Unloading device
By laying a flexible support plate in the carriage and using a drive mechanism to drive the reel to rotate, the problem of low efficiency of the existing unloading device is solved and fast unloading is achieved.
Patent Information
- Application Number
- CN202110712822.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-25
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2041-06-25
AI Technical Summary
The existing unloading device has low efficiency in unloading cargo from vehicles.
A cargo unloading device is designed, which is connected to a flexible support plate in the carriage and uses a driving mechanism to drive a reel to rotate, so that the flexible support plate is pulled out of the carriage to achieve rapid unloading.
The efficiency of vehicle unloading is improved and the unloading operation can be completed quickly.
Smart Images

Figure CN115520679B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the logistics technical field, and particularly relates to a kind of unloading devices. BACKGROUND
[0002] With the development of global economy, the logistics industry is in the situation of high-speed development, and the efficiency and automation degree of each link are increasingly demanded.At present, in the link of vehicle unloading, it is generally relied on the equipment of integrated manipulator and conveying line to enter the vehicle compartment to operate, and the efficiency is still low. SUMMARY
[0003] The embodiment of the present application provides a kind of unloading device, to solve the problem of low efficiency of existing unloading device to vehicle unloading.
[0004] The embodiment of the present application provides a kind of unloading device, the unloading device is used to be connected with the flexible support plate laid in vehicle compartment, and the flexible support plate is pulled out of the vehicle compartment, and the unloading device comprises:
[0005] Support frame;
[0006] Winding drum, rotationally connected with the support frame, the winding drum is used to connect the flexible support plate;
[0007] Driving mechanism, arranged on the support frame, the driving mechanism is connected with the winding drum to drive the winding drum to rotate, so that the winding drum pulls the flexible support plate out of the vehicle compartment along the first direction.
[0008] Optionally, the support frame is provided with a support structure for supporting the flexible support plate.
[0009] Optionally, the support structure comprises a rolling support assembly for supporting the flexible support plate, and the rotating axis of the rolling support assembly extends along the length direction of the winding drum.
[0010] Optionally, the rolling support assembly comprises a plurality of support rollers rotationally connected with the support frame, the plurality of support rollers are sequentially and spacedly arranged along the first direction, and the rotating axis of the plurality of support rollers extends along the length direction of the winding drum.
[0011] Optionally, the support structure is located above the winding drum.
[0012] Optionally, the support frame is further provided with a docking plate, and the docking plate is located on the side of the support structure opposite to the first direction.
[0013] Optionally, the support frame comprises two opposite limiting plates, and the two limiting plates are distributed on the two sides of the support structure along the rotating axis of the winding drum, and the two limiting plates protrude from the upper surface of the support structure.
[0014] Optionally, the winding drum comprises two connecting members distributed along the rotation axis thereof, and a plurality of connecting rods connected between the two connecting members, the plurality of connecting rods being spaced around the rotation axis of the winding drum, and the two connecting members being rotationally connected with the support frame.
[0015] Optionally, the winding drum comprises two connecting members distributed along the rotation axis thereof, and a connecting cylinder connected between the two connecting members, an outer circumferential surface of the connecting cylinder being provided with a connecting hole, and a lug being protruded from an inner wall of a circumferential side of the connecting hole.
[0016] Optionally, the outer circumferential surface of the connecting cylinder is provided with a plurality of the connecting holes, and the plurality of the connecting holes are sequentially distributed along the length direction of the connecting cylinder; the lugs in at least two of the connecting holes are located on different inner walls.
[0017] Optionally, the support frame is further provided with a length sensor, and the length sensor is used to detect the distance by which the winding drum pulls the flexible support plate in the first direction.
[0018] Optionally, the support frame is provided with a protective frame, and the protective frame comprises two opposite protective plates, the two protective plates being distributed on two sides of the support structure along the rotation axis of the winding drum, and the two protective plates being protruded from the upper surface of the support structure.
[0019] Optionally, the two protective plates are respectively connected with side plates on the side opposite to the first direction, and the distance between the two side plates gradually decreases in the first direction; or the distance between the two protective plates gradually decreases in the first direction.
[0020] Optionally, the material of at least part of the protective plates is transparent material.
