Gas meter shell dispensing device and dispensing method based on industrial Internet of Things
By designing a gas meter shell dispensing device based on the Industrial Internet of Things, the driving mechanism and alcohol bottle are used to prevent the glue from solidifying, which solves the problems of low dispensing efficiency and blockage of the gas meter shell, and realizes automated and precise dispensing.
Patent Information
- Application Number
- CN202211293279.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-10-21
AI Technical Summary
The existing gas meter shell dispensing process is inefficient and the glue easily solidifies, causing the needle to become clogged and making it impossible to continuously inject glue.
A gas meter shell dispensing device based on the industrial Internet of Things is designed. The driving mechanism is used to drive the dispensing needle to move up and down in the assembly area, and the dispensing needle is inserted into the alcohol bottle during the waiting process to prevent the glue from solidifying.
The automatic dispensing of the gas meter shell is realized, the clogging of the dispensing needle is avoided, and the efficiency and accuracy of the dispensing needle are improved.
Smart Images

Figure CN115518835B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gas meter manufacturing, and in particular to a gas meter shell glue dispensing device manufactured based on the industrial Internet of Things. Background Art
[0002] During the installation of a gas meter housing, one of the steps involves dispensing glue onto the housing. This traditional method involves manual glue dispensing, but manual glue dispensing is not only inefficient but also prone to rapid solidification upon contact with air, leading to needle clogging and the inability to inject glue further into the meter housing. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the existing technology. The purpose is to provide a gas meter shell dispensing device manufactured based on the industrial Internet of Things. The set driving mechanism can drive the dispensing needle to realize automatic dispensing of the gas meter shell. At the same time, while the dispensing needle is waiting for the gas meter shell to be loaded and unloaded, the driving mechanism can drive the dispensing needle to be inserted into the alcohol bottle to prevent the glue remaining inside the dispensing needle from solidifying during the waiting process.
[0004] The present invention is achieved through the following technical solutions:
[0005] The gas meter shell dispensing device manufactured based on the industrial Internet of Things includes a driving mechanism and a dispensing assembly line. The output end of the driving mechanism is provided with a plurality of dispensing needles, and also includes the same number of alcohol bottles as the dispensing needles. When the gas meter shell is loaded and unloaded on the dispensing assembly line, the driving mechanism drives the dispensing needles to be inserted into the alcohol bottles respectively.
[0006] In the prior art, during the assembly process of the gas meter shell, it is necessary to perform glue dispensing operations inside the shell. The existing method is to perform glue dispensing operations manually. However, the manual operation method is not only inefficient, but also cannot continuously dispense glue to the gas meter shell because the operator needs to pick up and place the gas meter shell. Therefore, when the operator picks up and places the gas meter shell, the glue remaining in the needle tip easily comes into contact with air and solidifies, causing the needle tip to become clogged, and then making it impossible to continue to inject glue into the gas meter shell. To this end, the present technical solution designs a device for automatically dispensing glue to the gas meter shell, wherein a drive mechanism is provided to drive the glue dispensing needle to move up and down in the assembly area, insert the glue dispensing needle into the glue dispensing point in the gas meter shell, and realize automatic glue dispensing of the gas meter shell.
[0007] To ensure precise placement of the gas meter housing on the glue dispensing assembly line, this solution utilizes a robotic arm to handle the assembly and loading of the meter housings. Specifically, the robotic arm precisely transfers each meter housing to the glue dispensing assembly line. A glue needle is then inserted into the meter housing for glue dispensing. Finally, the robotic arm transfers each meter housing to the next assembly process for housing installation. Because glue readily solidifies upon contact with air, which can lead to clogged glue needles, this device minimizes glue dispensing time; the majority of the time is spent waiting for the meter housing to be loaded and unloaded on the glue dispensing assembly line. To prevent residual glue from solidifying in the needle while waiting for the meter housing to be transferred, this solution also incorporates an alcohol bottle containing alcohol within the assembly area. During both the transfer of the meter housing to the glue dispensing assembly line and the transfer of the glued meter housing to the next assembly line, a drive mechanism drives the glue needles until all are inserted into the alcohol bottle. Since the dispensing needle is completely immersed in the alcohol in the alcohol bottle, the glue solidified in the needle tube of the dispensing needle can quickly dissolve in the alcohol, thereby achieving the purpose of removing the solidified glue in the dispensing needle. In this way, during the loading and unloading process of the gas meter shell, the dispensing needle is always immersed in the alcohol bottle, effectively avoiding the blockage of the dispensing needle.
[0008] The dispensing assembly line includes a positioning jig seat for placing workpieces. The driving mechanism can drive the dispensing needle to move back and forth between the positioning jig seat and the alcohol bottle. A support seat is provided at the bottom of the positioning jig seat.
[0009] The glue dispensing assembly line in this technical solution is used to position the gas meter shell to be glued, ensuring that the glue dispensing needle on the driving mechanism can accurately glue the gas meter shell. The positioning fixture seat is provided with a number of slots for placing the gas meter shell. During operation, the robot in the assembly area can place the gas meter shell to be glued after the previous process is completed one by one in the slots of the positioning fixture seat, fix the gas meter shell on the positioning fixture seat, and finally use the glue dispensing needle to glue the gas meter shell on the positioning fixture seat.
[0010] Furthermore, a base is provided at the bottom of the driving mechanism, and the driving mechanism includes a mounting platform, a first robotic arm and a second robotic arm. The mounting platform is fixed on the top of the base, the first robotic arm is rotatably connected to the mounting platform, the second robotic arm is rotatably connected to the first robotic arm, and the dispensing needle is connected to the second robotic arm.
[0011] The driving mechanism provided in the present technical solution includes a mounting platform, a first robotic arm and a second robotic arm, wherein the mounting platform, the first robotic arm and the second robotic arm are stacked together in sequence from bottom to top, the first robotic arm is connected to the top rotating shaft of the mounting platform, so that the first robotic arm can make a circular motion on the horizontal plane around the connection with the mounting platform, the second robotic arm is rotatably connected to the top of the first robotic arm, and the connection point is close to the end of the first robotic arm away from the mounting platform, and the second robotic arm can also make a circular motion on the horizontal plane around the connection with the first robotic arm. Therefore, during operation, the position of the dispensing needle is adjusted by changing the position of the first robotic arm and the second robotic arm.
