Lighter fully automatic assembly line
By designing a fully automatic assembly production line, using robots and conveying lines to realize the automatic assembly of lighter parts, the problems of low production efficiency and high labor intensity caused by manual operation in the existing technology are solved, and an efficient and low-loss assembly process is achieved.
Patent Information
- Application Number
- CN202211250038.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2042-10-12
AI Technical Summary
The assembly of existing lighter parts relies on manual operation, resulting in low production efficiency, high labor intensity and difficulty in controlling losses.
A fully automatic assembly production line is designed, including multiple workstations, and the automatic assembly of lighter parts is achieved through robots and conveying lines.
The automatic assembly of lighter parts is realized, production efficiency is improved, labor intensity is reduced, and production site is reduced.
Smart Images

Figure CN115502719B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of lighter assembly equipment, and in particular relates to a fully automatic assembly production line for lighters. Background Art
[0002] A lighter is a small fire-making device. It is mainly used for making fire, smoking, cooking and other fire-making. The main components of a lighter are the ignition mechanism and the gas storage box. When the ignition mechanism is activated, sparks burst out and shoot towards the gas area to ignite the gas. The current assembly of lighter parts is completed manually, resulting in production efficiency that cannot be guaranteed, and the manual operation will also cause uncontrollable losses, which further increases the labor intensity of workers. Therefore, a device that can automatically assemble lighters is needed. Summary of the invention
[0003] The object of the present invention is to provide a fully automatic assembly production line for lighters capable of automatically assembling lighters in view of the above problems.
[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: the fully automatic assembly production line of the lighter is characterized in that it includes a first workstation for assembling the body, the bottom cover and the shell component, the first workstation is connected to the third workstation for receiving the lighter assembled by the first workstation and continuing to assemble parts on it, a second workstation connected to the third workstation for automatically assembling and assembling the lighter straw and the zinc sleeve is arranged between the third workstation and the first workstation, a fourth workstation connected to the third workstation on one side of the third workstation for assembling the air outlet valve to the lighter, a fifth workstation for inflating the lighter is connected to the discharge end of the fourth workstation, a sixth workstation for installing the ignition spring is connected to the discharge end of the fifth workstation, and a seventh workstation for assembling the wind cover, the steel wheel and the pressure plate is connected to the discharge end of the sixth workstation.
[0005] In the above-mentioned fully automatic assembly production line for lighters, the first workstation includes a first frame, a first shell feeding mechanism is provided on the first frame, a first spacing feeding robot fixedly connected to the first frame is provided on the side close to the unloading end of the first shell feeding mechanism, and a first circulating conveying mechanism is also provided on the first frame. The first shell feeding mechanism is connected with the first circulating conveying mechanism through the first shell feeding mechanism, and also includes a first part guiding mechanism and a first bottom cover assembly mechanism arranged on the first frame, and the first part guiding mechanism and the first bottom cover assembly mechanism are both located on the side of the first circulating conveying mechanism; a first transfer robot capable of transferring the lighter assembled at the first workstation to the third workstation is provided between the first workstation and the third workstation.
[0006] In the above-mentioned fully automatic assembly production line for lighters, the second workstation includes a second assembly turntable, on which are disposed a plurality of second straw positioners evenly distributed in a circumferential direction, a second straw loading mechanism is disposed on one side of the second assembly turntable, and a second finished product discharging mechanism is disposed on the other side, a second zinc sleeve loading mechanism is disposed between the second straw loading mechanism and the second finished product discharging mechanism, a second zinc sleeve lifting assembly mechanism is disposed below the second straw positioner, a discharging spacing mechanism is connected to the second finished product discharging mechanism, and a discharging assembly robot is disposed on one side of the discharging spacing mechanism.
[0007] In the above-mentioned fully automatic assembly production line for lighters, the third workstation includes a third rotating mechanism and two third assembly stations arranged on the sides of the third rotating mechanism. The third rotating mechanism is provided with a plurality of third clamps for fixing the lighter housing. The third rotating mechanism enables the third clamps to cooperate with the third assembly station in sequence.
[0008] In the above-mentioned fully automatic assembly production line for lighters, a first workstation is included for assembling a body, a bottom cover and an outer shell component. The first workstation is connected to a third workstation for receiving the lighters assembled at the first workstation and continuing to assemble parts thereon. A second workstation connected to the third workstation for automatically assembling and assembling lighter straws and zinc sleeves is provided between the third workstation and the first workstation. A fourth workstation connected to the third workstation on one side of the third workstation is provided for assembling an air outlet valve onto the lighter. A fifth workstation for inflating the lighter is connected to the discharge end of the fourth workstation. A sixth workstation for installing the ignition spring is connected to the discharge end of the fifth workstation. A seventh workstation for assembling an air hood, a steel wheel and a pressure plate is connected to the discharge end of the sixth workstation.
[0009] In the above-mentioned fully automatic assembly production line for lighters, the first workstation includes a first frame, a first shell feeding mechanism is provided on the first frame, a first spacing feeding robot fixedly connected to the first frame is provided on the side close to the unloading end of the first shell feeding mechanism, and a first circulating conveying mechanism is also provided on the first frame. The first shell feeding mechanism is connected with the first circulating conveying mechanism through the first shell feeding mechanism, and also includes a first part guiding mechanism and a first bottom cover assembly mechanism arranged on the first frame, and the first part guiding mechanism and the first bottom cover assembly mechanism are both located on the side of the first circulating conveying mechanism; a first transfer robot capable of transferring the lighter assembled at the first workstation to the third workstation is provided between the first workstation and the third workstation.
[0010] In the above-mentioned fully automatic assembly production line for lighters, the second workstation includes a second assembly turntable, on which are disposed a plurality of second straw positioners evenly distributed in a circumferential direction, a second straw loading mechanism is disposed on one side of the second assembly turntable, and a second finished product discharging mechanism is disposed on the other side, a second zinc sleeve loading mechanism is disposed between the second straw loading mechanism and the second finished product discharging mechanism, a second zinc sleeve lifting assembly mechanism is disposed below the second straw positioner, a discharging spacing mechanism is connected to the second finished product discharging mechanism, and a discharging assembly robot is disposed on one side of the discharging spacing mechanism.
[0011] In the above-mentioned fully automatic assembly production line for lighters, the third workstation includes a third rotating mechanism and two third assembly stations arranged on the sides of the third rotating mechanism. The third rotating mechanism is provided with a plurality of third clamps for fixing the lighter housing. The third rotating mechanism enables the third clamps to cooperate with the third assembly station in sequence.
[0012] In the above-mentioned fully automatic assembly production line for lighters, the fourth workstation includes a fourth frame and a fourth conveyor line arranged on the fourth frame, and the fourth frame is also provided with a fourth air valve feeding mechanism and a fourth air valve locking mechanism, and the fourth air valve feeding mechanism and the fourth air valve locking mechanism are both located above the fourth conveyor line, and the fourth air valve feeding mechanism and the fourth air valve locking mechanism are arranged in sequence along the conveying direction of the fourth conveyor line; a fourth transfer robot is provided between the third workstation and the fourth workstation, which can transfer the lighters assembled at the third workstation to the fourth workstation.
[0013] In the above-mentioned fully automatic assembly production line for lighters, the fifth workstation includes a fifth workbench, on which is provided a fifth rotating disc, on which is provided a fifth rotating driver, on the top surface of which is provided at least four fifth lighter clamps which are evenly distributed along its circumferential direction and can rotate synchronously therewith, and on the periphery of the fifth rotating disc are provided a fifth feeding robot, a fifth lighter inflator, a fifth exhaust valve locking machine and a fifth discharging robot which are sequentially distributed along its rotation direction.
[0014] In the above-mentioned fully automatic assembly production line for lighters, the sixth workstation includes a sixth frame, on which a sixth spring material dividing and flipping mechanism is provided, which can sort and divide batch springs and then flip them; a sixth spring flipping assembly of the sixth spring material dividing and flipping mechanism is provided with a plurality of sixth spring positioning holes; a sixth ignition spring pressing mechanism is provided on one side of the sixth spring material dividing and flipping mechanism, which can press the sixth ignition spring into the ignition needle; a sixth ignition spring grasping mechanism is provided between the sixth spring material dividing and flipping mechanism and the sixth ignition spring pressing mechanism, which can transfer the ignition spring after sorting, dividing and flipping the sixth spring material dividing and flipping mechanism to the sixth ignition spring pressing mechanism; the sixth ignition spring grasping mechanism includes a sixth XYZ moving mechanism and a sixth ignition spring clamping assembly arranged on the sixth XYZ moving mechanism; the sixth ignition spring clamping assembly is provided with sixth spring clamps whose number is equal to the sixth spring positioning holes.
[0015] In the above-mentioned fully automatic assembly production line for lighters, the seventh workstation comprises a seventh conveyor line, and the seventh conveyor line is provided with an air cover assembly mechanism, a steel wheel assembly mechanism and a pressure plate assembly mechanism.
[0016] In the above-mentioned fully automatic assembly production line for lighters, the seventh conveyor line is also provided with a lighter flint quality detection device.
[0017] In the above-mentioned fully automatic assembly production line for lighters, the seventh conveyor line is also provided with a finished lighter discharging mechanism.
[0018] Compared with the existing technology, the advantages of the present invention are: 1. Reasonable design, only manual material placement is required to complete the assembly, which reduces the demand for labor and reduces labor intensity. 2. High integration, reducing the space required for production and improving production efficiency. 3. The equipment driving method is simple and reliable, which can effectively reduce maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a schematic diagram of a local enlarged structure provided by the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the shell feeding mechanism;
[0023] Figure 5 is a top view of the shell feeding mechanism;
[0024] Figure 6It is a schematic diagram of the structure of the grouped components;
[0025] Figure 7 It is a schematic diagram of the structure of the distance feeding robot;
[0026] Figure 8 This is a structural diagram of the distance feeding robot from another perspective;
[0027] Fig. 9 It is a structural schematic diagram of a circulating conveying mechanism;
[0028] Fig.10 It is a top view of the circulating conveying mechanism;
[0029] Fig.11 It is a structural schematic diagram of the material guiding mechanism;
[0030] Fig.12 It is the main view of the material guiding mechanism;
[0031] Fig.13 It is a structural schematic diagram of the bottom cover assembly mechanism;
[0032] Fig.14 is a schematic diagram of the structure of the conveying assembly;
[0033] Fig.15 It is a structural schematic diagram of the conveying component from another perspective;
[0034] Fig.16 It is a structural schematic diagram of part of the structure of the conveying component;
[0035] Fig.17 is a partial enlarged structural schematic diagram of the second workstation of the present invention;
[0036] Fig.18 is a schematic diagram of the three-dimensional structure of the second workstation of the present invention;
[0037] Fig.19 is a schematic diagram of the top view of the second workstation of the present invention;
[0038] Fig. 20 yes Fig.17 A schematic diagram of the enlarged structure at A in the middle;
[0039] Fig.21 yes Fig.15 A schematic diagram of the enlarged structure at B in the middle;
[0040] Fig. 22 It is a structural schematic diagram of the self-resetting pipe pusher of the second workstation of the present invention;
[0041] Fig.23 It is a structural schematic diagram of the zinc sleeve lifting and assembly mechanism of the second workstation of the present invention;
[0042] Fig.24 It is a structural schematic diagram of the discharging and spacing mechanism of the second workstation of the present invention;
[0043] Fig.25 is a schematic diagram of the bottom structure of the second workstation of the present invention;
[0044] Fig.26 It is a cross-sectional structural schematic diagram of the zinc sleeve lifting assembly machine of the second workstation of the present invention;
[0045] Fig. 27 It is a structural schematic diagram of the zinc sleeve feeding mechanism of the second workstation of the present invention;
[0046] Fig.28 yes Fig.18 Schematic diagram of the enlarged structure at C in the middle;
[0047] Fig.29 It is a structural schematic diagram of the zinc sleeve positioning mechanism of the second workstation of the present invention;
[0048] Fig.30 It is a structural schematic diagram of the zinc sleeve suspension bayonet of the second workstation of the present invention;
[0049] Fig.31 It is a schematic cross-sectional structural diagram of the rotating frame of the second workstation of the present invention;
[0050] Fig.32 It is a structural schematic diagram of the material receiving seat of the second workstation of the present invention;
[0051] Fig.33 It is a schematic diagram of the discharging state structure of the zinc straw set 3 of the second workstation of the present invention;
[0052] Fig.34 It is a structural schematic diagram of the discharging and spacing mechanism of the second workstation of the present invention;
[0053] Fig.35 It is a structural schematic diagram of the bolt-yielding annular groove of the second workstation of the present invention;
[0054] Fig.36 It is a structural schematic diagram of the discharging robot of the second workstation of the present invention;
[0055] Fig.37 yes Fig.19 Schematic diagram of the enlarged structure at D in the middle;
[0056] Fig.38 yes Fig.37 Schematic diagram of the enlarged structure at E in the middle;
[0057] Fig.39 is a schematic structural diagram of the fourth workstation of the present invention;
[0058] Fig.40is a schematic structural diagram of the fourth workstation fixture of the present invention;
[0059] Fig.41 is a top view of the fourth workstation fixture of the present invention;
[0060] Fig.42 is a schematic structural diagram of the fourth workstation of the present invention;
[0061] Fig.43 is a front view of the fourth workstation of the present invention;
[0062] Fig.44 yes Fig.39 Enlarged view of middle F;
[0063] Fig.45 yes Fig.40 Middle G enlarged image;
[0064] Fig.46 is a schematic structural diagram of the fifth workbench in the fifth workstation of the present invention;
[0065] Fig.47 is a top view of the fifth workbench in the fifth workstation of the present invention without the top cover;
[0066] Fig.48 It is a structural schematic diagram of the fifth outlet valve locking machine in the fifth workstation of the present invention;
[0067] Fig.49 is a schematic structural diagram of the fifth rotating disc in the fifth workstation of the present invention;
[0068] Fig.50 It is a structural schematic diagram of the fifth feeding robot in the fifth workstation of the present invention;
[0069] Fig.51 It is a structural schematic diagram of the fifth discharging robot in the fifth workstation of the present invention;
[0070] Fig.52 is a schematic structural diagram of a fifth lighter inflator in the fifth workstation of the present invention;
[0071] Fig.53 is a schematic structural diagram of a fifth lifting frame in a fifth workstation of the present invention;
[0072] Fig.54 yes Fig.53 The enlarged schematic diagram of the part after the fifth lighter positioning sleeve is removed;
[0073] Fig.55 is a structural schematic diagram of the sixth workstation provided by the present invention;
[0074] Fig.56 is a schematic diagram of the three-dimensional structure of the sixth workstation provided by the present invention;
[0075] Fig.57 It is a structural schematic diagram of a sixth ignition spring installation device provided by the present invention;
[0076] Fig.58 is a schematic cross-sectional view of the structure of the sixth spring clamp provided by the present invention;
[0077] Fig.59 It is a structural schematic diagram of the sixth spring material dividing and turning mechanism provided by the present invention;
[0078] Fig.60 It is a partial structural schematic diagram of the sixth spring material dividing and turning mechanism provided by the present invention;
[0079] Fig.61 It is a partial structural schematic diagram of the sixth spring feeding seat provided by the present invention;
[0080] Fig.62 is a schematic cross-sectional structural diagram of a sixth spring feeding seat provided by the present invention;
[0081] Fig.63 is a schematic structural diagram of a sixth rotating column provided by the present invention;
[0082] Fig.64 is a schematic structural diagram of a sixth arc-shaped groove provided by the present invention;
[0083] Fig.65 is a schematic structural diagram of a sixth sorting board provided by the present invention;
[0084] Fig.66 It is a structural schematic diagram of the ignition spring press-fitting mechanism provided by the present invention;
[0085] Fig.67 It is a schematic diagram of the main structure of the ignition spring press-fitting mechanism provided by the present invention;
[0086] Fig.68 It is a top view structural schematic diagram of the ignition spring press-fitting mechanism provided by the present invention;
[0087] Fig.69 is a schematic cross-sectional structural diagram of a sixth spring guide sleeve provided by the present invention;
[0088] Fig.70 It is a structural schematic diagram of a sixth spring pressing head fixing seat provided by the present invention;
[0089] Fig.71 It is a structural schematic diagram of the wind shield assembly mechanism of the present invention;
[0090] Fig.72 is an enlarged schematic diagram of the fifth gripper mounting seat of the present invention in another direction;
[0091] Fig.73 is an enlarged schematic diagram of the fifth wind shield clamping block of the present invention;
[0092] Fig.74 An enlarged schematic diagram of the fifth wind shield stop block of the present invention;
[0093] Fig.75 is an enlarged schematic diagram of the fifth wind shield typesetting assembly of the present invention from another direction;
[0094] Fig.76 It is a schematic diagram of a fifth wind shield and a lighter of the present invention;
[0095] Fig.77 is a schematic diagram of a lighter flint quality detection device of the present invention;
[0096] Fig.78 It is a schematic diagram of the rotation axis of the eighth friction wheel of the present invention;
[0097] Fig.79 is an exploded schematic diagram of the connection between the eighth friction wheel and the eighth passive gear of the present invention;
[0098] Fig.80 is a schematic diagram of an eighth linear motion guide assembly of the present invention;
[0099] Fig.81 is a schematic diagram of an eighth visual detection unit of the present invention;
[0100] Fig.82 It is a structural schematic diagram of the lighter delivery mechanism of the present invention;
[0101] Fig.83 It is an enlarged schematic diagram of a manipulator with variable jaw spacing of a lighter delivery mechanism of the present invention;
[0102] Fig.84 is an enlarged schematic diagram of the cross telescopic structure of the lighter delivery mechanism of the present invention;
[0103] Fig.85 It is a schematic diagram of the discharge platform of the lighter delivery mechanism of the present invention in another direction;
[0104] Fig.86 It is a schematic diagram of a lighter bottom box of the lighter delivery mechanism of the present invention;
[0105] Fig.87 It is a partial enlarged three-dimensional structural schematic diagram of the present invention;
[0106] In the figure, the first workstation 1, the second workstation 2, the third workstation 3, the fourth workstation 4, the fifth workstation 5, the sixth workstation 6, the seventh workstation 7, the seventh conveyor line 71, the hood assembly mechanism 72, the steel wheel assembly mechanism 73, the pressure plate assembly mechanism 74, the lighter flint quality detection device 8, the lighter finished product delivery mechanism 9, the first frame 11, the first material guide mechanism 1100, the first material guide mounting frame 1101, the first linear drive mechanism 1102, the first material guide assembly 1103, the first material guide groove 1104, the first material guide plate body 1105, the first material discharge assembly 1106, the first material discharge trough 1107, the first material discharge push plate 1108, the first material discharge push block 1109, the first material storage gap 1110, The first stop block 1111, the first positioning surface 1112, the first drive motor 1113, the first screw rod 1114, the first sleeve 1115, the first guide rail 1116, the first slider 1117, the first shell feeding mechanism 1200, the first shell conveying line 1201, the first No. 1 straight conveying section 1202, the first No. 2 straight conveying section 1203, the first turning structure 1204, the first feeding structure 1205, the first turning conveying section 1206, the first turning conveying motor 1207, the first brush 1208, the first guide plate 1209, the first guide channel 1210, the first shell grouping component 1211, the first installation shell 1212, the first drive slider 1213, the first pulling block 1214, the first drive steering structure 1215, the first grouping rod body 1216, The first guide portion 1217, the first driving groove 1218, the first protrusion 1219, the first loading structure 1225, the first circulating conveying mechanism 1300, the first circulating conveying frame 1301, the first processing station 1302, the first moving block 1303, the first pushing notch 1304, the first No. 1 pushing assembly 1305, the first No. 2 pushing assembly 1306, the first pushing cylinder 1307, the first transverse pushing block 1308, the first pushing motor 1309, the first pushing screw 1310, the first longitudinal pushing block 1311, the first giving way groove 1312, the first spacing feeding robot 1400, the first mounting frame 1401, The first driving component 1402, the first clamping component 1403, the first spacing component 1404, the first clamping claw 1405, the first connecting frame 1406, the first clamping groove 1407, the first mounting plate 1408, the first sliding guide rod 1409, the first spacing slider 1410, the first linear driving structure 1411, the first scissor-type telescopic structure 1412, the first articulated arm 1413, the first bottom cover assembly mechanism 1600, the first mounting frame 1601, the first bottom cover feeding component 1602, the first assembly component 1603, the first material distribution and conveying component 1604, the first bottom cover vibration plate 1605, the first feeding trough 1606, the firstMounting seat 1607, first mounting hole 1608, first tightening platform 1609, first tightening driving member 1610, first pressing member 1611, first material distribution area 1612, first assembly feeding area 1613, first assembly feeding assembly 1614, first support 1615, first material guiding channel 1616, first partition 1617, first push rod 1618, first return spring 1619, first driving mechanism 1620, first driving cylinder 1621, first driving block 1622, first driving rod 1623, first pushing block 1624, first pushing inclined surface 1625, first feeding plate 1626, first receiving member 1627, first column 1628, first receiving block 1629, second assembly rotating table 2100, second straw positioner 2200, a second straw feeding mechanism 2300, a second finished product discharging mechanism 2400, a second zinc sleeve feeding mechanism 2500, a second zinc sleeve lifting assembly mechanism 2600, a second rotating frame 2120, a second rotating drive mechanism 2130, a second straw positioning groove 2111, a second straw positioning groove 2210, a second tube seat 2220, a second straw feeding track 2310, a second straw feeding channel 2320, a second straw feeding vibration plate 2330, a second zinc sleeve vibration plate 2510, a second feeding plate 2520, a second feeding plate rotation drive assembly 2530, a second zinc sleeve transfer groove 2540, a second top shaft 2610, a second straw insertion hole 2620, a second top rod mounting ring 2630, a second annular slide rail 2641, a second pulley 2642, a second lifting boss 2643, a second top shaft axial reset assembly 2650, a second discharge top plate 2410, a second self-reset pipe pusher 2420, a second material receiving and feeding assembly 2430, a second discharge spacing mechanism 2800, a second discharge assembly manipulator 2900, a second upper rotating table 2110, a second pipe entry slope 2112, a second rotating cylinder 2121, a second center column 2122, a second rotary drive mechanism 2130, a second driven gear 2131, a second rotary transmission assembly 2140, a second rotary driver 2150, a second transmission gear 2141, a second transmission shaft 2142, a second gear box 2143, a second bottom plate 2144, a second transmission shaft bracket 2145, a second zinc sleeve positioning mechanism 2700, a second zinc sleeve suspension 2710, a second telescopic assembly 2720, a second zinc sleeve suspension rod 2711, a second zinc sleeve suspension bayonet 2712, The second zinc sleeve suspension rod mounting ring 2730, the second radial slide groove 2731, the second telescopic drive assembly 2740, the second roller path plate 2750, the second annular cam groove 2751, the second roller 2752, the second recess 2713, the second straw anti-slip mechanism 220, the second arc-shaped anti-slip block 221, the second support frame 222, the second top shaft lifting assembly 2640, the second inclined portion 2644, the second top shaft spring 2651, the second wear-resistant mounting sleeve 2660, and the second mounting sleeve mounting hole2661, second top shaft spring seat 2652, second top shaft circumferential limiting structure 2670, second limiting plane 2671, second limiting wall 2672, second top sleeve 2611, second top sleeve fixing seat 2612, second top nozzle 2613, second straw perforation 2614, second zinc sleeve lifting inner step 2615, second pulley 2642, second loading tray rotating shaft 2531, The second zinc sleeve