for the outer sheath of the power cable is designed, including a cable clamping unit and a transmission unit. The cable is fixed by the clamping unit. The transmission unit drives the cutter plate to move in the cable direction, peels the outer sheath with a blade, and detects the peeling depth with a depth sensor.
The efficiency and accuracy of the stripping of the outer sheath of the cable is improved, the safety hazards of manual operation and the problem of excessively peeling of the outer sheath of the cable is ensured, and the voltage resistance level of the outer sheath of the cable is ensured.
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Figure CN115459165B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric power equipment manufacturing, and in particular relates to a device for stripping a semi-conductive layer of an outer sheath of a power cable and a method for using the device. Background Art
[0002] Cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires. Usually, a cable is made of one or more mutually insulated conductors and an outer insulating protective layer, which transmits electricity or information from one place to another; or a rope-like cable made of several or several groups of wires (at least two in each group), each group of wires is insulated from each other and often twisted around a center, and the entire outside is covered with a highly insulating covering.
[0003] When installing cable accessories, construction workers need to strip off a certain length of the semi-conductive layer on the outer sheath of the cable, that is, the highly insulating covering layer, in order to conduct the outer sheath withstand voltage test. There are currently two main methods: one is to manually scrape off the semi-conductive layer with a glass scraper, and the power cable needs to be manually turned over during the scraping process, which takes a lot of time and consumes a certain amount of manpower and material resources, and there are certain safety hazards; the other is to use an electric planer to strip off the semi-conductive layer, and there is no fixed clamping device when using the electric planer to strip the semi-conductive layer, and the power cable needs to be manually turned over, which is easy to cause the outer semi-conductive layer to be stripped to a deeper thickness, reducing the withstand voltage level of the outer sheath and affecting the withstand voltage test. Summary of the invention
[0004] The purpose of the present invention is to provide a device for stripping the semi-conductive layer of the outer sheath of a power cable and a method for using the device to solve the problems in the prior art;
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] A device for stripping the semi-conductive layer of the outer sheath of a power cable comprises a cable clamping unit, a transmission unit, a fixing plate, a connecting assembly and a cutter disc, wherein:
[0007] The fixing plate comprises a first fixing plate and a second fixing plate which are vertically and parallelly arranged, and the first fixing plate and the second fixing plate are parallelly arranged;
[0008] The cable clamping unit is fixedly arranged on the first fixing plate;
[0009] The transmission unit is fixedly arranged on the second fixing plate;
[0010] The connecting component is disposed between the first fixing plate and the second fixing plate, and two ends of the connecting component are fixedly connected to the first fixing plate and the second fixing plate respectively;
[0011] The cutter disc is detachably connected to the connecting assembly via a cutter disc base, and a cutter disc assembly is fixedly arranged on the cutter disc.
[0012] Furthermore, the transmission unit includes a synchronous wheel, a tensioning wheel, a motor and a synchronous belt, wherein:
[0013] The synchronous wheel comprises a first synchronous wheel, a second synchronous wheel and a third synchronous wheel, the first synchronous wheel and the second synchronous wheel are fixedly arranged at two ends of the outer side surface of the second fixing plate, and the third synchronous wheel is fixedly arranged on the motor shaft of the motor;
[0014] The motor is disposed on the second fixing plate and fixedly connected to the second fixing plate, the motor shaft of the motor faces the outside of the second fixing plate, and the motor is located between the first synchronous wheel and the second synchronous wheel;
[0015] There are two tension wheels, which are arranged on both sides of the third synchronous wheel and fixedly connected to the second fixing plate;
[0016] The synchronous belt is wound around the first synchronous wheel, the second synchronous wheel, the third synchronous wheel and the two tension wheels.
[0017] The motor is connected to the controller.