[0012] Furthermore, a first motor is provided inside the mounting platform, and an output end of the first motor is connected to the bottom of the first robotic arm; a second motor is provided inside the first robotic arm, and an output end of the second motor is connected to the bottom of the second robotic arm.
[0013] The output end of the first motor arranged in the mounting platform vertically passes through the top of the mounting platform and is connected to the bottom of the first robotic arm. The first motor can drive the first robotic arm to rotate in the horizontal plane; similarly, the output end of the second motor arranged in the first robotic arm passes through the top of the first robotic arm and is connected to the bottom of the second robotic arm. The second motor can drive the second robotic arm to rotate in the horizontal plane.
[0014] Furthermore, a movable shaft is provided on the second robotic arm, the dispensing needle is connected to the lower end of the movable shaft, the movable shaft vertically passes through the second robotic arm, a hydraulic cylinder is provided in the second robotic arm, and the output end of the hydraulic cylinder is connected to the movable shaft.
[0015] The first robotic arm and the second robotic arm are used to adjust the position of the dispensing needle in the horizontal direction. In order to ensure that the dispensing needle can achieve vertical position adjustment, a hydraulic cylinder is also provided in the second robotic arm. The hydraulic cylinder is connected to the movable shaft. The hydraulic cylinder can drive the movable shaft to move in the vertical direction on the second robotic arm, thereby realizing the adjustment of the height of the dispensing needle, ensuring that the dispensing needle can be inserted into the gas meter housing for dispensing during the dispensing process. At the same time, while waiting for the gas meter housing to be loaded and unloaded on the positioning fixture seat, the dispensing needle can be inserted into the alcohol bottle to prevent the dispensing needle from being blocked.
[0016] Furthermore, a plugging head is provided on the top of the dispensing needle, a dispensing valve is provided on the plugging head, and a connecting piece is provided on the side wall of the dispensing valve, and the connecting piece is used to connect the dispensing valve to the bottom end of the movable shaft.
[0017] Since the alcohol contained in the alcohol bottle is easy to evaporate, in order to prevent the alcohol in the alcohol bottle from evaporating from the gap between the dispensing needle and the bottle mouth when the dispensing needle is inserted into the alcohol bottle, a sealing head is provided on the top of the dispensing needle. The interior of the sealing head is connected with the dispensing needle, and the sealing head has a conical structure. When the driving mechanism drives the dispensing needle to be inserted into the alcohol bottle, the sealing head located at the upper end of the dispensing needle can seal the bottle mouth of the alcohol bottle, thereby avoiding the volatilization of the alcohol in the alcohol bottle.
[0018] The set dispensing valve is connected to the external container storing glue through a conduit. The glue flow in the dispensing needle is regulated by controlling the dispensing valve, and the set connecting piece is used to connect the dispensing valve with the movable shaft to realize the connection between the dispensing needle and the driving mechanism.
[0019] Furthermore, the connecting part includes a connecting rod, a horizontal plate, a connecting block and an adjustment block, one end of the connecting rod is connected to the bottom of the movable shaft, and the other end is connected to the top of the horizontal plate; a slide groove is provided on the top of the horizontal plate, a first strip opening is provided in the slide groove, a slider is provided at the bottom of the connecting block, the slider is located in the slide groove, the adjustment block is placed on the top of the slider, and a second strip opening is also provided on the adjustment block, a bolt is provided in the first strip opening, the bolt passes through the connecting block and is inserted into the second strip opening, and is connected with a butterfly nut; the adjustment block is connected to the side wall of the dispensing valve.
[0020] The set cross plate is connected to the lower end of the movable shaft through a connecting rod, and a slide groove is also provided on the top of the cross plate, which is distributed along the length direction of the cross plate. The adjustment block is an L-shaped structure, and the side wall of the adjustment block is connected to the side wall of the dispensing valve. A connecting block is placed at the bottom of the adjustment block, and a slider located in the slide groove is provided at the bottom of the connecting block. The slider can move in the slide groove to change the position of the adjustment block on the cross plate, thereby realizing fine adjustment of the position of the dispensing needle in the length direction of the cross plate. At the same time, a first strip opening is also provided in the slide groove, and the first strip opening is distributed along the direction of the slide groove and is respectively connected to the upper and lower surfaces of the cross plate. A first strip opening is also provided on the top of the adjustment block. Two strip openings, the projection of the second strip opening in the vertical direction is perpendicular to the projection of the first strip opening in the vertical direction, and a bolt is also provided in the first strip opening of the horizontal plate, which vertically penetrates the first strip opening and the second strip opening in sequence and is connected with the butterfly nut, thereby fixing the adjustment block on the horizontal plate, and the second strip opening is provided for adjusting the position of the adjustment block on the connecting block, that is, when the butterfly nut is loosened, the adjustment block can move on the connecting block in a direction perpendicular to the horizontal plate, thereby realizing precise adjustment of the dispensing needle position, ensuring that the dispensing needle can be accurately inserted into the gas meter housing to be dispensed, and realizing precise dispensing of the gas meter housing.
[0021] Furthermore, it also includes a mounting plate, a base plate and two mounting pillars, the base plate is located between the support seat and the base, the mounting pillars are vertically fixed on the two end surfaces of the base plate, the mounting plate is located directly above the base plate, and the two ends of the mounting plate are respectively connected to the two mounting pillars; a notch is also provided on one side of the mounting plate, and a fixing ring is also provided at the bottle mouth of the alcohol bottle, the outer diameter of the fixing ring is larger than the width of the notch, and the bottle mouth of the alcohol bottle is located in the notch of the mounting plate.
