An integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange

Abstract

The present application discloses an integrated electric control system for filter rod error prevention and exchange station program-controlled exchange, including an exchange station, and a data acquisition system, a hose error prevention system, a molding elevated warehouse, an operation screen, and an audible and visual alarm connected to the exchange station; the exchange station includes a transmitting unit, a receiving unit, an exchange station PLC, a sensor operation module, and a hose; the exchange station PLC exchanges signals with the data acquisition system, the hose error prevention system, the molding elevated warehouse, the operation screen, and the audible and visual alarm; the integrated electric control system also includes a master control system, a transmitter, a receiver, a cigarette assembly system, and a warehousing system. The present application utilizes data acquisition data and industrial network technology. The system can meet the requirements of error prevention for work order issuance, error prevention for configuration of transmitting and receiving units, and error prevention for exchange station hoses, realizes automatic program-controlled identification and exchange of exchange station hose signals, solves the problem of interference caused by manual plugging and unplugging of signal lines, improves the error prevention function, and reduces equipment failures.

Description

Technical Field

[0001] The present application relates to the field of cigarette manufacturing, and in particular to the field of cigarette filter rod transmission and assembly processing. Background Art

[0002] The filter rod is a very important part of the cigarette assembly process. Different batches and brands of cigarettes use different filter rods, and the appearance of different filter rods is relatively similar, which often leads to confusion during manual storage and transportation of filter rods, resulting in quality problems in large batches. In addition, different filter rods require the use of different transmission hoses. When switching between different hoses, it is necessary to plug and unplug the hose interface and the hose signal line. Manual plugging and unplugging of the signal line can easily cause conflicts and faults. Summary of the invention

[0003] In order to solve the problems existing in the prior art, the present application discloses an integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange, including an exchange station, and a data acquisition system connected to the exchange station, a hose error prevention system, a molding elevated warehouse, an operation screen, and an audible and visual alarm;

[0004] The exchange station includes a transmitting unit, a receiving unit, an exchange station PLC, a sensor computing module, and a hose;

[0005] The exchange station PLC exchanges signals with the data acquisition system, the hose error prevention system, the molding high-bay warehouse, the operation screen, and the sound and light alarm;

[0006] The integrated electronic control system also includes a master control system, a transmitter, a receiver, a cigarette assembly system, and a storage system; the storage system is connected to the molding elevated warehouse, the storage system is used to register the information of the filter rods and store the filter rods in the molding elevated warehouse accordingly, the transmitter is used to transport the filter rods in the molding elevated warehouse to the exchange station, and transport the filter rods to the receiver through the exchange station, and the receiver transports the filter rods to the cigarette assembly system;

[0007] The master control system is connected to the high-bay warehouse, the master control system is connected to the cigarette assembly system, the high-bay warehouse is connected to the transmitter, the cigarette assembly system is connected to the receiver, the exchange station is located between the transmitter and the receiver, the exchange station is connected to the transmitter, and the exchange station is connected to the receiver;

[0008] The data acquisition system is respectively connected to the master control system, the forming high-bay warehouse, the exchange station, and the cigarette assembly system.

[0009] The transmitting part includes a transmitter port, a transmitting end sensor, and a transmitting end hose interface;

[0010] The receiving part includes a receiving end hose interface, a receiving end sensor, and a receiver port;

[0011] The hose comprises a hose transmitting end interface, a hose transmitting end detector, a hose body, a hose receiving end interface, and a hose receiving end detector;

[0012] The sensor operation module is used to integrate the information of the transmitter sensor, the information of the receiver sensor, the information of the hose transmitter detector, and the information of the hose receiver detector, and the sensor operation module exchanges signals with the exchange station PLC;

[0013] The data acquisition system exchanges the information of the filter rods with the master control system, the forming high-bay warehouse, the exchange station, and the cigarette assembly system respectively.

[0014] The filter rod comprises a first filter rod and a second filter rod; the transmitter comprises a first transmitter and a second transmitter; the hose comprises a first hose and a second hose;

[0015] Among them, the first filter rod and the second filter rod have different sizes, and the first hose and the second hose have different diameters; the first filter rod can be transported through the first hose, the first filter rod can also be transported through the second hose, and the second filter rod cannot be transported through the first hose.

