Jig dismounting apparatus

By designing a jig disassembly device, the jig components are classified and collected at different workstations using clamping and adsorption structures, which solves the problem of difficult classification in traditional jig disassembly and improves work efficiency and production efficiency.

CN115488598BActive Publication Date: 2026-02-17ZHONGSHAN SANMIN METAL PROCESSING CO LTD
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Patent Information

Application Number
CN202210943591.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-08
Publication Date
2026-02-17
Estimated Expiration
2042-08-08

AI Technical Summary

Technical Problem

In the traditional jig disassembly process, the disassembled upper plate, lower plate, shielding plate, etc. are transported together by a conveyor belt, which makes sorting difficult and affects work efficiency.

Method used

A jig disassembly device was designed, comprising a frame, a conveying mechanism, first and second recycling modules, a clamping structure, an adsorption structure, etc. It achieves the classified collection of the upper and lower plates through different work stations and material handling structures, and uses the clamping and adsorption structures to disassemble and collect the various components of the jig.

Benefits of technology

It enables automated disassembly and sorting of fixture components, improving sorting efficiency, reducing labor intensity, shortening disassembly time, and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a kind of jig dismounting equipment, comprising: rack, be provided with multiple stations;Conveying mechanism is set to rack, conveying mechanism is used to make jig sequentially pass each station;Jig input line is set to rack, and jig input line is used to receive the jig to be dismounted, and one end of jig input line is matched with the feed end of conveying mechanism;First recovery module, including all being set to the first recovery line and first material taking structure of rack, first material taking structure can be separated from the upper plate body of jig on one station, and the upper plate body is placed in first recovery line;Second recovery module, including all being set to the second recovery line and second material taking structure of rack, second material taking structure can be separated from the lower plate body of jig on another station, and the lower plate body is placed in second recovery line.The upper plate body and lower plate body can be classified and collected by first recovery line and second recovery line respectively, improve the sorting work efficiency, realize automatic dismounting and fast recovery.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a jig dismounting device. BACKGROUND

[0002] When processing products made of metal or other materials (for example, spraying a coating film), a jig is usually configured to fix the products. The jig includes an upper plate body, a lower plate body, and a shielding sheet. A workpiece is placed on the lower plate body, and the upper surface of the workpiece is shielded by the shielding sheet from the part that does not need to be processed. Then, the upper plate body is placed above the lower plate body, and the upper plate body abuts against the upper surface of the shielding sheet. The upper plate body and the lower plate body are fastened by a first fastener (for example, a pin) and a second fastener (for example, a screw). After the workpiece is processed, the jig needs to be separated from the workpiece, and therefore the jig needs to be dismounted. In the conventional jig dismounting process, the upper plate body, the lower plate body, and the shielding sheet that are dismounted are collectively conveyed by a conveying belt. This is not conducive to the classification of the upper plate body and the lower plate body, and affects the work efficiency. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a jig dismounting device, which is conducive to the dismounting and classification of the jig, and improves the work efficiency.

[0004] The jig dismounting device according to the embodiment of the present application is used for dismounting a jig having an upper plate body and a lower plate body. The jig dismounting device includes a rack, a plurality of workstations for supporting the jig are arranged on the rack, and the plurality of workstations can perform different operation processes. A conveying mechanism is arranged on the rack, and the conveying mechanism is used for sequentially conveying the jig through each of the workstations. A jig input line is arranged on the rack, the jig input line is used for receiving the jig to be dismounted, and one end of the jig input line is matched with a feeding end of the conveying mechanism. A first recovery module includes a first recovery line and a first material taking structure, both of which are arranged on the rack. The first material taking structure can dismount the upper plate body of the jig from one of the workstations, and place the upper plate body on the first recovery line. A second recovery module includes a second recovery line and a second material taking structure, both of which are arranged on the rack. The second material taking structure can dismount the lower plate body of the jig from another of the workstations, and place the lower plate body on the second recovery line.

[0005] The jig dismounting device according to the embodiment of the present application has at least the following beneficial effects. Through the above structure, the first recovery line and the second recovery line are arranged, and the first material taking structure and the second material taking structure are arranged to dismount the upper plate body and the lower plate body, respectively. The upper plate body and the lower plate body can be classified and collected through the first recovery line and the second recovery line, respectively, which improves the sorting work efficiency and realizes automatic dismounting and rapid recovery.

[0006] According to some embodiments of the present application, the first recovery line and the second recovery line are arranged side by side with the jig input line, and the output directions of both the first recovery line and the second recovery line are towards the direction where the jig input line is located.

[0007] According to some embodiments of the present application, the plurality of stations are sequentially arranged from front to back as a first station for disassembling a first fastener of a jig, a second station for disassembling a second fastener of the jig, a third station for disassembling a plate body of the jig, a fourth station for disassembling a shielding piece of the jig, a fifth station for moving away a workpiece located on a lower plate body of the jig, and a sixth station for receiving the lower plate body of the jig. The rack is sequentially provided with a first storage unit, a second storage unit, a third storage unit, and a fourth storage unit corresponding to the first station, the second station, the fourth station, and the fifth station.

[0008] According to some embodiments of the present application, when the first fastener is a pin, a loosening mechanism is arranged between the first station and the jig input line, and the loosening mechanism is used to loosen the pin relative to the jig. A first clamping structure is movably arranged on the rack corresponding to the first station, and the first clamping structure can move to clamp the pin on the jig and can move the pin to the first storage unit.

[0009] According to some embodiments of the present application, when the second fastener is a screw, a second clamping structure for clamping and rotating the screw is movably arranged on the rack corresponding to the second station. The second clamping structure can move to clamp the screw on the jig and can rotate and move the screw to the second storage unit.

[0010] According to some embodiments of the present application, a first adsorption structure is movably arranged on the rack corresponding to the fourth station. The first adsorption structure can move to adsorb the shielding piece of the jig and can move the shielding piece to the third storage unit.