[0021] Optionally, the two protective plates are connected with a cross beam between the top portions thereof away from the support frame, and a curtain is arranged on the cross beam in the length direction of the cross beam.
[0022] Optionally, the unloading device comprises a moving mechanism, and the moving mechanism is connected with the support frame and drives the support frame to move along the rotation axis of the winding drum.
[0023] Optionally, the moving mechanism comprises a slide rail, a support member and a driving structure, the slide rail extends along the rotation axis of the winding drum, the support member is slidingly connected with the slide rail in the direction of the rotation axis of the winding drum, the support member is connected with the support frame, and the driving structure is connected with the support member to drive the support member to slide along the extension direction of the slide rail.
[0024] Optionally, the reel is slidably connected to the bracket along the rotation axis of the reel; the unloading device also includes a moving mechanism connected to the bracket, and the moving mechanism is rotationally connected to the reel to drive the reel to slide along the rotation axis of the reel.
[0025] After the reel of the unloading device provided in the embodiment of the present application is connected to the flexible support plate in the car, the reel is driven to rotate through the driving mechanism, so that the flexible support plate in the car can be pulled out by the reel and wound on the reel, and the cargo in the car can be brought out by the flexible support plate to quickly complete the unloading of the car, solving the problem of low efficiency of existing unloading devices in unloading vehicles. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings will make the technical solutions and other beneficial effects of the present application apparent.
[0027] Figure 1 A schematic diagram of the coordinated structure of a vehicle and a cargo unloading device provided in an embodiment of the present application;
[0028] Figure 2 A schematic structural diagram of an embodiment of the unloading device provided in an embodiment of the present application;
[0029] Figure 3 for Figure 2 Another angle view of the mid-unloading device;
[0030] Figure 4 A schematic structural diagram of an embodiment of the support, reel, and drive mechanism provided in an embodiment of the present application;
[0031] Figure 5 for Figure 4 A cross-sectional view in which the cross-section is made along the radial direction of the reel;
[0032] Figure 6 A schematic structural diagram of an embodiment of a docking plate provided in an embodiment of the present application;
[0033] Figure 7 A schematic structural diagram of an embodiment of a reel provided in an embodiment of the present application;
[0034] Figure 8 A schematic structural diagram of another embodiment of the reel provided in an embodiment of the present application;
[0035] Figure 9 A schematic structural diagram of an embodiment of the moving mechanism provided in an embodiment of the present application.
[0036] Unloading device 100; bracket 110; support structure 111; rolling support assembly 1111; support roller 1112; docking plate 112; hinge shaft 1121; support surface 1122; reinforcement 1123; detection assembly 1124; groove 1125; limit plate 113; mounting plate 114; length sensor 115; support seat 1151; detection wheel 1152; protective frame 116; protective plate 1161; side plate 1162; crossbeam 1163; curtain 117; flexible strip 1171; transmission assembly 118; guide Roller 119; reel 120; reel 120a; connector 121; connector 121a; connecting rod 122; mounting plane 1221; mounting hole 1222; connecting cylinder 123; connecting hole 1231; hanging ear 1232; driving mechanism 130; first motor 131; reducer 132; mounting seat 133; moving mechanism 140; slide rail 141; support member 142; driving structure 143; second motor 1431; vehicle 200; carriage 210; flexible support plate 211; positioning mark 2111; platform 300. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.
[0038] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0039] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, electrical connections, or mutual communication; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0040] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0041] The disclosure below provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.
[0042] The present application provides an unloading device that is connected to a flexible support plate installed in a vehicle compartment and pulls the flexible support plate out of the compartment, thereby quickly unloading the compartment. A detailed description is provided below.
[0043] like Figure 4 As shown, the unloading device 100 includes a support 110, a reel 120, and a drive mechanism 130. The reel 120 is rotatably connected to the support 110 and is used to connect to a flexible support plate 211 within a compartment 210 of a vehicle 200. The drive mechanism 130 is disposed on the support 110 and is connected to the reel 120 to drive the reel 120 to rotate, causing the reel 120 to pull the flexible support plate 211 out of the compartment 210 in a first direction. The support 110 can be fixed to a platform 300 at the unloading site or directly to the ground.