[0016] The storage system scans the information of the first filter rod and the second filter rod, and transmits the first filter rod and the second filter rod to the forming elevated warehouse, and transmits the information of the first filter rod and the second filter rod to the elevated warehouse;

[0017] The molding elevated warehouse receives the first filter rod and the second filter rod, and places them into corresponding positions of the molding elevated warehouse according to the information of the first filter rod and the information of the second filter rod in accordance with the preset program of the molding elevated warehouse; then the molding elevated warehouse sends signals of the information of the first filter rod, the information of the second filter rod, the position information of the first filter rod in the molding elevated warehouse, and the position information of the second filter rod in the molding elevated warehouse to the data acquisition system;

[0018] The data acquisition system receives the formed high-bay warehouse signal and generates a data acquisition signal and sends it to the master control system.

[0019] The integrated electric control system further comprises a master control interface, and the master control interface sends an assembly signal of the first filter rod and the second filter rod;

[0020] The master control system receives assembly signals of the first filter rod and the second filter rod;

[0021] The master control system sends the first filter rod and the second filter rod transmission signal to the molding high-bay warehouse;

[0022] The master control system sends the first filter rod and the second filter rod processing signal to the cigarette assembly system;

[0023] The master control system sends the information of the first filter rod and the information of the second filter rod to the data acquisition system;

[0024] The molding high-bay warehouse receives the transmission signals of the first filter rod and the second filter rod, and transmits the first filter rod to the exchange station through the first transmitter, and transmits the second filter rod to the exchange station through the second transmitter;

[0025] The data acquisition system receives the information of the first filter rod and the second filter rod and sends a data acquisition signal to the exchange station;

[0026] The exchange station PLC receives the information of the first filter rod and the second filter rod, and according to the information of the first filter rod, the exchange station opens the first hose to connect with the first transmitter, and transmits the first filter rod to the receiver through the first hose; according to the information of the second filter rod, the exchange station opens the second hose to connect with the second transmitter, and transmits the second filter rod to the receiver through the second hose;

[0027] The receiver transmits the first filter rod and the second filter rod to the cigarette assembly system.

[0028] The first transmitter sends out an abnormal emission signal of the first filter rod;

[0029] The exchange station disconnects the first hose from the first transmitter, and determines the abnormal type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is the first abnormal type, sends a first abnormal type signal;

[0030] The data acquisition system receives the first type of abnormal type signal and transmits the data acquisition signal to the master control system;

[0031] After receiving the data acquisition signal, the master control system sends a signal to the molding high-bay warehouse to stop transmitting the first filter rod; the master control system sends a delayed stop signal for the first filter rod to the cigarette assembly system.

[0032] The first transmitter sends a first recovery signal;

[0033] The exchange station connects the first hose and the first transmitter, and the exchange station sends a first type of abnormal recovery signal to the data acquisition system;

[0034] The data acquisition system receives the first type of abnormal recovery signal and transmits the data acquisition signal to the master control system;

[0035] The master control system receives the data acquisition signal, and sends a signal to the molding high-bay warehouse to resume the transmission of the first filter rod; the master control system sends a delayed start signal of the first filter rod to the cigarette assembly system.

[0036] The first transmitter sends out an abnormal emission signal of the first filter rod;

[0037] The exchange station disconnects the first hose from the first transmitter, and determines the abnormality type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is a second abnormality type, sends a second type of abnormal signal at the same time;

[0038] The data acquisition system receives the second type of abnormal signal and transmits the data acquisition signal to the master control system;

[0039] The master control system receives the data acquisition signal and sends a signal to the molding high-bay warehouse to stop the transmission of the first filter rod;

[0040] The master control system sends a signal to the molding high-bay warehouse to increase the number of the second filter rods to be emitted;

[0041] The master control system sends the second filter rod adding signal to the data acquisition system;

[0042] The master control system sends the first filter rod delay stop signal to the cigarette assembly system;

[0043] The master control system sends a signal for adding the second filter rod assembly to the cigarette assembly system;

[0044] The molding high-bay warehouse stops conveying the first filter rod to the first transmitter, and conveys the added second filter rod to the first transmitter, while maintaining the original second filter rod conveyed to the second transmitter;

[0045] The data acquisition system receives the second filter rod addition signal and sends a data acquisition signal to the exchange station

[0046] The exchange station connects the first hose with the first transmitter and transmits the added second filter rod to the receiver;

[0047] The exchange station maintains the transport of the second filter rod already in the second hose.