anti-detachment structure 2550, the second zinc sleeve anti-detachment guard plate 2551, the second U-shaped zinc sleeve passage guard plate 2552, the second zinc sleeve sorting tube 2560, the second zinc sleeve sorting groove 2561, the second zinc sleeve anti-drop groove 2562, the second arc hole 2521, the second manipulator bracket 2910, the second clamping claw driver mounting seat 2920, the second transverse movement component 2930 and the second vertical movement component 2940, the second clamping claw driver 2950, the second clamping claw 2960, the second zinc sleeve clamping limiting structure 2970, the second No. 1 zinc sleeve clamping groove 2971, the second zinc sleeve clamping block 2961, the second No. 2 zinc sleeve clamping groove 2962, the second clamping claw seat 2963, the second claw arm 2951, the second transverse movement seat 2931, the second axis movement groove 2932, The second screw rod 2933, the second screw sleeve 2934, the second limiting side wing 2935, the second transverse sliding block 2936, the second reinforcing plate 2937, the second vertical moving connecting seat 2941, the second slide cylinder 2942, the second discharging and spacing base 2810, the second annular conveying assembly 2820, the second spacing material seat 2830, the second bayonet 2840, the second No. 1 clamping jaw extending into the groove 2831, the second spacing block 2850, the second feeder fixing seat 2860, the second feeder 2490, the second feeding channel 2491, the second No. 2 clamping jaw extending into the groove 2851, the second conveyor belt 2821, the second conveyor belt driven wheel 2822, The second conveyor belt driving wheel 2823, the second bolt yielding annular groove 2824, the second conveyor belt anti-swaying ring 2870, the second pipe pusher seat 2421, the second transverse push rod 2422, the second vertical push rod 2423, the second linkage assembly 2440, the second transverse reset unit 2450, the second vertical reset unit 2460, the second linkage structure 2470, the second transverse push rod inclined surface 2471, the second vertical push rod inclined surface 2472, the second transverse push rod sliding hole 2473, the second vertical push rod sliding hole 2474, the second transverse yielding hole 2475, the second vertical yielding hole 2476, the second transverse reset spring 2451, the second vertical reset spring 2452, the second transverse movable limiting groove 2425, the second transverse limiting rod 2424, second vertical limit rod 2426, second vertical movable limit groove 2427, second pulley 2642, second push pipe groove 2429, second slope 2411, second slide-out guide section 2413, second slide-in guide section 2412, second discharge bracket 2414, second discharge top plate height adjustment assembly 2480, second discharge bracket 2414, second height adjustment bar hole 2482,a second discharging top plate fixing seat 2483, a second discharging top plate height adjustment seat 2484, a second discharging top plate height adjustment seat slot 2485, a second discharging assembly manipulator 2900, a second discharging spacing mechanism 2800, a second material receiving and feeding assembly 2430, a second material receiving seat 2431, a second material receiving channel 2432, a second feeder 2490, a second feeding channel 2491, a second material receiving block 2433, a second material receiving seat frame 2434, a second feeding channel 2491, a second discharging baffle 2492, a third rotating mechanism 31, a third assembly station 32, a third support frame 311, a third rotating disk 312, The third feeding assembly 321, the third assembly assembly 322, the third vibration plate 323, the third material guide trough 324, the third base 325, the third assembly head 326, the third horizontal drive mechanism 327, the third vertical drive mechanism 328, the third fixture 3100, the third fixture base 3101, the third installation groove 3102, the third reserved groove 3103, the third stabilizing assembly 3104, the third base 3105, the third installation plate group 3106, the third stabilizing hole 3107, the third first clamp plate 3108, the third second clamp plate 3109, the third gap 311 0, the third half hole 3111, the fourth frame 41, the fourth conveying line 42, the fourth air valve feeding mechanism 43, the fourth feeding assembly 431, the fourth material guide assembly 432, the fourth base 433, the fourth vibration plate 434, the fourth feeding pipe 435, the fourth material guide body 436, the fourth material guide trough 437, the fourth air valve locking mechanism 4100, the fourth locking mounting frame 4101, the fourth driving mechanism 4102, the fourth locking assembly 4103, the fourth elastic buffer assembly 4104, the fourth mounting plate 4105, the fourth cylinder 4106, the fourth output shaft 4107, a fourth pressing plate 4108, a fourth elastic member 4109, a fourth sliding sleeve 4110, a fourth guide rod 4111, a fourth locking platform 4112, a fourth locking head 4113, a fourth driving motor 4114, a fourth transmission belt 4115, a fourth clearance space 4116, a fifth workstation 5, a fifth workbench 51, a fifth explosion-proof cover 511, a fifth opening and closing door 512, a fifth rotating disc 52, a fifth rotating driver 521, a fifth L-shaped bracket 522, a fifth rotating shaft 523, a fifth lighter fixture 53, a fifth fixture base 531, and a fifth The clamping plate 532, the fifth feeding manipulator 54, the fifth feeding bracket 541, the fifth feeding moving platform 542, the fifth XZ moving component 543, the fifth lighter inflator 55, the fifth inflator frame 551, the fifth lifting frame 552, the fifth lifting drive component 553, the fifth inflating component 554, the fifth lighter positioning sleeve 555, the fifth ignition shaft lifting mechanism 556, the fifth Z-shaped drive arm 5561, the fifth hook body 5562, the fifth swing arm drive component 5563, the fifth inflating pipe 557, the fifth outlet valve locking machine 56, the fifthThe fifth locking machine frame 561, the fifth locking head mounting seat 562, the fifth locking head 5621, the fifth locking head drive 5622, the fifth drive shaft connecting plate 5523, the fifth height adjustment component 563, the fifth height adjustment linear driver 631, the fifth anti-slip ring 5632, the fifth compression spring 5633, the fifth discharging manipulator 57, the fifth discharging bracket 571, the fifth discharging moving platform 572, the fifth YZ moving component 573, the fifth ignition shaft 58, the sixth circular circulation conveyor line 66, the sixth carrier 661, the sixth empty carrier reuse position 662, the sixth lighter feeding station 663, The sixth empty carrier return position 664, the sixth lighter discharging station 665, the sixth synchronous belt 666, the sixth linear guide rail 667, the sixth transposition seat 668, the sixth moving platform 6611, the sixth ignition spring installation device 67, the sixth frame 61, the sixth spring material distribution and flipping mechanism 62, the sixth ignition spring pressing mechanism 63, the sixth ignition spring grabbing mechanism 64, the sixth XYZ moving mechanism 641, the sixth ignition spring clamping assembly 642, the sixth spring clamp 643, the sixth Y-axis mover 6411, the sixth X-axis mover 6412, the sixth first Z-axis mover 6413, the sixth second Z-axis mover 6414, the sixth clamp cylinder seat 6421, the sixth spring clamp 6422, the sixth claw body 6423, Sixth spring clamping groove 6424, sixth spring flip assembly 611, sixth spring positioning hole 6111, sixth rotating column 6112, sixth strip groove 61121, sixth positioning strip 61122, sixth rotating column frame 6113, sixth rotating driver 6114, sixth exhaust hole 6115, sixth spring sorting assembly 612, sixth sorting channel 6121, sixth sorting plate 6122, sixth bottom plate 61221, sixth top plate 61222, sixth multi-channel vibrating screen 6123, sixth spring loading assembly 613, sixth spring feeding seat 6131 , sixth arc groove 61311, sixth feeding hole 6132, sixth connecting sleeve 61321, sixth spring shifting block assembly 614, sixth shifting block rod 6141, sixth drive seat 6142, sixth drive seat lifting drive assembly 615, sixth elastic clamping assembly 616, sixth light rod bolt 6161, sixth elastic member 6162, sixth lifting assembly 617, sixth inclined guide plate 6171, sixth inclined guide plate movable groove 6172, sixth inclined guide plate linear driver 6173, sixth inclined guide plate linear driver bracket 6174, sixth spring press-fitting table 631, The sixth spring guide assembly 632, the sixth spring guide hole 6321, the sixth conical hole 63211, the sixth sleeve hole 63212, the sixth spring guide sleeve 6322, the sixth spring pressing head 633, the sixth spring pressing head fixing seat 634, the sixth upper seat body 6341, the sixth lower seat body 6342, the sixth longitudinal groove 6343, the sixth manipulator 635, the sixth Zshaped slide 6351, sixth vertical linear driver 6352, sixth detachable structure 636, sixth detachable plate 6361, sixth make way slot 63611, sixth positioning plate 6362, sixth XZ moving assembly 637, sixth Y-axis adjustment assembly 638, sixth adjustment base 6381, sixth Y-axis adjustment bolt 6382, sixth limit seat 6383, seventh assembly manipulator 710, seventh claw hand mounting seat 711, seventh claw hand 712, seventh wind shield clamping block 713, seventh clamping structure 714, seventh arc-shaped recess 715, seventh wind shield block 716, seventh block drive assembly 717, seventh clamping claw cylinder 718, seventh clamping claw slider 719, seventh wind shield anti-movement limit structure 720, seventh limit slot 721, seventh anti-injury inclined surface 722, seventh wind shield layout assembly 723, seventh wind shield sorting plate 724, seventh sorting slot 725, The seventh separator 726, the seventh vibration plate 727, the seventh partition plate 728, the seventh partition material trough 729, the seventh base 730, the seventh horizontal push assembly 731, the seventh straight vibrator 732, the seventh horizontal push linear drive fixing frame 733, the seventh horizontal push linear drive 734, the seventh wind cover clamping block seat 735, the seventh yielding slot 736, the eighth frame 810, the eighth friction wheel mounting frame 811, the eighth friction wheel 812, the eighth friction wheel rotation drive mechanism 813, the eighth linear motion mechanism 814, the eighth friction wheel rotating shaft 815, the eighth frame 810, the eighth friction wheel mounting frame 811, the eighth friction wheel 812, the eighth friction wheel rotation drive mechanism 813, the eighth linear motion mechanism 814, the eighth friction wheel rotating shaft 815, the eighth frame 810, the eighth friction wheel mounting frame 811, the eighth friction wheel 812, the eighth friction wheel rotating ... shaft 815, the eighth frame 810, the eighth friction wheel mounting frame 811, the eighth friction wheel 812, the eighth friction wheel rotating shaft 815, the eighth frame 810, the eighth friction wheel mounting frame 811, the eighth friction wheel 812, the eighth friction wheel rotating shaft 815, the eighth frame 810, the eighth friction wheel Eighth friction wheel rotation driver 816, eighth linear driver 817, eighth linear motion guide assembly 818, eighth screw motor 819, eighth screw 820, eighth thread sleeve block 821, eighth guide frame 822, eighth guide slider 823, eighth guide shaft 824, eighth guide slider fixing plate 825, eighth friction wheel axial positioning structure 826, eighth top ring 827, eighth positioning sleeve 828, eighth passive gear 829, eighth detection unit mounting frame 830, eighth visual detection unit 831, eighth adjustment structure 832, The eighth driving gear 833, the eighth pin hole 834, the eighth pin shaft 835, the eighth mounting block 836, the eighth positioning frame 837, the eighth I-shaped slide rail 838, the eighth pushing cylinder 839, the ninth unloading platform 910, the ninth empty box conveying channel 911, the ninth full box conveying channel 912, the ninth empty box conveying drive assembly 913, the ninth full box conveying drive assembly 914, the ninth empty box pushing assembly 915, the ninth clamping jaw spacing variable manipulator 916, the ninth side block 917, the ninth front block 918, the ninth box in and out platform 919, the ninth belt conveyor 920, the ninth limit lever 921, the ninth box pushing claw 922, the ninth box pushing claw travel groove 923, the ninth box pushing claw linear driver 924, the ninth box pushing block 925, the ninth box pushing block linear driver 926, the ninth XYZ three-axis manipulator 927, the ninth variable distance mechanical clampClaw assembly 928, ninth air claw workbench 929, ninth air claw 530, ninth air claw seat 931, ninth cross telescopic structure 932, ninth guide rod 933, ninth variable pitch linear drive 934, ninth lighter bottom box 935, ninth lighter socket 936. DETAILED DESCRIPTION
[0107] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0108] like Figure 1-87 As shown, the fully automatic assembly production line of the lighter includes a first workstation 1 for assembling a body, a bottom cover and a shell component, the first workstation 1 is connected to a third workstation 3 for receiving the lighter assembled by the first workstation 1 and continuing to assemble parts thereon, a second workstation 2 connected to the third workstation 3 for automatically assembling and assembling the lighter straw and the zinc sleeve is provided between the third workstation 3 and the first workstation 1, a fourth workstation 4 connected to the third workstation 3 for assembling the air outlet valve to the lighter is provided on one side of the third workstation 3, a fifth workstation 5 for inflating the lighter is connected to the discharging end of the fourth workstation 4, a sixth workstation 6 for installing the ignition spring is connected to the discharging end of the fifth workstation 6, and a seventh workstation 7 for assembling the wind hood, the steel wheel and the pressure plate is connected to the discharging end of the sixth workstation 6. The seventh workstation 7 comprises a seventh conveyor line 71 , on which are provided an air hood assembly mechanism 72 , a steel wheel assembly mechanism 73 , a pressure plate assembly mechanism 74 , a lighter flint quality detection device 8 and a lighter finished product shipping mechanism 9 .
[0109] More specifically, the first workstation 1 is also called the assembly station for the assembly body, bottom cover and shell component, including a first frame 11, on which a first shell feeding mechanism 1200 is provided, and a first spacing feeding robot 1400 fixedly connected to the first frame 11 is provided on the side close to the unloading end of the first shell feeding mechanism 1200, and a first circulating conveying mechanism 300 is also provided on the first frame 11, and the first shell feeding mechanism 1200 is connected with the first circulating conveying mechanism 1300 through the first shell feeding mechanism 1200, and also includes a first part guiding mechanism 1100 and a first bottom cover assembly mechanism 1600 arranged on the first frame 11, and the first part guiding mechanism 1100 and the first bottom cover assembly mechanism 1600 are both located on the side of the first circulating conveying mechanism 1300, wherein the first loading structure 1225 includes a vibration plate; a first transfer robot capable of transferring the lighter assembled at the first workstation 1 to the third workstation 3 is provided between the first workstation 1 and the third workstation 3. The structure of the first transfer robot is similar to that of the second discharge assembly robot 2900, except for the clamping structure.
[0110] The first shell feeding mechanism 1200 includes a first shell conveyor line 1201 arranged on the first frame 1, and the first shell conveyor line 1201 includes a first No. 1 straight conveying section 1202 and a first No. 2 straight conveying section 1203. One end of the first No. 1 straight conveying section 1202 is connected to a first loading structure 1205, and the first No. 1 straight conveying section 1202 and the first No. 2 straight conveying section 1203 are connected through a first turning structure 1204. The inner surface of the first turning structure 1204 is arc-shaped, and a first shell grouping component 1211 is also provided on the side of one end of the first No. 2 straight conveying section 1203 away from the first No. 1 straight conveying section 1202.
[0111] In the present invention, when in use, the lighter shell is conveyed to the unloading end by the first shell feeding mechanism 1200, the first spacing feeding manipulator 1400 picks up the lighter shell in the first shell feeding mechanism 1200 and then spacing it, and then places it in the first circulation conveying mechanism 1300, and circulates it in the first circulation conveying mechanism 1300, and sequentially passes through the first parts guiding mechanism 100 and the first bottom cover assembly mechanism 1600 to complete the corresponding assembly. Therefore, the present invention realizes the whole process from feeding, spacing, conveying to assembly through mechanical automation, and the automation degree is relatively high.
[0112] When in use, the lighter shell in the vibration plate is transported to the first turning structure 1204 through the first straight conveying section 1202, and then continues to be transported by the first second straight conveying section 1203 after the conveying direction is changed by the first turning structure 1204. Therefore, the present invention sets a first turning structure 1204 with an arc-shaped inner surface between the first first straight conveying section 1202 and the first second straight conveying section 1203 with different conveying directions, which simply and conveniently realizes a smooth transition between conveying lines in different directions.
[0113] The first turning structure 1204 includes a first turning conveying section 1206 having an arc-shaped conveying trough 205 therein, and both ends of the first turning conveying section 1206 are respectively fixedly connected to the first straight conveying section 1202 and the first straight conveying section 1203. The first turning structure 1204 also includes a first turning conveying motor 1207 located above the first turning conveying section 1206, and a first brush 208 is also fixedly connected to the output shaft of the first turning conveying motor 1207.
[0114] Preferably, the cross section of the first brush 208 is circular, and the edge of the first brush 208 is tangent to the edge of the arc conveying groove 205. The first turning conveying motor 1207 drives the first brush 208 to rotate, so as to assist the lighter housing in the arc conveying groove 205 to perform turning conveying.
[0115] A first guide plate 1209 is disposed above the first No. 1 straight conveying section 1202, the first No. 2 straight conveying section 1203 and the first turning conveying section 1206. The first guide plate 1209 is fixedly connected to the first No. 1 straight conveying section 1202, the first No. 2 straight conveying section 1203 or the first turning conveying section 1206, and a first guide channel 1210 is disposed between two first guide plates 1209 disposed opposite to each other. In this way, during the conveying process, the upper end of the lighter housing is located in the first guide channel 1210, and can be guided by the two first guide plates 1209, thereby preventing the lighter housing from having positional deviation during the conveying process.
[0116] A first shell grouping component 1211 is also provided on the side of one end of the first second linear conveying section 1203 away from the first first linear conveying section 1202. The first shell grouping component 1211 is used to group several lighter shells into one group, and in the subsequent assembly process, the groups are used as units for simultaneous assembly operations.
[0117] Specifically, the first housing grouping component 1211 includes a first mounting housing 1212 fixedly connected to the first second linear conveying section 1203, a first driving slider 1213 is slidably connected in the first mounting housing 1212, one end of the first driving slider 1213 is drivingly connected to a power source (not shown in the figure) through a first pulling block 1214, and the power source can be a cylinder. The first driving slider 1213 is drivingly connected to two first grouping rod bodies 1216 through a first driving steering structure 1215. The first driving steering structure 1215 includes two first driving grooves 1218 with opposite inclination directions opened on the first driving slider 1213 and a first protrusion 1219 fixedly connected to the first grouping rod body 1216, the first driving grooves 1218 are arranged one-to-one with the first grouping rod body 1216, and the first protrusion 1219 is embedded in the first driving groove 1218.
[0118] When in use, the power source drives the first pulling block 1214, thereby driving the first driving slider 1213 to slide. During the sliding process, the first driving groove 1218 is relatively displaced with the first protrusion 1219. Figure 3 As shown, at this time, one of the two first grouping rods 1216 is pushed outwards, and the other is retracted inwards. When grouping, the first grouping rod 1216 on the left side of the figure is pushed out first to play a limiting role, and the lighter shell stops at the first grouping rod 1216, and then another first grouping rod 1216 is used to push out, so that the lighter shell between the two first grouping rods 1216 is artificially separated from the front and back and divided into one group. This is repeated to achieve grouping of all lighter shells.
[0119] Preferably, the end of the first grouping rod body 1216 closer to the first feeding structure 1225 in the conveying direction is fixedly connected with a first guide portion 1217, and the width of the first guide portion 1217 gradually decreases from one end close to the first grouping rod body 1216 to the other end. This makes it easy to insert the first grouping rod body 1216 into the adjacent lighter housing, thereby achieving front and rear grouping.
[0120] When in use, the lighter shell in the vibration plate is transported to the first turning structure 1204 through the first No. 1 straight conveying section 1202, and the first turning conveying motor 1207 is started, and the first turning conveying motor 1207 drives the first brush 208 to rotate, and the first brush 208 assists the lighter shell in the arc conveying groove 205 to turn and transport, and then the first No. 2 straight conveying section 1203 continues to transport after changing the conveying direction, until the first shell grouping component 1211. At this time, the power source drives the first pulling block 1214, thereby driving the first driving slider 1213 to slide, and during the sliding process, the first driving groove 1218 is relatively displaced with the first protrusion 1219, and as shown in FIG. 3, at this time, one of the two first grouping rods 1216 is pushed outward, and the other is retracted inward. When grouping, the first grouping rod 1216 on the left side of the figure is first pushed out to play a limiting role. The lighter shell stops at the first grouping rod 1216, and then another first grouping rod 1216 is used to push out. In this way, the lighter shells between the two first grouping rods 1216 are artificially separated from the front and back and divided into a group. This is repeated to achieve grouping of all lighter shells. Therefore, the present invention sets a first turning structure 1204 with an arc-shaped inner surface between the first No. 1 straight conveying section 1202 and the first No. 2 straight conveying section 1203 with different conveying directions, which simply and conveniently realizes a smooth transition between conveying lines in different directions.
[0121] The first spacing feeding robot 1400 includes a first mounting frame 1401 and a plurality of first clamping assemblies 1403 connected to the first mounting frame 1401 via a first driving assembly 1402, and a first spacing assembly 1404 is also provided between the first driving assembly 1402 and the first clamping assembly 1403, which can drive two adjacent first clamping assemblies 1403 to move closer to or away from each other, and the first clamping assemblies 1403 are arranged in sequence and connected to the first spacing assembly 1404.
[0122] When in use, after the lighter shell is vibrated and fed by the vibration plate, the first clamping assembly 1403 clamps the lighter shell, and then the first spacing assembly 1404 is used to drive the first clamping assembly 1403 to move away from each other, so that the distance between two adjacent lighter shells is expanded, so as to facilitate subsequent processing operations. Therefore, after the present invention completes the feeding by the vibration plate, the first spacing assembly 1404 is used to expand the distance between two adjacent lighter shells, so as to facilitate the subsequent processing and assembly of the lighter shell.
[0123] The first drive assembly 1402 includes a horizontal drive assembly and a vertical drive assembly whose driving directions are perpendicular to each other. The horizontal drive assembly and the vertical drive assembly can respectively drive the first clamping assembly 1403 to move horizontally or vertically, so as to clamp the lighter housing and transport it to the next assembly position. The present invention does not limit the specific structure of the horizontal drive assembly and the vertical drive assembly. For example, the following specific structure can be adopted. The horizontal drive assembly includes a drag chain, and the vertical drive assembly includes a motor and a screw rod connected to the drive, and the sleeve is threadedly connected to the screw rod.
[0124] The first clamping assembly 1403 includes a first clamping jaw 1405 and a first connecting frame 1406 fixedly connected to the first clamping jaw 1405 . One end of the first connecting frame 1406 away from the first clamping jaw 1405 is connected to the first spacing assembly 1404 .
[0125] Preferably, the inner surface of the first clamping jaw 1405 is provided with a first clamping groove 1407 recessed into the first clamping jaw 1405, and the surface of the first clamping groove 1407 is arc-shaped. Since the outer surface of the lighter housing has an arc-shaped edge, setting the surface of the first clamping groove 1407 to an arc shape can increase the degree of fit.
[0126] Preferably, five first clamping jaws 1405 are provided and the first clamping jaws 1405 are arranged parallel to each other. In this way, five lighter outer shells can be clamped and assembled at the same time and kept parallel, thereby improving production efficiency.
[0127] The first separation assembly 1404 includes a first mounting plate 1408 fixedly connected to the first driving assembly 1402, at least one first sliding guide rod 1409 fixedly connected to the first mounting plate 1408, a plurality of first separation sliders 1410 slidably connected to the first sliding guide rod 1409, a first linear driving structure 1411 fixedly arranged on one side of the first mounting plate 1408, a first scissor-type telescopic structure 1412 drivingly connected to the first linear driving structure 1411, the first linear driving structure 1411 can drive the first scissor-type telescopic structure 1412 to extend or shorten, and the bottom surface of the first separation slider 1410 is fixedly connected to the first scissor-type telescopic structure 1412. Among them, the first linear driving structure 1411 can adopt the following specific structure, the first linear driving structure 1411 includes a cylinder and an output shaft connected to the cylinder.
[0128] Specifically, the first scissor-type telescopic structure 1412 includes a plurality of articulated units connected in sequence, each articulated unit includes two first articulated arms 1413 that cross each other, the two first articulated arms 1413 in the same articulated unit are centrally hinged, the ends of the first articulated arms 1413 between two adjacent articulated units are hinged, and the first spacing slider 1410 is fixedly connected to the articulation center of the two first articulated arms 1413 in the same articulated unit.
[0129] The first scissor-type telescopic structure 1412 adopts, for example, the scissor-type structure in the invention patent with application number “201520225179.0”. This structure is relatively stable in the telescopic process and can ensure that the distance between each first clamping assembly 1403 is equal after telescopic operation.
[0130] Preferably, four first sliding guide rods 1409 are provided, and the first sliding guide rods 1409 are parallel to each other, so as to ensure the stability of the first spacing sliding block 1410 during the sliding process.