[0022] In order to ensure the stability of the alcohol bottle and prevent the alcohol bottle from tipping over when the dispensing needle is inserted into the alcohol bottle, a placement rack for placing the alcohol bottle is provided between the support seat and the base. The placement rack includes a mounting plate, a bottom plate and two mounting pillars. In order to facilitate hanging the alcohol bottle on the mounting plate, a notch is provided on the side wall of the mounting plate facing the support seat, and a fixing ring is provided at the bottle mouth of the alcohol bottle. The outer diameter of the fixing ring is larger than the width of the notch. Therefore, when placing the alcohol bottle, the bottle mouth of the alcohol bottle below the fixing ring is inserted into the notch, and the alcohol bottle is clamped in the notch using the fixing ring, thereby realizing quick installation of the alcohol bottle and facilitating replacement of the alcohol bottle.
[0023] Furthermore, a protective plate with a Z-shaped cross-section is provided between the base plate and the support seat. The top surface of the protective plate is located on the positioning fixture seat and is distributed along the direction of the mounting plate.
[0024] Since the dispensing needle needs to move back on the alcohol bottle and the positioning jig seat under the drive of the driving mechanism, in order to prevent the glue attached to the end of the dispensing needle from dripping onto the assembly area during the movement of the dispensing needle, a protective plate is set between the alcohol bottle and the positioning jig seat. When the dispensing needle moves toward the alcohol bottle, the glue dripping from the dispensing needle can fall onto the protective plate, which is convenient for subsequent cleaning.
[0025] Furthermore, the dispensing device is configured as an object platform of the intelligent manufacturing industrial Internet of Things. The object platform sends production and manufacturing perception information to the user platform through the sensor network platform, management platform, and service platform that interact in sequence, and receives control information issued by the user platform through the service platform, management platform, and sensor network platform.
[0026] The gas meter shell dispensing method based on industrial Internet of Things manufacturing includes the following steps:
[0027] 1) Use the manipulator to place the gas meter housings one by one on the positioning fixture seat;
[0028] 2) The driving mechanism drives the dispensing needle to be inserted into the dispensing position of the gas meter shell on the positioning fixture seat, and the dispensing valve is used to deliver glue into the dispensing needle to dispense glue on the gas meter shell;
[0029] 3) After the dispensing needle completes dispensing on the gas meter housing, the driving mechanism drives the dispensing needle to insert into the alcohol bottle;
[0030] 4) Use the robot to transfer the gas meter shells after dispensing to the next process one by one;
[0031] 5) Use the manipulator to continue placing the gas meter shells to be glued on the positioning fixture one by one;
[0032] 6) The driving mechanism drives the dispensing needle out of the alcohol bottle and inserts it into the gas meter housing on the positioning fixture seat to dispense glue on the gas meter housing;
[0033] 7) Repeat steps 3) to 6) to continue dispensing glue on the gas meter housing.
[0034] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0035] 1. The present invention utilizes a driving mechanism to drive the dispensing needle to be quickly inserted into the gas meter housing, thereby realizing automatic dispensing of the gas meter housing. At the same time, since the gas meters need to be assembled and unassembled one by one, in order to prevent the glue remaining inside the dispensing needle from solidifying while the dispensing needle is waiting for the gas meter housing to be assembled and unassembled, the dispensing needle is always inserted into the alcohol bottle during the waiting process to prevent the dispensing needle from being blocked.
[0036] 2. The present invention utilizes the provided connecting piece to make a slight adjustment to the horizontal position of the dispensing needle during the installation and debugging of the device, thereby ensuring that the dispensing needle can be accurately inserted into the gas meter housing, thereby achieving precise dispensing of the gas meter. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:
[0038] Figure 1 It is a schematic diagram of the structure of the present invention;
[0039] Figure 2 For the present invention Figure 1 The structural diagram of the enlarged part A in the middle;
[0040] Figure 3 This is a schematic diagram of the structure inside the alcohol bottle in Example 2 of the present invention;
[0041] Figure 4 This is a schematic structural diagram of an alcohol bottle in another state in Example 2 of the present invention;
[0042] Figure 5 For the present invention Figure 3 The structural diagram of the enlarged part A in the middle;
[0043] Figure 6 This is a schematic structural diagram of the present invention when the clamping block is connected to the cross bar;
[0044] Figure 7 This is a framework diagram of the dispensing device in Example 3 of the present invention configured as an intelligent manufacturing industrial Internet of Things object platform.
[0045] Markings and corresponding parts names in the accompanying drawings:
[0046] 1-support seat, 2-positioning fixture seat, 3-protective plate, 4-alcohol bottle, 5-mounting pillar, 7-base, 8-mounting table, 9-first robotic arm, 10-mounting plate, 11-second robotic arm, 12-movable shaft, 13-dispensing valve, 14-dispensing needle, 15-adjustment block, 16-cross plate, 17-gas meter housing, 18-connecting rod, 19-sealing head, 20-connecting block, 21-first telescopic part, 22-conduit, 23-clamping block, 24-second telescopic part, 25-cross bar, 26, gasket, 27, movable block, 28, cylinder, 29, output end, 30, first elastic part, 31, sealing block, 32, connecting pipe. DETAILED DESCRIPTION
[0047] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with examples and drawings. The exemplary embodiments of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0048] Example 1
[0049] like Figure 1 、 Figure 2 As shown, the present invention includes a driving mechanism and a dispensing assembly line. The output end of the driving mechanism is provided with a plurality of dispensing needles 14. It also includes alcohol bottles 4 with the same number as the dispensing needles 14. When the gas meter housing 17 is loaded and unloaded on the dispensing assembly line, the driving mechanism drives the dispensing needles 14 to be inserted into the alcohol bottles 4 respectively.
[0050] In the prior art, during the assembly process of the gas meter shell, it is necessary to perform glue dispensing operations inside the shell. The existing method is to perform glue dispensing operations manually. However, the manual operation method is not only inefficient, but also cannot continuously dispense glue to the gas meter shell because the operator needs to pick up and place the gas meter shell. Therefore, when the operator picks up and places the gas meter shell, the glue remaining in the needle tip easily comes into contact with air and solidifies, causing the needle tip to become clogged, and then making it impossible to continue to inject glue into the gas meter shell. To this end, the present technical solution designs a device for automatically dispensing glue to the gas meter shell, wherein a drive mechanism is provided to drive the glue dispensing needle 14 to move up and down in the assembly area, insert the glue dispensing needle 14 into the glue dispensing point in the gas meter shell 17, and realize automatic glue dispensing of the gas meter shell 17.