[0048] After the time from when the first transmitter sends out the first filter rod transmission abnormality signal to when the first transmitter sends out the first recovery signal is greater than the first preset time, the exchange station converts the first filter rod transmission abnormality signal into a second abnormality signal, and the second abnormality signal enables the first transmitter to transmit the second filter rod into the exchange station;

[0049] The length of the first preset time is positively correlated with the priority of the first filter rod among all the filter rods;

[0050] The priority determination rule is pre-stored in the master control system;

[0051] The integrated electric control system further comprises an operation screen and an alarm device, and the exchange station PLC is connected to the operation screen, and the exchange station PLC comprises a forced mode, and the forced mode can be activated and edited through the operation screen, and the forced mode is used to fix and disconnect the connection between the first transmitter and the first hose;

[0052] When the enforcement mode conflicts with the decision rule, the enforcement mode takes precedence over the decision rule.

[0053] The alarm device is connected to the exchange station. When a fault occurs in the exchange station, the alarm device activates an alarm function, and the alarm function includes multiple alarm information through different sounds and different lights; the alarm device includes a first sound and light alarm and a second sound and light alarm. The alarm information of the first sound and light alarm and the alarm information of the second sound and light alarm can comprehensively represent different fault information of the exchange station.

[0054] The method disclosed in this application has the following advantages:

[0055] This application utilizes digital acquisition data and industrial network technology. The system can meet the requirements of error prevention in work order issuance, error prevention in transmission and receiving unit configuration, and error prevention in switching station hoses. It realizes automatic program-controlled identification and exchange of switching station hose signals, solves the problem of interference caused by manual plugging and unplugging of signal lines, improves the error prevention function and reduces equipment failures. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments.

[0057] Figure 1 It is the overall system diagram of this application.

[0058] Figure 2 It is a schematic diagram of the logical relationship between the switching station PLC and the peripheral equipment of the switching station in this application.

[0059] Figure 3It is a schematic diagram of the internal structure and logical relationship of the switching station of this application.

[0060] Figure 4 This is the application entry flow chart.

[0061] Figure 5 This is the flow chart of the normal working mode of this application.

[0062] Figure 6 This is the flow chart for generating the first abnormal type of this application.

[0063] Figure 7 This is the first exception type recovery flow chart of this application.

[0064] Figure 8 This is the second abnormal type flow chart of this application. DETAILED DESCRIPTION

[0065] The following will be a clear and complete description of the technical solutions in combination with the embodiments of the present application; the orientation expressions involved in the present application, such as up, down, etc., are all positioned according to the view arrangement of the present application.

[0066] like Figure 1-8 As shown: To solve the problems existing in the prior art, the present application discloses an integrated electric control system for filter rod error prevention and exchange station program-controlled exchange, including an exchange station, and a data acquisition system connected to the exchange station, a hose error prevention system, a molding elevated warehouse, an operation screen, and an audible and visual alarm;

[0067] The exchange station includes a transmitting unit, a receiving unit, an exchange station PLC, a sensor computing module, and a hose;

[0068] The exchange station PLC exchanges signals with the data acquisition system, the hose error prevention system, the molding high-bay warehouse, the operation screen, and the sound and light alarm;

[0069] PLC is a programmable logic controller. It uses a type of programmable memory to store programs internally, execute user-oriented instructions such as logical operations, sequential control, timing, counting and arithmetic operations, and control various types of machinery or production processes through digital or analog input / output.

[0070] Traditional relay control systems use a large number of intermediate relays and time relays, which are prone to failure due to poor contact. PLC uses software to replace a large number of intermediate relays and time relays, leaving only a small number of hardware components related to input and output. The wiring can be reduced to 1 / 10-1 / 100 of the relay control system, and the failure caused by poor contact is greatly reduced.