[0131] The first circulating conveying mechanism 1300 includes a first circulating conveying frame 1301 with at least one first processing station 1302 on the side, and a plurality of first moving blocks 1303 are arranged on the first circulating conveying frame 1301, wherein the upper surface of the first moving block 1303 is provided with a plurality of mounting grooves recessed into the first moving block 1303. The lighter housing is connected to the first moving block 1303 through these mounting grooves, so as to move synchronously with the first moving block 1303. The first moving block 1303 is formed into a ring around the first circulating conveying frame 1301, and has a first advancement gap 1304 between the head and the tail, and also includes a first No. 1 advancement assembly 1305 and a first No. 2 advancement assembly 1306 connected to the first circulating conveying frame 1301 for advancing the first moving block 1303 to move, and the first No. 1 advancement assembly 1305 and the first No. 2 advancement assembly 1306 have different advancement directions.
[0132] When in use, the lighter housing to be assembled is transferred to the first moving block 1303. According to the position of the first push gap 1304, the first push assembly 1305 or the first push assembly 1306 pushes the first moving block 1303 to move into the first push gap 1304. At this time, a new first push gap 1304 is generated, and the first push assembly 1305 or the first push assembly 1306 pushes the first moving block 1303 to move into the first push gap 1304 again, so that the first moving block 1303 drives the lighter housing to be assembled to move and pass through the first processing station 1302 in sequence to achieve processing and assembly. Therefore, the first moving block 1303 for conveying products of the present invention is formed around a ring, and the products are circulated along the first circulating conveyor frame 1301 by pushing the moving block, thereby solving the problem that the above-mentioned conveyor line is long and requires a larger space.
[0133] Preferably, the first propulsion assembly 1305 is a transverse propulsion assembly, the first second propulsion assembly 1306 is a longitudinal propulsion assembly, and the propulsion directions of the first first propulsion assembly 1305 and the first second propulsion assembly 1306 are perpendicular to each other. In this way, the first moving block 1303 can be ensured to move in two directions that do not interfere with each other, and the movement process and the moving position of the first moving block 1303 become simple and controllable.
[0134] The first propulsion assembly 1305 includes a first propulsion cylinder 1307 fixedly mounted on the first circulation conveyor frame 1301 , and a first transverse propulsion block 1308 is fixedly connected to the output shaft of the first propulsion cylinder 1307 .
[0135] The first and second propulsion components 1306 may also adopt a specific structure similar to that of the first and first propulsion components 1305, but in order to ensure the accuracy during the longitudinal propulsion process, preferably, the first and second propulsion components 1306 include a first propulsion motor 1309 fixedly mounted on the first circulation conveyor frame 1301, a first propulsion screw 1310 drivingly connected to the first propulsion motor 1309, a first longitudinal propulsion block 1311 being threadedly connected to the first propulsion screw 1310, and rotating the first propulsion screw 1310 can move the first longitudinal propulsion block 1311 along the axis direction of the first propulsion screw 1310. Further preferably, the first propulsion motor 1309 is a servo motor.
[0136] The first circulating conveyor frame 1301 is provided with a first clearance groove 1312, and one end of the first longitudinal propulsion block 1311 extends to the first clearance groove 1312. The first longitudinal propulsion block 1311 can be moved so that the first longitudinal propulsion block 1311 passes through the first clearance groove 1312 and is pressed onto the first moving block 1303. In this way, the first longitudinal propulsion block 1311 can be prevented from interfering with the edge of the first circulating conveyor frame 1301 when performing the propulsion action.
[0137] There is only one first pushing notch 1304 , and the first moving block 1303 is movably connected to the first circulating conveying frame 1301 , and two adjacent first moving blocks 1303 fit together.
[0138] Preferably, the shapes and sizes of each first moving block 1303 are the same, and the shapes and sizes of the first moving block 1303 and the first pushing notch 1304 are the same. The width of each first moving block 1303 is 40 mm, and the length is 200 mm, so the single pushing distance of the first No. 1 pushing assembly 1305 is 40 mm, and the single pushing distance of the first No. 2 pushing assembly 1306 is 200 mm. In this way, it is ensured that each time the first moving block 1303 is pushed, it moves one body position horizontally or vertically. Thus, the orderliness and stability of the moving and conveying process are ensured.
[0139] The first material guide mechanism 100 includes a first material guide mounting frame 101, on which a first linear drive mechanism 1102 is disposed, a first material guide component 1103 having at least one first material guide groove 1104 is connected to the first linear drive mechanism 1102, and the first linear drive mechanism 1102 drives the first material guide component 1103 to reciprocate in a vertical direction.
[0140] When in use, the first material guide assembly 1103 is located above the conveyor line for conveying the lighter shell, and is adjusted to a suitable height by the first linear drive mechanism 1102 for easy assembly. The sleeve parts are assembled with the lighter shell after being guided by the first material guide assembly 1103. Therefore, the present invention provides a material guide mechanism specifically used in the assembly process of the lighter sleeve parts, which can effectively improve the regularity and orderliness of the lighter parts during assembly.
[0141] The first material guide assembly 1103 includes a first material guide plate body 1105 fixedly connected to the first linear drive mechanism 1102, a first material discharge trough 1107 is provided on the first material guide plate body 1105, a first material guide groove 1104 is located on the first material guide plate body 1105, and a first material discharge assembly 1106 is further provided between the first material guide groove 1104 and the first material discharge trough 1107, and the first material discharge assembly 1106 is connected to the first material guide plate body 1105. The present invention utilizes the first material discharge assembly 1106 to discharge the sleeve parts one by one, thereby further improving the orderliness of the assembly process.
[0142] Preferably, the first material guiding grooves 1104 and the first material discharging grooves 1107 are each provided with a plurality of mutually parallel grooves, and the first material guiding grooves 1104 and the first material discharging grooves 1107 are arranged in a one-to-one correspondence. Figure 1 As shown, Figure 1 The figure shows a situation where five first material guiding grooves 1104 and five first material discharge grooves 1107 are provided, so that five lighters can be assembled at the same time, thereby ensuring assembly efficiency.
[0143] Preferably, a cover plate is rotatably connected to the first material guide plate 1105, and the cover plate can be rotated to cover the side surfaces of the first material guide groove 1104 and the first material discharge chute 1107. This can further ensure the stability of the sleeve parts conveying during the assembly process.
[0144] The first material discharge assembly 1106 includes a cylinder (not shown) fixedly connected to the first material guide plate 1105 and a first material discharge push plate 1108 driven by the cylinder. The first material discharge push plate 1108 is slidably connected in the first material guide plate 1105. A first material discharge push block 1109 protrudes from the surface of the first material discharge push plate 1108. A first material storage gap 1110 is provided between two adjacent first material discharge push blocks 1109. The first material storage gap 1110 is connected to the first material guide groove 1104. A first material stop block 1111 is provided on one side of the first material discharge trough 1107. The upper surface of the first material stop block 1111 is a first positioning surface 1112. The first positioning surface 1112 is connected to the first material guide groove 1104 through the first material storage gap 1110.
[0145] When in use, the sleeve parts in the first material guide groove 1104 fall into the first material storage gap 1110 and are supported by the first positioning surface 1112. At this time, the cylinder drives the first material unloading push plate 1108 to slide, and the first stop block 1111 pushes a sleeve part located on the first positioning surface 1112 to fall into the first material unloading trough 1107, and enters the lighter housing through the first material unloading trough 1107, thereby realizing unloading one by one.
[0146] Preferably, the width of the first material storage gap 1110 is equal to the width of the first material guide groove 1104. This makes it convenient for the sleeve body parts to fall into the first material storage gap 1110 from the first material guide groove 1104.
[0147] The first linear drive mechanism 1102 includes a first drive motor 1113 fixedly connected to the first material guide mounting frame 101, a first screw rod 1114 is connected to the output shaft of the first drive motor 1113, a first sleeve 1115 is threadedly connected to the first screw rod 1114, and the first material guide assembly 1103 is fixedly connected to a side surface of the first sleeve 1115. A first slider 1117 is also fixedly connected to the side of the first sleeve 1115, and the first slider 1117 is slidably connected to a first guide rail 1116 fixedly connected to the first material mounting frame 101.
[0148] Preferably, there are two first guide rails 1116 symmetrically arranged on both sides of the first sliding sleeve 1115, and at least one first sliding block 1117 is slidably connected to each first guide rail 1116. In this way, the stability of the driving process can be ensured.
[0149] When in use, the first material guide assembly 1103 is located above the conveying line for conveying the lighter shell, the first driving motor 1113 is started, the first driving motor 1113 drives the first screw rod 1114 to rotate so that the first sliding sleeve 1115 moves along the axis of the first screw rod 1114, and after the first material guide plate 1105 is adjusted to a suitable height, the sleeve parts are conveyed to the first material guide groove 1104 by, for example, a vibration plate, and the sleeve parts are guided by the first material guide groove 1104 and fall into the first material storage gap 1110 and supported by the first positioning surface 1112. At this time, the cylinder drives the first material discharge push plate 1108 to slide, and the first material stop block 1111 pushes a sleeve part located on the first positioning surface 1112 to fall into the first material discharge trough 1107, and enters the lighter shell through the first material discharge trough 1107. Therefore, the present invention provides a material guide mechanism specifically used in the assembly process of lighter sleeve parts, which can effectively improve the regularity and orderliness of lighter parts during assembly.
[0150] The first bottom cover assembly mechanism 1600 includes a first mounting frame 1601, on which are disposed a first bottom cover feeding assembly 1602 and a first assembly assembly 1603 in which a lighter outer shell can be housed. The first mounting frame 1601 is also provided with a first material distribution and conveying assembly 1604, one end of the first material distribution and conveying assembly 1604 is connected to the first bottom cover feeding assembly 1602, and the other end is connected to the first assembly assembly 1603.
[0151] When in use, the lighter outer shell is placed on the first assembly component 1603, the bottom cover is conveyed to the first material distribution conveying component 1604 through the first bottom cover feeding component 1602, and then the bottom cover is conveyed to a position relative to the lighter outer shell by the first material distribution conveying component 1604, thereby realizing the assembly of the bottom cover. Therefore, the present invention can use the first material distribution conveying component 1604 to convey the bottom cover to the first assembly component 1603 with the lighter outer shell, thereby realizing the automatic assembly of the bottom cover.
[0152] The first bottom cover feeding assembly 1602 includes a first bottom cover vibration plate 1605 fixedly connected to the first mounting frame 1601 , and the first bottom cover vibration plate 1605 is connected to the first material distribution and conveying assembly 1604 through a first feeding trough 1606 .
[0153] The first assembly component 1603 includes a first mounting seat 1607 for mounting the outer shell of the lighter, the first mounting seat 1607 is provided with at least one first mounting hole 1608 recessed into the first mounting seat 1607, a first tightening platform 1609 for placing the bottom cover is provided just below the first mounting hole 1608, a first tightening driving member 1610 is provided below the first tightening platform 1609, and a first pressing member 1611 is provided above the first mounting seat 1607. The first tightening driving member 1610 can be implemented in a manner that a push rod and a cylinder are matched, and the push rod is used to push the bottom cover into the outer shell of the lighter. The first pressing member 1611 can be implemented in a manner that a driving mechanism cooperates with a pressing plate, and the pressing plate is pressed onto the outer shell of the lighter to prevent the outer shell from being separated during the assembly process.
[0154] Preferably, a plurality of first mounting holes 1608 are provided in parallel with each other, and the distance between two adjacent first mounting holes 1608 is equal. In this way, multiple lighter outer shells can be assembled at the same time, thereby improving assembly efficiency.
[0155] The first material distribution conveying assembly 1604 includes a first support 1615 fixedly connected to the first mounting frame 1601, and a plurality of first material guide channels 1616 connected to the first bottom cover feeding assembly 1602 are provided on the first support 1615. The first material guide channel 1616 is connected to the first material distribution area 1612 at one end away from the first bottom cover feeding assembly 1602. A first assembly feeding area 1613 is provided below the first material distribution area 1612, and a first assembly feeding assembly 1614 is provided between the first material distribution area 1612 and the first assembly feeding area 1613. The first assembly feeding assembly 1614 can be moved to make the first material distribution area 1612 and the first assembly feeding area 1613 mutually connected or mutually isolated. In this way, the single feeding of the bottom cover can be realized, and interference between the bottom covers can be prevented.
[0156] Specifically, the first assembly feed assembly 1614 includes a first partition 1617 located between the first material distribution area 1612 and the first assembly feed area 1613, the first partition 1617 is fixedly connected to the first push rod 1618, the first push rod 1618 is elastically connected to the first support 1615 through a first return spring 1619, and a first driving mechanism 1620 is provided at one end of the first push rod 1618 away from the first return spring 1619. The first driving mechanism 1620 includes a first driving cylinder 1621 and a first driving block 1622 connected to the first driving cylinder 1621, a first driving rod 1623 is fixedly connected to the first driving block 1622, and a first pushing block 1624 is fixedly connected to one end of the first driving rod 1623 away from the first driving block 1622, and the first pushing block 1624 can be pressed against the side of the first push rod 1618 by moving the first pushing block 1624.
[0157] Preferably, a first pushing inclined surface 1625 is provided on a side of the first pushing block 1624 away from the first driving rod 1623 .
[0158] The first driving mechanism 1620 also includes a first feed plate 1626 drivingly connected to the first driving cylinder 1621, and a plurality of first receiving members 1627 for receiving and conveying the bottom cover are fixedly connected to the first feed plate 1626. Driving the first feed plate 1626 can make the first receiving member 1627 enter the first assembly feed area 1613. The first receiving member 1627 includes a first column 1628 and a first receiving block 1629 that are fixedly connected. The upper surface of the first receiving block 1629 is provided with a receiving platform 630, and the first column 1628 is fixedly connected to the first feed plate 1626.
[0159] When in use, the outer shell of the lighter is placed on the first assembly component 1603, and the bottom cover is transported to the first material distribution area 1612 through the first bottom cover vibration plate 1605, the first feeding trough 1606 and the first material guide channel 1616. At this time, the bottom cover is located on the first partition plate 1617. At this time, the first driving cylinder 1621 pushes the first driving block 1622 and the first driving rod 1623, and the first driving rod 1623 drives the first pushing block 1624 to move forward, so that the first pushing inclined surface 1625 squeezes the side of the first push rod 1618, and the first push rod 1618 drives the first partition plate 1617 to move laterally. The bottom cover falls onto the receiving platform 630 located below, and then the first driving cylinder 1621 drives the first feeding plate 1626, so that the bottom cover on the receiving platform 630 is transferred to the first assembly component 1603, and is in a relative position with the lighter outer shell. At this time, the first pressing member 1611 is pressed on the lighter outer shell, and then the first pressing driving member 1610 is used to push the bottom cover into the bottom of the lighter outer shell to complete the assembly. Therefore, the present invention can use the first material distribution conveying component 1604 to convey the bottom cover to the first assembly component 1603 with the lighter outer shell, so as to realize the automatic assembly of the bottom cover.
[0160] More specifically, the second workstation 2 is also called the zinc sleeve and straw assembly station, including a second assembly turntable 2100, on which are provided a plurality of second straw positioners 2200 evenly distributed in the circumferential direction, a second straw loading mechanism 2300 is provided on one side of the second assembly turntable 2100, and a second finished product discharging mechanism 2400 is provided on the other side, a second zinc sleeve loading mechanism 2500 is provided between the second straw loading mechanism 2300 and the second finished product discharging mechanism 2400, and a second zinc sleeve lifting assembly mechanism 2600 is provided below the second straw positioner 2200.
[0161] The second assembly turntable 2100 includes a second upper turntable plate 2110, which is arranged on the second turntable 2120, and the second rotation drive mechanism 2130 is connected to the second turntable 2120, and the second upper turntable plate 2110 is provided with a plurality of second straw positioners 2200 evenly distributed along the circumferential direction, and the side wall of the second upper turntable plate 2110 is provided with a plurality of second straw positioning grooves 2111 evenly distributed along the circumferential direction, and the second straw positioning grooves 2111 are arranged one-to-one correspondingly to the second straw positioners 2200, and the second finished product discharging mechanism 2400 is connected to the discharging spacing mechanism 2800, and a discharging assembly robot 2900 is provided on one side of the discharging spacing mechanism 2800.
[0162] The side wall of the second upper rotating table 2110 is provided with a plurality of second straw positioning grooves 2111 evenly distributed in the circumferential direction, and the second straw positioning grooves 2111 are arranged in a one-to-one correspondence with the second straw positioner 2200, and the second straw positioning grooves 2111 are vertically coordinated and connected with the second straw positioning grooves 2210 of the second straw positioner 2200; the second straw positioner 2200 includes a second tube seat 2220, and the second straw positioning groove 2210 is provided on the second tube seat 2220.
[0163] In order to facilitate the straw to enter more smoothly, the second straw positioning groove 2111 is provided with a straw easy-entry structure for facilitating the straw to enter. The straw easy-entry structure includes a second straw entry slope 2112 arranged on one or both sides of the outer end of the second straw positioning groove 2111 .
[0164] The second straw positioner 2200 includes a second tube seat 2220 , and a second straw positioning groove 2111 is provided on a side wall of the second tube seat 2220 . The second tube seat 2220 is fixed to the second upper rotating platen 2110 by bolts.
[0165] The second rotating frame 2120 includes a second rotating cylinder 2121, which is connected to the second center column 2122. Bearings are provided at the upper and lower ends respectively between the second center column 2122 and the second rotating cylinder 2121. The upper end of the second rotating cylinder 2121 is connected to the second upper rotating platen 2110, and the lower end of the second rotating cylinder 2121 is connected to the second rotating drive mechanism 2130; the second rotating drive mechanism 2130 includes a second driven gear 2131 arranged at the lower end of the second rotating frame 2120, and the second driven gear 2131 is connected to the second rotating driver 2150 through a second rotating transmission assembly 2140; the second rotating transmission assembly 2140 includes a second transmission gear 2141 connected to the second driven gear 2131, and the second transmission gear 2141 is arranged on a second transmission shaft 2142, and the second transmission shaft 2142 is connected to the second gear box 2143 through a transmission shaft gear and a transmission chain. It is connected to the second rotation driver 2150; the second transmission shaft 2142 is passed through the second base plate 2144, a transmission shaft is also provided between the second transmission shaft 2142 and the second base plate 2144, bearings are respectively provided between the transmission shaft and the second base plate 2144 and the second transmission shaft bracket 2145, the transmission shaft gear, transmission chain, second gear box 2143 and the second rotation driver 2150 are located below the second base plate 2144, and the second rotation driver 2150 is a driving motor.
[0166] The second straw feeding mechanism 2300 includes a second straw feeding track 2310, on which a second straw feeding channel 2320 is provided along the length direction. The inner end of the second straw feeding track 2310 is close to the second straw positioner 2200 on the second assembly turntable 2100, and the outer end is connected to the second straw feeding vibration disk 2330. A straight vibrator is provided at the bottom of the second straw feeding track 2310. The straight vibrator is an existing purchased equipment, so its structure is not elaborated in detail.
[0167] Preferably, the second straw loading track 2310 is inclined downward from the feeding end to the discharging end.
[0168] After being sorted by the second straw feeding vibration plate 2330 , a plurality of straws are transported to the feeding track 310 . The straws are pressed against each other and perpendicular to the bottom surface in the second straw feeding channel 2320 .
[0169] Preferably, a gap is left between the second straw loading track 2310 and the side wall of the second upper rotating platen 2110 , and the distance of the gap between the second straw loading track 2310 and the second upper rotating platen 2110 is smaller than the radius of the straw 2 .
[0170] The second zinc sleeve feeding mechanism 2500 includes a second zinc sleeve vibration plate 2510, a second feeding plate 2520 is provided on the discharge end of the second zinc sleeve vibration plate 2510, the second feeding plate 2520 is connected to the second feeding plate rotation drive assembly 2530, a plurality of second zinc sleeve transfer grooves 2540 evenly distributed along the circumferential direction are provided on the periphery of the second feeding plate 2520, and one of the second zinc sleeve transfer grooves 2540 is located below the second straw positioner 2200, and a zinc sleeve sorting feeding assembly is provided on the side edge of the second feeding plate 2520,
[0171] More specifically, the second loading tray rotation drive assembly 2530 includes a second loading tray shaft 2531 arranged on the second base plate 2144, the second loading tray 2520 is fixed to the upper end of the second loading tray shaft 2531, the lower end of the second loading tray shaft 2531 is connected to the second rotation drive mechanism 2130 through a synchronous belt, a loading tray shaft bracket is provided between the second loading tray shaft 2531 and the second base plate 2144, and bearings are provided between the second loading tray shaft 2531, the loading tray shaft bracket and the second base plate 2144.
[0172] In order to prevent the zinc sleeve from radially escaping from the second zinc sleeve transfer groove 2540, a second zinc sleeve anti-escaping structure 2550 is provided on the side edge of the second loading plate 2520 and is located between the discharge end of the second zinc sleeve vibration plate 2510 and the loading area of the second assembly rotating table 2100.
[0173] Preferably, the second zinc sleeve anti-detachment structure 2550 includes an arc-shaped second zinc sleeve anti-detachment guard plate 2551 arranged on the side edge of the second loading tray 2520, and an arc-shaped second U-shaped zinc sleeve pass guard plate 2552 is provided at the bottom of the second zinc sleeve anti-detachment guard plate 2551. The second U-shaped zinc sleeve pass guard plate 2552 is connected to the second zinc sleeve anti-detachment guard plate 2551 as a whole, and the second zinc sleeve anti-detachment guard plate 2551 is fixed on the support frame.
[0174] Preferably, the zinc sleeve sorting feeding assembly includes a second zinc sleeve vibration plate 2510, a second zinc sleeve sorting tube 2560 is provided between the second zinc sleeve vibration plate 2510 and the second loading plate 2520, a second zinc sleeve sorting groove 2561 is provided on the second zinc sleeve sorting tube 2560, a straight vibrator is provided at the bottom of the zinc sleeve sorting tube 561, and a gap is left between the second zinc sleeve sorting tube 2560 and the second loading plate 2520.
[0175] Preferably, the distance of the gap is smaller than the radius of the zinc sleeve.
[0176] Since the zinc sleeve will inevitably fall off the second zinc sleeve sorting groove 2561 during the transportation process, a second zinc sleeve anti-falling groove 2562 is further provided above the second zinc sleeve sorting groove 2561 .
[0177] In order to facilitate precise adjustment, a circumferential adjustment component is provided between the second loading tray 2520 and the second loading tray rotating shaft 2531 . The circumferential adjustment component includes four second arc holes 2521 arranged on the second loading tray 2520 and evenly distributed along the center circumference of the second loading tray 2520 .
[0178] The second zinc sleeve lifting assembly mechanism 2600 includes a second top shaft 2610 arranged below each second straw positioner 2200, a second straw insertion hole 2620 is arranged on the top of the second top shaft 2610, a second top rod mounting ring 2630 which can rotate synchronously with the second rotating frame 2120 is arranged on the second rotating frame 2120, the second top shaft 2610 is vertically penetrated on the second top rod mounting ring 2630, a second top shaft lifting assembly 2640 is connected to the second top shaft 2610, the second top shaft lifting assembly 2640 includes a second annular slide rail 2641 arranged below the second top rod mounting ring 2630, and a second pulley 2642 which can slide on the second annular slide rail 2641 is arranged at the bottom of the second top shaft 2610, A second lifting boss 2643 is provided on the second annular slide rail 2641 between the second zinc sleeve feeding mechanism 2500 and the second finished product discharging mechanism 2400, and a second top shaft axial reset assembly 2650 is provided between the second top rod mounting ring 2630 and the second top shaft 2610.
[0179] The second push rod mounting ring 2630 rotates with the second rotating frame 2120, so that the second push shaft 2610 can be lifted vertically upward when passing through the second lifting boss 2643, thereby lifting the zinc sleeve on the second zinc sleeve transfer groove 2540 onto the straw, and the lower end of the straw enters the second straw insertion hole 2620.
[0180] Obviously, the second top shaft lifting assembly 2640 can also be implemented as a separate linear drive cylinder, that is, a linear drive cylinder is connected underneath each second top shaft 2610 .
[0181] Preferably, the connection transition structure includes second inclined portions 2644 respectively arranged between two ends of the second lifting boss 2643 and the second annular slide rail 2641 .