[0011] According to some embodiments of the present application, a second adsorption structure is movably arranged on the rack corresponding to the fifth station. The fourth storage unit includes a support frame that can move left and right relative to the rack and a loading disc arranged on the support frame. The second adsorption structure can move to adsorb the workpiece and can move the workpiece to the loading disc.

[0012] According to some embodiments of the present application, the second material taking structure comprises a pushing mechanism and a receiving transfer mechanism, the pushing mechanism is located at one side of the sixth work station, the receiving transfer mechanism is located at the other side of the sixth work station, and the receiving transfer mechanism is arranged corresponding to the second recycling line; the pushing mechanism comprises a pushing piece movable relative to the rack and a first driver in transmission connection with the pushing piece, and the receiving transfer mechanism comprises a receiving plate movable up and down relative to the second recycling line and a second driver in transmission connection with the receiving plate; the pushing piece moves to the side close to the receiving plate relative to the sixth work station, so that the lower plate body is pushed to the receiving plate, the receiving plate can move towards the second recycling line and place the lower plate body on the second recycling line.

[0013] According to some embodiments of the present application, the rack is provided with a plurality of groups of first side plates and second side plates in the front-rear direction, and the first side plates and the second side plates form the work stations for supporting the jigs therebetween; the conveying mechanism comprises a moving assembly and a driving assembly, the moving assembly is movable in the front-rear direction relative to the rack, the moving assembly is provided with a plurality of load positions in the front-rear direction in sequence and at equal intervals, the interval of two adjacent load positions is equal to the interval of two adjacent work stations, and the driving assembly is in transmission connection with the moving assembly; wherein the moving assembly moves in the front-rear direction to move towards a rear work station, so that the load position can convey the jig on the corresponding work station to a next work station.

[0014] According to some embodiments of the present application, the load position is arranged between the first side plate and the second side plate, the load position is movable up and down relative to the work station, and the widths of the jig and the work station in the left-right direction are both greater than the width of the load position in the left-right direction; wherein when the load position moves upwards towards the corresponding work station, the load position can move the jig away from the work station; and when the load position moves downwards towards the corresponding work station, the load position can convey the jig to the work station.

[0015] Additional aspects and advantages of the present application will be made apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS

[0016] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description, taken in conjunction with the accompanying drawings, in which:

[0017] Figure 1 FIG. 1 is a first perspective view of a jig dismounting device according to an embodiment of the present application;

[0018] Figure 2Second perspective view of the jig dismounting device of the embodiment of the present application;

[0019] Figure 3 Structure diagram of the first clamping structure, the second clamping structure and the loosening mechanism;

[0020] Figure 4 Structure diagram of the first clamping structure and the second clamping structure;

[0021] Figure 5 Structure diagram of the loosening mechanism;

[0022] Figure 6 Sectional view of the loosening mechanism;

[0023] Figure 7 First perspective view of the third clamping structure and the first adsorption structure;

[0024] Figure 8 Second perspective view of the third clamping structure and the first adsorption structure;

[0025] Figure 9 Third perspective view of the third clamping structure and the first adsorption structure;

[0026] Figure 10 Structure diagram of the cooperation of the plurality of stations and the conveying mechanism;

[0027] Figure 11 Disassembled view of the Figure 10 ;

[0028] Figure 12 Enlarged view of the structure at A in the Figure 11 ;

[0029] Figure 13 Sectional view of the Figure 10 ;

[0030] Figure 14 Structure diagram of the pushing structure;

[0031] Reference signs:

[0032] Rack 10, station 11, jig input line 12, first recovery line 13, second recovery line 14, ejecting mechanism 15, bracket 151, limiting plate 152, moving plate 153, ejector pin 154, drive module 155, first mounting beam 16, first moving seat 161, first drive unit 162, first lifting unit 163, first lifting seat 164, second moving seat 165, second drive unit 166, second lifting unit 167, second lifting seat 168, drive structure 169, second mounting beam 17, first transverse moving unit 171, third moving seat 172, first lifter 173, third lifting seat 174, fourth moving seat 175, second transverse moving unit 176, first side plate 181, second side plate 182, in-place detection sensor 183, protective baffle 191, material guiding inclined plate 192;

[0033] Conveying mechanism 20, moving assembly 21, material carrying position 211, moving base plate 212, material carrying unit 213, material carrying plate 2131, first driving member 2132, drive assembly 22, telescopic push rod 221, connecting plate 222, pushing structure 23, mounting plate 231, pushing member 232, second driving member 233;

[0034] Jig 30, first fastener 31, second fastener 32, upper plate body 33, shielding piece 34, lower plate body 35, workpiece 40;

[0035] First clamping structure 51, clamping cylinder 511, clamping jaw 512, second clamping structure 52, rotating member 521, clamping block 522, third clamping structure 53, third driving member 531, clamping plate 532, first adsorbing structure 54, second lifter 541, first adsorber 542, second adsorbing structure 55;

[0036] Support bracket 61, object carrying disc 62, pushing mechanism 71, pushing member 711, first driver 712. DETAILED DESCRIPTION

[0037] Embodiments of the present application are described in detail below with reference to examples thereof illustrated in the accompanying drawings, wherein the same or similar elements or elements having the same or similar functions are denoted throughout by the same or similar reference numerals. The embodiments described below by reference to the drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.

[0038] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0039] In the description of the present application, if the first, second, only for the purpose of distinguishing technical features, and can not be understood as indicating or implying the relative importance or implied indicated the number of technical features or implied indicated the technical features of the order.

[0040] In the description of the present application, unless otherwise expressly limited, the word set, install, connect and the like should be broadly understood, the skilled in the art can be combined with the specific content of the technical solution reasonable to determine the meaning of the above words in the present invention.

