A kind of blank repairing equipment for ceramic product production
By designing a blank repairing equipment for the production of ceramic products, using flexible scraper and slider structures, the problem of inconsistent product outer contours in the prior art relying on manual operations, achieving high-precision and consistent blank repairing effect.
Patent Information
- Application Number
- CN202211228266.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2042-10-09
AI Technical Summary
In the production of existing ceramic products, the blank repair process relies on manual operations, resulting in inconsistent product outlines and low product consistency.
A blank refining equipment for the production of ceramic products is designed, using flexible scraper strips and sliding rod structures. The shape of the flexible scraper strips is adjusted through the outer contour of the standard product to be trimmed to achieve the outer contour of the blank refining product.
Improves the precision of the blank and product consistency, is suitable for different types of products, and reduces the dependence of manual operations.
Smart Images

Figure CN115489008B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic product production, in particular to blank repairing equipment for ceramic product production. Background Art
[0002] In the production process of ceramic products, the thickness of the finished blanks is uneven, and the outer contour of the blanks needs to be trimmed to make them flat and symmetrical. The existing trimming process usually requires operators to trim the blanks with a trimming knife. Although the flatness of the trimming can be guaranteed, it depends on experience and proficiency, and it is difficult to ensure that the outer contours of each blank remain consistent, resulting in low product consistency. Summary of the invention
[0003] The object of the present invention is to provide a ceramic product trimming device for producing ceramic products to solve the problems raised by the above-mentioned background technology.
[0004] The purpose of the present invention can be achieved through the following technical solutions:
[0005] A blank repairing device for ceramic product production, comprising a base, a first slide rail is fixed on the base, a first slide rail is slidably embedded in the first slide rail, a rotating seat is rotatably installed on the top of the first slide rail, and a rotating component for driving the rotating seat is provided on the base on one side of the first slide rail;
[0006] A second slide rail is also fixed on the base, a second slide table is slidably embedded in the second slide rail, and a fixing seat is installed on the top of the second slide table;
[0007] A fixed column is vertically installed on the base, and a plurality of sliding rods are slidably arranged on the fixed column, and one end of each sliding rod is commonly connected to the same flexible scraper strip, and a limiting plate is fixed on the side of the sliding rod close to the flexible scraper strip, and a spring is movably sleeved on each sliding rod, and the spring is located between the corresponding limiting plate and the fixed column; a connecting plate is fixed to the end of the sliding rod away from the flexible scraper strip, and a top column is fixed to the end of the connecting plate away from the sliding rod.
[0008] As a further solution of the present invention: the rotating assembly includes a driving motor, the driving motor is fixedly mounted on the base, a gear is connected to the output end of the driving motor, and a gear ring meshing with the gear is installed on the rotating seat.
[0009] As a further solution of the present invention: a slide groove is provided on the flexible scraper strip, a connecting column is fixed to one end of each slide rod facing the flexible scraper strip, and an adjusting ball movably embedded in the slide groove is provided on the connecting column.
[0010] As a further solution of the present invention: a scraper is arranged on the end surface of the flexible scraper strip facing the product to be trimmed.
[0011] As a further solution of the present invention: a pressure plate is detachably mounted on the fixed column, and a pressure groove corresponding to each slide rod is formed on the end surface of the pressure plate facing the fixed column, and the pressure plate is connected to the fixed column by a fastening bolt.
[0012] As a further solution of the present invention: a fixed platform is also arranged on the base platform, a collection box is arranged on the movable card inside the fixed platform, a collecting plate is fixed on one side of the fixed platform through a bracket, and the collecting plate is located directly below the flexible scraper strip.
[0013] As a further solution of the present invention: baffles are provided on both sides of the aggregate plate.
[0014] As a further solution of the present invention: a first handle and a second handle are respectively provided on the first slide and the second slide.
[0015] Beneficial effects of the present invention:
[0016] 1. The flexible scraper strip that can be deformed and bent can be adjusted according to the contour of products of different specifications. It is suitable for trimming different types of products and has a wide range of applications.