[0018] Further, the connecting assembly includes a guide column and a lead screw, wherein:
[0019] The number of the guide posts and the lead screws is two, and the two guide posts and the two lead screws are symmetrically connected to the first fixing plate and the second fixing plate, respectively, and are located on the top of the first fixing plate and the second fixing plate; a cutter disc base parallel to the first fixing plate and the second fixing plate is provided on the guide posts and the lead screw, and two first through holes and two second through holes for the two guide posts and the two lead screws to pass through are provided on the cutter disc base; one end of the two guide posts is threadedly connected to the first fixing plate through a fixing base, and the other end passes through the two first through holes on the cutter disc base and is threadedly connected to the second fixing plate through the fixing base; one end of the two lead screws is connected to the first fixing plate, and the other end passes through the two second through holes on the cutter disc base and is fixedly connected to the first synchronous wheel and the second synchronous wheel respectively, wherein:
[0020] Two flange-type linear bearings are respectively arranged on the two first through holes, the flanges of the two flange-type linear bearings are threadedly connected to the cutter disc base, and the inner rings of the flange-type linear bearings are sleeved on the outer surface of the guide column; the two lead screws respectively pass through the two second through holes located on the cutter disc base, and are threadedly connected to the cutter disc base through nuts matching the lead screws.
[0021] Furthermore, a notch is arranged on the top of the first fixing plate.
[0022] Further, the cable clamping unit comprises a cable clamping block, a gear, a rack, a connecting plate, a hinge seat and a linear guide rail, wherein:
[0023] The linear guide includes a first linear guide, a second linear guide and a third linear guide which are arranged in parallel, wherein the first guide of the first linear guide is threadedly connected to the outer side of the first fixed plate, and the second guide of the second linear guide and the third guide of the third linear guide are symmetrically arranged at two ends of the outer side of the notch of the first fixed plate;
[0024] The cable clamping block comprises an upper cable clamping block and a lower cable clamping block, the bottom of the upper cable clamping block and the top of the lower cable clamping block are symmetrically provided with arc-shaped openings, and positioning clamping plates with the same shape as the openings are respectively threadedly connected at both ends of the arc-shaped openings; one side of the upper cable clamping block is connected to the hinge seat through a latch; the lower cable clamping block is connected through a second slider and a third slider matched with the second linear guide rail and the third linear guide rail;
[0025] The hinge seat is threadedly connected to one end surface of the connecting plate;
[0026] The connecting plate is fixedly connected via a first sliding block matched with the first linear guide rail;
[0027] The gear is arranged between the connecting plate and the lower cable clamping block, and the gear is fixedly connected to the first fixing plate via a gear base fixedly connected to the gear;
[0028] The rack includes a first rack and a second rack, and the first rack and the second rack are matched with the gear respectively, wherein:
[0029] The first rack is threadedly connected to the other end surface of the connecting plate, and the second rack is threadedly connected to one end surface of the lower cable clamping block.
[0030] Furthermore, the cable clamping unit further comprises a tensioning screw, a screw mounting seat, a clamping puller, a tensioning rack and a knurled handwheel, wherein:
[0031] The number of the screw rod mounting seats is two, and the two screw rod mounting seats are symmetrically arranged at the top and bottom of the other end of the upper cable clamping block, and the two screw rod mounting seats are threadedly connected to the upper cable clamping block, and the two screw rod mounting seats are provided with vertical countersunk threaded holes;
[0032] The tensioning rack is arranged between the two screw rod mounting seats, and a threaded hole perpendicular to the tooth surface of the rack is arranged in the vertical direction of the tensioning rack;
[0033] The tensioning screw passes through the countersunk threaded holes on the two screw mounting seats and the threaded holes on the tensioning rack and is threadedly connected to the tensioning rack;
[0034] The clamping puller is fixedly connected to the lower cable clamping block;
[0035] The knurled hand wheel is arranged on the top of the tensioning screw rod and is fixedly connected to the tensioning screw rod.
[0036] Furthermore, it also includes a detachably connected cutter disc, the detachably connected cutter disc is arranged on the cutter disc base, the cutter disc includes a cutter disc assembly, the cutter disc assembly includes a cutter disc motor, a driving gear, a driven gear, a cutter disc frame and a power member, wherein:
[0037] The cutter head frame is a rectangular structure, a circular hole for external cables to pass through is arranged in the center of the rectangular structure, a first handle and an emergency stop button are arranged on the cutter head frame, the first handle is arranged on the top of the rectangular structure of the cutter head frame and is threadedly connected to the cutter head frame, and the emergency stop button is connected to the control circuit inside the cutter head;
[0038] The cutter disc motor is arranged on one side of the cutter disc frame and is fixedly connected to the cutter disc frame;
[0039] The driving gear is arranged on the other side of the cutter head frame, and the driving gear is fixedly connected to the motor shaft of the cutter head motor;
[0040] The driven gear is arranged on the same side of the driving gear and is arranged concentrically with the circular hole on the cutter head frame. The driven gear is fixed in the cutter head frame through an external gear plate, and the driven gear is externally meshed with the driving gear.