[0051] In order to ensure that the gas meter housing 17 can be accurately placed on the glue dispensing assembly line, the present technical solution uses a manipulator to pick up the gas meter housing 17 one by one to load and unload it. That is, the manipulator uses the manipulator to accurately transfer the gas meter housing 17 to be glued one by one to the glue dispensing assembly line, and then uses the glue dispensing needle 14 to be inserted into the gas meter housing 17 for glue dispensing. Finally, the manipulator uses the manipulator to transfer the glued gas meter housing 17 to the next process for housing installation. Since glue is easy to solidify after contact with air, the glue dispensing needle 14 is blocked. However, the glue dispensing needle 14 of the present device takes a short time to dispense glue, and most of the time is spent waiting for the gas meter housing 17 to be loaded and unloaded on the glue dispensing assembly line. In order to prevent the glue remaining in the glue dispensing needle 14 from solidifying due to air while the glue dispensing needle 14 is waiting for the transfer of the gas meter housing 17, the present technical solution also provides an alcohol bottle 4 in the assembly area, and the alcohol bottle 4 contains alcohol. When the manipulator is used to transfer the gas meter housing 17 to the glue dispensing assembly line and the glued gas meter housing 17 is transferred to the next assembly line, the driving mechanism is used to drive the glue dispensing needle 14 to be completely inserted into the alcohol bottle 4. Since the glue dispensing needle 14 is completely inserted into the alcohol bottle 4, the alcohol bottle 4 can be used to immerse the glue dispensing needle 14 in alcohol, and the glue solidified in the glue dispensing needle 14 tube can be quickly dissolved in the alcohol, thereby achieving the purpose of removing the glue solidified in the glue dispensing needle 14. In this way, during the process of loading, unloading and transferring the gas meter housing 17, the glue dispensing needle 14 is always immersed in the alcohol bottle 4, effectively avoiding the problem of the glue dispensing needle 14 being blocked.
[0052] The dispensing assembly line includes a positioning jig seat 2 for placing workpieces. The driving mechanism can drive the dispensing needle 14 to move back and forth between the positioning jig seat 2 and the alcohol bottle 4. A support seat 1 is provided at the bottom of the positioning jig seat 2.
[0053] The glue dispensing assembly line in this technical solution is used to position the gas meter shell 17 to be glued, ensuring that the glue dispensing needle 14 on the driving mechanism can accurately glue the gas meter shell 17. The positioning fixture seat 2 is provided with a plurality of slots for placing the gas meter shell 17. During operation, the robot in the assembly area can place the gas meter shell 17 to be glued after the previous process is completed one by one in the slots of the positioning fixture seat 2, fix the gas meter shell 17 on the positioning fixture seat 2, and finally use the glue dispensing needle 14 to glue the gas meter shell 17 located on the positioning fixture seat 2.
[0054] A base 7 is provided at the bottom of the driving mechanism, and the driving mechanism includes a mounting platform 8, a first robotic arm 9 and a second robotic arm 11. The mounting platform 8 is fixed on the top of the base 7, the first robotic arm 9 is rotatably connected to the mounting platform 8, the second robotic arm 11 is rotatably connected to the first robotic arm 9, and the dispensing needle is connected to the second robotic arm 11.
[0055] The driving mechanism provided in the present technical solution includes a mounting platform 8, a first robotic arm 9 and a second robotic arm 11, wherein the mounting platform 8, the first robotic arm 9 and the second robotic arm 11 are stacked together in sequence from bottom to top, and the first robotic arm 9 is connected to the top rotating shaft of the mounting platform 8, so that the first robotic arm 9 can make a circular motion on the horizontal plane around the connection with the mounting platform 8, and the second robotic arm 11 is rotatably connected to the top of the first robotic arm 9, and the connection point is close to the end of the first robotic arm 9 away from the mounting platform 8, and the second robotic arm 11 can also make a circular motion on the horizontal plane around the connection with the first robotic arm 9. Therefore, during the operation, the position of the dispensing needle 14 is adjusted by changing the position of the first robotic arm 9 and the second robotic arm 11.
[0056] A first motor is provided inside the mounting platform 8 , and an output end of the first motor is connected to the bottom of the first robotic arm 9 ; a second motor is provided inside the first robotic arm 9 , and an output end of the second motor is connected to the bottom of the second robotic arm 11 .
[0057] The output end of the first motor arranged in the mounting platform 8 vertically passes through the top of the mounting platform 8 and is connected to the bottom of the first robotic arm 9. The first motor can drive the first robotic arm 9 to rotate in the horizontal plane; similarly, the output end of the second motor arranged in the first robotic arm 9 passes through the top of the first robotic arm 9 and is connected to the bottom of the second robotic arm 11. The second motor can drive the second robotic arm 11 to rotate in the horizontal plane.
[0058] The second robotic arm 11 is provided with a movable shaft 12 , the dispensing needle 14 is connected to the lower end of the movable shaft 12 , the movable shaft 12 vertically passes through the second robotic arm 11 , and the second robotic arm 11 is provided with a hydraulic cylinder, the output end of the hydraulic cylinder is connected to the movable shaft 12 .
[0059] The first robotic arm 9 and the second robotic arm 11 are used to adjust the position of the dispensing needle 14 in the horizontal direction. In order to ensure that the dispensing needle 14 can achieve vertical position adjustment, a hydraulic cylinder is also provided in the second robotic arm 11. The hydraulic cylinder is connected to the movable shaft 12. The hydraulic cylinder can drive the movable shaft 12 to move in the vertical direction on the second robotic arm 11, thereby achieving adjustment of the height of the dispensing needle 14 and ensuring that the dispensing needle 14 can be inserted into the gas meter housing 17 for dispensing during the dispensing process. At the same time, while waiting for the gas meter housing 17 to be loaded and unloaded on the positioning fixture seat 2, the dispensing needle 14 can be inserted into the alcohol bottle 4 to prevent the dispensing needle 14 from being blocked.