[0017] 2. Use standard products to adapt and adjust the flexible scraper strip so that the profile of the flexible scraper strip is consistent with the outer profile of the standard product. The adjustment is convenient and quick, which improves the trimming accuracy of the product to be trimmed and has high product consistency;
[0018] 3. A collecting plate and a collecting box are set on one side of the rotating seat to collect the blanks scraped by the scraper in a unified manner, which is convenient for reuse and reduces loss, while preventing the blanks from splashing around and polluting the processing environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 The stereoscopic view of the present invention Figure 1 ;
[0021] Figure 2 The stereoscopic view of the present invention Figure 2 ;
[0022] Figure 3 It is a three-dimensional view of the flexible scraper strip of the present invention.
[0023] In the figure: 1. base; 2. first slide rail; 3. first slide; 4. rotating seat; 5. driving motor; 6. gear; 7. gear ring; 8. fixed column; 9. pressure plate; 10. fastening bolt; 11. slide rod; 12. flexible scraper strip; 13. scraper; 14. slide groove; 15. connecting column; 16. limit plate; 17. spring; 18. connecting plate; 19. top column; 20. second slide rail; 21. second slide; 22. fixed seat; 23. fixed table; 24. collecting box; 25. collecting plate; 26. baffle; 27. first handle; 28. second handle; 29. product to be repaired; 30. standard product. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-Figure 3 As shown, the present invention discloses a blank repairing device for ceramic product production, comprising a base 1, a first slide rail 2 is fixed on the base 1, a first slide 3 is slidably embedded in the first slide rail 2, a rotating seat 4 for placing a blank product 29 to be repaired is rotatably installed on the top of the first slide rail 3, and a rotating component for driving the rotating seat 4 is provided on the base 1 on one side of the first slide rail 2; the blank product 29 to be repaired is placed in the rotating seat 4 and fixed, the first slide 3 is pushed to the working position along the first slide rail 2, and the blank product 29 to be repaired on the rotating seat 4 is driven to rotate by the rotating component;
[0026] A second slide rail 20 is also fixed on the base 1, a second slide table 21 is slidably embedded in the second slide rail 20, and a fixing seat 22 for placing the standard product 30 is installed on the top of the second slide table 21;
[0027] It should be noted that the standard product 30 described in this embodiment refers to a product whose specifications, dimensions and quality are qualified after measurement, and thus serves as a reference standard sample in the blank repair operation.
[0028] A fixed column 8 is vertically mounted on the base 1, and a plurality of slide bars 11 are slidably arranged on the fixed column 8, and one end of each slide bar 11 is commonly connected to the same flexible scraper strip 12, and a limit plate 16 is fixed to the side of the slide bar 11 close to the flexible scraper strip 12, and a spring 17 is movably sleeved on each slide bar 11, and the spring 17 is located between the corresponding limit plate 16 and the fixed column 8; a connecting plate 18 is fixed to the end of the slide bar 11 away from the flexible scraper strip 12, and a top column 19 is fixed to the end of the connecting plate 18 away from the slide bar 11;
[0029] Before trimming, the standard product 30 is placed in the fixed seat 22, and then the second slide 21 is pushed along the second slide rail 20 to drive the standard product 30 on the fixed seat 22 to translate as a whole until the outer contour of the standard product 30 contacts each top column 19. Since the outer contour of the standard product 30 is a curve from top to bottom, when the standard product 30 pushes each top column 19 to move, the corresponding slide bar 11 also slides synchronously in the fixed column 8. At the same time, the spring 17 on each slide bar 11 undergoes different degrees of compression deformation, thereby driving the flexible scraper 12 at the other end of the slide bar 11 to adaptively deform and bend, so that the bending contour of the flexible scraper 12 is consistent with the outer contour of the standard product 30, so as to achieve the adaptation and adjustment of the flexible scraper 12, and use the adapted flexible scraper strip 12 to trim the outer contour of the product 29 to ensure that the final outer contour of the product 29 to be trimmed is consistent with the outer contour of the standard product 30.