[0044] Thus, the flexible support plate 211 can be laid on the floor of the compartment 210 first, and then the goods can be stacked on the flexible support plate 211. When the vehicle 200 transports the goods to the designated unloading site, such as Figure 1 As shown, the vehicle 200 can move the rear end of the carriage 210 to a position close to the unloading device 100, and then connect the reel 120 of the unloading device 100 to the flexible support plate 211 in the carriage 210, and then control the driving mechanism 130 to drive the reel 120 to rotate, so that the flexible support plate 211 in the carriage 210 is pulled out by the reel 120 and wound on the reel 120, so that the goods in the carriage 210 are brought out by the flexible support plate 211, so as to quickly complete the unloading of the carriage 210, thereby solving the problem of low efficiency of the existing unloading device 100 in unloading the vehicle 200.
[0045] When the cargo in the carriage 210 is unloaded, the reel 120 can be controlled to rotate in the opposite direction to release the flexible support plate 211, which is then manually pulled into the carriage 210 and laid on the floor of the carriage 210 to facilitate the next stacking of cargo.
[0046] like Figures 2 to 5 As shown, a support structure 111 for supporting the flexible support plate 211 is provided on the bracket 110. Therefore, when the flexible support plate 211 in the compartment 210 is pulled out by the reel 120, the support structure 111 on the bracket 110 can support the flexible support plate 211 and the cargo on the flexible support plate 211, so that the flexible support plate 211 can more stably bring the cargo out of the compartment 210.
[0047] The support structure 111 includes a rolling support assembly 1111 for supporting the flexible support plate 211, and the rotation axis of the rolling support assembly 1111 extends along the length of the reel 120. Therefore, when the flexible support plate is supported on the rolling support assembly 1111 and moves along the first direction on the rolling support assembly 1111, a rolling connection is formed between the rolling support assembly 1111 of the support structure 111 and the flexible support plate 211, which can reduce the friction between the support structure 111 and the flexible support plate 211, allowing the flexible support plate 211 to be pulled out of the carriage 210 more smoothly.
[0048] Optionally, the rolling support assembly 1111 includes a plurality of support rollers 1112 rotatably connected to the bracket 110, and the plurality of support rollers 1112 are sequentially spaced apart along the first direction. The rotation axes of the plurality of support rollers 1112 extend along the length of the reel 120. When the flexible support plate is supported on the plurality of support rollers 1112 of the rolling support assembly 1111 and moves along the first direction, the plurality of support rollers 1112 of the rolling support assembly 1111 and the flexible support plate 211 are in rolling connection, thereby reducing friction between the rolling support assembly 1111 and the flexible support plate 211.
[0049] In other embodiments, the rolling support assembly 1111 includes a conveyor belt and a pulley connected to the conveyor belt, which is rotatably connected to the bracket 110. The rotation axis of the pulley extends along the length of the reel 120. When the flexible support plate is supported on the conveyor belt of the rolling support assembly 1111 and moves in a first direction, the conveyor belt of the rolling support assembly 1111 and the flexible support plate 211 are in rolling contact, thereby reducing friction between the rolling support assembly 1111 and the flexible support plate 211.
[0050] Alternatively, the rolling support assembly 1111 includes a roller rotatably connected to the bracket 110, and the roller rotates with the bracket 110. The rotation axis of the roller extends along the length direction of the reel 120, or the roller is a universal wheel.
[0051] Of course, the support structure 111 may also include a support plate for supporting the flexible support plate 211. When the flexible support plate 211 is supported on the support plate and moves along the first direction on the support plate, a sliding connection is formed between the support plate of the support structure 111 and the flexible support plate 211. The upper surface of the support plate for supporting the flexible support plate 211 may be treated to reduce the roughness of the upper surface of the support plate and reduce the friction between the support plate and the flexible support plate 211.
[0052] like Figure 5 As shown, the support structure 111 is located above the reel 120 to fully utilize the space below the support structure 111, making the unloading device 100 more compact and reducing the overall volume of the unloading device 100. The support structure 111 can be located directly above the reel 120 or offset a certain distance from the reel 120. Of course, when the support structure 111 is located directly above the reel 120, the unloading device 100 becomes even more compact.