[0041] As shown in Figure 1 And Figure 2 The jig dismounting device according to the embodiment of the present application is used for dismounting a jig with an upper plate body and a lower plate body, comprising: a rack 10, a plurality of workstations 11 for supporting the jig 30 are arranged on the rack 10, and the plurality of workstations 11 can perform different operation procedures; a conveying mechanism 20 arranged on the rack 10, the conveying mechanism 20 is used for sequentially passing the jig 30 through each workstation 11; a jig input line 12 arranged on the rack 10, the jig input line 12 is used for receiving the jig 30 to be dismounted, and one end of the jig input line 12 is matched with the feeding end of the conveying mechanism 20; a first recycling module, comprising a first recycling line 13 and a first material taking structure arranged on the rack, the first material taking structure can dismount the upper plate body 33 of the jig 30 from one of the workstations 11 and place the upper plate body 33 on the first recycling line; a second recycling module, comprising a second recycling line 14 and a second material taking structure arranged on the rack, the second material taking structure can dismount the lower plate body 35 of the jig 30 from another of the workstations 11 and place the lower plate body 35 on the second recycling line.

[0042] The jig dismounting device according to the embodiment of the present application, through the above structure, the first recycling line 13 and the second recycling line 14 are arranged, the upper plate body 33 and the lower plate body 35 are dismounted by the first material taking structure and the second material taking structure respectively, the upper plate body 33 and the lower plate body 35 can be classified and collected by the first recycling line 13 and the second recycling line 14 respectively, the sorting work efficiency is improved, and automatic dismounting and rapid recycling are realized.

[0043] In some embodiments of the present application, the first recovery line 13 and the second recovery line 14 are arranged side by side with the jig input line 12, and the output directions of the first recovery line 13 and the second recovery line 14 are both towards the direction where the jig input line 12 is located. The first recovery line 13 and the second recovery line 14 are arranged side by side with the jig input line 12, and the output directions of the first recovery line 13 and the second recovery line 14 are both towards the direction where the jig input line 12 is located, so that the upper plate body 33 and the lower plate body 35 can be quickly arranged and collected near the jig input line 12 for assembly and processing, the equipment space is reasonably utilized, and the overall volume of the jig disassembling device is advantageously reduced.

[0044] It should be noted that, as shown in Figure 1 and Figure 2 , in the present embodiment, the above-mentioned jig input line 12 includes a first support 151 and a first chain conveying mechanism arranged on the first support 151, the first recovery line 13 includes a second support 151 and a second chain conveying mechanism arranged on the second support 151, and a third support 151 and a third chain conveying mechanism arranged on the third support 151, the above-mentioned first chain conveying mechanism, the second chain conveying mechanism and the third chain conveying mechanism all include a driving source and two annular chains which can move forward and backward, a plurality of receiving cylinders for receiving the whole jig 30, the upper plate body 33 and the lower plate body 35 are arranged on one side of the annular chain, the two annular chains are arranged at intervals and are in transmission connection with the driving source, and the two annular chains respectively support two ends of the conveyed piece.

[0045] It can be understood that, as shown in Figure 1 , Figure 2 and Figures 10 to 13 , in some embodiments of the present application, the plurality of workstations 11 include, from front to back:

[0046] The first station is used for disassembling the first fastener 31 of the jig 30; the second station is used for disassembling the second fastener 32 of the jig 30; the third station is used for disassembling the upper plate body 33 of the jig 30, and the third station is arranged corresponding to the first material taking structure; the fourth station is used for disassembling the shielding piece 34 of the jig 30; the fifth station is used for moving away the workpiece 40 located on the lower plate body 35 of the jig 30; the sixth station is used for receiving the lower plate body 35 of the jig 30, and the sixth station is arranged corresponding to the second material taking structure; the rack 10 is sequentially provided with the first storage unit, the second storage unit, the third storage unit and the fourth storage unit corresponding to the first station, the second station, the fourth station and the fifth station. Through the above arrangement, the upper plate body 33 and the lower plate body 35 can be classified and collected by the first recycling line 13 and the second recycling line 14 respectively, and the first storage unit, the second storage unit, the third storage unit and the fourth storage unit can be used to sequentially collect the first fastener 31, the second fastener 32, the shielding piece 34 and the workpiece 40, thereby improving the sorting work efficiency and reducing the labor intensity of workers.

[0047] It is conceivable that, as shown in Figures 1 to 6 and Figures 10 to 13 In some embodiments of the present application, when the first fastener 31 is a pin, a loosening mechanism 15 is arranged between the first station and the jig input line 12, and the loosening mechanism 15 is used to loosen the pin relative to the jig 30; the first clamping structure 51 is movably arranged on the rack 10 corresponding to the first station, and the first clamping structure 51 can move to clamp the pin on the jig 30 and can move the pin to the first storage unit. With the above structure, the pin on the jig 30 is loosened in advance by the loosening mechanism 15, so that the first clamping structure 51 can quickly clamp the pin, realizing automation and improving work efficiency.

[0048] It should be noted that, as shown in Figures 1 to 6As shown, in the embodiment, the top loosening mechanism 15 includes two supports 151 arranged side by side at the jig input line 12; a limiting plate 152, two ends of the limiting plate 152 are connected with the two supports 151 respectively, and the limiting plate 152 is provided with a avoiding recess for avoiding the pin, and the limiting plate 152 is used for limiting the stroke of the upward movement of the jig 30; a moving plate 153 configured to move up and down relative to the two annular chains of the jig input line 12; a plurality of ejector pins 154 arranged on the moving plate 153, the ejector pins 154 are used for pushing the pin of the jig 30; and a driving module 155 in transmission connection with the moving plate. When the ejector pins 154 move upward, the pins can be pushed to loosen the pins relative to the jig 30, i.e., the upper plate body 33 and the lower plate body 35. When the conveying structure receives the jig 30 from the top loosening mechanism 15 and moves to the first station, the first clamping structure 51 can clamp and move away the jig 30, which is simple in structure, convenient to operate, beneficial to quickly disassemble the pin, and reduces the labor intensity.