[0030] In this embodiment, the rotating component includes a driving motor 5, which is fixedly mounted on the base 1. The output end of the driving motor 5 is connected to a gear 6, and a ring gear 7 meshing with the gear 6 is installed on the rotating seat 4; when the first slide 3 slides to the working position, the ring gear 7 meshes with the gear 6, and the gear 6 is driven to rotate by the driving motor 5. Under the meshing transmission of the gear 6 and the ring gear 7, the product 29 to be trimmed on the rotating seat 4 is driven to rotate, so that the flexible scraper 12 can realize the circumferential trimming of the product 29 to be trimmed to remove excess blanks on the outer surface of the product 29 to be trimmed.
[0031] Furthermore, a slide groove 14 is provided on the flexible scraper strip 12, and a connecting column 15 is fixed to one end of each slide rod 11 facing the flexible scraper strip 12, and an adjusting ball (not shown in the figure) movably embedded in the slide groove 14 is provided on the connecting column 15. As each slide rod 11 slides and adjusts, the adjusting ball also adaptively moves in the slide groove 14, thereby driving the flexible scraper strip 12 to deform and bend;
[0032] The flexible scraper strip 12 is provided with a scraper 13 on the end surface of the product 29 to be trimmed, and the scraper 13 is also made of flexible material. In this embodiment, optionally, the flexible scraper strip 12 and the scraper 13 are both made of silicone, which has a soft texture and good deformation performance, and will not cause damage to the outer surface of the product 29 to be trimmed during the trimming process.
[0033] In addition, in order to ensure that the overall profile of the flexible scraper strip 12 is always consistent with the outer profile of the standard product 30 during the blank repair process, it is necessary to ensure that each slide bar 11 remains fixed relative to the fixed column 8 during the blank repair process. To this end, a pressing plate 9 is detachably installed on the fixed column 8, and a pressing groove corresponding to each slide bar 11 is opened on the end surface of the pressing plate 9 facing the fixed column 8. The pressing plate 9 is connected to the fixed column 8 through a fastening bolt 10; specifically, when each slide bar 11 is adjusted, the pressing plate 9 is fixed to the fixed column 8 through the fastening bolt 10, and the slide bar 11 is pressed by the pressing groove on the pressing plate 9, so as to prevent the slide bar 11 from slipping relative to the fixed column 8 during the blank repair process, thereby ensuring the accuracy of the blank repair operation;
[0034] When a standard product 30 of a different specification needs to be replaced, the pressing plate 9 is removed from the fixing column 8 to release the lock on each slide bar 11 . Under the elastic force of the spring 17 , each slide bar 11 rebounds and resets, and can be adjusted again for the new standard product 30 .
[0035] Furthermore, a fixed platform 23 is also provided on the base 1, and a collection box 24 is movably provided in the fixed platform 23. A collecting plate 25 is fixed to one side of the fixed platform 23 through a bracket, and the collecting plate 25 is located directly below the flexible scraper 12; when the flexible scraper 12 is trimming the blank product 29 to be trimmed, the scraped blank falls along the collecting plate 25 into the collection box 24, and the blank is uniformly collected;
[0036] Baffles 26 are provided on both sides of the collecting plate 25 for blocking the blanks scraped off by the scraper 13 to prevent the blanks from splashing around.
[0037] The first slide 3 and the second slide 21 are respectively provided with a first handle 27 and a second handle 28 to facilitate the movement of the first slide 3 and the second slide 21 .