[0182] The second top shaft axial reset assembly 2650 includes a second top shaft spring 2651 arranged between the second top rod mounting ring 2630 and the second top shaft 2610, and a second wear-resistant mounting sleeve 2660 is also arranged between the second top rod mounting ring 2630 and the second top shaft 2610. The second wear-resistant mounting sleeve 2660 is fixed in the wear-resistant second mounting sleeve mounting hole 2661 of the second top rod mounting ring 2630, and the second top shaft 2610 is penetrated by the second wear-resistant mounting sleeve 2660 and is slidably connected with it. The lower end of the second top shaft spring 2651 is arranged on the second top shaft spring seat 2652, and the upper end is arranged at the bottom of the second wear-resistant mounting sleeve 2660, and a second top shaft circumferential limiting structure 2670 is arranged between the second wear-resistant mounting sleeve 2660 and the second top shaft 2610.
[0183] A wear-resistant mounting sleeve limiting structure is provided between the second wear-resistant mounting sleeve 2660 and the second push rod mounting ring 2630. The wear-resistant mounting sleeve limiting structure includes a convex edge arranged on the second wear-resistant mounting sleeve 2660 and located at the bottom of the second push rod mounting ring 2630. A wear-resistant mounting sleeve pressure block is provided on the top of the second push rod mounting ring 2630. The second push rod mounting ring 2630 is embedded in the wear-resistant mounting sleeve pressure block slot at the top of the second wear-resistant mounting sleeve 2660.
[0184] The second top shaft circumferential limiting structure 2670 includes an axially extending second limiting plane 2671 arranged on the outer wall of the second top shaft 2610, the inner wall of the second wear-resistant mounting sleeve 2660 is provided with a second limiting wall 2672 adapted to the second limiting plane 2671, the upper end of the second top shaft 2610 is provided with a second top sleeve 2611 arranged on the second straw insertion hole 2620, the second top sleeve 2611 is connected to the second top shaft 2610 through a second top sleeve fixing seat 2612, a second top nozzle 2613 is provided on the second top sleeve 2611, a second straw through hole 2614 is pierced through the second top nozzle 2613, and a second zinc sleeve lifting inner step 2615 is provided at the upper end of the second straw through hole 2614 to accommodate the lifting inner step 615 gradually becoming larger from the inner end to the outer end.
[0185] Preferably, a second pulley 2642 capable of sliding on the second annular slide rail 2641 is provided at the bottom of the second top shaft 2610 .
[0186] A second zinc sleeve positioning mechanism 2700 is provided between the second straw positioner 2200 and the second zinc sleeve lifting assembly mechanism 2600, which can prevent the zinc sleeve 1 from being separated from the straw 2 when the zinc sleeve 1 is lifted to a preset height and the second zinc sleeve lifting assembly mechanism 2600 is reset.
[0187] The second zinc sleeve positioning mechanism 2700 includes a second zinc sleeve suspension 2710 disposed below each second straw positioner 2200 , and a second telescopic component 2720 capable of controlling the second zinc sleeve suspension 2710 to extend and retract radially along the second assembly rotating platform 2100 is connected to the second zinc sleeve suspension 2710 .
[0188] The second zinc sleeve suspension component 2710 includes a second zinc sleeve suspension rod 2711 radially arranged along the second assembly turntable 2100, and a second zinc sleeve suspension bayonet 2712 is provided on the outer end of the second zinc sleeve suspension rod 2711. The second zinc sleeve suspension rod 2711 is arranged in a second radial slide groove 2731 of the second zinc sleeve suspension rod mounting ring 2730. The second upper rotating table plate 2110 is connected to the second rotating cylinder 2121 through the second zinc sleeve suspension rod mounting ring 2730, and the inner end of the second zinc sleeve suspension rod 2711 is connected to a second telescopic drive assembly 2740 that enables it to be radially telescopic along the second assembly turntable 2100.
[0189] The second telescopic drive assembly 2740 includes a second roller path disk 2750 arranged on the inner side of the zinc sleeve suspension rod mounting ring 740, and a second annular cam groove 2751 is provided on the second roller path disk 2750. A second roller 2752 capable of rolling along the second annular cam groove 2751 is provided at the inner end of the second zinc sleeve suspension rod 2711, and the second roller path disk 2750 is fixed on the second center column 2122.
[0190] Preferably, the second roller 2752 is fixed to the inner end of the second zinc sleeve suspension rod 2711 by bolts.
[0191] Preferably, the rolling surface of the second roller 2752 is rollingly connected to the side walls of the second annular cam groove 2751.
[0192] Preferably, a second recess 2713 is provided at the upper end of the second zinc sleeve suspension bayonet 2712 .
[0193] Preferably, the second zinc sleeve suspension bayonet 2712 is provided with a zinc sleeve easy-entry structure.
[0194] Preferably, the zinc sleeve easy-entry structure includes an introduction slope arranged on one side or both sides of the outer end of the second zinc sleeve suspension bayonet 2712.
[0195] Preferably, one or both sides of the outer end of the second recess 2713 are provided with an introduction slope.
[0196] In order to prevent the straws from radially detaching from the second upper rotating platen 2110 during rotation, a plurality of second straw anti-detachment mechanisms 220 are provided at the side edge of the second upper rotating platen 2110 and are located between the second straw loading mechanism 2300 and the second finished product discharging mechanism 2400 .
[0197] Specifically, each second straw anti-detachment mechanism 220 includes a plurality of second arc-shaped anti-detachment blocks 221 arranged on the side edge of the second upper rotating platen 2110, the second arc-shaped anti-detachment blocks 221 are adapted to the side edge of the second upper rotating platen 2110, and the second arc-shaped anti-detachment blocks 221 are connected to the second support frame 222 via an arc-shaped anti-detachment block mounting seat.
[0198] In the present application, there are three second straw anti-falling mechanisms 220 and two of them abut against each other.
[0199] The second finished product discharging mechanism 2400 includes a second discharging top plate 2410 arranged above the second assembly rotating table 2100, and a second self-resetting pipe pusher 2420 is provided on one side of the second straw positioner 2200, which can disengage the straw 2 from the second straw positioner 2200 when the straw 2 is located below the second discharging top plate 2410.
[0200] More specifically, the second self-resetting tube pusher 2420 includes a second tube pusher seat 2421, on which are provided a second transverse push rod 2422 and a second vertical push rod 2423, and between the second transverse push rod 2422 and the second vertical push rod 2423 is provided a second linkage assembly 2440 which can push out or retract the second transverse push rod 2422 when the second vertical push rod 2423 moves downward or upward, respectively. The second linkage assembly 2440 includes a second transverse reset unit 2450 provided between the second transverse push rod 2422 and the second tube pusher seat 2421, a second vertical reset unit 2460 provided between the second vertical push rod 2423 and the second tube pusher seat 2421, and a second linkage structure 2470 provided between the inner end of the second transverse push rod 2422 and the inner end of the second vertical push rod 2423.
[0201] The second linkage structure 2470 includes a second transverse push rod inclined surface 2471 arranged at the inner end of the second transverse push rod 2422, and a second vertical push rod inclined surface 2472 capable of cooperating with the second transverse push rod inclined surface 2471 is provided on the inner end of the second vertical push rod 2423. The second transverse push rod 2422 is arranged in the second transverse push rod sliding hole 2473, and the second vertical push rod 2423 is arranged in the second vertical push rod sliding hole 2474. The inner end of the second transverse push rod sliding hole 2473 and the inner end of the second vertical push rod sliding hole 2474 are respectively provided with a second transverse clearance hole 2475 and a second vertical clearance hole 2476.
[0202] Obviously, the second linkage structure 2470 may also be other structures besides the transverse push rod inclined surface 47 and the second vertical push rod inclined surface 2472, such as an arc surface or a push wheel.
[0203] In order to enable the second transverse push rod 2422 and the second vertical push rod 2423 to automatically reset when in a non-acceptance state, the second transverse shift reset unit 2450 includes a second transverse shift reset spring 2451 arranged between the second transverse push rod 2422 and the second tube pusher seat 2421, and the second vertical shift reset unit 2460 includes a second vertical shift reset spring 2452 arranged between the second vertical push rod 2423 and the second tube pusher seat 2421.
[0204] In order to limit the movable travel of the second transverse push rod 2422 and the second vertical push rod 2423, a transverse limit structure is further provided between the second transverse push rod 2422 and the second pipe pusher seat 2421, and a vertical limit structure is further provided between the second vertical push rod 2423 and the second pipe pusher seat 2421; the transverse limit structure includes a second transverse limit rod 2424 passed through the second transverse push rod 2422, and the two ends of the second transverse limit rod 2424 are respectively arranged in the second transverse movable limit groove 2425 on both sides of the second pipe pusher seat 2421, and the vertical limit structure includes a second vertical limit rod 2426 arranged on the side of the second vertical push rod 2423, and the two ends of the second vertical limit rod 2426 are respectively arranged in the second vertical movable limit groove 2427 on both sides of the second pipe pusher seat 2421.
[0205] In order to improve durability and smooth operation, a second pulley 2642 is provided on the outer end of the second vertical push rod 2423. The second pulley 2642 is connected to the second vertical push rod 2423 through a pulley seat. One end of the second transverse return spring 2451 rests on the pulley seat, and the other end rests on the second pipe pusher seat 2421.
[0206] When in use, the second transverse push rod 2422 is inserted into the transverse push rod hole 211 of the second straw positioner 2200, and a spring retaining ring 428 is provided between the second transverse push rod 2422 and the second straw positioner 2200. The spring retaining ring 428 rests on the second straw positioner 2200, and one end of the second transverse return spring 2451 rests on the spring retaining ring 428, and the other end rests on the spring seat of the second transverse push rod 2422.
[0207] The outer end of the second transverse push rod 2422 is also provided with a second tube pushing groove 2429 for matching the side wall of the straw.
[0208] Preferably, the second push tube groove 2429 is C-shaped.
[0209] Preferably, the bottom of the second discharge top plate 2410 is provided with a second slope 2411 which gradually slopes downward from the inlet end to the outlet end.
[0210] Preferably, a second sliding guide section 2412 is provided on the entry end of the second ramp 2411 .
[0211] Preferably, the second sliding guide section 2412 is parallel to the bottom surface.
[0212] Preferably, a second sliding guide section 2413 is provided at the exit end of the second slope 2411.
[0213] Preferably, the second slide-out guide section 2413 is parallel to the bottom surface.
[0214] Preferably, the second discharge top plate 2410 is arc-shaped.
[0215] Preferably, the second discharging top plate 2410 is fixed on the second discharging bracket 2414 .
[0216] In order to match straws of different heights, a second discharging top plate height adjustment assembly 2480 is provided between the second discharging top plate 2410 and the second discharging bracket 2414 .
[0217] The second discharge top plate height adjustment assembly 2480 includes two second height adjustment bar holes 2482 disposed on the second discharge bracket 2414 , and the second discharge top plate 2410 is connected to the second discharge bracket 2414 via bolts passing through the second height adjustment bar holes 2482 .
[0218] The second discharging top plate 2410 is fixed on the second discharging top plate fixing seat 2483, and the second discharging top plate fixing seat 2483 is connected to the second discharging bracket 2414 by means of bolts passing through the second height adjustment strip hole 2482. The second height adjustment strip hole 2482 is arranged on the second discharging top plate height adjustment seat 2484 of the second discharging bracket 2414, and the second discharging top plate fixing seat 2483 is provided with a second discharging top plate height adjustment seat groove 2485, and the second discharging top plate height adjustment seat groove 2485 is adapted to the second discharging top plate height adjustment seat 2484.
[0219] A limit block is provided at the upper end of the second discharge top plate height adjustment seat 2484.
[0220] A second material receiving and feeding component 2430 for receiving the zinc suction tube sleeve 3 ejected by the second self-resetting tube pusher 2420 is provided on one side of the second material receiving and feeding component 2430, and the outer end of the second material receiving and feeding component 2430 is connected to the second material discharging and spacing mechanism 2800; a second material discharging and spacing mechanism 2800 is provided on one side of the second material discharging and spacing mechanism.
[0221] The second material receiving and feeding assembly 2430 includes a second material receiving seat 2431 arranged on the second material discharging bracket 2414, a second material receiving channel 2432 is provided on the second material receiving seat 2431, an inclined second feeder 2490 is provided on the outer end of the second material receiving seat 2431, and a second feeding channel 2491 connected to the second material receiving channel 2432 is provided on the second feeder 2490.
[0222] Preferably, the second material receiving seat 2431 includes two symmetrically arranged second material receiving blocks 2433, which are connected to the second material discharging bracket 2414 via a second material receiving seat frame 2434, and the second material receiving channel 2432 is formed between the second material receiving blocks 2433. The second material receiving channel 2432 is T-shaped in cross section, and a material receiving seat height adjustment component is provided between the second material receiving seat frame 2434 and the second material discharging bracket 2414; the material receiving seat height adjustment component includes two height adjustment holes provided on the second material receiving seat frame 2434, and the second material receiving seat frame 2434 is connected to the second material discharging bracket 2414 via bolts penetrating through the height adjustment holes.
[0223] Preferably, the second feeder 2490 includes two symmetrically arranged second discharge baffles 2492, and the second feeding channel 2491 is formed between the two second discharge baffles 2492. One end of the second discharge baffle 2492 is fixed on the second material receiving seat 2431, and the second discharge baffle 2492 gradually tilts downward from one end to the other end. The other end of the second discharge baffle 2492 is fixed on the second discharge spacing mechanism 2800. The two second discharge baffles 2492 are fixed by a U-shaped discharge baffle reinforcement seat. Two wear-resistant slide rails are also provided between the U-shaped discharge baffle reinforcement seat and the second discharge baffle 2492, and the wear-resistant slide rails are connected to the discharge baffle reinforcement seat by bolts.
[0224] A second material receiving and feeding component 2430 is provided on one side of the second discharging top plate 2410 for receiving the straw 2 with a zinc sleeve ejected by the second self-resetting tube pusher 2420. The outer end of the second material receiving and feeding component 2430 is connected to the second discharging and spacing mechanism 2800. A second discharging assembly robot 2900 is provided on one side of the second discharging and spacing mechanism 2800.
[0225] The second discharging and spacing mechanism 2800 includes a second discharging and spacing base 2810, on which a second annular conveying assembly 2820 is provided, on which a plurality of second spacing material seats 2830 evenly distributed along the circumference of the second annular conveying assembly 2820 are provided, and on the second spacing material seat 2830 a second bayonet 2840 for hanging the zinc straw set 3 is provided.
[0226] The zinc straw set 3 comprises a straw 2 and a zinc sleeve 1 which has been assembled on the straw 2 .
[0227] The suction tube 2 and the zinc sleeve 1 are both T-shaped in cross section and have a central hole.
[0228] More specifically, at least one second first clamping jaw extending groove 2831 connected to the second clamping port 2840 is provided on the second spacing material holder 2830 .
[0229] In order to prevent the zinc straw set 3 from detaching from the second spacing material seat 2830, a second spacing stopper 2850 fixed on the second discharging spacing base 2810 is provided on one side of the second spacing material seat 2830, and the second spacing stopper 2850 is in sliding contact with the second spacing material seat 2830, and the second spacing stopper 2850 is fixed on the second discharging spacing base 2810 through the spacing stopper seat.
[0230] A second feeder fixing seat 2860 is provided on one side of the second spacing stopper 2850 .
[0231] In order to facilitate the removal of the zinc straw set 3, the second spacing stopper 2850 is located on one side of the second spacing material seat 2830 and is provided with a second No. 2 clamping jaw extending groove 2851, and the second No. 2 clamping jaw extending groove 2851 cooperates with the second bayonet 2840.
[0232] The second annular conveying assembly 2820 includes a second conveyor belt 2821, a second conveyor belt driven wheel 2822 is provided at one end of the second conveyor belt 2821, and a second conveyor belt driving wheel 2823 is provided at the other end, the second conveyor belt driving wheel 2823 is connected to the driving wheel driver, the second spacing material seat 2830 is fixed to the second conveyor belt 2821 by at least two bolts, the second conveyor belt driven wheel 2822 and the second conveyor belt driving wheel 2823 are both arranged on the second material discharging spacing base 2810, and the driving wheel driver is a servo motor.
[0233] Preferably, the second conveyor belt driven wheel 2822 and the second conveyor belt driving wheel 2823 are both provided with second bolt clearance annular grooves 2824 that enable the bolts of the second spacing material seat 2830 to pass through, and the second bolt clearance annular grooves 2824 are respectively located in the middle of the outer ring surfaces of the second conveyor belt driven wheel 2822 and the second conveyor belt driving wheel 2823, and the bolts of the second spacing material seat 2830 are located in the middle of the second conveyor belt 2821.
[0234] In order to ensure the running stability of the transmission belt 821 , a second conveyor belt anti-sway ring 2870 is provided on the side of the second conveyor belt 2821 away from the second spacing stopper 2850 , and the second conveyor belt anti-sway ring 2870 is fixed on the second material discharging spacing base 2810 .
[0235] Preferably, the number of the second spacing material holders 2830 can be increased or decreased according to circumstances.
[0236] After the zinc straw sleeve 3 enters the second bayonet 2840, the zinc sleeve clamp ring of the zinc straw sleeve 3 is located above the second bayonet 2840, that is, the inner diameter of the second bayonet 2840 is smaller than the zinc sleeve clamp ring, thereby preventing the zinc straw sleeve 3 from falling off axially.
[0237] The second discharging assembly robot 2900 includes a second robot bracket 2910, on which a second gripper driver mounting seat 2920 is provided. The second gripper driver mounting seat 2920 is connected to the second robot bracket 2910 via a second transverse movement assembly 2930 and a second vertical movement assembly 2940. A plurality of second gripper drivers 2950 distributed in a horizontal direction are provided on the second gripper driver mounting seat 2920. The second gripper driver 2950 is connected to two symmetrically arranged second grippers 2960, and a second zinc sleeve clamping limiting structure 2970 is provided on the second gripper 2960.
[0238] More specifically, the second clamping jaw driver 2950 is an air clamp cylinder, and the two second clamping jaws 2951 of the air clamp cylinder are respectively connected to the two second clamping jaws 2960, the upper end of the second clamping jaw 2960 is connected to the second clamping jaw arm 2951, and the lower end of the second clamping jaw 2960 is provided with the second zinc sleeve clamping limiting structure 2970, and the second zinc sleeve clamping limiting structure 2970 includes a first zinc sleeve clamping groove 971 arranged on the inner side of the lower end of the second clamping jaw 2960, a second zinc sleeve clamping block 2961 is provided below the second clamping jaw 2960, and a second No. 2 zinc sleeve clamping groove 2962 is provided on the inner side of the second zinc sleeve clamping block 2961, and the second No. 2 zinc sleeve clamping groove 2962 is located on the inner side below the first zinc sleeve clamping groove 971.
[0239] That is, the area enclosed by the two second zinc sleeve clamping grooves 2962 is larger than the area enclosed by the two first zinc sleeve clamping grooves 971. The area enclosed by the second zinc sleeve clamping grooves 2962 is used to clamp the small end of the zinc sleeve, and the area enclosed by the first zinc sleeve clamping grooves 971 is used to clamp the large end of the zinc sleeve.
[0240] Preferably, the second zinc sleeve clamp block 2961 is integrally connected to the second clamping jaw 2960.
[0241] The second clamping jaw 2960 is connected to the second clamping jaw arm 2951 through the second clamping jaw seat 2963. The second clamping jaw 2960 and the second clamping jaw seat 2963 are connected as a whole. The second clamping jaw 2960 is in a Z shape. The second clamping jaw seat 2963 and the second clamping jaw arm 2951 are connected by bolts.
[0242] In order to ensure stability during movement, the second transverse movement assembly 2930 includes a second transverse movement seat 2931 fixed on the second manipulator bracket 2910, a second shaft movement groove 2932 is provided on the second transverse movement seat 2931, a second screw rod 2933 and a second screw sleeve 2934 are provided in the second shaft movement groove 2932, and second limiting side wings 2935 that can prevent the screw sleeve from rotating in the circumferential direction are provided on both sides of the second screw sleeve 2934. The second limiting side wings 2935 and the second transverse movement seat 2931 are connected to each other. Sliding connection, a second transverse slider 2936 is fixed on the second screw sleeve 2934, a second vertical movement assembly 2940 is arranged on the second transverse slider 2936, a second reinforcement plate 2937 fixed on the second transverse seat 2931 is arranged between the second vertical movement assembly 2940 and the second transverse slider 2936, the second vertical movement assembly 2940 includes a second vertical movement connection seat 2941 connected to the second transverse slider 2936, and the second vertical movement connection seat 2941 is connected to the second clamping jaw driver mounting seat 2920 through a second slide cylinder 2942.
[0243] In the present application, five second clamping jaw drivers 2950 distributed in the horizontal direction are provided on the second clamping jaw driver mounting seat 2920 .
[0244] Preferably, the thickness of the second zinc sleeve clamp 2961 is smaller than the thickness of the second jaw 2960, so that the second zinc sleeve clamp 2961 can easily enter the second No. 2 jaw extension slot 2851 and the second No. 1 jaw extension slot 2831, and a straw zinc sleeve group 3 to be clamped is arranged between the second No. 2 jaw extension slot 2851 and the second No. 1 jaw extension slot 2831, and the straw zinc sleeve group 3 includes a straw 2 and a zinc sleeve 1 that has been assembled on the straw 2, the cross-sections of the straw 2 and the zinc sleeve 1 are T-shaped and have a center hole, and the widths of the second No. 2 jaw extension slot 2851 and the second No. 1 jaw extension slot 2831 are smaller than the diameter of the zinc sleeve 1.
[0245] The working principle of the second workstation is as follows:
[0246] Straw feeding principle: the straws 2 are sorted by the second straw feeding vibration plate 2330, and the sorted straws 2 enter the second straw feeding channel 2320 of the second straw feeding track 2310. The second straw feeding channel 2320 gradually tilts downward from the outer end to the inner end and moves the inner end of the straw 2 by the straight vibrator. The second straw positioner 2200 rotates clockwise with the second assembly turntable 2100. When the straw suspension groove 210 of the second straw positioner 2200 and the second straw feeding channel 2320 are located in the same axial direction, a straw 2 in the second straw feeding channel 2320 enters the straw suspension groove 210, thereby completing the feeding.
[0247] Zinc sleeve feeding and assembly principle: a number of zinc sleeves 1 are sorted by the second zinc sleeve vibration plate 2510 and transported to a second zinc sleeve transfer slot 2540 of the second feeding plate 2520 through the second zinc sleeve sorting tube 2560. After the second feeding plate 2520 rotates, it is located between the second top shaft 2610 of the second zinc sleeve lifting assembly mechanism 2600 and the suction tube 2, that is, the second feeding plate 2520 stops rotating after being located in the feeding area. At this time, the zinc sleeve 1 can be lifted by the second top shaft 2610 and thus vertically upwardly separated from the second zinc sleeve transfer slot 2540 of the second feeding plate 2520.
[0248] Working principle of the second zinc sleeve lifting assembly mechanism 2600: the second push rod mounting ring 2630 rotates synchronously with the second rotating frame 2120, and the second pulley 2642 at the bottom of the second top shaft 2610 slides on the second annular slide rail 2641. When the second top shaft 2610 passes through the second lifting boss 2643, the second top shaft 2610 moves axially upward, and the lower end of the straw enters into the second straw insertion hole 2620 through the second straw through-hole 2614 of the second back nozzle 2613, and the zinc sleeve is lifted upward by the second back nozzle 2613, thereby completing the assembly of the zinc sleeve 1 and the straw 2 to form a straw zinc sleeve set 3.
[0249] After the zinc sleeve set 3 of the straw is assembled, the zinc sleeve 1 is positioned by the second zinc sleeve suspension bayonet 2712 of the second zinc sleeve suspension rod 2711 extending radially to prevent the zinc sleeve 1 from falling off the straw 2 downward.
[0250] When the zinc straw set 3 rotates to approach the second material receiving seat 2431, the second vertical push rod 2423 of the second self-resetting tube pusher 2420 contacts the second discharge top plate 2410, causing the second vertical push rod 2423 to drop vertically, and the dropped second vertical push rod 2423 causes the second horizontal push rod 2422 to push outward, thereby pushing the zinc straw set 3 on the second tube seat 2220 into the second material receiving channel 2432 of the second material receiving seat 2431, and enters the second discharge spacing mechanism 2800 through the discharge channel 491.