[0071] PLC has adopted a series of hardware and software anti-interference measures, has a strong anti-interference ability, and the average trouble-free time reaches more than tens of thousands of hours. It can be directly used in industrial production sites with strong interference. PLC has been recognized by the majority of users as one of the most reliable industrial control equipment.

[0072] The failure rate of PLC is very low, and it has perfect self-diagnosis and display functions. When the PLC or external input device and actuator fail, the cause of the failure can be quickly found out according to the information provided by the LED on the PLC or the programmer, and the failure can be quickly eliminated by replacing the module.

[0073] The integrated electronic control system also includes a master control system, a transmitter, a receiver, a cigarette assembly system, and a storage system; the storage system is connected to the molding elevated warehouse, the storage system is used to register the information of the filter rods and store the filter rods in the molding elevated warehouse accordingly, the transmitter is used to transport the filter rods in the molding elevated warehouse to the exchange station, and transport the filter rods to the receiver through the exchange station, and the receiver transports the filter rods to the cigarette assembly system;

[0074] The master control system is connected to the high-bay warehouse, the master control system is connected to the cigarette assembly system, the high-bay warehouse is connected to the transmitter, the cigarette assembly system is connected to the receiver, the exchange station is located between the transmitter and the receiver, the exchange station is connected to the transmitter, and the exchange station is connected to the receiver;

[0075] The data acquisition system is respectively connected to the master control system, the forming high-bay warehouse, the exchange station, and the cigarette assembly system.

[0076] The transmitting unit comprises a transmitter port (10), a transmitting end sensor (1), and a transmitting end hose interface (2);

[0077] The receiving part comprises a receiving end hose interface (7), a receiving end sensor (8), and a receiver port (9);

[0078] The hose comprises a hose transmitting end interface (3), a hose transmitting end detector (4), a hose body (5), a hose receiving end interface (6), and a hose receiving end detector (11);

[0079] The sensor operation module is used to integrate information from the transmitter sensor (1), information from the receiver sensor (8), information from the hose transmitter detector (4), and information from the hose receiver detector (11), and the sensor operation module exchanges signals with the exchange station PLC;

[0080] The data acquisition system exchanges the information of the filter rods with the master control system, the forming high-bay warehouse, the exchange station, and the cigarette assembly system respectively.

[0081] The filter rod comprises a first filter rod and a second filter rod; the transmitter comprises a first transmitter and a second transmitter; the hose comprises a first hose and a second hose;

[0082] Among them, the first filter rod and the second filter rod have different sizes, and the first hose and the second hose have different diameters; the first filter rod can be transported through the first hose, the first filter rod can also be transported through the second hose, and the second filter rod cannot be transported through the first hose.

[0083] The storage system scans the information of the first filter rod and the second filter rod, and transmits the first filter rod and the second filter rod to the forming elevated warehouse, and transmits the information of the first filter rod and the second filter rod to the elevated warehouse;

[0084] The molding elevated warehouse receives the first filter rod and the second filter rod, and places them into corresponding positions of the molding elevated warehouse according to the information of the first filter rod and the information of the second filter rod in accordance with the preset program of the molding elevated warehouse; then the molding elevated warehouse sends signals of the information of the first filter rod, the information of the second filter rod, the position information of the first filter rod in the molding elevated warehouse, and the position information of the second filter rod in the molding elevated warehouse to the data acquisition system;

[0085] The data acquisition system receives the formed high-bay warehouse signal and generates a data acquisition signal and sends it to the master control system.

[0086] The integrated electric control system further comprises a master control interface, and the master control interface sends an assembly signal of the first filter rod and the second filter rod;

[0087] The master control system receives assembly signals of the first filter rod and the second filter rod;

[0088] The master control system sends the first filter rod and the second filter rod transmission signal to the molding high-bay warehouse;

[0089] The master control system sends the first filter rod and the second filter rod processing signal to the cigarette assembly system;

[0090] The master control system sends the information of the first filter rod and the information of the second filter rod to the data acquisition system;

[0091] The molding high-bay warehouse receives the transmission signals of the first filter rod and the second filter rod, and transmits the first filter rod to the exchange station through the first transmitter, and transmits the second filter rod to the exchange station through the second transmitter;

[0092] The data acquisition system receives the information of the first filter rod and the second filter rod and sends a data acquisition signal to the exchange station;

[0093] The exchange station PLC receives the information of the first filter rod and the second filter rod, and according to the information of the first filter rod, the exchange station opens the first hose to connect with the first transmitter, and transmits the first filter rod to the receiver through the first hose; according to the information of the second filter rod, the exchange station opens the second hose to connect with the second transmitter, and transmits the second filter rod to the receiver through the second hose;

[0094] The receiver transmits the first filter rod and the second filter rod to the cigarette assembly system.