[0038] Working principle of the present invention:
[0039] First, the standard product 30 is placed in the fixed seat 22, and then the second slide 21 is pushed along the second slide rail 20, driving the standard product 30 on the fixed seat 22 to translate as a whole, until the outer contour of the standard product 30 contacts each top column 19, thereby driving each top column 19 to move, and the corresponding slide bar 11 also slides in the fixed column 8 synchronously, and at the same time, the spring 17 on each slide bar 11 undergoes different degrees of compression deformation, thereby driving the flexible scraper 12 at the other end of the slide bar 11 to deform and bend adaptively, so that the bending contour of the flexible scraper 12 is consistent with the outer contour of the standard product 30;
[0040] When the adjustment of each slide bar 11 is completed, the pressing plate 9 is fixed to the fixed column 8 by the fastening bolt 10, and the slide bar 11 is pressed by the pressing groove on the pressing plate 9, so as to prevent the slide bar 11 from slipping relative to the fixed column 8 during the blank repair process;
[0041] Then, the product 29 to be repaired is placed in the rotating seat 4 and fixed, and the first slide 3 is pushed to the working position along the first slide rail 2. At this time, the ring gear 7 is just meshed with the gear 6, and the gear 6 is driven to rotate by the driving motor 5. Under the meshing transmission of the gear 6 and the ring gear 7, the product 29 to be repaired on the rotating seat 4 is driven to rotate, and the scraper 13 on the flexible scraper strip 12 is used to perform circumferential trimming on the product 29 to be repaired to remove excess blanks on the outer surface of the product 29 to be repaired. The scraped blanks are uniformly dropped into the collection box 24 through the collecting plate 25.
[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A blank repairing device for ceramic product production, characterized in that: include: A base (1) on which a first slide rail (2) and a second slide rail (20) are fixed; A first slide (3) is slidably embedded on the first slide rail (2), and a rotating seat (4) is rotatably mounted on the top of the first slide (3); A rotating assembly, used for driving the rotating seat (4) to rotate; A second slide (21) is slidably embedded on the second slide rail (20), and a fixed seat (22) is installed on the top of the second slide (21); A fixed column (8) is provided with a plurality of slide bars (11) slidably mounted thereon, and one end of each slide bar (11) is commonly connected to a same flexible scraper strip (12); a limiting plate (16) is fixed to one side of the slide bar (11) close to the flexible scraper strip (12), and each slide bar (11) is movably sleeved with a spring (17); and A connecting plate (18) is fixed to one end of the slide bar (11) away from the flexible scraper strip (12), and a top column (19) is fixed to one end of the connecting plate (18) away from the slide bar (11); The flexible scraper strip (12) is provided with a slide groove (14), and a connecting column (15) is fixed to one end of each slide rod (11) facing the flexible scraper strip (12), and an adjusting ball movably embedded in the slide groove (14) is provided on the connecting column (15); A pressing plate (9) is detachably mounted on the fixed column (8), and a pressing groove corresponding to each sliding rod (11) is provided on the end surface of the pressing plate (9) facing the fixed column (8). The pressing plate (9) is connected to the fixed column (8) via a fastening bolt (10).
2. A ceramic product trimming device according to claim 1, characterized in that: The rotating assembly comprises a driving motor (5), the driving motor (5) is fixedly mounted on the base (1), the output end of the driving motor (5) is connected to a gear (6), and a gear ring (7) meshing with the gear (6) is mounted on the rotating seat (4).
3. A ceramic product trimming device according to claim 1, characterized in that: The flexible scraper strip (12) is provided with a scraper (13) on the end surface facing the product (29) to be trimmed.
4. A ceramic product trimming device according to claim 1, characterized in that: A fixed platform (23) is also provided on the base (1), a collection box (24) is movable inside the fixed platform (23), a material collecting plate (25) is fixed to one side of the fixed platform (23) via a bracket, and the material collecting plate (25) is located directly below the flexible scraper strip (12).
5. A ceramic product trimming device according to claim 4, characterized in that: Baffles (26) are provided on both sides of the material collecting plate (25).
6. The ceramic product production blank repairing equipment according to claim 1, characterized in that: The first slide platform (3) and the second slide platform (21) are respectively provided with a first handle (27) and a second handle (28).
Citation Information
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Transversely self-driven three-dimensional copying machining method and three-dimensional copying machine
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