[0251] The working principle of the second discharging and spacing mechanism 2800 is as follows: after the second bayonet 2840 of the second spacing material seat 2830 is aligned with the second feeding channel 2491 of the second feeder 2490, the zinc straw set 3 on the second feeding channel 2491 enters the second bayonet 2840, and the second spacing material seat 2830 rotates the second conveyor belt 2821 after receiving, thereby replacing the next second spacing material seat 2830 to receive the zinc straw set 3, and the second spacing material seat 2830 that has completed receiving moves to the side of the second spacing stopper 2850 to cooperate with it, so that the second bayonet 2840 is connected with the second No. 2 clamp extending into the slot 2851, and the 5 groups of zinc straw sets 3 after spacing are completed are taken away at one time by the second discharging assembly robot 2900.
[0252] When the second discharging assembly robot 2900 is working, the second jaw driver mounting seat 2920 adjusts its position through the second transverse movement component 2930 and the second vertical movement component 2940, so that the second jaw 2960 can be in the required position, and then the second jaw 2960 is controlled to be grasped and released through the second jaw driver 2950. The first zinc sleeve clamping grooves 971 on both sides are used to clamp the zinc sleeve 1 to prevent it from radially detaching from the second jaw 2960, and the two second zinc sleeve clamping blocks 2961 are used to prevent the zinc sleeve 1 from axially detaching from the second jaw 2960 downward.
[0253] More specifically, the third workstation 3 includes a third rotating mechanism 31 and two third assembly stations 32 arranged on the side of the third rotating mechanism 31. The third rotating mechanism 31 is provided with a plurality of third fixtures 3100 for fixing the lighter housing. The third rotating mechanism 31 can make the third fixtures 3100 sequentially cooperate with the third assembly stations 32. The two third assembly stations 32 sequentially assemble the two components, the flat gasket and the constant flow valve.
[0254] The third rotating mechanism 31 includes a third support frame 311 and a third rotating disk 312 rotatably connected to the third support frame 311, the driving motor is fixedly connected to the third support frame 311 and drivingly connected to the third rotating disk 312, the third clamp 3100 is fixedly connected to the edge of the upper surface of the third rotating disk 312, and twelve third clamps 3100 are provided and are evenly distributed circumferentially along the axis of the third rotating disk 312.
[0255] When in use, the lighter housing to be assembled with components such as flat gaskets and constant flow valves is clamped in the third fixture 3100, and is assembled through the third assembly station 32 in sequence through the rotation of the third rotating mechanism 31, thereby improving the degree of automation and assembly efficiency.
[0256] Specifically, the third rotating mechanism 31 includes a third support frame 311 and a third rotating disk 312 rotatably connected to the third support frame 311, a driving motor (not shown in the figure) is fixedly connected to the third support frame 311 and drivingly connected to the third rotating disk 312, and the third clamp 3100 is fixedly connected to the edge of the upper surface of the third rotating disk 312.
[0257] Preferably, twelve third clamps 3100 are provided and are evenly distributed along the circumference of the axis of the third rotating disk 312 .
[0258] The third clamp 3100 includes a third clamp base 3101 fixedly connected to the third rotating disk 312. The third clamp base 3101 is provided with at least one third mounting groove 3102 for mounting the lighter housing. The third mounting groove 3102 is located on the upper surface of the third clamp base 3101 and extends into the interior of the third clamp base 3101.
[0259] When in use, the lighter housing is mounted on the third fixture base 3101 through the third mounting groove 3102, and the third fixture base 3101 is fixedly mounted on the rotating station, so that the lighter housing passes through several assembly stations in sequence by driving the third fixture base 3101. Therefore, the present invention is provided with a third fixture base 3101 with a third mounting groove 3102, and the lighter housing is mounted on the third fixture base 3101 through the third mounting groove 3102, and the third fixture base 3101 can be fixedly mounted on the rotating station, so as to drive the lighter housing to pass through several subsequent assembly processes in sequence to achieve automatic assembly.
[0260] Preferably, there are five third mounting grooves 3102 and they are arranged parallel to each other, and the distance between two adjacent third mounting grooves 3102 is equal. In this way, five lighters can be automatically assembled at the same time, thereby improving production efficiency.
[0261] The third fixture base 3101 is also provided with a third reserved groove 3103 in an arc shape, the third reserved groove 3103 is connected to the third installation groove 3102, and any two adjacent sides of the third installation groove 3102 are transitionally connected through the third reserved groove 3103. This can prevent the third installation groove 3102 on the third fixture base 3101 from being deformed due to thermal expansion and contraction when the temperature changes during use, thereby causing the lighter shell to be unable to be installed; and also includes a third stabilizing component 3104 fixedly connected to the third fixture base 3101 for improving the installation stability of the lighter shell, and the third stabilizing component 3104 is located above the third installation groove 3102. The third stabilizing component 3104 is used to further stabilize the lighter shell installed in the third installation groove 3102 to prevent the lighter shell from being separated during assembly and causing assembly failure.
[0262] Specifically, the third stabilizing assembly 3104 includes two third bases 3105 respectively fixedly connected to the two ends of the third fixture base 3101, the two ends of the fixing plate group 106 are fixedly connected to the third base 3105, the middle of the third mounting plate group 3106 is suspended above the third fixture base 3101, and the fixing plate group 106 is also provided with a third stabilizing hole 3107 that penetrates the fixing plate group 106. The third stabilizing hole 3107 is located directly above the third mounting groove 3102, and the third stabilizing hole 3107 is provided in a plurality and is arranged one-to-one with the third mounting groove 3102. The bottom of the lighter housing is installed in the lighter shell, and the middle part is clamped by the third stabilizing hole 3107.
[0263] The fixing plate assembly 106 includes a third first clamping plate 3108 and a third second clamping plate 3109 which are arranged opposite to each other. The third stabilizing hole 3107 is located between the third first clamping plate 3108 and the third second clamping plate 3109. There is also a third gap 3110 between the third first clamping plate 3108 and the third second clamping plate 3109. Two adjacent third stabilizing holes 3107 are connected through the third gap 3110. The third stabilizing hole 3107 is composed of two third half holes 3111 which are located opposite to each other. One end of the third half hole 3111 is connected to the third gap 3110, and the other end extends to the inside of the third first clamping plate 3108 or the third second clamping plate 3109. The third first clamping plate 3108 and the third second clamping plate 3109 in the third stabilizing assembly 3104 are fixedly arranged, and the third stabilizing hole 3107 therebetween is preset to a size that matches the size of the lighter housing.
[0264] Preferably, the width of the third half hole 3111 gradually decreases from one end close to the third slit 3110 to the other end, and the end of the third half hole 3111 is in an arc shape. Preferably, the width of the rear end of the third half hole 3111 can be set to be slightly smaller than the width of the lighter housing, so that the side wall of the third half hole 3111 can be used to clamp the outer surface of the lighter housing, thereby improving stability.
[0265] The third feeding assembly 321 includes a third vibration disk 323 and a third material guide trough 324 which are interconnected. The third vibration disk 323 is fixedly mounted on the third base 325. The end of the third material guide trough 324 away from the third vibration disk 323 is connected to the third assembly assembly 322. The third assembly assembly 322 includes a third assembly head 326 located above the third rotating mechanism 31. The third assembly head 326 is also driven and connected with a third horizontal drive mechanism 327 and a third vertical drive mechanism 328. The third horizontal drive mechanism 327 and the third vertical drive mechanism 328 drive the third assembly head 326 to move closer to or away from the third fixture 3100. The third horizontal drive mechanism 327 and the third vertical drive mechanism 328 can select the specific structures commonly used in the prior art for realizing horizontal drive and vertical drive. For example, the third horizontal drive mechanism 327 can be realized by the cooperation of a drag chain and a slider rail, and the third vertical drive mechanism 328 can be realized by the cooperation of a cylinder and a slider rail.
[0266] The working principle of the third workstation is as follows: when in use, the lighter housing with the flat gasket, constant flow valve and other parts to be assembled is clamped in the third fixture 3100, the driving motor drives the third rotating disk 312 to rotate, thereby driving the third fixture 3100 to arrive at the bottom of the third assembly head 326 of different third assembly stations 32 in sequence, the third vibration disk 323 conveys the parts to be assembled to the third assembly head 326 through the third guide groove 324, and the third horizontal driving mechanism 327 and the third vertical driving mechanism 328 drive the third assembly head 326 to approach the third fixture 3100 to complete the assembly with the lighter housing on the third fixture 3100. Therefore, the present invention uses the third rotating mechanism 31 to drive the third fixture 3100 holding the lighter housing with the parts to be assembled to pass through one or more third assembly stations 32 in sequence to realize the assembly of parts, thereby improving the degree of automation and assembly efficiency.
[0267] More specifically, the fourth workstation 4 includes a fourth frame 1 and a fourth conveyor line 2 arranged on the fourth frame 1, and a fourth gas valve feeding mechanism 3 and a fourth gas valve locking mechanism 100 are also arranged on the fourth frame 1, and the fourth gas valve feeding mechanism 3 and the fourth gas valve locking mechanism 100 are both located above the fourth conveyor line 2, and the fourth gas valve feeding mechanism 3 and the fourth gas valve locking mechanism 100 are arranged in sequence along the conveying direction of the fourth conveyor line 2; a fourth transfer manipulator capable of transferring the lighters assembled at the third workstation 3 to the fourth workstation 4 is arranged between the third workstation 3 and the fourth workstation 4. The fourth transfer manipulator is similar in structure to the second discharge assembly manipulator 2900, except for the clamping structure.
[0268] When in use, the lighter assembly to be installed with the gas valve is placed on the fourth conveyor line 42, and is transported to the bottom of the fourth gas valve feeding mechanism 43 through the fourth conveyor line 42. The gas valve is transported into the lighter assembly through the fourth gas valve feeding mechanism 43, and then transported to the bottom of the fourth gas valve locking mechanism 4100 by the fourth conveyor line 42, and the gas valve is locked by the fourth gas valve locking mechanism 4100. Therefore, the present invention places the lighter assembly to be installed with the gas valve on the fourth conveyor line 42, and sequentially passes through the fourth gas valve feeding mechanism 43 and the fourth gas valve locking mechanism 4100 to realize automatic installation of the gas valve, thereby improving the degree of automation of the assembly process.
[0269] The fourth gas valve feeding mechanism 43 includes a fourth material feeding component 431 and a fourth material guiding component 432 which are interconnected. The fourth material guiding component 432 is located directly above the fourth conveying line 42. The fourth material feeding component 431 includes a fourth base 433 and a fourth vibration plate 434 fixedly connected to the fourth base 433. At least one fourth material feeding pipe 435 is connected to the fourth vibration plate 434. One end of the fourth material feeding pipe 435 away from the fourth vibration plate 434 is connected to the fourth material guiding component 432. The fourth material guiding component 432 includes a fourth material guiding body 436 fixedly connected to the fourth frame 41. At least one fourth material guiding trough 437 is provided on the fourth material guiding body 436. The fourth material guiding trough 437 is located directly above the fourth conveying line 42. One end of the fourth material guiding trough 437 away from the fourth conveying line 42 is connected to the fourth material feeding pipe 435.
[0270] When in use, the fourth vibration disk 434 is started, and the air valves in the fourth vibration disk 434 are transported to the fourth material guide groove 437 through the fourth material delivery pipe 435, and the air valves are transported one by one to the lighter components through the fourth material guide groove 437.
[0271] Preferably, the fourth material guiding groove 437 is connected to the fourth material conveying pipe 435 in a one-to-one correspondence, so that multiple lighter components can be assembled at the same time, thereby improving assembly efficiency.
[0272] The fourth air valve locking mechanism 4100 includes a fourth locking mounting frame 4101 fixedly connected to the fourth frame 41, and the fourth locking mounting frame 4101 is provided with a fourth driving mechanism 4102 and a fourth locking assembly 4103. The fourth driving mechanism 4102 is located above the fourth locking assembly 4103, and also includes a fourth elastic buffer assembly 4104 located between the fourth driving mechanism 4102 and the fourth locking assembly 4103. The fourth driving mechanism 4102 is driven and connected to the fourth locking assembly 4103 via the fourth elastic buffer assembly 4104.
[0273] When in use, the lighter with the gas valve to be locked is transported to the bottom of the fourth locking assembly 4103 through the conveying line, and the fourth driving mechanism 4102 drives the fourth elastic buffer assembly 4104 so that the fourth locking assembly 4103 is pressed down onto the lighter with the gas valve to be locked, thereby locking the lighter gas valve. When the downward pressure is too large, the fourth elastic buffer assembly 4104 will be compressed, thereby preventing the lighter from being crushed. The present invention is provided with a fourth elastic buffer assembly 4104 in the fourth gas valve locking mechanism 4100, and the fourth elastic buffer assembly 4104 prevents the fourth gas valve locking mechanism 4100 from causing damage to the lighter.
[0274] Preferably, a positioning structure is also provided on the fourth locking mounting frame 4101, and the positioning structure includes a positioning claw with a groove and a linear drive connected to the positioning claw. The linear drive is fixedly connected to the fourth locking mounting frame 4101, and the linear drive drives the positioning claw to move the positioning claw to directly below the fourth locking assembly 4103.
[0275] Before locking, the positioning claws can be used to locate the position of the lighter whose gas valve is to be locked, thereby ensuring the accuracy of the pressing position.
[0276] The fourth driving mechanism 4102 includes a fourth mounting plate 4105 fixedly connected to the fourth locking mounting frame 4101 and a fourth cylinder 4106 disposed on the fourth mounting plate 4105 , and a fourth output shaft 4107 is connected to the fourth cylinder 4106 .
[0277] The fourth elastic buffer assembly 4104 includes a fourth pressure plate 4108 which can move up and down in the vertical direction. One end of the fourth elastic member 4109 is pressed on the fourth output shaft 4107, and the other end is pressed on the fourth pressure plate 4108. The fourth pressure plate 4108 is pressed on the fourth locking assembly 4103.
[0278] Specifically, the fourth elastic member 4109 is a spring, which is sleeved outside the fourth output shaft 4107 and one end of the fourth output shaft 4107 passes through the fourth pressing plate 4108. The fourth output shaft 4107 has a circle of annular flange, and the spring is pressed on the annular flange.
[0279] When in use, the fourth cylinder 4106 is activated to drive the fourth output shaft 4107 to extend downward, thereby compressing the spring. After being compressed, the spring applies pressure to the fourth pressure plate 4108, thereby transmitting the pressure to the fourth locking assembly 4103. When the reaction force fed back to the fourth locking assembly 4103 by the lighter is too large, the spring will contract, causing the fourth pressure plate 4108 to move upward, thereby achieving a buffering effect.
[0280] Preferably, the axis center line of the spring coincides with the axis center line of the fourth output shaft 4107. This ensures stable force transmission.
[0281] Preferably, a plurality of fourth sliding sleeves 4110 are fixedly connected to the fourth pressing plate 4108, and the fourth sliding sleeves 4110 are slidably connected to the fourth guide rods 4111, and the fourth sliding sleeves 4110 and the fourth guide rods 4111 are arranged one-to-one, and the fourth guide rods 4111 are fixedly connected to the fourth mounting plate 4105. The sliding cooperation between the fourth guide rods 4111 and the fourth sliding sleeves 4110 plays a guiding role in the sliding direction of the fourth pressing plate 4108.
[0282] The fourth locking assembly 4103 includes a fourth locking platform 4112 fixedly connected to the fourth elastic buffer assembly 4104, and at least one fourth locking head 4113 is fixedly connected to the fourth locking platform 4112. The fourth locking platform 4112 can ensure that the pressure applied to each fourth locking head 4113 is uniform.
[0283] There are a plurality of fourth locking heads 4113, and every two fourth locking heads 4113 are parallel to each other, and the spacing between two adjacent fourth locking heads 4113 is equal. In this way, multiple lighter gas valves can be locked at one time, thereby improving assembly efficiency.
[0284] A fourth clearance space 4116 is further provided between the fourth locking platform 4112 and the fourth elastic buffer assembly 4104. At least one fourth drive motor 4114 is located in the fourth clearance space 4116 and connected to the fourth locking platform 4112. The fourth drive motor 4114 is drivingly connected to the fourth locking head 4113 via a fourth transmission belt 4115. In this way, the fourth locking head 4113 can not only apply pressure, but also rotate, further expanding the applicable scenarios of the locking structure.
[0285] The working principle of the fourth workstation is: when in use, the lighters assembled at the third workstation 3 are transferred to the fourth workstation 4 by the fourth transfer manipulator, and are transported to the bottom of the fourth air valve feeding mechanism 43 through the fourth conveying line 42. At this time, the fourth vibration plate 434 is started, and the air valves in the fourth vibration plate 434 are transported to the fourth guide groove 437 through the fourth conveying pipe 435. The air valves are transported one by one to the lighter assembly through the fourth guide groove 437, and then transported to the bottom of the fourth locking assembly 4103 by the fourth conveying line 42. The position of the lighter to be locked by the air valve is first positioned with the positioning claw to ensure the accuracy of the clamping position, and at the same time, the displacement of the lighter to be locked by the air valve during the clamping process can be prevented. The fourth cylinder 4106 is started to drive the fourth output shaft 4107 to extend downward, thereby compressing the spring. After the spring is compressed, pressure is applied to the fourth pressure plate 4108, thereby transmitting the pressure to the fourth locking platform 4112, so that the fourth locking head 4113 is pressed downward. When the reaction force fed back by the lighter to the fourth locking head 4113 is too large, the spring will shrink, causing the fourth pressing plate 4108 to move upward, thereby achieving a buffering effect. Therefore, the present invention places the lighter assembly to be installed with the gas valve on the fourth conveyor line 42, and sequentially passes through the fourth gas valve feeding mechanism 43 and the fourth gas valve locking mechanism 4100 to achieve automatic installation of the gas valve, thereby improving the degree of automation of the assembly process.
[0286] More specifically, the fifth workstation 5 can also be called a lighter filling station. The fifth workstation 5 includes a fifth workbench 51, on which a fifth rotating disc 52 is provided, at the bottom of the fifth rotating disc 52 a fifth rotating driver 521 is provided, and on the top surface of the fifth rotating disc 52 at least four fifth lighter clamps 53 are provided which are evenly distributed along its circumferential direction and can rotate synchronously therewith, and the outer periphery of the fifth rotating disc 52 is provided with a fifth feeding robot 54, a fifth lighter inflator 55, a fifth exhaust valve locking machine 56 and a fifth discharging robot 57 which are distributed in sequence along its rotation direction.
[0287] First, the fifth feeding robot 54 grabs the lighter from the fourth conveyor line 42 and places it on the fifth lighter clamp 53, then, the fifth rotary driver 521 drives the fifth rotating disk 52 to rotate, and transports the fifth lighter clamp 53 to the fifth lighter inflator 55, the fifth air outlet valve locking machine 56 and the fifth discharging robot 57 in turn, and the lighter is inflated, the air outlet valve is locked and the discharging process is performed in turn, and at least four evenly distributed fifth lighter clamps 53 that can rotate synchronously therewith are set, which effectively improves the inflation efficiency of this workstation, and the fifth feeding robot 54, the fifth lighter inflator 55, the fifth air outlet valve locking machine 56 and the fifth discharging robot 57 are arranged in turn on the periphery of the fifth rotating disk 52, which on the one hand increases the integration of the present invention and reduces the floor space, and on the other hand can shorten the processing stroke of the lighter and improve production efficiency.
[0288] A fifth L-shaped bracket 522 is provided on one side of the fifth rotating disk 52 . One end of the fifth L-shaped bracket 522 is connected to the fifth workbench 51 , and the other end is connected to the center of the fifth rotating disk 52 through a fifth rotating shaft 523 .
[0289] In this embodiment, the fifth L-shaped bracket 522 is connected to the center of the fifth rotating disk 52 through the fifth rotating shaft 523, which increases the stability and reliability of the fifth rotating disk 52 during rotation and provides a stable rotating processing platform for the lighter's inflation operation.
[0290] Furthermore, the lower end of the fifth rotating shaft 523 is fixedly connected to the fifth rotating disk 52 , and the upper end of the fifth rotating shaft 523 is circumferentially rotatable and fifth axially limitedly matched with the fifth L-shaped bracket 522 .
[0291] In this embodiment, the lower end of the fifth rotating shaft 523 is fixedly connected to the fifth rotating disk 52 to prevent the fifth rotating disk 52 and the fifth rotating shaft 523 from relative rotation, thereby affecting the material transportation effect of the fifth rotating disk 52; the upper end of the fifth rotating shaft 523 is connected to the fifth L-shaped bracket 522 for circumferential rotation and the fifth axial limit, so that the fifth rotating shaft 523 and the fifth rotating disk 52 can be driven by the fifth rotating driver 521 under the axial limit action of the fifth L-shaped bracket 522 to produce stable circumferential rotation.
[0292] Furthermore, a rotating seat is provided between the fifth L-shaped bracket 522 and the fifth rotating shaft 523 , and an axial limiting ring capable of preventing the fifth rotating shaft 523 from axially separating from the rotating seat is provided between the rotating seat and the fifth rotating shaft 523 .
[0293] In this embodiment, a rotating seat is provided between the fifth L-shaped bracket 522 and the fifth rotating shaft 523 to facilitate the circumferential rotation of the fifth rotating shaft 523 inside the rotating seat, and an axial limiting ring is provided between the rotating seat and the fifth rotating shaft 523 to prevent the fifth rotating shaft 523 from axially separating from the rotating seat. The axial limiting ring cooperates with the rotating seat to perform the functions of circumferential rotation and fifth axial limiting on the fifth rotating shaft 523.
[0294] Furthermore, the circumferential spacing between any two adjacent devices of the fifth feeding robot 54, the fifth lighter inflator 55, the fifth air outlet valve locking machine 56 and the fifth discharging robot 57 is equal.
[0295] In this embodiment, the circumferential spacing between any two adjacent devices of the fifth feeding robot 54, the fifth lighter inflator 55, the fifth air outlet valve locking machine 56 and the fifth discharging robot 57 is equal, and can cooperate with the fifth lighter clamp 53 which is evenly distributed and can rotate synchronously therewith to carry out orderly processing, thereby improving production efficiency and yield rate.
[0296] In addition, a fifth explosion-proof cover 511 is provided on the periphery of the fifth workbench 51, the material taking direction of the fifth feeding robot 54 and the material discharging direction of the fifth discharging robot 57 are located on the same side and the fifth explosion-proof cover 511 on this side is open, and the other three sides of the fifth explosion-proof cover 511 are provided with fifth opening and closing doors 512.
[0297] In this embodiment, a fifth explosion-proof cover 511 is provided on the periphery of the fifth workbench 51 to play an explosion-proof role. The material picking direction of the fifth feeding robot 54 and the discharging direction of the fifth discharging robot 57 are located on the same side and the fifth explosion-proof cover 511 on this side is open, which is convenient for external transportation equipment to connect with the fifth feeding robot 54 and the fifth discharging robot 57 from the open position, and is convenient for the transportation of lighter materials in and out. The other three sides of the fifth explosion-proof cover 511 are provided with fifth opening and closing doors 512, which is convenient for staff to maintain the internal components of the fifth workbench 51 through the fifth opening and closing doors 512.
[0298] Secondly, the fifth feeding robot 54 includes a fifth feeding bracket 541, on which a fifth feeding movable platform 542 is provided, which is connected to the fifth feeding bracket 541 through an XZ moving assembly, and a number of shell feeding grippers are provided on the fifth feeding movable platform 542; the fifth discharging robot 57 includes a fifth discharging bracket 571, on which a fifth discharging movable platform 572 is provided, which is connected to the fifth discharging bracket 571 through a fifth YZ moving assembly 573, and a number of shell discharging grippers are provided on the fifth discharging movable platform 572.