[0041] The power component is arranged on the other side of the cutter head frame and is fixedly connected to the cutter head frame.
[0042] Furthermore, it also includes an auxiliary fixing device, which is fixedly arranged on one side of the clamping unit. The auxiliary fixing device includes an upper clamping unit and a lower clamping unit with the same structure as the clamping unit. The auxiliary fixing device is fixedly connected to the first fixing plate through an auxiliary connecting plate.
[0043] Furthermore, two supporting legs are symmetrically arranged at two ends of the bottom of the vertically distributed first fixing plate and the second fixing plate.
[0044] A method for using a device for stripping a semi-conductive layer of an outer sheath of a power cable, comprising:
[0045] S1: Open the cable clamping unit and place the external cable to be processed in the cable clamping unit and the auxiliary fixing device;
[0046] S2: passing the external cable placed in the cable clamping unit through the cutter disc, and adjusting the length of the external cable;
[0047] S3: adjusting the cable clamping unit to fix the external cable to be processed;
[0048] S4: Start the cutter disc and use the blades on the cutter disc to operate on the external cable to complete the operation.
[0049] Compared with the prior art, the advantages of the present invention are:
[0050] The present invention discloses a device for stripping a semi-conductive layer of an outer sheath of a power cable. The device can clamp a power cable to be stripped by a cable clamping unit. Under the action of a transmission unit, a cutter disc arranged on the transmission unit can be moved along the direction of the cable to be stripped. A blade structure is arranged on the cutter disc, and the cutter disc drives the blade to rotate radially along the outer sheath of the cable to be stripped, so as to strip the outer sheath of the cable, thereby avoiding the troublesome and laborious problem of manually turning over the outer sheath of the cable. The method of driving the cutting blade by an electrode avoids the problem of low efficiency of manual stripping. The structure of the depth sensor enables the stripping depth to be detected when stripping the cable, thereby saving time and labor, avoiding safety hazards during manual stripping, and also avoiding the problem of the outer sheath of the cable being too thick when stripping, thereby affecting the withstand voltage grade of the outer sheath of the cable.
[0051] Furthermore, the structure of the clamping unit can clamp the cable whose outer sheath is to be stripped, thereby avoiding the problem of unclean or excessive stripping of the cable outer sheath due to relative movement of the cable outer sheath during the clamping process.
[0052] Furthermore, through the transmission mechanism, the cutter disc and the cutter disc assembly connected to the transmission mechanism can be moved in the direction where the cable outer sheath is to be stripped, thereby ensuring smooth stripping of the cable outer sheath and avoiding the problems of low efficiency and inaccurate movement of the cutter disc and the cutter disc assembly by manual movement.
[0053] Furthermore, through the structure of the cutter disc assembly, the blades arranged on the cutter disc assembly can be driven to quickly and accurately strip the outer sheath of the cable, thereby improving the stripping efficiency of the outer sheath of the cable.
[0054] Furthermore, by setting the blade to an arc-shaped structure, the blade can fit the cable well when stripping the cable outer sheath, making the stripping of the cable outer sheath cleaner and avoiding the situation where the outer sheath is too thick or too thin when stripping.