[0060] A plugging head 19 is provided on the top of the dispensing needle 14 , and a dispensing valve 13 is provided on the plugging head 19 . A connecting piece is also provided on the side wall of the dispensing valve 13 , and the connecting piece is used to connect the dispensing valve 13 to the bottom end of the movable shaft 12 .
[0061] Since the alcohol contained in the alcohol bottle 4 is easy to evaporate, in order to prevent the alcohol in the alcohol bottle 4 from evaporating from the gap between the dispensing needle 14 and the bottle mouth during the process of inserting the dispensing needle 14 into the alcohol bottle 4, a sealing head 19 is provided on the top of the dispensing needle 14. The interior of the sealing head 19 is connected with the dispensing needle 14, and the sealing head 19 has a conical structure. When the driving mechanism drives the dispensing needle 14 to be inserted into the alcohol bottle 4, the sealing head 19 located at the upper end of the dispensing needle 14 can seal the bottle mouth of the alcohol bottle 4, thereby avoiding the volatilization of the alcohol in the alcohol bottle 4.
[0062] The provided dispensing valve 13 is connected to an external container storing glue through a conduit. The glue flow in the dispensing needle 14 is controlled by controlling the dispensing valve 13, and the provided connecting piece is used to connect the dispensing valve 13 with the movable shaft 12 to realize the connection between the dispensing needle 14 and the driving mechanism.
[0063] The connecting part includes a connecting rod 18, a transverse plate 16, a connecting block 20 and an adjusting block 15. One end of the connecting rod 18 is connected to the bottom of the movable shaft 12, and the other end is connected to the top of the transverse plate 16; a slide groove is provided on the top of the transverse plate 16, and a first strip-shaped opening is provided in the slide groove. A slider is provided at the bottom of the connecting block 20, and the slider is located in the slide groove. The adjusting block 15 is placed on the top of the slider. A second strip-shaped opening is also provided on the adjusting block 15, and a bolt is provided in the first strip-shaped opening. The bolt passes through the connecting block 20 and is inserted into the second strip-shaped opening and is connected with a butterfly nut; the adjusting block 15 is connected to the side wall of the dispensing valve 13.
[0064] The set cross plate 16 is connected to the lower end of the movable shaft 12 through a connecting rod 18. A slide groove is also provided on the top of the cross plate 16, and the slide groove is distributed along the length direction of the cross plate 16. The adjustment block 15 is an L-shaped structure. The side wall of the adjustment block 15 is connected to the side wall of the dispensing valve 13. A connecting block 20 is placed at the bottom of the adjustment block 15. A slider located in the slide groove is provided at the bottom of the connecting block 20. The slider can move in the slide groove to change the position of the adjustment block 15 on the cross plate 16, thereby achieving fine adjustment of the position of the dispensing needle 14 in the length direction of the cross plate 16. At the same time, a first strip opening is also provided in the slide groove. The first strip opening is distributed along the direction of the slide groove and is respectively connected to the upper and lower surfaces of the cross plate 16. The part is also provided with a second strip opening, the projection of the second strip opening in the vertical direction is perpendicular to the projection of the first strip opening in the vertical direction, and a bolt is also provided in the first strip opening of the horizontal plate 16, which vertically passes through the first strip opening and the second strip opening in sequence and is connected with the butterfly nut, thereby fixing the adjustment block 15 on the horizontal plate 16, and the second strip opening is used to adjust the position of the adjustment block 15 on the connecting block 20, that is, when the butterfly nut is loosened, the adjustment block 15 can move on the connecting block 20 in a direction perpendicular to the horizontal plate 16, thereby realizing precise adjustment of the position of the dispensing needle 14, ensuring that the dispensing needle 14 can be accurately inserted into the gas meter housing 17 to be dispensed, and realizing precise dispensing of the gas meter housing 17.
[0065] It also includes a mounting plate 10, a base plate and two mounting pillars 5. The base plate is located between the support seat 1 and the base 7. The mounting pillars 5 are vertically fixed on the two end surfaces of the base plate. The mounting plate 10 is located directly above the base plate, and the two ends of the mounting plate 10 are respectively connected to the two mounting pillars 5; a notch is also provided on one side of the mounting plate 10, and a fixing ring is also provided at the bottle mouth of the alcohol bottle 4. The outer diameter of the fixing ring is greater than the width of the notch, and the bottle mouth of the alcohol bottle 4 is located in the notch of the mounting plate 10.
[0066] In order to ensure the stability of the alcohol bottle 4 and prevent the alcohol bottle 4 from tipping over when the dispensing needle 14 is inserted into the alcohol bottle 4, a placement rack for placing the alcohol bottle 4 is also provided between the support seat 1 and the base 7. The placement rack includes a mounting plate 10, a bottom plate and two mounting pillars 5. In order to facilitate hanging the alcohol bottle 4 on the mounting plate 10, a notch is provided on the side wall of the mounting plate 10 facing the support seat 1, and a fixing ring is also provided at the bottle mouth of the alcohol bottle 4. The outer diameter of the fixing ring is larger than the width of the notch. Therefore, when placing the alcohol bottle 4, the bottle mouth of the alcohol bottle 4 below the fixing ring is inserted into the notch, and the alcohol bottle 4 is clamped in the notch using the fixing ring, thereby achieving quick installation of the alcohol bottle 4 and facilitating replacement of the alcohol bottle.
[0067] A protective plate 3 with a Z-shaped cross section is further provided between the base plate and the support seat 1 . The top surface of the protective plate 3 is located on the positioning fixture seat 2 and is distributed along the direction of the mounting plate 10 .
[0068] Since the dispensing needle 14 needs to move back on the alcohol bottle 4 and the positioning jig seat 2 under the drive of the driving mechanism, in order to prevent the glue attached to the end of the dispensing needle 14 from dripping onto the assembly area during the movement of the dispensing needle 14, a protective plate 3 is set between the alcohol bottle 4 and the positioning jig seat 2. When the dispensing needle 14 moves toward the alcohol bottle 4, the glue dripping from the dispensing needle 14 can fall on the protective plate 3, which is convenient for subsequent cleaning.