[0049] Specifically, as shown in the embodiment, the rack 10 is provided with the first mounting beam 16, the first moving seat 161 movably arranged on the mounting beam, and the first driving unit 162. The first moving seat 161 is in transmission connection with the first driving unit 162. The first moving seat 161 is provided with the first lifting unit 163 and the first lifting seat 164 movably arranged thereon. The first lifting unit 163 is in transmission connection with the first lifting seat 164. The first clamping structure 51 includes the clamping cylinder 511 and the two clamping claws 512. The clamping cylinder 511 is fixedly connected with the first lifting seat 164. The two clamping claws 512 are movably mounted on the clamping cylinder 511. Figures 1 to 6 With the above structure, when disassembling, the first driving unit 162 can drive the first moving seat 161 to move to a position for disassembling the pin. The first lifting unit 163 drives the first lifting seat 164 to move downward. The clamping cylinder 511 drives the two clamping claws 512 to move towards each other to clamp the pin. The first lifting unit 163 drives the first lifting seat 164 to move upward to disassemble the pin from the jig 30. The structure is simple, the transmission is reliable, the height of the pin can be adjusted adaptively, the range of adaptation is wide, the pin can be clamped stably, pins of different sizes can be adapted, the installation, clamping and disassembly are convenient and reliable, and the workload of the operator is reduced.

[0050] It can be understood that in some embodiments of the present application, when the second fastener 32 is a screw, the rack 10 is movably provided with the second clamping structure 52 corresponding to the second station for clamping and driving the screw to rotate. The second clamping structure 52 can move relative to the second station to clamp the screw on the jig 30 and can rotate the screw and move it to the second storage unit, realizing automation, quickly disassembling, and improving work efficiency.

[0051] As Figures 1 to 6 shown in the embodiment, the first mounting beam 16 is further provided with a second moving seat 165 on one side of the first moving seat 161 and a second driving unit 166. The second moving seat 165 can move left and right relative to the first mounting beam 16. The second driving unit 166 is in transmission connection with the second moving seat 165. The second moving seat 165 is provided with a second lifting unit and a second lifting seat 168 that can move up and down. The second lifting unit is in transmission connection with the second lifting seat 168. The second lifting seat 168 is provided with a driving structure 169. The second clamping structure 52 includes a rotating piece 521 and a plurality of clamping blocks 522 movably arranged on the rotating piece 521. The rotating piece 521 is in transmission connection with the driving structure 169. When disassembling, the second driving unit 166 can drive the second moving seat 165 to move to a position where the screws are disassembled. The second lifting seat 168 is driven downward by the second lifting unit, so that the second clamping structure 52 can clamp the screws by using the plurality of clamping blocks 522. The second clamping structure 52 is driven to rotate by the driving structure 169, so that the second clamping structure 52 can always clamp the screws while rotating, so that the screws are disconnected from the jig 30. The second lifting seat 168 is driven to move upward by the second lifting unit, so that the screws are disassembled from the jig 30. The structure is simple, the transmission is reliable, the height of the screws and the jig 30 can be adjusted adaptively, and the adaptation range is wide.

[0052] In some embodiments of the present application, the number of second clamping structures 52 is set to two groups. The two groups of second clamping structures 52 are in transmission connection with the output end of the driving structure 169. The second clamping structure 52 can move up and down relative to the second lifting seat 168 to make fine adjustment. A tension spring is connected between the second clamping structure 52 and the second lifting seat 168. The above structure can simultaneously disassemble a plurality of screws. Two second clamping structures 52 share one driving source, which optimizes the structure, reduces the weight of the taking-out device, further reduces the volume, has a compact structure, reliable transmission, and can adjust the position precision within a certain range.

[0053] As Figure 1 , Figure 2 and Figures 7 to 9 shown, in some embodiments of the present application, the third clamping structure 53 is movably arranged on the rack 10 corresponding to the third station. The third clamping structure 53 can move relative to the third station to clamp the upper plate body 33 of the jig 30 and can move the upper plate body 33 to the first recycling line 13, realizing the automation of removing the upper plate body 33 of the jig 30 and conveying. It is more flexible, greatly improves the production efficiency, is beneficial to reduce the labor intensity, and saves time and effort.

[0054] Specifically, in the embodiment, the rack 10 is further provided with a second mounting beam 17, and the first material taking structure includes a first transverse moving unit 171, a third movable base 172 and a third clamping structure 53, which are all arranged on the second mounting beam 17. The first transverse moving unit 171 is in transmission connection with the first moving base 161. The third movable base 172 is provided with a first lifter 173 and a third lifting base 174 which can move up and down. The third clamping structure 53 includes a third driving member 531 arranged on the third lifting base 174 and two clamping plates 532 arranged on the third driving member 531. The two clamping plates 532 can move towards or away from each other, and the third driving member 531 can drive the two clamping plates 532 to move towards or away from each other. The two clamping plates 532 are driven by the third driving member 531 to move towards or away from each other, so as to clamp or release the upper plate body 33. The clamping is stable, the upper plate body 33 is removed from the jig 30, and the automation of conveying is realized. The production efficiency is greatly improved, the labor intensity is reduced, time and labor are saved, the size of the upper plate body 33 can be adapted, the installation, clamping and disassembly are convenient and reliable, and the workload of the operator is reduced.

[0055] It should be noted that in some embodiments of the present application, the third driving member 531 is a clamping hand cylinder.

[0056] Certainly, in some embodiments, the third clamping structure can also include two clamping jaws 512 hingedly connected to each other and a telescopic assembly for driving the two clamping jaws 512 to rotate towards or away from each other. The telescopic assembly can be an electric push rod, a telescopic cylinder or the like, which is not limited here.