[0095] The first transmitter sends out an abnormal emission signal of the first filter rod;

[0096] The exchange station disconnects the first hose from the first transmitter, and determines the abnormal type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is the first abnormal type, sends a first abnormal type signal;

[0097] The data acquisition system receives the first type of abnormal type signal and transmits the data acquisition signal to the master control system;

[0098] After receiving the data acquisition signal, the master control system sends a signal to the molding high-bay warehouse to stop transmitting the first filter rod; the master control system sends a delayed stop signal for the first filter rod to the cigarette assembly system.

[0099] The first transmitter sends a first recovery signal;

[0100] The exchange station connects the first hose and the first transmitter, and the exchange station sends a first type of abnormal recovery signal to the data acquisition system;

[0101] The data acquisition system receives the first type of abnormal recovery signal and transmits the data acquisition signal to the master control system;

[0102] The master control system receives the data acquisition signal, and sends a signal to the molding high-bay warehouse to resume the transmission of the first filter rod; the master control system sends a delayed start signal of the first filter rod to the cigarette assembly system.

[0103] The first transmitter sends out an abnormal emission signal of the first filter rod;

[0104] The exchange station disconnects the first hose from the first transmitter, and determines the abnormality type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is a second abnormality type, sends a second type of abnormal signal at the same time;

[0105] The data acquisition system receives the second type of abnormal signal and transmits the data acquisition signal to the master control system;

[0106] The master control system receives the data acquisition signal and sends a signal to the molding high-bay warehouse to stop the transmission of the first filter rod;

[0107] The master control system sends a signal to the molding high-bay warehouse to increase the number of the second filter rods to be emitted;

[0108] The master control system sends the second filter rod adding signal to the data acquisition system;

[0109] The master control system sends the first filter rod delay stop signal to the cigarette assembly system;

[0110] The master control system sends a signal for adding the second filter rod assembly to the cigarette assembly system;

[0111] The molding high-bay warehouse stops conveying the first filter rod to the first transmitter, and conveys the added second filter rod to the first transmitter, while maintaining the original second filter rod conveyed to the second transmitter;

[0112] The data acquisition system receives the second filter rod addition signal and sends a data acquisition signal to the exchange station

[0113] The exchange station connects the first hose with the first transmitter and transmits the added second filter rod to the receiver;

[0114] The exchange station maintains the transport of the second filter rod already in the second hose.

[0115] After the time from when the first transmitter sends out the first filter rod transmission abnormality signal to when the first transmitter sends out the first recovery signal is greater than the first preset time, the exchange station converts the first filter rod transmission abnormality signal into a second abnormality signal, and the second abnormality signal enables the first transmitter to transmit the second filter rod into the exchange station;

[0116] The length of the first preset time is positively correlated with the priority of the first filter rod among all the filter rods;

[0117] The priority determination rule is pre-stored in the master control system;

[0118] The integrated electric control system further comprises an operation screen and an alarm device, and the exchange station PLC is connected to the operation screen, and the exchange station PLC comprises a forced mode, and the forced mode can be activated and edited through the operation screen, and the forced mode is used to fix and disconnect the connection between the first transmitter and the first hose;

[0119] When the enforcement mode conflicts with the decision rule, the enforcement mode takes precedence over the decision rule.

[0120] The alarm device is connected to the exchange station. When a fault occurs in the exchange station, the alarm device activates an alarm function, and the alarm function includes multiple alarm information through different sounds and different lights; the alarm device includes a first sound and light alarm and a second sound and light alarm. The alarm information of the first sound and light alarm and the alarm information of the second sound and light alarm can comprehensively represent different fault information of the exchange station.