[0069] Example 2
[0070] like Figures 3 to 6 As shown, on the basis of Example 1, a first telescopic member 21 is provided on the inner bottom of the alcohol bottle 4; a second telescopic member 24 is also provided on the inner wall of the alcohol bottle 4, one end of the second telescopic member 24 is connected to the inner wall of the alcohol bottle 4, and the other end is provided with a clamping unit, and a connecting unit is also provided between the first telescopic member 21 and the second telescopic member 24. When the dispensing needle 14 is inserted into the alcohol bottle 4 and the first telescopic member 21 is pressed down, the gas in the first telescopic member 21 can be transferred to the second telescopic member 24 through the connecting unit, forcing the second telescopic member 24 to drive the clamping unit to clamp on the circumferential outer wall of the dispensing needle 14.
[0071] While waiting for the gas meter housing 17 to be placed on the positioning fixture seat 2, the dispensing needle 14 is inserted into the alcohol bottle 4. After the gas meter housing 17 is placed, the dispensing needle 14 is pulled out of the alcohol bottle 4. Alcohol will be attached to the outer wall of the dispensing needle 14. As a result, when the dispensing needle 14 is dispensing glue on the gas meter housing 17, the alcohol attached to the outer wall of the dispensing needle 14 will easily flow into the dispensing point of the gas meter housing 17, dissolving the glue that has just been applied, thereby reducing the bonding ability of the glue. To this end, the present technical solution improves the internal structure of the alcohol bottle 4, and a first telescopic part 21 and a second telescopic part 24 are provided in the alcohol bottle 4. The first telescopic part 21 and the second telescopic part 24 are both bellows, and the bellows can be expanded and contracted in the axial direction during the internal inflation or deflation process, that is, when the dispensing needle 14 is inserted into the alcohol bottle 4, the alcohol in the alcohol bottle 4 dissolves the glue attached to the needle head of the dispensing needle 14 to prevent the glue from solidifying and causing the needle head of the dispensing needle 14 to be blocked. When the dispensing needle 14 continues to move downward, the needle head of the dispensing needle 14 acts on the first telescopic part 21 and compresses the first telescopic part 21 downward. When the first telescopic part 21 is compressed by the dispensing needle 14, the gas in the first telescopic part 21 transfers the gas in the first telescopic part 21 to the second telescopic part 24 through the provided connecting unit, forcing the second telescopic part 24 to expand and stretch along its axial direction, thereby driving the clamping unit to move toward the outer wall of the dispensing needle 14, and finally clamped on the outer wall of the dispensing needle 14.
[0072] When the dispensing needle 14 needs to continue dispensing glue on the gas meter housing 17, the alcohol attached to the outer wall of the dispensing needle 14 is scraped off by the provided clamping unit during the process of pulling the dispensing needle 14 out of the alcohol bottle 4, thereby avoiding the alcohol attached to the outer wall of the dispensing needle 14 dripping onto the positioning jig seat 2 and affecting the bonding ability of the glue during the process of removing the dispensing needle 14 from the alcohol bottle 4.
[0073] At the same time, during long-term use, impurities will inevitably adhere to the outer wall of the dispensing needle 14. Since the alcohol contained in the alcohol bottle 4 cannot ensure that the outer wall of the dispensing needle 14 is completely soaked, the impurities attached to the outer wall of the dispensing needle 14 that are not soaked in alcohol are easily dropped into the gas meter housing 17 during the dispensing process, affecting the assembly quality of the gas meter housing 17. To this end, in the process of inserting the dispensing needle 14 into the alcohol bottle 4 and compressing the first telescopic member 21 in the present technical solution, the second telescopic member 24 drives the clamping unit to clamp on the outer wall of the dispensing needle 14, and the clamping unit is close to the bottle mouth of the alcohol bottle 4, so that in the process of removing the dispensing needle 14 from the alcohol bottle 4, the provided clamping unit can not only scrape off the alcohol attached to the dispensing needle 14, but also clean up the impurities attached to the outer wall of the dispensing needle 14, thereby improving the assembly quality of the gas meter housing 17.
[0074] The connecting unit includes a connecting tube 32 and a conduit 22. The connecting tube 32 passes through the inner bottom of the alcohol bottle 4 and is connected to the interior of the first telescopic member 21. One end of the conduit 22 is connected to the connecting tube 32, and the other end is connected to the second telescopic member 24. An adjusting unit is also provided in the connecting tube 32, and the adjusting unit is used to adjust the connection or closure between the conduit 22 and the connecting tube 32.
[0075] When the dispensing needle 14 presses down the first telescopic part 21, the gas in the first telescopic part 21 is squeezed into the connecting tube 32, and the gas entering the connecting tube 32 is then transmitted to the second telescopic part 24 through the provided conduit 22, forcing the second telescopic part 24 to collide and stretch, thereby driving the clamping unit to clamp the outer wall of the dispensing needle 14; and when the driving mechanism drives the dispensing needle 14 to move out of the alcohol bottle 4, after the pressure acting on the first telescopic part 21 is removed, in order to prevent the gas entering the second telescopic part 24 from flowing back into the first telescopic part 21, thereby causing the clamping unit to be unable to continue to clamp the outer wall of the dispensing needle 14, and thus unable to remove the dispensing needle. In order to remove the alcohol and impurities on the outer wall of the dispensing needle 14, an adjusting unit is further provided in the connecting tube 32. When the dispensing needle 14 needs to be removed from the alcohol bottle 4, the adjusting unit is used to disconnect the connecting tube 32 and the conduit 22. In this way, after the dispensing needle 14 removes the pressure on the first telescopic part 21, the gas introduced into the second telescopic part 24 cannot flow back, thereby ensuring that the second telescopic part 21 can drive the clamping unit to continuously clamp the outer wall of the dispensing needle 14. In this way, it is ensured that the clamping unit can continuously contact the outer wall of the dispensing needle 14 during the process of removing the dispensing needle 14 from the alcohol bottle 4, thereby achieving the cleaning of alcohol and impurities on the outer wall of the dispensing needle 14.