[0057] As shown in Figure 1 , Figure 2 and Figures 7 to 9 , in some embodiments of the present application, the rack 10 is movably provided with a first adsorption structure 54 corresponding to the fourth station. The first adsorption structure 54 can move relative to the fourth station to adsorb the shielding piece 34 of the jig 30 and can move the shielding piece 34 to the third material storage unit. The operation is simple and convenient, and the operator does not need to hold and place by hand. The work efficiency is improved, and the safety of equipment operation is improved.

[0058] Specifically, in the embodiment, the second mounting beam 17 is further provided with a fourth moving seat 175 located at one side of the third moving seat 172 and a second horizontal moving unit 176, the first adsorption structure 54 comprises a second lifter 541 and a first adsorber 542, the second lifter 541 is arranged on the fourth moving seat 175, the first adsorber 542 is movable up and down relative to the fourth moving seat 175, and the second lifter 541 is in transmission connection with the first adsorber 542. Through the above arrangement, the movement of the first adsorption structure 54 along the vertical direction is realized by controlling the second lifter 541, the vertical position of the first adsorber 542 is changed, so that the shielding piece 34 can be unloaded from the lower plate body 35 and placed on the third material storage unit, the operation is simple and convenient, the operator does not need to operate by hand, the work efficiency is improved, and the safety of equipment operation is improved.

[0059] Specifically, in some embodiments of the present application, the first adsorber 542 is a negative pressure adsorption module or an electromagnetic adsorption module, which is simple in structure and reliable in adsorption.

[0060] It can be understood that, as shown in Figure 1 and Figure 2 In some embodiments of the present application, the second adsorption structure 55 is movably arranged on the rack 10 corresponding to the fifth station; the fourth material storage unit comprises a support frame 61 movable left and right relative to the rack 10 and a carrier disc 62 arranged on the support frame 61; the second adsorption structure 55 can be moved relative to the rack 10 to adsorb the workpiece 40 and can move the workpiece 40 to the carrier disc 62, realizing automation and quickly moving the workpiece 40 to the support frame 61, and through the movement of the support frame 61, the workpiece 40 is convenient for the worker to take away. It should be noted that the rack 10 is provided with a belt pulley transmission mechanism in transmission connection with the support frame 61.

[0061] Specifically, the second adsorption structure 55 is movable forward and backward relative to the rack 10, the second adsorption structure 55 comprises a third lifter and a second adsorber connected with the third lifter, and the second adsorber can be a negative pressure adsorption module or an electromagnetic adsorption module, which is simple in structure and reliable in adsorption.

[0062] As shown in Figure 1 and Figure 2As shown, in some embodiments of the present application, the second taking structure comprises a pushing mechanism 71 located at one side of the sixth station and a receiving and transferring mechanism located at the other side of the sixth station, the receiving and transferring mechanism is arranged corresponding to the second recovery line 14; the pushing mechanism 71 comprises a pushing piece 711 movable relative to the rack 10 and a first driver 712 in transmission connection with the pushing piece 711, and the receiving and transferring mechanism comprises a receiving plate movable up and down relative to the second recovery line 14 and a second driver in transmission connection with the receiving plate; the pushing piece 711 moves relative to the sixth station to the side close to the receiving plate so as to push the lower plate body 35 to the receiving plate, the receiving plate can move towards the second recovery line 14 and place the lower plate body 35 on the second recovery line 14. With the above structure, when the lower plate body 35 is conveyed to the sixth station by the conveying mechanism 20, the lower plate body 35 is pushed from left to right towards the receiving and transferring mechanism by the pushing mechanism 71, when the lower plate body 35 corresponds to the second recovery line 14, the lower plate body 35 is received by the receiving plate of the receiving and transferring mechanism, then moves downward to place the lower plate body 35 on the endless chain of the second recovery line 14 and then is conveyed, the structure is reasonable, the operation is convenient, automation is realized, manual operation is not needed, and the production efficiency is further improved.

[0063] It can be understood that, as Figure 1 、 Figure 2 and Figures 10 to 14As shown, in some embodiments of the present application, the rack 10 is provided with a plurality of groups of first side plates 181 and second side plates 182 in the front-rear direction, and a work station 11 for supporting a jig 30 is formed between the first side plate 181 and the second side plate 182; the conveying mechanism 20 comprises a moving assembly 21 and a driving assembly 22, the moving assembly 21 is movable in the front-rear direction relative to the rack 10, and the moving assembly 21 is provided with a plurality of load positions 211 in the front-rear direction in sequence and at equal intervals, the interval between two adjacent load positions 211 is equal to the interval between two adjacent work stations 11, and the driving assembly 22 is in transmission connection with the moving assembly 21; wherein the moving assembly 21 moves in the front-rear direction to move towards a rear work station 11, so that the load position 211 can convey the jig 30 on the corresponding work station 11 to the next work station 11. Here, the positions of the adjacent load positions 211 and the positions of the adjacent work stations 11 are distinguished according to the front-rear direction, initially, the jig 30 is placed on a front load position 211, and the moving assembly 21 moves towards the rear relative to the rack 10, i.e. towards the direction in which the work stations 11 are located, to move the jig 30 away from the front load position 211 and place it on the front work station 11; then the moving assembly 21 moves forward, so that the front load position 211 receives the next group of jigs 30, while the rear load position 211 receives the jig 30 that has been initially disassembled on the front work station 11, when the moving assembly 21 moves rearward, the rear load position 211 conveys the jig 30 received thereon to the rear work station 11 for disassembly, and the process is repeated in sequence, so that the load position 211 can convey the jig 30 on the corresponding work station 11 to the rear work station 11 according to the back-and-forth movement of the moving assembly 21. Through the above operation mode, the conveying mechanism 20 can be transported quickly without stopping, the time for disassembling the jigs 30 is shortened, and the work efficiency is improved.