[0055] Furthermore, by providing a baffle structure on the blade, the stripped cable outer sheath is prevented from entering the cutter disc and causing cutter disc failure, thereby ensuring smooth stripping of the cable outer sheath and safe and smooth operation of the device of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0057] Figure 1 It is a schematic diagram of the overall structure of a device for stripping the semi-conductive layer of an outer sheath of a power cable according to the present invention from one perspective;
[0058] Figure 2 It is a schematic diagram of the overall structure of a device for stripping a semi-conductive layer of an outer sheath of a power cable from another perspective of the present invention;
[0059] Figure 3 It is a schematic diagram of the overall structure of a clamping unit of a device for stripping a semi-conductive layer of an outer sheath of a power cable according to the present invention from one perspective;
[0060] Figure 4 It is a schematic diagram of the overall structure of a clamping unit of a device for stripping a semi-conductive layer of an outer sheath of a power cable from another perspective of the present invention;
[0061] Figure 5 It is a schematic diagram of the overall structure of a transmission unit of a device for stripping a semi-conductive layer of an outer sheath of a power cable according to the present invention;
[0062] Figure 6 A schematic diagram of the overall structure of a cutter head of a device for stripping a semi-conductive layer of an outer sheath of a power cable according to the present invention;
[0063] Among them: 1-support leg, 2-first fixed plate, 3-second fixed plate, 4-cutter base, 5-first synchronous wheel, 6-second synchronous wheel, 7-third synchronous wheel, 8-tensioning wheel, 9-synchronous belt, 10-motor, 11-guide column, 12-screw, 13-flange linear bearing, 14-nut, 15-first linear guide, 16-second linear guide, 17-third linear guide, 18-upper cable clamping block, 19-lower cable clamping block, 20-positioning clamping plate, 210-notch, 151-first slider, 152-second slider, 153-third slider, 154-first guide rail, 155-second guide rail, 156-third tool rail, 21-gear, 22-first rack, 23-second rack, 24-hinge seat, 25-tensioning screw, 26-screw mounting seat, 27-tensioning puller, 271-fixing part, 272-working part, 28-knurled handwheel, 29-knife disc motor, 30-driving gear, 31-driven gear, 32-knife disc frame, 33-power part, 34-first handle, 35-emergency stop button, 44-knife disc, 47-tensioning rack, 48-connecting plate. DETAILED DESCRIPTION
[0064] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.
[0065] The following detailed description is an exemplary description, which is intended to provide further detailed description of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meaning as those generally understood by those skilled in the art to which the present invention belongs. The terms used in the present invention are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention.
[0066] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0067] The present invention provides a device for stripping the semi-conductive layer of the outer sheath of a power cable, Figure 1 and Figure 2 As shown, it includes a cable clamping unit, a transmission unit, a fixing plate, a connecting assembly and a cutter disc 44. The cable clamping unit can be used to clamp the power cable to be stripped, so that the cable can be clamped and fixed during the stripping process, thereby avoiding the problem of incomplete stripping caused by the rotation of the cable during the stripping process; and under the transmission of the transmission unit and the cooperation of the cutter disc assembly, the protective layer of the cable outer sheath can be safely and effectively stripped, thereby avoiding the time-consuming and labor-intensive manual stripping; through the structure of the depth sensor, the cable can detect the stripping depth during the stripping process, thereby avoiding the problem that the thickness of the cable outer sheath is too deep during the stripping process, reducing the outer sheath pressure resistance, etc., affecting the pressure resistance test, saving time and labor, avoiding the safety hazards during manual stripping, and also avoiding the problem that the thickness of the cable outer sheath is too deep when stripping, affecting the pressure resistance level of the cable outer sheath.
[0068] Example 1
[0069] The present invention provides a device for stripping a semi-conductive layer of an outer sheath of a power cable, comprising a fixing plate; specifically, Figure 2As shown, the fixed plate includes a first fixed plate 2 and a second fixed plate 3, the first fixed plate 2 and the second fixed plate 3 are distributed in parallel, and two supporting legs 1 are symmetrically arranged at both ends of the bottom of the first fixed plate 2 and the second fixed plate 3; the cable clamping unit is arranged on the first fixed plate 2 and fixedly connected to the first fixed plate 2; the transmission unit is arranged on the second fixed plate 3 and fixedly connected to the second fixed plate 3; the connecting component is arranged between the first fixed plate 2 and the second fixed plate 3, and the two ends of the connecting component are fixedly connected to the first fixed plate 2 and the second fixed plate 3 respectively; the cutter disc 44 is detachably connected to the connecting component through the cutter disc base 4.
[0070] Preferably, the supporting leg 1 is a telescopic supporting leg.