[0076] The adjusting unit includes a cylinder 28, a blocking block 31, a first elastic member 30 and a movable block 27. The cylinder 28 is fixed at the bottom of the connecting pipe 32. The output end 29 of the cylinder 28 is connected to the movable block 27. The blocking block 31 and the movable block 27 are both located in the connecting pipe 32, and the outer diameter of the blocking block 31 is consistent with the inner diameter of the connecting pipe 32. One end of the first elastic member 30 is connected to the blocking block 31, and the other end is connected to the movable block 27.
[0077] When the dispensing needle 14 is inserted into the alcohol bottle 4 and the first telescopic part 21 is pressed down, the gas in the first telescopic part 21 is pressed into the connecting tube 32, squeezing the blocking block 31, so that the blocking block 31 moves below the connection point between the conduit 22 and the connecting tube 32, and forces the blocking block 31 to compress the first elastic part 30. At this time, the gas entering the connecting tube 32 enters the conduit 22 through the connection point between the conduit 22 and the connecting tube 32, and then enters the second telescopic part 24, thereby achieving the purpose of inflating the second telescopic part 24.
[0078] When the dispensing needle 14 is removed from the alcohol bottle 4, the dispensing needle 14 removes the force on the first telescopic part 21, and under the action of the first elastic part 30, it can push the blocking block 31 to move back, blocking the connection between the conduit 22 and the connecting pipe 32, thereby preventing the gas in the second telescopic part 24 from flowing back into the first telescopic part 21.
[0079] At the same time, a transmission is provided at the bottle mouth of the alcohol bottle 4, and a sensor is connected to the cylinder 28. When the dispensing needle 14 is removed from the alcohol bottle 4, the sensor controls the cylinder 28 to work, so that the output end 29 of the cylinder 28 pulls the movable block 27 to move downward. During the movement of the movable block 27, the first elastic member 30 is used to pull the blocking block 31 to move along, thereby moving the blocking block 31 to below the connection point between the conduit 22 and the connecting pipe 32. At this time, the gas in the second telescopic member 24 can flow back to the first telescopic member 21 through the conduit 22, forcing the first telescopic member 21 and the second telescopic member 24 to return to their initial state.
[0080] In order to ensure that the first telescopic member 21 and the second telescopic member 24 can quickly restore to their initial state, a second elastic member is provided in the first telescopic member 21 and the second telescopic member 24. The second elastic members are distributed along the axial direction of the first telescopic member 21 and the second telescopic member 24, and are connected to the first and second telescopic members 21 and 24 at both ends. When the first telescopic member 21 is compressed by the dispensing needle 14, the second elastic member located in the first telescopic member 21 is in a compressed state. Therefore, after the pressure of the dispensing needle 14 on the first telescopic member 21 is removed, the first telescopic member 21 can be quickly restored to its initial state under the action of the second elastic member; and when gas is introduced into the second telescopic member 24 to force the second telescopic member 24 to be in a stretched state, the second elastic member located in the second telescopic member 24 is in a stretching device. Therefore, under the action of the second elastic member, the second telescopic member 24 can be pulled to quickly restore to its initial state.
[0081] The clamping unit includes a clamping block 23 , a clamping surface of the clamping block 23 is provided with an arc-shaped groove matching the outer wall of the dispensing needle 14 , and a gasket 26 is provided in the arc-shaped groove.
[0082] A second telescopic part 24 is provided on both sides of the inner wall of the alcohol bottle 4. The arc-shaped grooves of the two clamping blocks 23 can form a circle that matches the outer diameter of the dispensing needle 14. Therefore, under the action of the second telescopic part 24, the clamping block 23 can be clamped on the outer wall of the dispensing needle 14, and the provided gasket 26 can increase the contact ability between the clamping block 23 and the outer wall of the dispensing needle 14.
[0083] A cross bar 25 is further provided on the inner wall of the alcohol bottle 4 , and the cross bar 25 passes through the clamping block 23 .
[0084] In order to improve the stability of the second telescopic member 24 during movement, a cross bar 25 is provided to ensure that the clamping block 23 can move horizontally in the alcohol bottle 4.
[0085] Example 3
[0086] like Figure 7 As shown, based on Example 1 or Example 2, the dispensing device is configured as an object platform of the intelligent manufacturing industrial Internet of Things. The object platform sends the production and manufacturing perception information to the user platform through the sensor network platform, management platform, and service platform that interact in sequence, and receives the control information issued by the user platform through the service platform, management platform, and sensor network platform.
[0087] Example 4
[0088] The gas meter shell dispensing method based on industrial Internet of Things manufacturing includes the following steps:
[0089] 1) Use a manipulator to place the gas meter housings 17 one by one on the positioning fixture seat 2;
[0090] 2) The driving mechanism drives the dispensing needle 14 to be inserted into the dispensing position of the gas meter housing 17 located on the positioning fixture seat 2, and the dispensing valve 13 is used to deliver glue into the dispensing needle 14 to dispense glue on the gas meter housing 17;
[0091] 3) After the dispensing needle 14 completes dispensing on the gas meter housing 17, the driving mechanism drives the dispensing needle 14 to be inserted into the alcohol bottle 4;
[0092] 4) Using a robot to transfer the gas meter housings 17 after dispensing to the next process one by one;
[0093] 5) Use the manipulator to continue placing the gas meter housings 17 with glue applied one by one on the positioning fixture seat 2;
[0094] 6) The driving mechanism drives the dispensing needle 14 out of the alcohol bottle 4 and inserts it into the gas meter housing on the positioning fixture seat 2 to dispense glue on the gas meter housing 17;
[0095] 7) Repeat steps 3) to 6) to continue dispensing glue on the gas meter housing 17.