[0064] In some embodiments of the present application, the load position 211 is arranged between the first side plate 181 and the second side plate 182, and the load position 211 is movable up and down relative to the work station 11, and the widths of the jig 30 and the work station 11 in the left-right direction are both greater than the width of the load position 211 in the left-right direction; wherein when the load position 211 moves upward towards the corresponding work station 11, the load position 211 can move the jig 30 away from the work station 11; and when the load position 211 moves downward towards the corresponding work station 11, the load position 211 can convey the jig 30 to the work station 11.

[0065] It should be noted that, as Figure 1 , Figure 2 and Figures 10 to 14As shown, the side of the first side plate 181 and the second side plate 182 facing each other is provided with a downwardly recessed step surface to form the above-mentioned work station 11, and the step surface of the first side plate 181 and the step surface of the second side plate 182 abut the two ends of the holding jig 30, respectively. Through the above-mentioned arrangement, the positions of the load position 211 and the work station 11 are distinguished by up and down, and during operation, first, the previous load position 211 holds the jig 30, and at this time, the height of the previous load position 211 is higher than the height of the work station 11; then, the moving assembly 21 moves relatively to the rack 10 towards the rear, i.e. towards the work station 11, and when the previous load position 211 moves to the previous work station 11, the previous load position 211 moves downwardly so that the jig 30 is separated from the previous load position 211 and placed on the previous work station 11 to perform the disassembly work; then, the moving assembly 21 moves relatively to the rack 10 towards the front again to hold the next group of jigs 30 through the idle previous load position 211, and at the same time, the adjacent next load position 211 moves to the corresponding previous work station 11, and the next load position 211 moves upwardly to move the jig 30, which has completed the disassembly work, away from the previous work station 11, then, the moving assembly 21 moves towards the rear again, so that the jig 30 is transferred to the next work station 11 through the next load position 211 moving downwardly. Since the load position 211 can move up and down relative to the work station 11, the jig 30 can stably and quickly transfer or move away from the work station 11, and the structure is simple, the transfer efficiency is high, and the operation is convenient.

[0066] As shown in Figure 1 , Figure 2 and Figures 10 to 14 , in some embodiments of the present application, the moving assembly 21 comprises a moving base plate 212 and a plurality of load units 213 arranged on the moving base plate 212, and the moving base plate 212 is in transmission connection with the driving assembly 22; the load unit 213 comprises a load plate 2131 and a first driving member 2132, the load position 211 is arranged on the load plate 2131, the load plate 2131 can move up and down relative to the moving assembly 21, the first driving member 2132 is arranged on the moving assembly 21, and the output end of the first driving member 2132 is in transmission connection with the load plate 2131. Through the above-mentioned structure, the load plate 2131 can be driven by the first driving member 2132 to move upwardly, so that the jig 30 on the load position 211 of the load plate 2131 is transferred or moved away from the work station 11, and the structure is simple and the transmission is reliable.

[0067] It can be understood that in the present embodiment, the left and right sides of the moving assembly 21 are respectively provided with fixed plates, the first driving member 2132 is installed between the two fixed plates, and the fixed plates are provided with guide seats, and one side of the load plate 2131 is provided with guide rails which slide up and down with the guide seats.

[0068] It should be noted that the first driving member 2132 is a telescopic cylinder or an electric push rod, which is not limited herein.

[0069] It should be noted that the side faces of the first side plate 181 and the second side plate 182 facing each other are provided with downwardly recessed step faces to form the work station 11, and the step face of the first side plate 181 and the step face of the second side plate 182 abut the two ends of the support jig 30, respectively.

[0070] As shown in Figure 1 , Figure 2 and Figures 10 to 14 , in the embodiment, the conveying mechanism 20 further comprises a set of pushing structures 23 cooperating with one of the work stations 11, and the pushing structures 23 are used to push the jig 30 to loosen some parts of the jig 30. It should be noted that since the lower plate body 35 is provided with a positioning structure, such as a positioning groove, for positioning the shielding piece 34, or the shielding piece 34 is adhered to the lower plate body 35, it is necessary to loosen the shielding piece 34 relative to the positioning structure or the lower plate body 35, so when the material loading unit 213 corresponds to the work station 11 for disassembling the shielding piece 34, the shielding piece 34 is pushed by the pushing structure 23 to loosen the shielding piece 34 from the lower plate body 35 or the positioning structure of the lower plate body 35 in advance, so as to quickly move the shielding piece 34 away from the lower plate body 35 by the disassembling device on the work station 11, which is simple in structure, reliable in operation, and beneficial to quickly disassemble the shielding piece 34 from the lower plate body 35, and work efficiency is provided. Of course, in some embodiments, the number of the above-mentioned pushing structures 23 is not limited herein, and the corresponding number of groups can be set according to the jig 30 and the disassembly requirement.

[0071] As shown in Figure 10 , Figure 11 and Figure 13 and Figure 14 , in some embodiments of the present application, the pushing structure 23 comprises: a mounting plate 231 configured to be movable up and down relative to the work station 11; a pushing member 232 provided on the mounting plate 231, and part of the pushing member 232 protrudes from the upper surface of the mounting plate 231; and a second driving member 233, and the output end of the second driving member 233 is in transmission connection with the mounting plate 231. It should be noted that the lower plate body 35 is provided with a through hole corresponding to the shielding piece 34, and through the above-mentioned arrangement, when the second driving member 233 drives the mounting plate 231 to move upward, the pushing member 232 pushes the shielding piece 34 through the through hole, which is compact and reasonable in structure, and reliable in transmission. In the present embodiment, the number of the pushing member 232 is set to be multiple, and the through hole can be set to be one or adapted to the number of the pushing member 232, which is not limited herein.