[0299] In this embodiment, when the fifth feeding robot 54 performs feeding work, the XZ moving component drives the fifth feeding moving platform 542, so that the outer shell feeding gripper grabs the lighter brought in by the external transport device, and then the XZ moving component drives the fifth feeding moving platform 542 to cooperate with the outer shell feeding gripper to load the grabbed lighter into the fifth lighter fixture 53; when the fifth discharging robot 57 performs discharging work, the fifth YZ moving component 573 drives the fifth discharging moving platform 572, and drives the outer shell discharging gripper to take out the lighter inside the fifth lighter fixture 53, and then the XZ moving component drives the fifth discharging moving platform 572 to place the lighter on the discharge end of the external transport device.
[0300] The fifth lighter inflator 55 comprises a fifth inflator frame 551, a fifth lifting frame 552 is arranged on the fifth inflator frame 551, a fifth lifting driving assembly 553 is arranged between the fifth lifting frame 552 and the fifth inflator frame 551, a plurality of fifth inflating assemblies 554 are arranged on the fifth lifting frame 552, the fifth inflating assembly 554 comprises a fifth lighter positioning sleeve 555 for preventing the displacement of the lighter, a fifth inflating shaft lifting mechanism 556 which can be used to extend into the recess of the fifth inflating shaft 58 is arranged on the lower end of the fifth lighter positioning sleeve 555, and a fifth inflating tube 55 is arranged inside the fifth inflating shaft lifting mechanism 556. 7. The fifth inflation tube 557 is connected to the gas supply mechanism. The lighter installed on the fifth lighter clamp 53 rotates with the fifth rotating disk 52 and is transported to the bottom of the fifth lighter positioning sleeve 555. The fifth lifting drive assembly 553 drives the fifth lifting frame 552 to descend, so that the fifth lighter positioning sleeve 555 is pressed on the air valve port of the lighter to prevent the lighter from shifting during the inflation process. Then the fifth ignition shaft lifting mechanism 556 extends into the recess of the fifth ignition shaft 58 and lifts the fifth ignition shaft 58 upward to open the air valve port. At this time, the fifth inflation tube 557 cooperates with the gas supply mechanism to inflate the lighter. After the inflation is completed, the fifth lifting drive assembly 553 is reset to prepare for the next inflation process.
[0301] Furthermore, the fifth ignition shaft lifting mechanism 556 includes a plurality of fifth Z-shaped drive arms 5561 that can be distributed circumferentially along the fifth ignition shaft 58. The fifth Z-shaped drive arm 5561 is arranged in a movable groove on the side wall of the fifth lighter positioning sleeve 555. The middle part of the fifth Z-shaped drive arm 5561 is hingedly connected to the fifth lighter positioning sleeve 555. The lower end of the fifth Z-shaped drive arm 5561 is provided with a fifth hook body 5562 that can be used to extend into the recess of the fifth ignition shaft 58. The upper end of the fifth Z-shaped drive arm 5561 is provided with a fifth swing arm drive assembly 5563 for driving the fifth Z-shaped drive arm 5561 to swing around the hinge.
[0302] The movable groove can cooperate with the fifth Z-shaped driving arm 5561 which is hingedly connected to the fifth lighter positioning sleeve 555 in the middle to play a guiding role. When the fifth lighter positioning sleeve 555 is pressed on the air valve port of the lighter, the fifth swing arm driving assembly 5563 can drive the fifth Z-shaped driving arm 5561 to swing around the hinge, so that the fifth hook body 5562 passes through the movable groove and extends into the recess of the fifth ignition shaft 58, and lifts the fifth ignition shaft 58 upward to ensure the smooth progress of the subsequent inflation process. Preferably, the fifth lighter positioning sleeve 555 is a double-plane sleeve, that is, the outer side wall of the fifth lighter positioning sleeve 555 is provided with two planes to prevent the parts sleeved thereon from rotating circumferentially.
[0303] The fifth outlet valve locking machine 56 includes a fifth locking machine frame 561, on which a fifth locking head mounting seat 562 is provided, on which a plurality of fifth locking heads 5621 are provided, the fifth locking head mounting seat 562 being connected to a fifth locking head driver 5622, and between the fifth locking head mounting seat 562 and the fifth locking machine frame 561 a fifth height adjustment component 563 is provided, which can be used to adjust the height of the fifth locking head mounting seat 562 and enable the fifth locking head 5621 to elastically press the outlet valve.
[0304] The lighter that has completed the inflation process rotates to the bottom of the fifth locking head 5621 along with the fifth rotating disk 52, and the fifth height adjustment assembly 563 pushes the fifth locking head mounting seat 562 downward, so that the fifth locking head 5621 elastically presses the air outlet valve of the lighter, and the fifth locking head drive 5622 drives the fifth locking head 5621 to rotate, thereby locking the air outlet valve of the lighter.
[0305] The fifth height adjustment component 563 includes a fifth height adjustment linear drive 631 fixed on the fifth locking machine frame 561, a drive shaft connecting plate 623 connected to the fifth locking head mounting seat 562 is provided above the fifth height adjustment linear drive 631, the lower end of the drive shaft of the fifth height adjustment linear drive 631 is passed through the drive shaft connecting plate 623 and a fifth anti-slip ring 5632 is provided at the lower end of the drive shaft of the fifth height adjustment linear drive 631, and a fifth compression spring 5633 is provided between the drive shaft connecting plate 623 and the drive shaft of the fifth height adjustment linear drive 631.
[0306] The driving shaft of the fifth height-adjusting linear actuator 631 is connected to the driving shaft connecting plate 623 of the fifth locking head mounting seat 562, so that the fifth height-adjusting linear actuator 631 can adjust the height of the fifth locking head mounting seat 562. The design of the fifth anti-slip ring 5632 can play a limiting role, reducing the probability of separation between the driving shaft of the fifth height-adjusting linear actuator 631 and the driving shaft connecting plate 623. The fifth compression spring 5633 is arranged between the driving shaft connecting plate 623 and the driving shaft of the fifth height-adjusting linear actuator 631, and cooperates with the fifth anti-slip ring 5632. When the fifth height-adjusting linear actuator 631 drives the fifth locking head mounting seat 562 downward, so that the fifth locking head 5621 presses the air outlet valve of the lighter, the fifth compression spring 5633 is compressed and gives the fifth locking head mounting seat 562 a downward elastic force, which finally makes the fifth locking head 5621 elastically press the air outlet valve of the lighter, thereby increasing the locking effect.
[0307] Preferably, an axial movable gap is provided between the lower end of the driving shaft of the fifth height adjustment linear driver 631 and the fifth locking head mounting seat 562, and an axial movable gap is provided between the lower end of the driving shaft of the fifth height adjustment linear driver 631 and the fifth locking head mounting seat 562, providing a stroke for the compression and reset of the fifth compression spring 5633.
[0308] More preferably, four lifting guide shafts are provided between the driving shaft connecting plate 623 and the fifth locking machine frame 561 .
[0309] In this embodiment, four lifting guide shafts are provided between the driving shaft connecting plate 623 and the fifth locking machine frame 561 to provide guidance for the fifth height adjustment linear actuator 631 when driving the fifth locking head mounting seat 562 .
[0310] In addition, the fifth lighter clamp 53 includes a fifth clamp base 531, on which two fifth clamp plates 532 are arranged, and between the two fifth clamp plates 532, a spacing adjustment air claw is arranged, and the fifth clamp base 531 is provided with a plurality of shell placement grooves, and the two fifth clamp plates 532 are respectively provided with a plurality of symmetrically arranged clamping grooves, and the clamping grooves and the shell placement grooves are arranged one by one, and two fifth clamp plates 532 are arranged on the fifth clamp base 531 for firmly clamping the lighter body, and a spacing adjustment air claw is arranged between the two fifth clamp plates 532, so that the staff can use the pneumatic system to adjust the spacing between the two fifth clamp plates 532, thereby adjusting the clamping force, The fifth clamp base 531 is provided with a plurality of shell placement grooves, which are convenient for the fifth feeding robot 54 to place the grabbed lighter. The two fifth clamping plates 532 are respectively provided with a plurality of symmetrically arranged clamping grooves, and the clamping grooves are arranged one by one corresponding to the shell placement grooves, thereby increasing the clamping and coordination effect of the fifth clamping plate 532 and improving the clamping stability.
[0311] In addition, the fifth rotary driver 521 includes a divider and a drive motor. The drive motor can provide driving force, and the divider can convert the driving force of the drive motor into power for intermittent output, thereby driving the fifth rotating disk 52 to rotate intermittently, so as to facilitate the fifth feeding robot 54, the fifth lighter inflator 55, the fifth exhaust valve locking machine 56 and the fifth discharging robot 57 to perform corresponding processing steps within the rotation interval time.
[0312] More specifically, the sixth workstation 6 is also called a lighter spring installation workstation, including a sixth circular conveyor line 66, on which a plurality of sixth carriers 661 distributed along its conveying direction and capable of being used for batch conveying lighters are provided, a sixth lighter feeding station 663 is provided on one side of the sixth empty carrier reuse position 662 of the sixth circular conveyor line 66, a sixth lighter discharging station 665 is provided on one side of the sixth empty carrier return position 664 of the sixth circular conveyor line 66, and an ignition spring installation device is provided between the sixth lighter feeding station 663 and the sixth lighter discharging station 665.
[0313] The sixth circular conveyor line 66 includes two sets of sixth synchronous belts 666 for conveying the sixth carrier 661 in the X-axis direction. A sixth linear guide rail 667 is provided inside each set of the sixth synchronous belts 666. Sixth position-changing seats 668 for conveying the sixth carrier 661 in the Y-axis direction are provided at both ends of the two sets of the sixth synchronous belts 666. A Y-direction linear drive is connected to the sixth position-changing seat 668. One end of one of the sixth synchronous belts 666 is a sixth empty carrier reuse position 662, and the other end is a sixth empty carrier return position 66 4. The sixth lighter feeding station 663 is provided on the same end of another sixth synchronous belt 666 and the sixth empty carrier reuse position 662, and the sixth lighter discharging station 665 is provided on the other end. A sixth ignition spring installation device 67 is provided between the sixth lighter feeding station 663 and the sixth lighter discharging station 665. The sixth synchronous belt 666 and the Y-axis linear drive are commercially available products, so their structures are not elaborated in detail; five punch placement slots 611 are provided on the sixth carrier 661, and the sixth carrier 661 is connected to the sixth circular circulation conveyor line 66 through the sixth movable platform 6611. A friction-increasing pad is provided at the bottom of the sixth carrier 661, which can increase the friction between the sixth synchronous belt 666 and the sixth synchronous belt 666 to prevent slipping.
[0314] The sixth movable table 6611 is transported in the X-axis direction by the sixth synchronous belt 666 , and the two sixth synchronous belts 666 rotate in opposite directions; the sixth movable table 6611 is transported in the Y-axis direction by the sixth transposition seat 668 , so that the sixth movable table 6611 is transferred from one sixth linear guide rail 667 to another sixth linear guide rail 667 .
[0315] The ignition spring installation device 67 includes a frame 61, on which is provided a sixth spring dividing and flipping mechanism 62 capable of sorting, dividing and flipping batch springs, a sixth spring flipping assembly 611 of the sixth spring dividing and flipping mechanism 62 is provided with a plurality of sixth spring positioning holes 6111, a sixth ignition spring pressing mechanism 63 capable of pressing the ignition spring into the ignition needle is provided on one side of the sixth spring dividing and flipping mechanism 62, a sixth ignition spring grabbing mechanism 64 capable of transferring the ignition springs after sorting, dividing and flipping the sixth spring dividing and flipping mechanism 62 to the sixth ignition spring pressing mechanism 63 is provided between the sixth spring dividing and flipping mechanism 62 and the sixth ignition spring pressing mechanism 63, the sixth ignition spring grabbing mechanism 64 comprising a sixth XYZ moving mechanism 641 and a sixth ignition spring clamping assembly 642 arranged on the sixth XYZ moving mechanism 641, the sixth ignition spring clamping assembly 642 is provided with sixth spring clamping jaws 6422 whose number is equal to the sixth spring positioning holes 6111.
[0316] Specifically, the sixth spring material distribution and flipping mechanism 62 also includes a sixth spring sorting component 612 arranged on one side of the sixth spring flipping component 611, and the sixth spring sorting component 612 is provided with sixth sorting channels 6121 equal to the number of sixth spring positioning holes 6111, and a sixth spring loading component 613 is provided between the sixth spring sorting component 612 and the sixth spring flipping component 611, which can enable the ignition spring 18 in the sixth sorting channel 6121 to enter the sixth spring positioning hole 6111; the sixth spring flipping component 611 includes a sixth rotating column 6112 and a sixth rotating column frame 6113, the sixth rotating column 6112 is connected to the sixth rotating driver 6114, and a plurality of sixth spring positioning holes 6111 distributed along the axial direction are provided on the sixth rotating column 6112. The sixth rotating column frame 6113 provides a platform for installing and supporting the rotating column 12, and the sixth rotating driver 6114 is used to drive the rotating column 12 to rotate repeatedly on the sixth rotating column frame 6113. The sixth spring positioning hole 6111 is distributed along the axial direction of the rotating column 12, and a sixth spring sorting assembly 612 is provided on one side of the rotating column 12, so that the staff can adjust the connectivity between the sixth spring positioning hole 6111 and the sixth sorting channel 6121 through the sixth rotating driver 6114, that is, when the sixth rotating driver 6114 drives the rotating column 12 to align the sixth spring positioning hole 6111 with the sixth sorting channel 6121, the sixth spring feeding assembly 613 can feed the ignition spring from the sixth sorting channel 6121 into the sixth spring positioning hole 6111, so as to realize the intermittent upward flipping transportation of the ignition spring, so as to facilitate the subsequent process mechanism to grab the ignition spring.
[0317] The sixth spring sorting assembly 612 includes a sorting plate 122, on which is provided sixth sorting channels 6121, the number of which is equal to the sixth spring positioning holes 6111, a sixth multi-channel vibrating screen 6123 is provided at one end of the sorting plate 122, and a sixth spring loading assembly 613 is provided between the other end of the sorting plate 122 and the sixth spring flipping assembly 611, which enables the ignition spring in the sixth sorting channel 6121 to enter the sixth spring positioning hole 6111.
[0318] In this embodiment, the sixth multi-channel vibrating screen 6123 is a common commercially available product, which cooperates with the sixth sorting channel 6121 inside the sorting plate 122 to vibrate and screen the ignition springs put into the sixth multi-channel vibrating screen 6123 and send them into the sixth sorting channel 6121 inside the sorting plate 122 in an orderly manner, and then transport them to the corresponding sixth spring positioning hole 6111 via the sixth spring loading assembly 613.
[0319] Furthermore, the sixth spring feeding assembly 613 includes a sixth spring feeding seat 6131 arranged between the sorting plate 122 and the rotating column 12, and the sixth spring feeding seat 6131 is connected to the sixth rotating column frame 6113, and the sixth spring feeding seat 6131 is provided with sixth feeding holes 6132 whose number is equal to the sixth sorting channel 6121 and passes through the sixth spring feeding seat 6131, and the sixth feeding holes 6132 can correspond one-to-one with the sixth spring positioning holes 6111 and the sixth sorting channel 6121, and the sixth feeding holes 6132 are provided with a sixth spring blocking assembly 614.
[0320] In this embodiment, the sixth rotating column frame 6113 provides a platform for installing and supporting the sixth spring feeding seat 6131. The sixth spring feeding seat 6131 is internally provided with a sixth loading hole 6132 corresponding to the sixth sorting channel 6121 and the sixth spring positioning hole 6111, and cooperates with the sixth spring blocking assembly 614 provided on the sixth loading hole 6132. When the sixth spring blocking assembly 614 blocks the internal channel of the sixth loading hole 6132, the ignition spring passing through the sixth loading hole 6132 can be blocked.
[0321] Furthermore, the sixth spring blocking assembly 614 includes a sixth blocking rod 6141 arranged on one side of each sixth feeding hole 6132, one end of the sixth blocking rod 6141 is passed through the sixth spring feeding seat 6131 and connected with the sixth feeding hole 6132, the other end of the sixth blocking rod 6141 is arranged on the sixth driving seat 6142, and a sixth driving seat lifting driving assembly 615 is provided between the sixth driving seat 6142 and the sixth spring feeding seat 6131.
[0322] The sixth drive seat lifting drive assembly 615 is arranged between the sixth drive seat 6142 and the sixth spring feeding seat 6131, and is used to drive the sixth drive seat 6142 to rise and fall. The sixth drive seat lifting drive assembly 615 can cooperate with the sixth rotation driver 6114 to realize linkage. When the sixth rotation driver 6114 drives the rotating column 12 to rotate upward, the sixth spring positioning hole 6111 is misaligned with the sixth sorting channel 6121. At this time, the sixth drive seat lifting drive assembly 615 drives the sixth drive seat 6142 to descend, thereby driving the sixth blocking rod 6141 to sink, and the internal channel corresponding to the sixth feeding hole 6132 is blocked, thereby preventing the ignition spring from the sixth sorting channel 6 121 enters into the sixth spring positioning hole 6111 along the sixth loading hole 6132; when the sixth rotary driver 6114 drives the rotary column 12 to rotate downward and aligns the sixth spring positioning hole 6111 with the sixth sorting channel 6121, the sixth drive seat 6142 is lifted up by the sixth drive seat lifting drive assembly 615, and the sixth blocking rod 6141 is also lifted up along with the sixth drive seat 6142, so that the sixth loading hole 6132 changes from a blocked state to a connected state. At this time, the ignition spring can smoothly enter into the sixth spring positioning hole 6111 from the inside of the sixth sorting channel 6121 along the sixth loading hole 6132, so as to realize the orderly loading of the ignition spring.
[0323] Furthermore, the sixth drive seat lifting drive assembly 615 includes a sixth elastic clamping assembly 616 arranged between the sixth drive seat 6142 and the sixth spring feeding seat 6131, and the sixth drive seat 6142 is connected to a sixth lifting assembly 617 capable of separating the sixth drive seat 6142 from the sixth spring feeding seat 6131.
[0324] The sixth elastic clamping assembly 616 is arranged between the sixth drive seat 6142 and the sixth spring feeding seat 6131, and is used to press the sixth drive seat 6142 onto the sixth spring feeding seat 6131, so that the lower end of the sixth blocking rod 6141 arranged on the sixth drive seat 6142 blocks the corresponding sixth feeding hole 6132. The sixth lifting assembly 617 is arranged on the sixth drive seat 6142, and can lift the sixth drive seat 6142 upward, so that the sixth drive seat 6142 is separated from the sixth spring feeding seat 6131. At the same time, the sixth blocking rod 6141 is lifted as the sixth drive seat 6142 is lifted, and the sixth feeding hole 6132 changes from a blocked state to a connected state, which facilitates the orderly feeding of the ignition spring.
[0325] In addition, the sixth elastic clamping assembly 616 includes two sixth light rod bolts 6161 arranged between the sixth spring feeding seat 6131 and the sixth driving seat 6142. The sixth light rod bolts 6161 are passed through the sixth driving seat 6142, and the lower ends are screwed on the sixth spring feeding seat 6131. The sixth light rod bolts 6161 are sleeved with a sixth elastic member 6162 located between the screw head of the sixth light rod bolt 6161 and the sixth driving seat 6142.
[0326] The sixth elastic clamping assembly 616 includes two sixth light rod bolts 6161 arranged between the sixth spring feeding seat 6131 and the sixth driving seat 6142. The sixth light rod bolts 6161 are passed through the sixth driving seat 6142, and the lower ends are screwed on the sixth spring feeding seat 6131. The sixth light rod bolts 6161 are sleeved with a sixth elastic member 6162 located between the screw head of the sixth light rod bolt 6161 and the sixth driving seat 6142.
[0327] Secondly, the sixth lifting assembly 617 includes a sixth inclined guide plate 6171, which is arranged in the sixth inclined guide plate movable groove 6172 between the sixth driving seat 6142 and the sixth spring feeding seat 6131, the upper inclined surface of the sixth inclined guide plate 6171 matches the upper inclined surface of the sixth inclined guide plate movable groove 6172, and the sixth inclined guide plate 6171 is connected to the sixth inclined guide plate linear driver 6173, and the sixth inclined guide plate linear driver 6173 is connected to the sixth spring feeding seat 6131 through the sixth inclined guide plate linear driver bracket 6174.
[0328] The sixth inclined guide plate linear driver bracket 6174 provides a platform for installing and supporting the sixth inclined guide plate linear driver 6173. The sixth inclined guide plate linear driver 6173 can drive the sixth inclined guide plate 6171 to perform linear reciprocating motion in the sixth inclined guide plate movable groove 6172. When the sixth inclined guide plate 6171 moves forward along the sixth inclined guide plate movable groove 6172, the upper inclined surface of the sixth inclined guide plate 6171 matches the upper inclined surface of the sixth inclined guide plate movable groove 6172, thereby giving the sixth drive seat 6142 an upward thrust, so that the sixth drive seat 6142 overcomes the elastic potential energy of the sixth elastic member 6162 and moves along the sixth light rod bolt 6171. 161 rises, the sixth blocking rod 6141 is lifted up along with the sixth driving seat 6142, and the corresponding sixth feeding hole 6132 changes from a blocked state to a connected state, which is convenient for the orderly feeding of the ignition spring; when the sixth inclined guide plate 6171 makes a reset movement backward along the sixth inclined guide plate active groove 6172, the sixth inclined guide plate 6171 provides less and less support to the sixth driving seat 6142, so that the sixth driving seat 6142 gradually descends along the sixth light rod bolt 6161 under the elastic potential energy of the sixth elastic member 6162, and the sixth blocking rod 6141 descends along the sixth driving seat 6142 to block the corresponding sixth feeding hole 6132.
[0329] A sixth strip groove 61121 extending axially is provided on the rotating column 12, a sixth positioning strip 61122 is provided in the sixth strip groove 61121, the sixth positioning strip 61122 is provided with the sixth spring positioning hole 6111, and a sixth exhaust hole 6115 connected to the sixth spring positioning hole 6111 is provided between the sixth positioning strip 61122 and the rotating column 12.
[0330] Preferably, the sixth spring feeding seat 6131 is located on one side surface of the rotating column 12 and is provided with a sixth arc groove 61311; the sixth loading hole 6132 is provided with a sixth connecting sleeve 61321 connected to the sixth sorting channel 6121 on the end away from the rotating column 12; the sorting plate 122 includes a sixth bottom plate 61221 and a sixth top plate 61222, and a sixth sorting channel 6121 is provided between the sixth bottom plate 61221 and the sixth top plate 61222.
[0331] The sixth spring feeding seat 6131 is located on one side surface of the rotating column 12 and is provided with a sixth arc groove 61311, which provides avoidance for the ignition spring fed into the sixth spring positioning hole 6111, to prevent the ignition spring 18 from being exposed in the sixth spring positioning hole 6111 and contacting the side of the sixth spring feeding seat 6131 when the rotating column 12 rotates, thereby affecting the shape and size of the ignition spring workpiece; the sixth feeding hole 6132 is provided with a sixth connecting sleeve 61321 connected to the sixth sorting channel 6121 on the end away from the rotating column 12, and the sixth connecting sleeve 61321 can play a connecting role, to prevent the ignition spring from being stuck in the gap between the sixth feeding hole 6132 and the sixth sorting channel 6121 during the conveying process; the sixth bottom plate 61221 and the sixth top plate 61222 form the sorting plate 122, which is convenient for the staff to maintain the sixth sorting channel 6121 inside the sorting plate 122.
[0332] The sixth XYZ moving mechanism 641 includes a sixth Y-axis mover 6411, which is connected to a sixth first Z-axis mover 6413 via a sixth X-axis mover 6412, and the sixth first Z-axis mover 6413 is connected to a sixth ignition spring clamping assembly 642 via a sixth second Z-axis mover 6414. The sixth Y-axis mover 6411, the sixth X-axis mover 6412, the sixth first Z-axis mover 6413, and the sixth second Z-axis mover 6414 are commercially available products, so their structures are not described in detail.