[0096] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A gas meter shell dispensing device based on industrial Internet of Things, characterized in that: It comprises a driving mechanism and a dispensing assembly line, wherein the output end of the driving mechanism is provided with a plurality of dispensing needles (14); It also includes alcohol bottles (4) having the same number as the dispensing needles (14). When the gas meter housing (17) is loaded and unloaded on the dispensing assembly line, the driving mechanism drives the dispensing needles (14) to be inserted into the alcohol bottles (4). A first telescopic member (21) is provided on the inner bottom of the alcohol bottle (4); a second telescopic member (24) is also provided on the inner wall of the alcohol bottle (4); one end of the second telescopic member (24) is connected to the inner wall of the alcohol bottle (4), and the other end is provided with a clamping unit; a connecting unit is also provided between the first telescopic member (21) and the second telescopic member (24); when the dispensing needle (14) is inserted into the alcohol bottle (4) and the first telescopic member (21) is pressed downward, the gas in the first telescopic member (21) can be transferred to the second telescopic member (24) through the connecting unit, forcing the second telescopic member (24) to drive the clamping unit to clamp on the circumferential outer wall of the dispensing needle (14); The connecting unit comprises a connecting tube (32) and a conduit (22), wherein the connecting tube (32) passes through the inner bottom of the alcohol bottle (4), and the connecting tube (32) is communicated with the interior of the first telescopic member (21), one end of the conduit (22) is communicated with the connecting tube (32), and the other end is communicated with the second telescopic member (24), and an adjusting unit is further provided in the connecting tube (32), and the adjusting unit is used to adjust the communication or sealing between the conduit (22) and the connecting tube (32); The second telescopic member (24) is located above the first telescopic member (21); The regulating unit comprises a cylinder (28), a blocking block (31), a first elastic member (30) and a movable block (27); the cylinder (28) is fixed to the bottom of the connecting pipe (32); the output end (29) of the cylinder (28) is connected to the movable block (27); the blocking block (31) and the movable block (27) are both located in the connecting pipe (32); the outer diameter of the blocking block (31) is consistent with the inner diameter of the connecting pipe (32); one end of the first elastic member (30) is connected to the blocking block (31), and the other end is connected to the movable block (27).
2. The gas meter housing dispensing device based on industrial Internet of Things manufacturing according to claim 1 is characterized in that: The dispensing assembly line comprises a positioning jig seat (2) for placing a workpiece, the driving mechanism is capable of driving a dispensing needle (14) to move back and forth between the positioning jig seat (2) and the alcohol bottle (4), and a support seat (1) is provided at the bottom of the positioning jig seat (2).
3. The gas meter shell dispensing device based on industrial Internet of Things manufacturing according to claim 2 is characterized in that: A base (7) is provided at the bottom of the driving mechanism, and the driving mechanism includes a mounting platform (8), a first robotic arm (9) and a second robotic arm (11); the mounting platform (8) is fixed on the top of the base (7); the first robotic arm (9) is rotatably connected to the mounting platform (8); the second robotic arm (11) is rotatably connected to the first robotic arm (9); and the dispensing needle (14) is connected to the second robotic arm (11).
4. The gas meter shell dispensing device based on industrial Internet of Things manufacturing according to claim 3 is characterized in that: A first motor is provided inside the mounting platform (8), and an output end of the first motor is connected to the bottom of the first mechanical arm (9); A second motor is provided inside the first mechanical arm (9), and an output end of the second motor is connected to the bottom of the second mechanical arm (11).
5. The gas meter shell dispensing device based on industrial Internet of Things manufacturing according to claim 4 is characterized in that: A movable shaft (12) is provided on the second robotic arm (11), the dispensing needle (14) is connected to the lower end of the movable shaft (12), the movable shaft (12) vertically passes through the second robotic arm (11), and a hydraulic cylinder is provided in the second robotic arm (11), the output end of the hydraulic cylinder is connected to the movable shaft (12).
6. The gas meter housing dispensing device based on industrial Internet of Things manufacturing according to claim 5 is characterized in that: A plugging head (19) is provided on the top of the dispensing needle (14), a dispensing valve (13) is provided on the plugging head (19), and a connecting piece is further provided on the side wall of the dispensing valve (13), and the connecting piece is used to connect the dispensing valve (13) to the bottom end of the movable shaft (12).
7. The gas meter housing glue dispensing device based on industrial Internet of Things manufacturing according to claim 6 is characterized in that: The connecting member comprises a connecting rod (18), a transverse plate (16), a connecting block (20) and an adjusting block (15), wherein one end of the connecting rod (18) is connected to the bottom of the movable shaft (12), and the other end is connected to the top of the transverse plate (16); The top of the horizontal plate (16) is provided with a slide groove, and a first strip opening is provided in the slide groove. The bottom of the connecting block (20) is provided with a slider, and the slider is located in the slide groove. The adjusting block (15) is placed on the top of the slider. The adjusting block (15) is also provided with a second strip opening. A bolt is provided in the first strip opening, and the bolt passes through the connecting block (20) and is inserted into the second strip opening and is connected with a butterfly nut. The adjustment block (15) is connected to the side wall of the dispensing valve (13).
8. The gas meter shell dispensing device based on industrial Internet of Things manufacturing according to claim 3 is characterized in that: It also includes a mounting plate (10), a bottom plate, and two mounting pillars (5), wherein the bottom plate is located between the support seat (1) and the base (7), and the mounting pillars (5) are respectively fixed vertically on the two end surfaces of the bottom plate, and the mounting plate (10) is located directly above the bottom plate, and the two ends of the mounting plate (10) are respectively connected to the two mounting pillars (5); A notch is further provided on one side of the mounting plate (10), and a fixing ring is further provided at the bottle mouth of the alcohol bottle (4), wherein the outer diameter of the fixing ring is greater than the width of the notch, and the bottle mouth of the alcohol bottle (4) is located in the notch of the mounting plate (10); A protective plate (3) with a Z-shaped cross-section is further provided between the base plate and the support seat (1); the top surface of the protective plate (3) is located on the positioning fixture seat (2) and is distributed along the direction of the mounting plate (10).
9. The gas meter housing glue dispensing device based on industrial Internet of Things manufacturing according to any one of claims 1 to 8, characterized in that: The dispensing device is configured as an object platform of the intelligent manufacturing industrial Internet of Things. The object platform sends production and manufacturing perception information to the user platform through the sensor network platform, management platform, and service platform that interact in sequence, and receives control information issued by the user platform through the service platform, management platform, and sensor network platform.
Citation Information
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