[0053] Specifically, rolling support assembly 1111 is positioned above reel 120. The rotational axes of the multiple support rollers 1112 of rolling support assembly 1111 are parallel to the rotational axis of reel 120. The multiple support rollers 1112 of rolling support assembly 1111 are sequentially arranged along a first direction. Adjacent support rollers 1112 are spaced apart. The multiple support rollers 1112 of rolling support assembly 1111 are of the same height.
[0054] like Figure 2 and Figure 6 As shown, the bracket 110 is further provided with a docking plate 112, which is located on the side of the support structure 111 opposite to the first direction. When the vehicle 200 moves the rear end of the carriage 210 to a position close to the unloading device 100, the docking plate 112 can serve as a transition between the support structure 111 and the carriage 210, preventing a large gap between the support structure 111 and the carriage 210, which would cause the flexible support plate 211 to sink downward into the gap between the support structure 111 and the carriage 210 under the action of the weight of the cargo thereon.
[0055] The docking plate 112 is rotatably connected to the bracket 110. The rotation axis of the docking plate 112 forms an angle with the height direction of the bracket 110. When the vehicle 200 does not move the rear end of the carriage 210 close to the unloading device 100, the docking plate 112 can be rotated upward to be retracted. After the vehicle 200 moves the rear end of the carriage 210 close to the unloading device 100, the docking plate 112 can be rotated downward by a certain angle to dock the docking plate 112 with the rear end of the carriage 210. The edge of the docking plate 112 away from the bracket 110 overlaps the rear end of the carriage 210 to dock the docking plate 112 with the rear end of the carriage 210.
[0056] Optionally, the rotation axis of the docking plate 112 extends along the length of the reel 120. Specifically, the docking plate 112 extends along the length of the reel 120, and is provided with hinge shafts 1121 at both ends of the length. The hinge shafts 1121 are hingedly connected to the bracket 110 to enable the docking plate 112 to be rotatably connected to the bracket 110. The docking plate 112 includes a support surface 1122 for supporting the flexible support plate 211, and a lower surface opposite the support surface 1122. A reinforcement portion 1123 is provided on the lower surface of the docking plate 112 to enhance the structural strength of the docking plate 112. The reinforcement portion 1123 is triangular in shape, with one side of the reinforcement portion 1123 extending along the width of the docking plate 112 and connected to the lower surface of the docking plate 112. There are multiple reinforcement portions 1123, and the multiple reinforcement portions 1123 are distributed sequentially along the length of the docking plate 112 to further enhance the structural strength of the reinforcement plate.
[0057] like Figure 1 and Figure 6As shown, a positioning mark 2111 is provided on the flexible support plate 211. The unloading device 100 further includes a detection component 1124 for detecting the positioning mark 2111. The detection component 1124 detects the positioning mark 2111 to detect the position of the flexible support plate 211. The detection component 1124 is provided on the docking plate 112 so that the detection component 1124 can more conveniently detect the positioning mark 2111 on the flexible support plate 211.
[0058] Specifically, a groove 1125 is provided on the support surface 1122 of the docking plate 112, and the detection component 1124 is arranged in the groove 1125 to facilitate the detection of the positioning mark 2111 on the flexible support plate 211 while avoiding the detection component 1124 interfering with the movement of the flexible support plate 211 on the docking plate 112.
[0059] The specific structure of the detection component 1124 can be determined based on the type of the positioning mark 2111 on the flexible support plate 211. For example, if the positioning mark 2111 on the flexible support plate 211 is a pattern, the corresponding detection component 1124 can be a camera. When the camera recognizes the pattern of the positioning mark 2111, the position of the flexible support plate 211 can be determined. Alternatively, if the positioning mark 2111 on the flexible support plate 211 is a magnetic member, the corresponding detection component 1124 can be a Hall effect sensor. When the Hall effect sensor detects the magnetic member, the position of the flexible support plate 211 can be determined.