[0121] The method disclosed in this application has the following advantages:

[0122] This application utilizes digital acquisition data and industrial network technology. The system can meet the requirements of error prevention in work order issuance, error prevention in transmission and receiving unit configuration, and error prevention in switching station hoses. It realizes automatic program-controlled identification and exchange of switching station hose signals, solves the problem of interference caused by manual plugging and unplugging of signal lines, improves the error prevention function and reduces equipment failures.

Claims

1. An integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange, characterized in that: It includes an exchange station, and a data acquisition system, a hose error prevention system, a molding high-bay warehouse, an operation screen, and an audible and visual alarm connected to the exchange station; The exchange station includes a transmitting unit, a receiving unit, an exchange station PLC, a sensor computing module, and a hose; The exchange station PLC exchanges signals with the data acquisition system, the hose error prevention system, the molding high-bay warehouse, the operation screen, and the sound and light alarm; The integrated electronic control system also includes a master control system, a transmitter, a receiver, a cigarette assembly system, and a storage system; the storage system is connected to the molding elevated warehouse, the storage system is used to register the information of the filter rods and store the filter rods in the molding elevated warehouse accordingly, the transmitter is used to transport the filter rods in the molding elevated warehouse to the exchange station, and transport the filter rods to the receiver through the exchange station, and the receiver transports the filter rods to the cigarette assembly system; The master control system is connected to the high-bay warehouse, the master control system is connected to the cigarette assembly system, the high-bay warehouse is connected to the transmitter, the cigarette assembly system is connected to the receiver, the exchange station is located between the transmitter and the receiver, the exchange station is connected to the transmitter, and the exchange station is connected to the receiver; The data acquisition system is respectively connected to the master control system, the forming high-bay warehouse, the exchange station, and the cigarette assembly system; The transmitting part includes a transmitter port, a transmitting end sensor, and a transmitting end hose interface; The receiving part includes a receiving end hose interface, a receiving end sensor, and a receiver port; The hose comprises a hose transmitting end interface, a hose transmitting end detector, a hose body, a hose receiving end interface, and a hose receiving end detector; The sensor operation module is used to integrate the information of the transmitter sensor, the information of the receiver sensor, the information of the hose transmitter detector, and the information of the hose receiver detector, and the sensor operation module exchanges signals with the exchange station PLC; The data acquisition system exchanges the information of the filter rods with the master control system, the high-bay forming warehouse, the exchange station, and the cigarette assembly system respectively; The filter rod comprises a first filter rod and a second filter rod; the transmitter comprises a first transmitter and a second transmitter; the hose comprises a first hose and a second hose; Wherein, the first filter rod and the second filter rod have different sizes, and the first hose and the second hose have different diameters; The storage system scans the information of the first filter rod and the second filter rod, and transmits the first filter rod and the second filter rod to the forming elevated warehouse, and transmits the information of the first filter rod and the second filter rod to the elevated warehouse; The molding elevated warehouse receives the first filter rod and the second filter rod, and places them into corresponding positions of the molding elevated warehouse according to the information of the first filter rod and the information of the second filter rod in accordance with the preset program of the molding elevated warehouse; then the molding elevated warehouse sends signals of the information of the first filter rod, the information of the second filter rod, the position information of the first filter rod in the molding elevated warehouse, and the position information of the second filter rod in the molding elevated warehouse to the data acquisition system; The data acquisition system receives the signal from the high-bay warehouse and generates a data acquisition signal and sends it to the master control system; The integrated electric control system further comprises a master control interface, and the master control interface sends an assembly signal of the first filter rod and the second filter rod; The master control system receives assembly signals of the first filter rod and the second filter rod; The master control system sends the first filter rod and the second filter rod transmission signal to the molding high-bay warehouse; The master control system sends the first filter rod and the second filter rod processing signal to the cigarette assembly system; The master control system sends the information of the first filter rod and the information of the second filter rod to the data acquisition system; The molding high-bay warehouse receives the transmission signals of the first filter rod and the second filter rod, and transmits the first filter rod to the exchange station through the first transmitter, and transmits the second filter rod to the exchange station through the second transmitter; The data acquisition system receives the information of the first filter rod and the second filter rod and sends a data acquisition signal to the exchange station; The exchange station PLC receives the information of the first filter rod and the second filter rod, and according to the information of the first filter rod, the exchange station opens the first hose to connect with the first transmitter, and transmits the first filter rod to the receiver through the first hose; according to the information of the second filter rod, the exchange station opens the second hose to connect with the second transmitter, and transmits the second filter rod to the receiver through the second hose; The receiver transmits the first filter rod and the second filter rod to the cigarette assembly system; The first transmitter sends out an abnormal emission signal of the first filter rod; The exchange station disconnects the first hose from the first transmitter, and determines the abnormal type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is the first abnormal type, sends a first abnormal type signal; The data acquisition system receives the first type of abnormal type signal and transmits the data acquisition signal to the master control system; After receiving the data acquisition signal, the master control system sends a signal to the molding high-bay warehouse to stop transmitting the first filter rod; the master control system sends a delayed stop signal for the first filter rod to the cigarette assembly system.