[0333] The sixth ignition spring clamping assembly 642 includes a sixth clamping jaw cylinder seat 6421, on which a clamping jaw cylinder is provided, on which a sixth spring clamping jaw 6422 is provided, and on the inner sides of the lower ends of the two sixth claw bodies 6423 of the sixth spring clamping jaw 6422, vertically arranged sixth spring clamping grooves 6424 are provided; the sixth ignition spring pressing mechanism 63 includes a sixth spring guide assembly 632 arranged on a sixth spring pressing platform 631, the number of which is equal to the sixth spring positioning holes 6111, and above the sixth spring guide assembly 632, a sixth spring pressing head 633 corresponding to the sixth spring pressing head 633 is provided, which is arranged on a sixth spring pressing head fixing seat 634, and a sixth manipulator 635 is provided between the sixth spring pressing head fixing seat 634 and the sixth spring pressing platform 631.
[0334] During operation, the sixth spring guide assembly 632 is set on the air valve port of the lighter, and then the external spring loading assembly places the ignition spring 18 into the sixth spring guide assembly 632. Under the action of gravity, the ignition spring is guided by the sixth spring guide assembly 632, and its lower end abuts against the air valve port of the lighter. Then the sixth manipulator 635 drives the sixth spring pressing head fixing seat 634 to move downward, driving the sixth spring pressing head 633 downward, and pressing the ignition spring into the air valve port of the lighter. After completing the pressing of the ignition spring, the sixth manipulator 635 drives the sixth spring pressing head fixing seat 634 to reset and wait for the next pressing. On the one hand, the sixth spring guide assembly 632 can provide guidance for the pressing of the ignition spring, and on the other hand, it can be used as a positioning mold for the lighter, thereby eliminating the alignment step and greatly improving production efficiency.
[0335] The sixth spring guide assembly 632 includes a plurality of sixth spring guide sleeves 6322 arranged vertically and in a straight line on one end of the sixth spring press-fitting platform 631, a sixth spring guide hole 6321 is provided on the sixth spring guide sleeve 6322, and the sixth spring guide sleeve 6322 is connected to the sixth spring press-fitting platform 631 through a sixth detachable structure 636. The sixth spring guide sleeve 6322 is arranged vertically and in a straight line, so that multiple ignition springs can be smoothly introduced into the corresponding lighter's gas outlet valve along the sixth spring guide hole 6321 under the action of gravity, so as to ensure the guiding effect and improve the press-fitting efficiency. The sixth spring guide sleeve 6322 is connected to the sixth spring press-fitting platform 631 through the sixth detachable structure 636, so that the staff can maintain and replace the sixth spring guide sleeve 6322.
[0336] Furthermore, the sixth detachable structure 636 includes a sixth detachable plate 6361, a sixth spring guide sleeve 6322 is provided on the sixth detachable plate 6361, the sixth detachable plate 6361 is fixed to one end of the sixth spring press-fitting platform 631 by a plurality of bolts, and a sixth positioning plate 6362 is provided on one side of the sixth detachable plate 6361 and the sixth spring press-fitting platform 631. The sixth detachable plate 6361 provides a platform for installation and support for the sixth spring guide sleeve 6322, and a sixth positioning plate 6362 is provided on one side of the sixth detachable plate 6361 and the sixth spring press-fitting platform 631. The sixth positioning plate 6362 can play a role of secondary positioning, reduce the probability of the sixth detachable plate 6361 being loosened during the press-fitting process, and improve the press-fitting stability.
[0337] The sixth spring guide sleeve 6322 is inserted into the sixth detachable plate 6361, and the positioning ear of the sixth spring guide sleeve 6322 is fixed to the sixth detachable plate 6361 by bolts, and a lighter housing giving way structure is provided between the sixth spring guide sleeve 6322 and the sixth detachable plate 6361. The positioning ear of the sixth spring guide sleeve 6322 is fixed to the sixth detachable plate 6361 by bolts, and the positioning ear can increase the contact area between the sixth spring guide sleeve 6322 and the sixth detachable plate 6361, and cooperate with the bolt connection to provide a stable and detachable connection structure, and a lighter housing giving way structure is provided between the sixth spring guide sleeve 6322 and the sixth detachable plate 6361, so that the lighter housing is easily installed on the lower end of the sixth spring guide sleeve 6322, so that the outlet valve of the lighter is aligned with the sixth spring guide hole 6321, which is convenient for the press-fitting of the ignition spring.
[0338] The lighter housing's yielding structure includes a sixth yielding slot 63611 disposed between the sixth spring guide sleeve 6322 and the sixth removable plate 6361. The sixth yielding slot 63611 facilitates the lighter to be inserted into the lower end of the sixth spring guide sleeve 6322 from bottom to top, thereby aligning the lighter's air outlet valve with the sixth spring guide hole 6321, thereby facilitating the pressing of the ignition spring.
[0339] The sixth spring guide hole 6321 has a sixth conical hole 63211 at its upper end, and a sixth sleeve hole 63212 at its lower end. The sixth spring guide hole 6321 has a sixth conical hole 63211 at its upper end, which can provide guidance for the ignition spring to accurately enter the sixth spring guide hole 6321, and a sixth sleeve hole 63212 at its lower end, which can be engaged with the outlet valve of the lighter, so that the outlet valve of the lighter is aligned with the lower end of the sixth spring guide hole 6321, thereby improving the yield rate of the ignition spring.
[0340] The sixth spring pressing head fixing seat 634 includes a sixth upper seat body 6341 and a sixth lower seat body 6342 . The sixth spring pressing head 633 is in a T-shaped column shape. The sixth spring pressing head 633 is vertically penetrated on the sixth lower seat body 6342 . A sixth longitudinal groove 6343 is provided between the sixth upper seat body 6341 and the sixth lower seat body 6342 .
[0341] The sixth spring pressing head 633 is in a T-shaped column. On the one hand, it can form a limiting cooperation with the sixth longitudinal groove 6343 to prevent the sixth spring pressing head 633 from falling out along the sixth lower seat 6342 through which it is arranged under the neutral action; on the other hand, its lower end can cooperate with the cylindrical ignition spring, and under the drive of the sixth manipulator 635, it gives the ignition spring a uniform downward pressure, thereby improving the brick pressing yield of the ignition spring.
[0342] Furthermore, the sixth manipulator 635 includes a Z-shaped slide arranged between the sixth spring pressing head fixed seat 634 and the sixth spring pressing platform 631. The bottom of the Z-shaped slide is connected to the sixth spring pressing platform 631 through a horizontal linear drive and a slider rail structure. The Z-shaped slide is connected to the sixth spring pressing head fixed seat 634 through a sixth vertical linear drive 6352. A vertical guide rod is provided between the sixth spring pressing head fixed seat 634 and the Z-shaped slide.
[0343] The bottom of the Z-shaped slide is connected to the sixth spring pressing platform 631 through a horizontal linear driver and a slider slide rail structure. The horizontal linear driver and the slider slide rail structure cooperate with each other to drive the Z-shaped slide and the sixth spring pressing head fixing seat 634 to perform horizontal linear motion on the sixth spring pressing platform 631, so as to adjust the horizontal position of the sixth spring pressing head fixing seat 634 according to actual production conditions, and facilitate the ignition spring feeding device to put the ignition spring into the sixth spring guide hole 6321 of the sixth spring guide assembly 632. The Z-shaped slide is connected to the sixth spring pressing head fixing seat 634 through the sixth vertical linear driver 6352. The sixth vertical linear driver 6352 is used to drive the sixth spring pressing head 633 to descend, and the ignition spring inside the sixth spring guide hole 6321 is pressed onto the outlet valve of the lighter. A vertical guide rod is provided between the sixth spring pressing head fixing seat 634 and the Z-shaped slide to play a vertical guiding role and ensure the pressing yield rate.
[0344] Furthermore, a sixth XZ moving assembly 637 is connected to the sixth spring pressing platform 631 , and a sixth Y-axis positioning assembly 638 is disposed at the bottom of the sixth XZ moving assembly 637 .
[0345] The sixth spring pressing platform 631 is connected to the sixth XZ moving component 637, and the sixth XZ moving component 637 can drive the sixth spring pressing platform 631 to move on the XZ axis, so as to adjust the relative position of the sixth spring pressing platform 631, and cooperate with other devices on the production line. The sixth XZ moving component 637 can adopt a driver and a slider rail structure in the corresponding direction. The sixth XZ moving component 637 is provided with a sixth Y-axis adjustment component 638 at the bottom. The sixth Y-axis adjustment component 638 is used to adjust the specific position of the sixth XZ moving component 637 on the Y axis, so as to adjust the relative position of the sixth spring pressing platform 631, and cooperate with other devices on the production line.
[0346] In addition, the sixth Y-axis adjustment assembly 638 includes a sixth adjustment base 6381, a sixth Y-axis adjustment bolt 6382 is provided between the sixth adjustment base 6381 and the base of the sixth XZ moving assembly 637, four sixth limit seats 6383 are provided between the sixth adjustment base 6381 and the base of the sixth XZ moving assembly 637, the sixth limit seats 6383 are respectively connected to the base of the sixth XZ moving assembly 637 and the sixth adjustment base 6381 by two bolts, and a Y-direction slide groove is provided between the sixth limit seat 6383 and the base of the sixth XZ moving assembly 637.
[0347] A Y-direction slide groove is provided between the sixth limit seat 6383 and the base of the sixth XZ moving assembly 637, which cooperates with the sixth Y-axis adjusting bolt 6382 to facilitate the staff to turn the sixth Y-axis adjusting bolt 6382 to adjust the position of the base of the sixth XZ moving assembly 637 in the Y-direction slide groove, thereby adjusting the Y-axis position of the sixth XZ moving assembly 637. Four sixth limit seats 6383 are provided between the sixth adjusting base 6381 and the base of the sixth XZ moving assembly 637 to play a limiting role.
[0348] The working principle of the ignition spring installation device of the present application is as follows: after the batches of ignition springs 618 are sorted and divided simultaneously by the sixth spring dividing and flipping mechanism 62, the five ignition springs 618 located on the same straight line on the rotating column 612 are simultaneously grasped by the five sixth spring clamps 6422 of the sixth ignition spring grasping mechanism 64 and transferred to the sixth ignition spring pressing mechanism 63, and the sixth ignition spring pressing mechanism 63 simultaneously installs the ignition springs 618 on five lighters.
[0349] More specifically, the wind hood assembly mechanism 72 includes a seventh assembly robot 710, and a plurality of seventh claws 712 are provided on the seventh claw mounting seat 711 of the seventh assembly robot 710. The seventh claw 712 includes two symmetrically arranged seventh wind hood clamps 713, and a seventh clamping structure 714 is provided between the two seventh wind hood clamps 713, which can prevent the wind hood from detaching from the two seventh wind hood clamps 713 in the horizontal direction.
[0350] In the process of assembling the lighter, it is necessary to assemble the wind hood onto the lighter and wrap the air outlet of the lighter inside, which can play a role in wind protection. In this embodiment, the wind hood is clamped, moved and installed in a mechanical and automated manner. In the process of operation, the seventh assembly manipulator 710 moves the seventh claw hand 712 close to the wind hood and moves the wind hood relative to the seventh claw hand 712 to the inside of the seventh claw hand 712 and against the two seventh wind hood clamping blocks 713, so that the wind hood is located and clamped between the two seventh wind hood clamping blocks 713. In order to ensure that the wind hood will not fall out between the two seventh wind hood clamping blocks 713 during the process of moving and installing the wind hood, the wind hood is further fixed between the two seventh wind hood clamping blocks 713 by the seventh clamping structure 714.
[0351] On the one hand, a mechanical and automated method is used to install the wind hood, and on the other hand, it is ensured that the wind hood will not fall during the installation process, thereby reducing the error rate.
[0352] The seventh locking structure 714 includes a seventh arc-shaped recess 715 arranged on the inner side of each seventh wind shield clamping block 713 .
[0353] In this embodiment, the shape of the seventh arc-shaped recess 715 is adapted to the wind hood. When the wind hood is clamped between the two seventh wind hood clamps 713, the inner walls of the arc-shaped recess 15 on the two seventh wind hood clamps 713 completely abut against the wind hood, thereby increasing the friction between the seventh wind hood clamps 713 and the wind hood by increasing the contact area, further ensuring that the wind hood does not fall off and reducing the error rate during installation.
[0354] A seventh wind shield stop block 716 is provided on one side of the two seventh wind shield clamping blocks 713 , and the seventh wind shield stop block 716 is connected to a seventh stop block driving assembly 717 .
[0355] In this embodiment, the seventh stop block driving assembly 717 can drive the seventh wind hood stop block 716 to approach the two seventh wind hood clamping blocks 713 in the horizontal direction. After the wind hood is clamped between the two seventh wind hood clamping blocks 713, the seventh stop block driving assembly 717 drives the seventh wind hood stop block 716 to approach the seventh wind hood clamping block 713, and finally makes the seventh wind hood stop block 716 rest on the wind hood. At this time, the two sides of the wind hood are resisted by the two seventh wind hood clamping blocks 713, and the two ends of the wind hood are respectively resisted by the seventh wind hood clamping block 713 and the seventh wind hood stop block 716. The wind hood is clamped in four directions to ensure that it will not fall off during the movement process, reduce the error rate as much as possible, and ensure that each wind hood can be smoothly and accurately installed on the lighter.
[0356] The seventh stopper driving assembly 717 includes a seventh gripper cylinder 718 connected to the seventh gripper mounting seat 711 , and the seventh wind shield stopper 716 is connected to a seventh gripper slide block 719 of the seventh gripper cylinder 718 .
[0357] In this embodiment, there are two claws on the seventh clamping jaw cylinder 718, one of which is the seventh clamping jaw slide block 719, and the other is a fixed clamping jaw block. In the process of the seventh wind shield abutment block 716 clamping the wind shield, the seventh clamping jaw cylinder 718 works to make the seventh clamping jaw slide block 719 move with the seventh wind shield abutment block 716 towards the wind shield and finally clamp the wind shield.
[0358] Preferably, the seventh wind shield clamp block 713 is fixedly connected to the seventh gripper mounting seat 711 through the seventh wind shield clamp block seat 735, and the seventh wind shield clamp block 713 is connected as a whole with the seventh wind shield clamp block seat 735. In this embodiment, the seventh wind shield clamp block seat 735 is fixed to the seventh gripper mounting seat 711 by tightening bolts, which is convenient for subsequent replacement and adjustment.
[0359] The seventh wind shield stop block 716 is provided with a seventh wind shield anti-movement limiting structure 720 .
[0360] In this embodiment, further, when the seventh wind shield stop block 716 clamps the wind shield, the seventh wind shield anti-displacement limiting structure 720 further prevents the wind shield from shaking left and right, thereby preventing one side of the wind shield from being disconnected from the seventh wind shield clamp block 713 and causing it to fall.
[0361] The seventh wind shield anti-displacement limiting structure 720 includes a seventh limiting slot 721 vertically arranged on the seventh wind shield stop block 716 on one side of the seventh wind shield clamping block 713 .
[0362] In this embodiment, the front end of the wind hood has a protrusion with a curved cross-section. When the seventh wind hood stop block 716 abuts against the wind hood, the protrusion extends into the seventh limit slot 721. Therefore, the part extending into the seventh limit slot 721 is restricted by the seventh limit slot 721 and cannot move left or right. Even if the wind hood cannot move left or right, it can further prevent the wind hood from falling off.
[0363] Seventh anti-injury inclined surfaces 722 are disposed on both sides of the seventh limiting slot 721 .
[0364] In this embodiment, in order to prevent the seventh wind shield abutment block 716 from wearing out the end corner of the seventh limiting slot 721 or damaging the wind shield when abutting against the wind shield, this part is provided as an inclined anti-injury inclined surface.
[0365] A plurality of seventh grippers 712 are arranged in a straight line on a seventh gripper mounting seat 711 , and a seventh wind shield layout component 723 is provided on one side of the seventh assembly robot 710 .
[0366] In this embodiment, the seventh wind hood layout component 723 arranges several wind hoods in a straight line in sequence. When several seventh claws 712 grab a row of wind hoods at a time, the seventh wind hood layout component 723 works to make the following several wind hoods form a row and move them to the grabbed position.
[0367] On the one hand, mechanical automation is adopted to discharge, grab and install the wind hoods. On the other hand, multiple wind hoods can be grabbed at one time to improve work efficiency.
[0368] The seventh wind hood layout component 723 includes a seventh wind hood sorting plate 724, on which are provided seventh sorting slots 725 equal in number to the seventh claws 712, one end of the seventh wind hood sorting plate 724 is provided with a seventh vibration plate 727 connected to the seventh sorting slots 725, and the other end of the seventh wind hood sorting plate 724 is provided with a seventh separator 726 for receiving a wind hood in each seventh sorting slot 725.
[0369] In this embodiment, the seventh vibration plate 727 vibrates continuously, and under the action of vibration, a number of wind hoods gradually move to the seventh wind hood sorting plate 724, and enter into a plurality of seventh sorting slots 725 to be arranged in a team. The wind hood at the front end of the seventh sorting slot 725 will eventually move into the seventh separator 726. The wind hoods entering the seventh separator 726 are staggered with the wind hoods in the original team, so as to facilitate the seventh claw hand 712 to grab the wind hoods entering the seventh separator 726.
[0370] The seventh separator 726 includes a seventh partition plate 728, on which are provided seventh partition material taking slots 729 whose number is equal to the seventh sorting slots 725 and the seventh partition material taking slots 729 correspond one-to-one to the seventh sorting slots 725, and a seventh horizontal pushing assembly 731 is provided between the seventh partition plate 728 and the seventh base 730, which can cause the seventh partition material taking slots 729 to be misaligned with the seventh sorting slots 725.
[0371] In this embodiment, when the wind hood is not clamped, the seventh partition material trough 729 is connected to the corresponding seventh sorting trough 725. At this time, the wind hood at the front end of the seventh sorting trough 725 is moved into the seventh partition material trough 729 under the operation of the seventh vibration plate 727. When each seventh partition material trough 729 has a wind hood, the seventh horizontal push assembly 731 pushes the seventh partition plate 728 to move horizontally, so that the seventh partition material trough 729 and the corresponding seventh sorting trough 725 are staggered. Even if the wind hood entering the seventh partition material trough 729 is staggered with the wind hood in the original team, it is convenient for the seventh claw hand 712 to grab the wind hood entering the seventh partition material trough 729.
[0372] Preferably, the seventh wind shield sorting plate 724 is gradually tilted downward from one end to the other end, and a seventh direct vibrator 732 is provided at the bottom of the seventh wind shield sorting plate 724. In this embodiment, the wind shield is moved to the top of the seventh wind shield sorting plate 724 under the action of the seventh vibration disk 727, and the wind shield located at the top of the seventh wind shield sorting plate 724 is gradually moved downward under the continuous action of vibration and the action of the inclined guide. In addition, since the seventh wind shield sorting plate 724 is far away from the seventh vibration disk 727, the vibration effect cannot be transmitted, and the wind shield on the seventh wind shield sorting plate 724 is vibrated and gradually moved downward by the seventh direct vibrator 732 vibrating at the same frequency and direction as the seventh vibration disk 727.
[0373] Preferably, the seventh horizontal push assembly 731 includes a seventh horizontal push linear driver 734 disposed on a seventh horizontal push linear driver fixing frame 733, and a driving end of the seventh horizontal push linear driver 734 is connected to the seventh partition plate 728. In this embodiment, when each seventh partition material taking trough 729 has an air cover, the seventh horizontal push linear driver 734 drives the seventh partition plate 728 to move horizontally, so that the air cover entering the seventh partition material taking trough 729 is misaligned with the air cover in the original team.
[0374] Preferably, the seventh vibration disk 727 is a five-track vibration disk, and the seventh wind cover sorting plate 724 is provided with five seventh sorting grooves 725 which are parallel to each other, and the five seventh sorting grooves 725 are connected to the five-track vibration disk.
[0375] Preferably, one side of each seventh sorting slot 725 is provided with a seventh clearance slot 736 located at the end of the seventh wind shield sorting plate 724, which is convenient for the seventh wind shield stopper 716 to extend into. After the wind shields entering the seventh partitioning material taking slot 729 are misplaced with the wind shields in the original team, the seventh claw hand 712 needs to grab the wind shields. Due to the existence of the seventh wind shield stopper 716, during the clamping process, the seventh wind shield stopper 716 will move to the top of the seventh wind shield sorting plate 724 and gradually approach the seventh wind shield sorting plate 724. Therefore, in order to prevent the seventh wind shield stopper 716 from colliding with the seventh wind shield sorting plate 724, during the clamping process, the seventh wind shield stopper 716 will move and extend into the seventh clearance slot 736.
[0376] like Figure 6 As shown, in this embodiment, a slot 71 is provided on the lighter, and a buckle 72 is provided on the inner wall of the air cover. When the air cover is installed on the lighter, the buckle 72 will be inserted into the slot 71 so that the air cover and the lighter are connected together.
[0377] The working principle of the present invention is as follows: the seventh straight vibrator 732 and the seventh vibration plate 727 move the wind hood to the top of the seventh wind hood sorting plate 724 and enter into a plurality of seventh sorting slots 725, and under the inclined guiding action, the wind hood located at the top of the seventh wind hood sorting plate 724 gradually moves downward and is arranged in a queue in the seventh sorting slots 725. When each seventh partition material trough 729 has an air hood, the seventh horizontal push linear driver 734 drives the seventh partition plate 728 to move horizontally, so that the air hood entering the seventh partition material trough 729 is offset from the air hood in the original team, and then the seventh assembly robot 710 moves to the top of the seventh partition material trough 729 and makes the seventh claw hand 712 close to the air hood and moves the air hood relative to the seventh claw hand 712 to the inside of the seventh claw hand 712 and abuts against the two seventh air hood clamping blocks 713, so that the air hood is located and clamped between the two seventh air hood clamping blocks 713, and the seventh clamping cylinder 718 works to make the seventh clamping slider 719 move with the seventh air hood abutting block 716 towards the air hood and finally clamp the air hood, and finally install it after clamping the air hood.
[0378] The structures of the wind shield assembly mechanism 72, the steel wheel assembly mechanism 73 and the pressure plate assembly mechanism 74 are similar, and the difference lies in the claw hands.
[0379] The steel wheel assembly mechanism 73 includes a manipulator, a gripping assembly of which is provided with a plurality of gripping claw drivers, the gripping claw driver is provided with two symmetrically arranged openable and closable gripping hands, and an arc-shaped steel wheel clamping groove is provided on the inner side of the gripping portion at the lower end of the gripping hand.
[0380] The pressure plate assembly mechanism 74 includes a manipulator, a grabbing assembly of the manipulator is provided with a plurality of plug-in columns, the plug-in columns are provided with plug-in connectors, the plug-in connectors are provided with a clamping structure capable of clamping the pressure plate, and a limiting structure capable of preventing the pressure plate from moving up is provided above the clamping structure.
[0381] More specifically, the lighter flint quality detection device 8 includes an eighth frame 810, on which an eighth friction wheel mounting frame 811 is provided, on which a plurality of coaxially arranged eighth friction wheels 812 are provided, the eighth friction wheel 812 is connected to an eighth friction wheel rotation drive mechanism 813, and an eighth linear motion mechanism 814 is provided between the eighth friction wheel mounting frame 811 and the eighth frame 810.
[0382] In this embodiment, the quality of the flint of the lighter is detected by rotating the eighth friction wheel 812 to move the flint on the lighter and observing whether the flint generates sparks by friction. In this process, the eighth linear motion mechanism 814 can drive the eighth friction wheel mounting frame 811 to move back and forth in the horizontal direction. Under the operation of the eighth linear motion mechanism 814, the eighth friction wheel 812 gradually approaches the flint and contacts the flint. The eighth friction wheel 812 is provided with a gear ring that can mesh with the flint. The eighth friction wheel rotation drive mechanism 813 drives the eighth friction wheel 812 to rotate. The rotating eighth friction wheel 812 drives the flint to rotate and observes whether the flint generates sparks, thereby completing the detection of the quality of the flint. The flints on multiple lighters can be detected at the same time, thereby improving the detection efficiency.
[0383] The eighth friction wheel rotation driving mechanism 813 includes an eighth friction wheel rotation shaft 815 disposed on an eighth friction wheel mounting frame 811 , and a plurality of eighth friction wheels 812 are mounted on the eighth friction wheel rotation shaft 815 , which is connected to an eighth friction wheel rotation driver 816 .