[0060] like Figure 4 As shown, the bracket 110 includes two opposing limiting plates 113, which are distributed on either side of the support structure 111 along the rotation axis of the reel 120. The limiting plates 113 extend from the upper surface of the support structure 111. Thus, the two limiting plates 113 can limit the position of the flexible support plate 211 on the support structure 111, preventing the flexible support plate 211 from deviating when the reel 120 pulls the flexible support plate 211 in the first direction.
[0061] Specifically, the bracket 110 includes a mounting plate 114 and two limiting plates 113 fixedly connected to the mounting plate 114. The two limiting plates 113 are perpendicular to the mounting plate 114. The reel 120 is located between the two limiting plates 113, and the two ends of the reel 120 are respectively rotatably connected to the two limiting plates 113. The rotation axis of the reel 120 is perpendicular to the two limiting plates 113. The multiple support rollers 1112 of the rolling support assembly 1111 are located between the two limiting plates 113, and the two ends of the multiple support rollers 1112 of the rolling support assembly 1111 are respectively rotatably connected to the two limiting plates 113.
[0062] like Figure 4As shown, the drive mechanism 130 is mounted on the mounting plate 114. The drive mechanism 130 includes a first motor 131, the rotating shaft of which is connected to the reel 120 to drive the reel 120 to rotate. The drive mechanism 130 also includes a reducer 132, the rotating shaft of which is connected to the reel 120 via the reducer 132 to drive the reel 120 to rotate. Specifically, the first motor 131 is mounted on the mounting plate 114. The mounting plate 114 is also provided with a mounting base 133, and the reducer 132 is mounted on the mounting base 133 to ensure a more stable connection between the first motor 131 and the reel 120.
[0063] like Figure 7 As shown, the reel 120 includes two connecting members 121 distributed along its rotation axis, and a plurality of connecting rods 122 connected between the two connecting members 121. The plurality of connecting rods 122 are spaced apart around the rotation axis of the reel 120, and the two connecting members 121 are rotatably connected to the bracket 110. When connecting the reel 120 to the flexible support plate 211, the flexible support plate 211 can be initially wound around one of the connecting rods 122, and then the drive mechanism 130 is used to drive the reel 120 to rotate, causing the reel 120 to wind around the flexible support plate 211, thereby making it easier to wind the flexible support plate 211 around the reel 120.
[0064] Optionally, a connecting structure (not shown) is provided on at least the connecting rod 122. When the reel 120 is connected to the flexible support plate 211, the connecting structure on the connecting rod 122 can be connected to the flexible support plate 211 to facilitate the connection between the flexible support plate 211 and the connecting rod 122.
[0065] Among them, at least one connecting rod 122 has a mounting plane 1221 on its outer peripheral surface, and a mounting hole 1222 is opened on the mounting plane 1221. The connecting structure includes a hook for connecting to the flexible support plate 211, and the hook is inserted into the mounting hole 1222 to connect the connecting structure to the connecting rod 122.
[0066] Specifically, the connecting member 121 is plate-shaped, with the two connecting members 121 facing each other and their surfaces perpendicular to the rotation axis of the reel 120. At least one connecting rod 122 includes a connecting portion extending along the rotation axis of the reel 120. The connecting portion has a rectangular cross-section and a side surface of the connecting portion that defines a mounting plane 1221. Mounting holes 1222 are defined at both ends of the mounting plane 1221 along the rotation axis of the reel 120, and a hook is connected to each mounting hole 1222.
[0067] In other embodiments, Figure 8As shown, the reel 120a includes two connecting members 121a distributed along its rotation axis, and a connecting tube 123 connected between the two connecting members 121a. The outer circumference of the connecting tube 123 is provided with a connecting hole 1231, and the inner wall of the connecting hole 1231 along one side of the circumference of the connecting tube 123 is provided with a hanging ear 1232. As a result, a hook can be provided on the flexible support plate 211. When the flexible support plate 211 needs to be wound on the reel 120, the hook on the flexible support plate 211 is hung on the hanging ear 1232, making the connection between the flexible support plate 211 and the reel 120 more convenient.