2. The integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange according to claim 1, characterized in that: The first transmitter sends a first recovery signal; The exchange station connects the first hose and the first transmitter, and the exchange station sends a first type of abnormal recovery signal to the data acquisition system; The data acquisition system receives the first type of abnormal recovery signal and transmits the data acquisition signal to the master control system; The master control system receives the data acquisition signal, and sends a signal to the molding high-bay warehouse to resume the transmission of the first filter rod; the master control system sends a delayed start signal of the first filter rod to the cigarette assembly system.

3. The integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange according to claim 1, characterized in that: The first transmitter sends out an abnormal emission signal of the first filter rod; The exchange station disconnects the first hose from the first transmitter, and determines the abnormality type corresponding to the abnormal signal emitted by the first filter rod according to a preset instruction, and if it is a second abnormality type, sends a second type of abnormal signal at the same time; The data acquisition system receives the second type of abnormal signal and transmits the data acquisition signal to the master control system; The master control system receives the data acquisition signal and sends a signal to the molding high-bay warehouse to stop the transmission of the first filter rod; The master control system sends a signal to the molding high-bay warehouse to increase the number of the second filter rods to be emitted; The master control system sends the second filter rod adding signal to the data acquisition system; The master control system sends the first filter rod delay stop signal to the cigarette assembly system; The master control system sends a signal for adding the second filter rod assembly to the cigarette assembly system; The molding high-bay warehouse stops conveying the first filter rod to the first transmitter, and conveys the added second filter rod to the first transmitter, while maintaining the original second filter rod conveyed to the second transmitter; The data acquisition system receives the second filter rod addition signal and sends a data acquisition signal to the exchange station The exchange station connects the first hose with the first transmitter and transmits the added second filter rod to the receiver; The exchange station maintains the transport of the second filter rod already in the second hose.

4. The integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange according to claim 2, characterized in that: After the time from when the first transmitter sends out the first filter rod transmission abnormality signal to when the first transmitter sends out the first recovery signal is greater than the first preset time, the exchange station converts the first filter rod transmission abnormality signal into a second abnormality signal, and the second abnormality signal enables the first transmitter to transmit the second filter rod into the exchange station; The length of the first preset time is positively correlated with the priority of the first filter rod among all the filter rods; The priority determination rule is pre-stored in the master control system; The integrated electric control system further comprises an operation screen and an alarm device, and the exchange station PLC is connected to the operation screen, and the exchange station PLC comprises a forced mode, and the forced mode can be activated and edited through the operation screen, and the forced mode is used to fix and disconnect the connection between the first transmitter and the first hose; When the enforcement mode conflicts with the decision rule, the enforcement mode takes precedence over the decision rule.

5. The integrated electronic control system for filter rod error prevention and exchange station program-controlled exchange according to claim 4, characterized in that: The alarm device is connected to the exchange station. When a fault occurs in the exchange station, the alarm device activates an alarm function, and the alarm function includes multiple alarm information through different sounds and different lights; the alarm device includes a first sound and light alarm and a second sound and light alarm. The alarm information of the first sound and light alarm and the alarm information of the second sound and light alarm can comprehensively represent different fault information of the exchange station.

Images