[0072] It should be noted that the bottom of the second driving member 233 is connected with a bottom plate, and the two ends of the bottom plate are fixedly connected with one pair of the first side plate 181 and the second side plate 182.

[0073] It can be understood that, as shown in Figures 10 to 12 some embodiments of the present application, the number of the above-mentioned loading units 213 is set to six groups, wherein the loading plate 2131 of four groups of the loading units 213 comprises a first plate and a second plate arranged on the upper surface of the first plate, the loading position 211 is the upper surface of the second plate, and the lower plate body 35 of the jig 30 is provided with a plurality of positioning holes, wherein the second plate of the front three groups of the loading units 213 is provided with a positioning column matched with the positioning hole of the lower plate body 35 of the jig 30; the loading plate 2131 of the other two groups of the loading units 213 comprises a first plate and two supporting blocks arranged on both sides of the first plate, the two groups of the loading units 213 are arranged in a facing manner, the supporting blocks are horizontally arranged and protrude from the first plate, the protruding area of the supporting blocks is provided with a positioning recess for supporting and limiting the forward and backward movement of the lower plate body 35 of the jig 30, and the two positioning recesses cooperatively form the above-mentioned loading position 211. In the present embodiment, the push structure 23 corresponds to the two supporting blocks of the loading plate 2131 of the loading unit 213, and the second driving member 233 can drive the mounting plate 231 to move up and down, so that the push member 232 can move up and down between the two supporting blocks, not only achieving the function of avoiding, but also making the structure compact and fully utilizing the installation space, so as to further reduce the volume of the conveying mechanism 20.

[0074] As shown in Figure 10 and Figure 11 in some embodiments of the present application, the two ends of the rack 10 are provided with a position detection sensor 183, and the position detection sensor 183 is used to cooperate with the rack 10 when the moving assembly 21 moves forward and backward, so as to detect whether the moving assembly 21 is moved to the position, which is beneficial to quickly disassemble the jig 30, and makes the whole disassembly process of the jig 30 more stable and safe and reliable.

[0075] It can be understood that, as shown in Figure 10 , Figure 11 and Figure 13 in some embodiments of the present application, the driving assembly 22 comprises a telescopic push rod 221 and a connecting plate 222, the telescopic end of the telescopic push rod 221 is connected with one end of the connecting plate 222, and the other end of the connecting plate 222 is connected with the moving assembly 21. By using the above-mentioned structure, the telescopic push rod 221 drives the driving connecting plate 222 to move forward and backward, so as to drive the moving assembly 21 to move forward and backward, which is simple in structure and reliable in transmission.

[0076] Of course, in some embodiments, the above-mentioned driving assembly 22 can also be provided as a telescopic cylinder, etc., which is not limited herein.

[0077] It can be understood that in the embodiment, the moving assembly 21 is detachably connected with the connecting plate 222 through the connecting structure, facilitating disassembly and maintenance.

[0078] Specifically, as shown in Figure 10 , Figure 11 and Figure 13 , in some embodiments of the present application, the connecting structure comprises a connecting slot and a connecting protrusion; the connecting slot is arranged on the moving base plate 212 of the moving assembly 21, and the connecting protrusion is arranged on the connecting plate 222; both upper and lower ends of the connecting slot are provided with openings, and the connecting protrusion can be inserted into the connecting slot along the openings of the connecting slot to limit the moving assembly 21 from being separated from the connecting plate 222 in the front-back direction, which is simple in structure, convenient to disassemble and assemble, and low in manufacturing cost.

[0079] It should be noted that the connecting slot comprises an avoiding gap and a mounting through hole in communication with the avoiding gap; during mounting, the connecting plate 222 corresponds to the avoiding gap, and the connecting protrusion corresponds to the mounting through hole, so that part of the connecting plate 222 is inserted into the avoiding gap, and the connecting protrusion is inserted into the mounting through hole, and a side surface of the connecting protrusion facing the rear abuts against a side surface of the inner wall of the mounting through hole facing the front, so as to limit the connecting plate 222 and the moving assembly 21 from being separated, which is simple in structure and convenient to assemble.

[0080] Of course, in some embodiments, the connecting protrusion can also be arranged on the moving base plate 212 of the moving assembly 21, and the connecting slot can also be arranged on the connecting plate 222, which still has the above-mentioned effects, and is not limited herein.

[0081] It should be noted that the first, second and third material storage units are all storage boxes, the first and second material storage units are arranged on one side of the first mounting beam 16 and the conveying mechanism 20, the rack 10 is provided with a material guide inclined plate 192 and a protective baffle 191, the protective baffle 191 is arranged around one end of the material guide inclined plate 192, and the material guide inclined plate 192 is in communication with the third material storage unit, and the first adsorption structure 54 can adsorb the shielding piece 34 and place it on the material guide inclined plate 192.

[0082] The technical features of the above embodiments can be combined in any manner. In order to make the description concise, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.

[0083] Of course, the present application is not limited to the above-mentioned embodiments, and those skilled in the art can make equivalent modifications or replacements without departing from the spirit of the present application, and these equivalent modifications or replacements are all included in the scope defined by the claims of the present application.