[0071] Example 2
[0072] The device for stripping the semi-conductive layer of the outer sheath of a power cable of the present invention is based on the first embodiment, and a transmission unit is arranged on the fixed plate to transmit the outer sheath of the cable. Figure 2 and Figure 5 As shown, specifically, the transmission unit includes a synchronous wheel, a tensioning wheel 8, a motor 10 and a synchronous belt 9, wherein: the synchronous wheel includes a first synchronous wheel 5, a second synchronous wheel 6 and a third synchronous wheel 7, the first synchronous wheel 5 and the second synchronous wheel 6 are fixedly arranged at both ends of the outer side surface of the second fixed plate 3, and the third synchronous wheel 7 is arranged on the motor shaft of the motor 10; the motor 10 is fixedly arranged on the second fixed plate 3, fixedly connected to the second fixed plate 3, the motor shaft of the motor 10 faces the outer side of the second fixed plate 3, and the motor 10 is located between the first synchronous wheel 5 and the second synchronous wheel 6; the tensioning wheel 8 is arranged on both sides of the third synchronous wheel 7, and fixedly connected to the second fixed plate 3; the synchronous belt 9 is wound around the first synchronous wheel 5, the second synchronous wheel 6, the third synchronous wheel 7 and the two tensioning wheels 8; the motor 10 is connected to the controller, and the controller 10 is electrically connected to the depth sensor.
[0073] Specifically, the connecting assembly includes a guide column 11 and a lead screw 12. Figure 1 and Figure 2As shown, the number of guide posts 11 and lead screws 12 is two, the two guide posts 11 and the two lead screws 12 are symmetrically connected to the first fixing plate 2 and the second fixing plate 3, respectively, and are located on the top of the first fixing plate 2 and the second fixing plate 3; the guide posts 11 and the lead screws 12 are provided with a cutter head base 4 parallel to the first fixing plate 2 and the second fixing plate 3, and the cutter head base 4 is provided with two first through holes and two second through holes for the two guide posts 11 and the two lead screws 12 to pass through; one end of the two guide posts 11 is threadedly connected to the first fixing plate through the fixing base 2, and the other end passes through the cutter base 4 and is threadedly connected to the second fixed plate 3; one end of the two lead screws 12 is connected to the first fixed plate 2, and the other end passes through the cutter base 4 and is fixedly connected to the first synchronous wheel 5 and the second synchronous wheel 6 respectively, wherein: two flange-type linear bearings 13 are respectively provided on the two first through holes, and the flanges of the two flange-type linear bearings 13 are threadedly connected to the cutter base 4, and the inner ring of the flange-type linear bearing 13 is sleeved on the outer surface of the guide column 11; and the nut 14 matched with the lead screw 12 is threadedly connected to the cutter base 4. Specifically, a notch 210 is provided on the top of the first fixed plate 2.
[0074] Embodiment 3:
[0075] The device for removing the semi-conductive layer of the outer sheath of a power cable of the present invention, based on the first embodiment, further comprises a cable clamping unit for clamping the cable when the outer sheath of the cable is removed, thereby avoiding the problem of the outer sheath of the cable being not cleanly removed or being removed excessively due to the relative movement of the outer sheath of the cable during the clamping process. Specifically, Figure 3 and Figure 4 As shown, the cable clamping unit includes a cable clamping block, a gear 21, a rack, a connecting plate 48, a hinge seat 24 and a linear guide rail, wherein:
[0076] The linear guide includes a first linear guide 15, a second linear guide 16 and a third linear guide 17 arranged in parallel, the first guide 154 of the first linear guide 15 is threadedly connected to the outer side of the first fixed plate 2, the second guide 155 of the second linear guide 16 and the third guide 156 of the third linear guide 17 are symmetrically arranged at the two ends of the outer side of the notch 210 on the first fixed plate 2; the cable clamping block includes an upper cable clamping block 18 and a lower cable clamping block 19, the bottom of the upper cable clamping block 18 and the top of the lower cable clamping block 19 are symmetrically provided with openings of an arc structure, and the two ends of the arc structure opening are respectively threadedly connected with positioning clamping plates 20 of the same shape as the opening; one side of the upper cable clamping block 18 is connected to the hinge seat 24 through a latch; the lower cable clamping block 1 9 is connected by a second slider 152 and a third slider 153 which cooperate with the second linear guide 16 and the third linear guide 17; the hinge seat 24 is threadedly connected to one side end face of the connecting plate 48; the connecting plate 48 is fixedly connected by a first slider 151 which cooperates with the first linear guide 15; the gear 21 is arranged between the connecting plate 48 and the lower cable clamping block 19, and the gear 21 is fixedly connected to the first fixed plate 2 through a gear base which is fixedly connected to the gear 21; the rack includes a first rack 22 and a second rack 23, and the first rack 22 and the second rack 23 are respectively matched with the gear 21, wherein: the first rack 22 is threadedly connected to the other side end face of the connecting plate 48, and the second rack 23 is threadedly connected to one side end face of the lower cable clamping block 19.