[0384] In this embodiment, each eighth friction wheel 812 has the same size and is arranged on the same axis, so the outer ring of each eighth friction wheel 812 is on the same plane. When detecting multiple lighters at the same time, it is only necessary to place several lighters side by side and arrange them in a straight line. When the eighth friction wheel 812 is in contact with the flint, the eighth friction wheel rotation driver 816 drives the eighth friction wheel rotation shaft 815 to rotate, thereby driving several eighth friction wheels 812 to rotate at the same time and performing quality inspection on multiple flints at the same time.
[0385] The eighth linear motion mechanism 814 includes an eighth linear driver 817 disposed on one side of the eighth friction wheel mounting frame 811 , and an eighth linear motion guide assembly 818 is disposed on the other side of the eighth friction wheel mounting frame 811 .
[0386] In this embodiment, the eighth linear drive 817 is used to drive the eighth friction wheel mounting frame 811 to perform reciprocating movement in a straight line. Since the eighth friction wheel mounting frame 811 has a certain length and mass, in order to stabilize the movement of the eighth friction wheel mounting frame 811, the eighth linear motion guide assembly 818 further guides the movement of the eighth friction wheel mounting frame 811 in the straight direction, and is used to support the weight of the eighth friction wheel mounting frame 811 to prevent tilting caused by long-term use.
[0387] The eighth linear drive 817 includes an eighth screw motor 819, an eighth screw 820 is provided on the output shaft of the eighth screw motor 819, an eighth thread sleeve block 821 is provided at one end of the eighth friction wheel mounting frame 811, and the eighth thread sleeve block 821 is sleeved on the eighth screw 820 and connected to its screw thread sleeve.
[0388] In this embodiment, one end of the eighth screw rod 820 is fixedly connected to the output shaft of the eighth screw motor 819, and the other end is rotatably connected to the eighth frame 810 through a rotating bearing. Through the connection method of the screw rod and the thread sleeve, the moving distance of the eighth friction wheel mounting frame 811 is more precise and stable, and the slowing down of the moving speed allows the eighth friction wheel 812 to slowly fit with the flint, preventing the flint from hitting due to excessive moving speed or improper distance control.
[0389] The eighth linear motion guide assembly 818 includes an eighth guide frame 822 and an eighth guide slider 823, between which at least one eighth guide shaft 824 is provided, and the eighth guide slider 823 is fixed on the eighth guide slider fixing plate 825 above the other side of the eighth friction wheel mounting frame 811.
[0390] In this embodiment, the fixed position of the eighth guide slider 823 and the eighth friction wheel mounting frame 811 is located above the eighth friction wheel mounting frame 811, and the other end of the eighth friction wheel mounting frame 811 is pulled by tension. The eighth guide shaft 824 is used to further guide the moving direction of the eighth friction wheel mounting frame 811. In addition, the eighth guide slider 823 and the eighth guide shaft 824 are connected by a rotating bearing, and the rotating bearing is rotatably arranged in the eighth guide slider 823, and the eighth guide shaft 824 slides through the rotating bearing, so as to reduce the friction between the eighth guide slider 823 and the eighth guide shaft 824.
[0391] The cross section of the eighth friction wheel rotating shaft 815 is D-shaped. The eighth friction wheels 812 are sleeved on and adapted to the eighth friction wheel rotating shaft 815 . An eighth friction wheel axial positioning structure 826 is provided between the eighth friction wheel 812 and the eighth friction wheel rotating shaft 815 .
[0392] In this embodiment, the cross section of the eighth friction wheel rotating shaft 815 is D-shaped, and the eighth friction wheel 812 can only slide on the eighth friction wheel rotating shaft 815 and rotate with the eighth friction wheel rotating shaft 815. After the eighth friction wheel 812 is moved, the friction wheel is positioned by the eighth friction wheel axial positioning structure 826. In actual use, it can also be adjusted according to the distance between adjacent lighters.
[0393] The eighth friction wheel axial positioning structure 826 includes an eighth top ring 827 arranged at one end of the eighth friction wheel rotating shaft 815, an eighth positioning sleeve 828 is arranged between two adjacent eighth friction wheels 812, and an eighth passive gear 829 is arranged at the other end of the eighth friction wheel rotating shaft 815 for axially fixing the eighth friction wheel 812 and being connectable to the eighth driving gear 833 of the eighth friction wheel rotation driver 816.
[0394] In this embodiment, the two eighth friction wheels 812 at the two ends are respectively against the eighth top ring 827 and the eighth passive gear 829 , and the two adjacent eighth friction wheels 812 are fixed in place by the eighth positioning sleeve 828 .
[0395] Preferably, the eighth friction wheel 812 at one end is fixedly connected to the eighth passive gear 829, the outer diameter of the eighth passive gear 829 is smaller than the outer diameter of the eighth friction wheel 812, the eighth passive gear 829 is meshed with the eighth driving gear 833, the eighth driving gear 833 can be against the side of the eighth friction wheel 812, and the eighth driving gear 833 is connected to the eighth friction wheel rotation driver 816.
[0396] Preferably, the eighth driving gear 833 is provided with an eighth pin hole 834 , and the eighth driven gear 829 is provided with an eighth pin shaft 835 , and the eighth driving gear 833 is fixedly connected to the eighth driven gear 829 by the eighth pin shaft 835 penetrating into the eighth pin hole 834 .
[0397] Preferably, two eighth mounting blocks 836 are provided on the eighth friction wheel mounting frame 811, and the two ends of the eighth friction wheel rotating shaft 815 are rotatably set in the two eighth mounting blocks 836 respectively, one of the eighth mounting blocks 836 is fixed to the eighth friction wheel mounting frame 811 by a fixing bolt, and the eighth mounting block 836 can be disengaged from the eighth friction wheel rotating shaft 815 by disassembling, and the eighth friction wheel 812 and the distance adjusting block can slide out of the eighth friction wheel rotating shaft 815.
[0398] Preferably, the eighth positioning sleeve 828 is also fixed on the eighth friction wheel rotating shaft 815 by fixing bolts. The eighth positioning sleeve 828 can be replaced with different lengths.
[0399] An eighth visual inspection unit mounting frame 830 is provided on the other side of the eighth frame 810 . A plurality of eighth visual inspection units 831 are provided on the eighth visual inspection unit mounting frame 830 . The number of the eighth visual inspection units 831 is equal to the number of the eighth friction wheels 812 .
[0400] In this embodiment, during the process of detecting the quality of the flint, each eighth visual inspection unit 831 detects whether the flint produces sparks during the rotation process by video recording or visual monitoring, so as to determine whether the quality of the flint is qualified.
[0401] The eighth visual detection unit mounting frame 830 is connected to an eighth positioning structure 832 which can drive the eighth visual detection unit mounting frame 830 to approach or move away from the eighth frame 810 .
[0402] In this embodiment, the distance between the eighth visual detection unit 831 and the detection position, that is, the position of the lighter, can be adjusted through the eighth adjustment structure 832, so that the detection process can be observed more clearly.
[0403] Preferably, the eighth positioning structure 832 includes an eighth positioning frame 837, the eighth positioning frame 837 is provided with at least one eighth I-beam slide rail 838, the eighth visual detection unit mounting frame 830 slides on the eighth I-beam slide rail 838, and the eighth positioning frame 837 is also provided with an eighth propulsion cylinder 839, and the output shaft of the eighth propulsion cylinder 839 is connected to the eighth visual detection unit mounting frame 830.
[0404] A plurality of eighth visual inspection units 831 are rotatably arranged on the eighth visual inspection unit mounting frame 830 .
[0405] The rotation of the eighth visual detection unit 831 can further adjust the observation angle of the eighth visual detection unit 831 to observe the eighth friction wheel 812, thereby further improving the observation clarity and accuracy.
[0406] More specifically, the finished lighter delivery mechanism 9 includes a ninth discharging platform 910, on which a ninth empty box conveying channel 911 and a ninth full box conveying channel 912 are provided, and the ninth empty box conveying channel 911 and the ninth full box conveying channel 912 are respectively provided with a ninth empty box conveying drive assembly 913 and a ninth full box conveying drive assembly 914, the side of the box outlet end of the ninth empty box conveying channel 911 is connected to the side of the box inlet end of the ninth full box conveying channel 912, a ninth empty box pushing assembly 915 is provided between the box outlet end of the ninth empty box conveying channel 911 and the box inlet end of the ninth full box conveying channel 912, and a ninth jaw spacing variable manipulator 916 is also provided on the ninth discharging platform 910.
[0407] The empty box is pushed to the discharge placement position by the ninth empty box conveying drive assembly 913, and then the lighter is grasped by the ninth clamping jaw spacing variable manipulator 916 and moved into the empty box, and the empty box is filled with a plurality of lighters in sequence by the ninth clamping jaw spacing variable manipulator 916. The empty box is in the ninth empty box conveying channel 911 and conveyed by the ninth empty box conveying drive assembly 913. When the empty box moves to the designated position, the empty box is pushed into the ninth full box conveying channel 912 by the ninth empty box pushing assembly 915, and the lighter is loaded at this time. After slow fire, the full box is moved and conveyed out of the discharge table 10 by the ninth full box conveying drive assembly 914. When the full box is pushed into the ninth full box conveying channel 912, the ninth empty box pushing assembly 915 continues to work to move the next empty box to the discharge placement position.
[0408] In this process, the ninth jaw spacing variable manipulator 916 coordinates with various conveying drive components to complete sustainable discharge steps, and the entire process is automated and controllable.
[0409] The ninth empty box conveying passage 911 and the ninth full box conveying passage 912 are parallel to each other.
[0410] When a full box is conveyed, the next empty box is conveyed, and the transportation status of the two conveying channels 12 can be observed intuitively, and the discharge status can be calculated intuitively. In addition, since the box conveying channel 11 and the ninth full box conveying channel 912 are parallel to each other, the connection between the ninth empty box conveying channel 911 and the ninth full box conveying channel 912 can be in a straight line. The empty box only needs to enter the ninth full box conveying channel 912 along a straight line from the ninth empty box conveying channel 911 to be loaded. The route is short and does not require changing direction, which prevents jamming.
[0411] Ninth side stop bars 917 are disposed on both sides of the ninth empty box conveying channel 911 and the ninth full box conveying channel 912 and the ninth side stop bars 917 are shared. A ninth front stop bar 918 is disposed at the box inlet end of the ninth empty box conveying channel 911 .
[0412] The ninth side bar 917 is located between the ninth empty box conveying channel 911 and the ninth full box conveying channel 912. On the one hand, it is used to separate the ninth empty box conveying channel 911 and the ninth full box conveying channel 912. On the other hand, it greatly reduces the distance between the ninth empty box conveying channel 911 and the ninth full box conveying channel 912. That is, the length of the connecting port between the ninth empty box conveying channel 911 and the ninth full box conveying channel 912 is shorter, which makes it easier to transport boxes from the ninth empty box conveying channel 911 to the ninth full box conveying channel 912.
[0413] A ninth box in-and-out platform 919 is provided at the box inlet end of the ninth empty box conveying channel 911 and the box outlet end of the ninth full box conveying channel 912 .
[0414] The ninth box in and out platform 919 is used to place empty boxes and convey them into the ninth empty box conveying channel 911, and is also used to output full boxes. The full boxes pass through the ninth full box conveying channel 912 to the ninth box in and out platform 919 for subsequent packaging and transportation of the full boxes.
[0415] The ninth empty box conveying driving assembly 913 comprises a ninth belt conveyor 920 . The ninth belt conveyor 920 is connected to the ninth empty box conveying passage 911 . Ninth limit levers 921 are provided on both sides of the conveying belt of the ninth belt conveyor 920 .
[0416] A plurality of empty boxes are placed on the conveyor belt of the ninth belt conveyor 920. As the ninth belt conveyor 920 works, the empty boxes are transported into the ninth empty box conveying passage 911, and the empty boxes in the ninth empty box conveying passage 911 are pushed forward by the empty boxes behind. The limit stoppers 21 on both sides are used to determine the conveying direction of the empty boxes to prevent the empty boxes from being stuck at the entrance of the ninth empty box conveying passage 911.
[0417] The ninth full box conveying drive assembly 914 includes a ninth box pushing claw 922 arranged on the box input end of the ninth full box conveying channel 912, the ninth box pushing claw 922 is inserted into the ninth box pushing claw travel groove 923 of the discharge platform 10, and the lower end of the ninth box pushing claw 922 is connected to the ninth box pushing claw linear driver 924 at the bottom of the discharge platform 10.
[0418] When the empty box is pushed into the ninth full box conveying channel 912, the ninth box pushing claw 922 is located at one end of the empty box. After the empty box is filled with lighters, the ninth box pushing claw 922 slides in the ninth box pushing claw travel groove 923 under the operation of the ninth box pushing claw linear driver 924, and pushes the full box forward while sliding, so that space is reserved at the box entrance end of the ninth full box conveying channel 912 for placing the next empty box.
[0419] The ninth empty box pushing component 915 includes a ninth box pushing block 925 , and the ninth box pushing block 925 is connected to a ninth box pushing block linear driver 926 .
[0420] When the empty box is pushed and moved to the box inlet end of the ninth full box conveying channel 912 , the ninth box pushing block linear driver 926 operates to move the ninth box pushing block 925 and push the empty box to move into the ninth full box conveying channel 912 .
[0421] The ninth variable-distance gripper robot 916 includes a ninth XYZ three-axis robot 927 disposed on the discharge platform 10 , and the ninth XYZ three-axis robot 927 is connected to a ninth variable-distance mechanical gripper assembly 928 .
[0422] The ninth jaw spacing variable manipulator 916 is an XYZ three-axis manipulator, that is, it can move arbitrarily in the horizontal direction and the vertical direction in the track, and is adjusted according to the different positions of the lighter and the different positions of the socket on the box.
[0423] In addition, during the process of placing lighters, the lighters are placed side by side at the pickup area. According to the distance between adjacent lighters, the ninth variable-distance mechanical clamp assembly 928 can also adjust and change the distance between adjacent clamps.
[0424] During the picking and placing process, the position is adjusted and the lighters are grabbed and placed through mechanical automation.
[0425] The ninth variable-pitch mechanical gripper assembly 928 includes a ninth air gripper worktable 929, on which are disposed a plurality of ninth air grippers 530 located in the same straight line, the ninth air grippers 530 being fixed on a ninth air gripper seat 931, and a plurality of ninth air gripper seats 931 being connected via a ninth cross-telescopic structure 932, the ninth air gripper worktable 929 being provided with three ninth guide rods 933 parallel to the bottom surface, the ninth guide rods 933 being connected to the ninth cross-telescopic structure 932, a ninth variable-pitch linear drive 934 being provided at one end of the ninth air gripper worktable 929, and the ninth variable-pitch linear drive 934 being connected to the ninth cross-telescopic structure 932.
[0426] In the process of adjusting the spacing between adjacent air grippers, the output shaft of the linear drive 34 extends outward or moves inward to pull or push the ninth cross-telescopic structure 932. The ninth cross-telescopic structure 932 is arranged in a grid shape and is connected by a number of rotating rods that are rotated in sequence with each other. During adjustment, the ninth air gripper seat 931 moves on the ninth guide rod 933, and the ninth guide rod 933 provides support for the ninth air gripper seat 931.
[0427] The number of ninth lighter sockets 936 on the same row of the ninth lighter base box 935 on the ninth empty box conveying channel 911 is at least twice the number of ninth air grippers 530, and the number of ninth lighter sockets 936 on the same row of the ninth lighter base box 935 is in a multiple relationship with the number of ninth air grippers 530, ensuring that all air grippers can be used each time a lighter is grabbed, thereby improving work efficiency.
[0428] The working principle of the lighter delivery mechanism is as follows: the ninth belt conveyor 920 works to make its conveyor belt carry out cyclic transmission, a number of empty boxes are placed on the conveyor belt and are moved forward driven by the conveyor belt and enter the ninth empty box conveying channel 911. As the conveyor belt continues to drive, the empty box continues to move against the empty box in front, so that the empty box located in the ninth empty box conveying channel 911 moves to the box inlet end of the ninth full box conveying channel 912, and then the ninth box pushing block linear driver 926 works to move the ninth box pushing block 925 and push the empty box to move into the ninth full box conveying channel 912. At this time, the empty box is located at the placement position of the lighter. According to the distance between adjacent lighters, the linear drive 34 operates to extend its output axis outward or move inward, thereby pulling or pushing the ninth cross telescopic structure 932 to change the spacing between adjacent ninth air claws 530. Then, the lighter is clamped and released through the ventilation and deflation of the ninth air claws 530, and the ninth XYZ three-axis manipulator 927 is moved in the xyz direction to finally insert the lighter into the empty box.
[0429] When the empty box is filled with lighters, the ninth box pushing claw 922 slides in the ninth box pushing claw travel groove 923 under the operation of the ninth box pushing claw linear driver 924, and pushes the full box forward while sliding, so that space is reserved at the box inlet end of the ninth full box conveying channel 912 for the next empty box.
[0430] The working principle of the present invention is as follows: the assembly body, the bottom cover and the outer shell assembly are assembled at the first workstation 1, and are transported to the third workstation 3 after the assembly is completed. At the third workstation 3, the zinc sleeve straw group, the flat gasket and the constant flow valve of the lighter are assembled. The assembly of the zinc sleeve straw group is completed by the second workstation 2. The lighter assembled at the third workstation 3 is transported to at least the fourth workstation 4 for assembly of the outlet valve. After the fourth workstation 4 is assembled, the fifth workstation 5 inflates the lighter. After the fifth workstation 5 is inflated, it is transported to the sixth workstation 6 for installation of the ignition spring. After the ignition spring is installed, it is transported to the seventh workstation 7 for assembly of the wind cover, the steel wheel and the pressure plate, and then it is loaded on a tray and sent out after inspection.
[0431] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A fully automatic assembly production line for lighters, characterized in that: The invention comprises a first workstation (1) for assembling a body, a bottom cover and a shell component, the first workstation (1) being connected to a third workstation (3) for receiving the lighter assembled by the first workstation (1) and continuing to assemble parts thereon, a second workstation (2) connected to the third workstation (3) and used for automatically assembling and assembling a lighter straw and a zinc sleeve is provided between the third workstation (3) and the first workstation (1), a fourth workstation (4) connected to the third workstation (3) and used for assembling an air outlet valve on the lighter is provided on one side of the third workstation (3), a fifth workstation (5) for inflating the lighter is connected to the discharge end of the fourth workstation (4), a sixth workstation (6) for installing an ignition spring is connected to the discharge end of the fifth workstation (5), and a second workstation (6) for assembling an air hood, a steel wheel and a pressure plate is connected to the discharge end of the sixth workstation (6). The seventh workstation (7) of the present invention; the second workstation (2) comprises a second assembly rotating table (2100), on which a plurality of second straw positioners (2200) are evenly distributed in a circumferential direction, a second straw loading mechanism (2300) is provided on one side of the second assembly rotating table (2100), and a second finished product discharging mechanism (2400) is provided on the other side, a second zinc sleeve loading mechanism (2500) is provided between the second straw loading mechanism (2300) and the second finished product discharging mechanism (2400), a second zinc sleeve lifting assembly mechanism (2600) is provided below the second straw positioners (2200), a discharging spacing mechanism (2800) is connected to the second finished product discharging mechanism (2400), and a discharging assembly manipulator (2900) is provided on one side of the discharging spacing mechanism (2800).
2. The fully automatic assembly line for lighters according to claim 1, characterized in that: The first workstation (1) comprises a first frame (11), a first shell feeding mechanism (1200) is provided on the first frame (11), a first distance feeding robot (1400) fixedly connected to the first frame (11) is provided on one side close to the unloading end of the first shell feeding mechanism (1200), and a first circulating conveying mechanism (300) is also provided on the first frame (11), and the first shell feeding mechanism (1200) is connected to the first circulating conveying mechanism (300) through the first shell feeding mechanism (1200). The first working station (1) and the third working station (3) are connected to each other, and further include a first part material guiding mechanism (1100) and a first bottom cover assembly mechanism (1600) arranged on the first frame (11), wherein the first part material guiding mechanism (1100) and the first bottom cover assembly mechanism (1600) are both located on the side of the first circulating conveying mechanism (1300); a first transfer robot capable of transferring lighters assembled at the first working station (1) to the third working station (3) is provided between the first working station (1) and the third working station (3).
3. The fully automatic assembly line for lighters according to claim 2, characterized in that: The third workstation (3) comprises a third rotating mechanism (31) and two third assembly stations (32) arranged on the side of the third rotating mechanism (31). The third rotating mechanism (31) is provided with a plurality of third clamps (3100) for fixing the lighter housing. The third rotating mechanism (31) can make the third clamps (3100) cooperate with the third assembly stations (32) in sequence.
4. The fully automatic assembly line for lighters according to claim 1, 2 or 3, characterized in that: The fourth workstation (4) comprises a fourth frame (41) and a fourth conveying line (42) arranged on the fourth frame (41); a fourth air valve feeding mechanism (43) and a fourth air valve locking mechanism (4100) are also arranged on the fourth frame (41); the fourth air valve feeding mechanism (43) and the fourth air valve locking mechanism (4100) are both located above the fourth conveying line (42), and the fourth air valve feeding mechanism (43) and the fourth air valve locking mechanism (4100) are arranged in sequence along the conveying direction of the fourth conveying line (42); a fourth transfer robot capable of transferring the lighters assembled at the third workstation (43) to the fourth workstation (44) is arranged between the third workstation (43) and the fourth workstation (44).
5. The fully automatic assembly line for lighters according to claim 1, 2 or 3, characterized in that: The fifth workstation (5) comprises a fifth workbench (51), on which a fifth rotating disc (52) is disposed, a fifth rotating driver (521) is disposed at the bottom of the fifth rotating disc (52), and at least four fifth lighter clamps (53) are disposed on the top surface of the fifth rotating disc (52) and are evenly distributed along its circumferential direction and can rotate synchronously therewith, and the outer periphery of the fifth rotating disc (52) is provided with a fifth feeding robot (54), a fifth lighter inflator (55), a fifth outlet valve locking machine (56) and a fifth discharging robot (57) which are sequentially distributed along its rotation direction.
6. The fully automatic assembly line for lighters according to claim 1, 2 or 3, characterized in that: The sixth workstation (6) comprises a sixth frame (61), the sixth frame (61) being provided with a sixth spring material dividing and flipping mechanism (62) capable of sorting and dividing the batch of springs and flipping them, a sixth spring flipping assembly (11) of the sixth spring material dividing and flipping mechanism (62) being provided with a plurality of sixth spring positioning holes (6111), a sixth ignition spring pressing mechanism (63) capable of pressing the sixth ignition spring into the ignition needle being provided on one side of the sixth spring material dividing and flipping mechanism (62), the sixth spring material dividing and flipping mechanism (62) and the sixth ignition spring pressing mechanism (63) being provided on the other side of the sixth spring material dividing and flipping mechanism (62) A sixth ignition spring grabbing mechanism (64) is provided between the sixth spring loading mechanism (63) and is capable of transferring the ignition springs sorted, divided and flipped by the sixth spring material distribution and flipping mechanism (62) to the sixth ignition spring pressing mechanism (63). The sixth ignition spring grabbing mechanism (64) comprises a sixth XYZ moving mechanism (641) and a sixth ignition spring clamping assembly (642) arranged on the sixth XYZ moving mechanism (641). The sixth ignition spring clamping assembly (642) is provided with sixth spring clamping claws (643) whose number is equal to the sixth spring positioning holes (6111).
7. The fully automatic lighter assembly production line according to claim 1, 2 or 3, characterized in that: The seventh workstation (7) comprises a seventh conveyor line (71), and the seventh conveyor line (71) is provided with an air hood assembly mechanism (72), a steel wheel assembly mechanism (73) and a pressure plate assembly mechanism (74).
8. The fully automatic assembly line for lighters according to claim 7, characterized in that: The seventh conveyor line (71) is also provided with a lighter flint quality detection device (8).
9. The fully automatic assembly line for lighters according to claim 7, characterized in that: The seventh conveyor line (71) is also provided with a finished lighter discharging mechanism (9).
Citation Information
Patent Citations
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