Claims

1. A jig disassembly device for disassembling a jig having an upper plate and a lower plate, characterized in that, The utility model relates to a kind of device for disassembling fixture, including: Rack (10), multiple workstations (11) for supporting fixture (30) are provided on the rack (10), multiple the workstations (11) can carry out different operation procedures; Conveying mechanism (20) is provided to the rack (10), and the conveying mechanism (20) is used to make the fixture (30) sequentially through each the workstation (11); Jig input line (12) is provided to the rack (10), the jig input line (12) is used to receive the jig (30) to be disassembled, and one end of the jig input line (12) is matched with the feeding end of the conveying mechanism (20); First recovery module, including all first recovery line (13) and first material taking structure provided to the rack, the first material taking structure can be from one the workstation (11) on dismounting fixture (30) upper plate body (33), and the first material taking structure is placed to the first recovery line with the upper plate body (33); Second recovery module, including all second recovery line (14) and second material taking structure provided to the rack, the second material taking structure can be from another the workstation (11) on dismounting fixture (30) lower plate body (35), and the second material taking structure is placed to the second recovery line with the lower plate body (35); Multiple the workstations (11) include first workstation, second workstation, third workstation, fourth workstation, fifth workstation and sixth workstation from front to back, first workstation is used to dismount the first fastener (31) of fixture (30);Second workstation is used to dismount the second fastener (32) of fixture (30);Third workstation is used to dismount the upper plate body (33) of fixture (30), and the third workstation is arranged corresponding with the first material taking structure;Fourth workstation is used to dismount the shielding piece (34) of fixture (30);Fifth workstation is used to remove the workpiece (40) located on the lower plate body (35) of fixture (30);Sixth workstation is used to receive the lower plate body (35) of fixture (30), and the sixth workstation is arranged corresponding with the second material taking structure;The rack (10) is sequentially provided with first storage unit, second storage unit, third storage unit and fourth storage unit corresponding with the first workstation, second workstation, fourth workstation and fifth workstation; Conveying mechanism (20) further includes a group of push structure (23), push structure (23) is matched with one of the workstations (11), and push structure (23) is used to push the action of fixture (30) to make part of the components of fixture (30) relatively loose; Push structure (23) includes: mounting plate (231) is configured to be movable up and down relative to the workstation (11);Pushing piece (232) is provided to mounting plate (231), and part of the area of pushing piece (232) protrudes the upper surface of mounting plate (231);Second driving part (233), the output end of second driving part (233) is drivingly connected with mounting plate (231), lower plate body (35) is provided with through hole corresponding with shielding piece (34), by the above-mentioned setting, when second driving part (233) drives mounting plate (231) to move upwards, so that pushing piece (232) pushes shielding piece (34) by setting through hole.

2. The tool dismounting apparatus according to claim 1, characterized in that, the first and second recovery lines (13, 14) are arranged side by side with the tool input line (12), and the output directions of the first and second recovery lines (13, 14) are both towards the direction of the tool input line (12).

3. The tool deactivation apparatus of claim 1, wherein when the first fastener (31) is a pin, a loosening mechanism (15) is arranged between the first station and the tool input line (12), and the loosening mechanism (15) is used for loosening the pin relative to the tool (30); a first clamping structure (51) is movably arranged on the rack (10) corresponding to the first station, the first clamping structure (51) can move to clamp the pin on the tool (30), and can move the pin to the first storage unit.

4. The tool deactivation apparatus of claim 3, wherein when the second fastener (32) is a screw, a second clamping structure (52) for clamping and rotating the screw is movably arranged on the rack (10) corresponding to the second station, the second clamping structure (52) can move to clamp the screw on the tool (30), and can rotate and move the screw to the second storage unit.

5. The tool deactivation apparatus of claim 1, wherein a first adsorption structure (54) is movably arranged on the rack (10) corresponding to the fourth station, the first adsorption structure (54) can move to adsorb the shielding piece (34) of the tool (30), and can move the shielding piece (34) to the third storage unit.

6. The tool deactivation apparatus of claim 1, wherein a second adsorption structure (55) is movably arranged on the rack (10) corresponding to the fifth station; the fourth storage unit includes a support frame (61) that can move left and right relative to the rack (10) and a carrier disc (62) arranged on the support frame (61); the second adsorption structure (55) can move to adsorb the workpiece (40) relative to the rack (10), and can move the workpiece (40) to the carrier disc (62).

7. The tool deactivation apparatus of claim 1, wherein the second material taking structure includes a pushing mechanism (71) and a receiving and transferring mechanism, the pushing mechanism (71) is located on one side of the sixth station, the receiving and transferring mechanism is located on the other side of the sixth station, and the receiving and transferring mechanism is arranged corresponding to the second recovery line (14); the pushing mechanism (71) includes a pushing piece (711) that can move relative to the rack (10) and a first driver (712) in transmission connection with the pushing piece (711), and the receiving and transferring mechanism includes a receiving plate that can move up and down relative to the second recovery line (14) and a second driver in transmission connection with the receiving plate; the pushing piece (711) moves to the side close to the receiving plate relative to the sixth station, so that the lower plate body (35) is pushed to the receiving plate, and the receiving plate can move towards the second recovery line (14) and place the lower plate body (35) on the second recovery line (14).

8. The tool deactivation apparatus of claim 1, wherein, The rack (10) is provided with a plurality of groups of first side plates (181) and second side plates (182) in the front-rear direction, and the first side plates (181) and the second side plates (182) form the workstations (11) for supporting the jigs (30) therebetween; The conveying mechanism (20) comprises a moving assembly (21) and a driving assembly (22), the moving assembly (21) is movable forward and backward relative to the rack (10), a plurality of load positions (211) are provided on the moving assembly (21) in the front-rear direction at equal intervals, the interval between two adjacent load positions (211) is equal to the interval between two adjacent workstations (11), and the driving assembly (22) is in transmission connection with the moving assembly (21); The moving assembly (21) moves along the front-rear direction to move backward by one workstation (11) so that the load position (211) can convey the jig (30) on the corresponding workstation (11) to the next workstation (11).

9. The tool deactivation apparatus of claim 8, wherein, The load position (211) is arranged between the first side plate (181) and the second side plate (182), and the load position (211) is movable up and down relative to the workstation (11), and the jig (30) and the workstation (11) both have a width in the left-right direction greater than the width of the load position (211) in the left-right direction; When the load position (211) moves upward toward the corresponding workstation (11), the load position (211) can move the jig (30) away from the workstation (11); and when the load position (211) moves downward toward the corresponding workstation (11), the load position (211) can convey the jig (30) to the workstation (11).

Citation Information

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