[0077] Specifically, Figure 3 and Figure 4 As shown, the cable clamping unit also includes a tensioning screw 25, a screw mounting seat 26, a clamping puller 27, a tensioning rack 47 and a knurled handwheel 28, wherein: the number of the screw mounting seats 26 is two, the two screw mounting seats 26 are symmetrically arranged at the top and bottom of the other end of the upper cable clamping block 18, the two screw mounting seats 26 are threadedly connected to the upper cable clamping block 18, and the two screw mounting seats 26 are provided with vertical countersunk threaded holes; the tensioning rack 47 is arranged between the two screw mounting seats 26, and a threaded hole perpendicular to the rack tooth surface is arranged in the vertical direction of the tensioning rack 47; the tensioning screw 25 passes through the countersunk threaded holes on the two screw mounting seats 26 and the threaded holes on the tensioning rack 47 and is threadedly connected to the tensioning rack 47; the clamping puller 27 is fixedly connected to the lower cable clamping block 19; the knurled handwheel 28 is arranged at the top of the tensioning screw 25 and is fixedly connected to the tensioning screw 25.
[0078] Embodiment 4:
[0079] The device for stripping the semi-conductive layer of the outer sheath of a power cable of the present invention, based on the first embodiment, further comprises a detachably connected cutter disc, such as Figure 6As shown, specifically, it also includes a detachably connected cutter disc 44, which is arranged on the cutter disc base 4, and the cutter disc 44 includes a cutter disc assembly 46, and the cutter disc assembly 46 includes a cutter disc motor 29, a driving gear 30, a driven gear 31, a cutter disc frame 32 and a power member 33, wherein: the cutter disc frame 32 is a rectangular structure, and a circular hole for passing an external cable is arranged in the center of the rectangular structure, and a first handle 34 and an emergency stop button 35 are arranged on the cutter disc frame 32, and the first handle 34 is arranged on the top of the rectangular structure of the cutter disc frame 32, and is threaded with the cutter disc frame 32. The emergency stop button 35 is connected to the control circuit inside the cutter disc 44; the cutter disc motor 29 is arranged on one side of the cutter disc frame 32 and is fixedly connected to the cutter disc frame 32; the driving gear 30 is arranged on the other side of the cutter disc frame 32, and the driving gear 30 is fixedly connected to the motor shaft of the cutter disc motor 29; the driven gear 31 is arranged on the same side of the driving gear 30, and is concentrically arranged with the circular hole on the cutter disc frame 32, and the driven gear 31 is fixed in the cutter disc frame 32 through an external gear plate, and the driven gear 31 is externally meshed with the driving gear 30; the power member 33 is fixed on the other side of the cutter disc frame 32.
[0080] Specifically, a device for stripping the semi-conductive layer of the outer sheath of a power cable according to the present invention further comprises an auxiliary fixing device, such as Figure 1 As shown, the auxiliary fixing device is fixedly arranged on one side of the clamping unit, and the auxiliary fixing device includes an upper clamping unit and a lower clamping unit with the same structure as the clamping unit, and the auxiliary fixing device is fixedly connected to the first fixing plate 2 through an auxiliary connecting plate. When the outer sheath of the cable is stripped, the clamping unit is used to clamp the stripped outer sheath of the cable, so that the outer sheath of the cable is more stable when stripped, and the vibration is reduced while avoiding shaking, thereby avoiding the safety hazard during manual stripping, and also avoiding the problem that the thickness of the outer sheath of the cable is too deep when stripping, which affects the withstand voltage level of the outer sheath of the cable.
[0081] Embodiment 5:
[0082] A method for using a device for stripping a semi-conductive layer of an outer sheath of a power cable, comprising:
[0083] S1: Open the cable clamping unit and place the external cable to be processed in the cable clamping unit and the auxiliary fixing device;
[0084] S2: Pass the external cable placed in the cable clamping unit through the driven gear 31 of the cutter head 44, and adjust the length of the external cable;
[0085] S3: Adjust the cable clamping unit to fix the external cable to be processed;
[0086] S4: Start the cutter head 44, and the blade 40 on the cutter head 44 operates on the external cable to complete the operation.
[0087] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
[0088] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.
Claims
1. A device for stripping the semi-conductive layer of the outer sheath of a power cable, characterized in that: It comprises a cable clamping unit, a transmission unit, a fixing plate, a connecting component and a cutter head (44), wherein: The fixing plate comprises a first fixing plate (2) and a second fixing plate (3) which are vertically and parallelly arranged, and the first fixing plate (2) and the second fixing plate (3) are parallelly arranged; The cable clamping unit is fixedly arranged on the first fixing plate (2); The transmission unit is fixedly arranged on the second fixing plate (3); The connecting component is arranged between the first fixing plate (2) and the second fixing plate (3), and two ends of the connecting component are respectively fixedly connected to the first fixing plate (2) and the second fixing plate (3); The cutter disc (44) is detachably connected to the connection assembly via a cutter disc base (4); a blade (40), a controller and a depth sensor are fixedly arranged on the cutter disc (44); the controller is electrically connected to the depth sensor; The cable clamping unit comprises a cable clamping block, a gear (21), a rack, a connecting plate (48), a hinge seat (24) and a linear guide rail, wherein: The linear guide rail comprises a first linear guide rail (15), a second linear guide rail (16) and a third linear guide rail (17) which are arranged in parallel, the first guide rail (154) of the first linear guide rail (15) being threadedly connected to the outer side of the first fixed plate (2), the second guide rail (155) of the second linear guide rail (16) and the third guide rail (156) of the third linear guide rail (17) being symmetrically arranged at two ends of a notch (210) on the first fixed plate (2); The cable clamping block comprises an upper cable clamping block (18) and a lower cable clamping block (19); the bottom of the upper cable clamping block (18) and the top of the lower cable clamping block (19) are symmetrically provided with arc-shaped openings, and positioning clamping plates (20) having the same shape as the openings are respectively threadedly connected at both ends of the arc-shaped openings; one side of the upper cable clamping block (18) is connected to the hinge seat (24) through a latch; the lower cable clamping block (19) is connected through a second slider (152) and a third slider (153) that cooperate with the second linear guide rail (16) and the third linear guide rail (17); The hinge seat (24) is threadedly connected to one side of the connecting plate (48); The connecting plate (48) is fixedly connected via a first sliding block (151) matched with the first linear guide rail (15); The gear (21) is arranged between the connecting plate (48) and the lower cable clamping block (19), and the gear (21) is detachably connected to the first fixing plate (2); The rack comprises a first rack (22) and a second rack (23), the first rack (22) and the second rack (23) are respectively externally meshed with the gear (21), the first rack (22) is threadedly connected to the other side end face of the connecting plate (48), and the second rack (23) is threadedly connected to the one side end face of the lower cable clamping block (19).
2. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 1, characterized in that: The transmission unit comprises a synchronous wheel, a tension wheel (8), a motor (10) and a synchronous belt (9), wherein: The synchronous wheel comprises a first synchronous wheel (5), a second synchronous wheel (6) and a third synchronous wheel (7); the first synchronous wheel (5) and the second synchronous wheel (6) are fixedly arranged at two ends of the outer side surface of the second fixed plate (3); and the third synchronous wheel (7) is arranged on the motor shaft of the motor (10); The motor (10) is fixedly arranged on the second fixing plate (3) and is fixedly connected to the second fixing plate (3); the motor shaft of the motor (10) faces the outside of the second fixing plate (3); and the motor (10) is located between the first synchronous wheel (5) and the second synchronous wheel (6); The number of the tensioning wheels (8) is two, and the two tensioning wheels (8) are arranged on both sides of the third synchronous wheel (7) and are fixedly connected to the second fixing plate (3); The synchronous belt (9) is wound around the first synchronous wheel (5), the second synchronous wheel (6), the third synchronous wheel (7) and the two tension wheels (8); The motor (10) is electrically connected to the controller.
3. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 2, characterized in that: The connecting assembly comprises a guide column (11) and a lead screw (12), wherein: The number of the guide columns (11) and the lead screws (12) is two, and the two guide columns (11) and the two lead screws (12) are symmetrically arranged between the first fixed plate (2) and the second fixed plate (3); a cutter disc base (4) parallel to the first fixed plate (2) and the second fixed plate (3) is arranged on the guide columns (11) and the lead screws (12); the cutter disc base (4) is provided with two first through holes and two second through holes for the two guide columns (11) and the two lead screws (12) to pass through; one end of the two guide columns (11) is fixedly connected to the first fixed plate (2), and the other end passes through the cutter disc base (4) and is threadedly connected to the second fixed plate (3); one end of the two lead screws (12) is connected to the first fixed plate (2), and the other end passes through the cutter disc base (4) and is fixedly connected to the first synchronous wheel (5) and the second synchronous wheel (6) respectively.
4. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 1, characterized in that: A notch (210) is provided at the top of the first fixing plate (2).
5. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 1, characterized in that: The cable clamping unit further comprises a tensioning screw (25), a screw mounting seat (26), a clamping puller (27), a tensioning rack (47) and a knurled hand wheel (28), wherein: The number of the screw rod mounting seats (26) is two, and the two screw rod mounting seats (26) are symmetrically arranged at the top and bottom of the other end of the upper cable clamping block (18), and the two screw rod mounting seats (26) are threadedly connected to the upper cable clamping block (18), and the two screw rod mounting seats (26) are provided with vertical countersunk threaded holes; The tensioning rack (47) is arranged between the two screw rod mounting seats (26), and a threaded hole perpendicular to the tooth surface of the rack is arranged in the vertical direction of the tensioning rack (47); The tensioning screw rod (25) passes through the countersunk threaded holes on the two screw rod mounting seats (26) and the threaded holes on the tensioning rack (47) and is threadedly connected to the tensioning rack (47); The clamping puller (27) is fixedly connected to the lower cable clamping block (19); The knurled hand wheel (28) is arranged on the top of the tensioning screw rod (25) and is fixedly connected to the tensioning screw rod (25).
6. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 1, characterized in that: It also includes a detachably connected cutter disc (44), the detachably connected cutter disc (44) being arranged on the cutter disc base (4), the cutter disc (44) including a cutter disc assembly (46), the cutter disc assembly (46) including a cutter disc motor (29), a driving gear (30), a driven gear (31), a cutter disc frame (32) and a power member (33), wherein: The cutter head frame (32) is a rectangular structure, a circular hole for an external cable to pass through is arranged in the center of the rectangular structure, a first handle (34) and an emergency stop button (35) are arranged on the cutter head frame (32), the first handle (34) is arranged on the top of the rectangular structure of the cutter head frame (32) and is threadedly connected to the cutter head frame (32), and the emergency stop button (35) is connected to a control circuit inside the cutter head (44); The cutter disc motor (29) is arranged on one side of the cutter disc frame (32) and is fixedly connected to the cutter disc frame (32); The driving gear (30) is arranged on the other side of the cutter disc frame (32), and the driving gear (30) is fixedly connected to the motor shaft of the cutter disc motor (29); The driven gear (31) is arranged on the same side as the driving gear (30) and is concentric with the circular hole on the cutter head frame (32). The driven gear (31) is fixed in the cutter head frame (32) through an external gear plate. The driven gear (31) is externally meshed with the driving gear (30). The power member (33) is fixed to the other side of the cutter head frame (32).
7. A device for stripping the semi-conductive layer of the outer sheath of a power cable according to claim 1, characterized in that: It also includes an auxiliary fixing device, which is fixedly arranged on one side of the clamping unit. The auxiliary fixing device includes an upper clamping unit and a lower clamping unit with the same structure as the clamping unit. The auxiliary fixing device is fixedly connected to the first fixing plate (2) via an auxiliary connecting plate.
8. A device for stripping the semi-conductive layer of an outer sheath of a power cable according to claim 1, characterized in that: Two supporting legs (1) are symmetrically arranged at both ends of the bottom of the first fixing plate (2) and the second fixing plate (3) which are vertically distributed.
9. A method for using the device for stripping the semi-conductive layer of the outer sheath of a power cable as claimed in claim 7, characterized in that: include: S1: Open the cable clamping unit and place the external cable to be processed in the cable clamping unit and the auxiliary fixing device; S2: passing the external cable placed in the cable clamping unit through the cutter disc (44), and adjusting the length of the external cable; S3: adjusting the cable clamping unit to fix the external cable to be processed; S4: The cutter disc (44) is started, and the blade (40) on the cutter disc (44) operates on the external cable to complete the operation.
Citation Information
Patent Citations
Video wire stripping method for BNC connector
CN113300280A
Integrated manufacturing equipment for middle and high voltage cable heads
CN113315043A