[0068] The outer circumference of the connecting tube 123 is provided with a plurality of connecting holes 1231, which are distributed sequentially along the length of the connecting tube 123. Accordingly, a plurality of hooks can be provided on the flexible support plate 211, and the hooks on the flexible support plate 211 can be hooked onto corresponding hooks 1232. When the reel 120 pulls the flexible support plate 211 in the first direction, the pulling force applied by the reel 120 to the flexible support plate 211 is relatively evenly distributed along the rotation axis of the reel 120.
[0069] Optionally, connection holes 1231 are provided at both ends of the connection cylinder 123 and in the middle of the connection cylinder 123 so that the pulling force applied by the reel 120 to the flexible support plate 211 is more evenly distributed on the rotation axis of the reel 120 .
[0070] Optionally, the lugs 1232 in at least two connection holes 1231 are located on inner walls on different sides, thereby making the connection between the flexible support plate 211 and the reel 120 more stable.
[0071] Specifically, three connection holes 1231 are formed on the outer circumference of the connecting tube 123, distributed sequentially along the rotation axis of the reel 120. One connection hole 1231 is located in the middle of the connecting tube 123, and the other two connection holes 1231 are located at either end of the connecting tube 123. The connection hole 1231 in the middle of the connecting tube 123 is provided with a hook 1232 on the inner wall along the clockwise side of the connecting tube 123, while the connection holes 1231 at the opposite ends of the connecting tube 123 are also provided with a hook 1232 on the inner wall along the counterclockwise side of the connecting tube 123.
[0072] like Figure 4 and Figure 5 As shown, the bracket 110 is also provided with a length sensor 115, which is used to detect the distance that the reel 120 pulls the flexible support plate 211 along the first direction. Therefore, when the reel 120 pulls the flexible support plate 211 out of the carriage 210, the reel 120 can be promptly controlled to stop rotating.
[0073] The length sensor 115 is disposed on the mounting plate 114 , which is arranged on the corresponding reel 120 , so that the installation of the length sensor 115 is more convenient.
[0074] Optionally, the length sensor 115 includes a meter counter. Specifically, the length sensor 115 includes a support base 1151 provided on the mounting plate 114, a detection wheel 1152 rotatably connected to the support base 1151, and an angle sensor (not shown) connected to the support base 1151 and used to detect the rotation angle of the detection wheel 1152. The rotation axis of the detection wheel 1152 extends along the length direction of the reel 120 and is located on one side of the reel 120 along the first direction. When the reel 120 is connected to the flexible support plate 211, the detection wheel 1152 rolls and abuts against the flexible support plate 211.
[0075] Two guide rollers 119 are spaced apart and disposed on one side of the reel 120 along the first direction. The rotation axes of the two guide rollers 119 extend along the length of the reel 120. A flexible support plate 211 passes through the gap between the two guide rollers 119 and is connected to the reel 120. The detection wheel 1152 of the length sensor 115 is located between the reel 120 and the two guide rollers 119.
[0076] like Figure 2 、 Figure 3 As shown, a protective frame 116 is provided on the bracket 110. The protective frame 116 includes two opposing protective plates 1161. The two protective plates 1161 are distributed on both sides of the support structure 111 along the rotation axis of the reel 120, and the two protective plates 1161 extend from the upper surface of the support structure 111. Therefore, when the flexible support plate 211 moves the cargo onto the support structure 111, the two protective plates 1161 can prevent the cargo on the flexible support plate 211 on the support structure 111 from falling off the two sides of the support structure 111 along the rotation axis of the reel 120.
[0077] Among them, the two protective plates 1161 are respectively connected to side plates 1162 on the opposite side of the first direction, and the distance between the two side plates 1162 gradually decreases in the first direction, so that the rear end of the carriage 210 can enter between the two side plates 1162, so that the rear end of the carriage 210 can be docked with the unloading device 100.
[0078] Alternatively, the distance between the two protective plates 1161 may be gradually reduced in the first direction so that the rear end of the carriage 210 can enter between the two protective plates 1161 and dock with the unloading device 100 .
[0079] Optionally, at least part of the protective plate 1161 is made of transparent material, so that the unloading personnel can observe the status of the goods on the unloading device 100 through the protective plate 1161.
[0080] The two protective plates 1161 can be made of transparent material. Specifically, the two protective plates 1161 and the two side plates 1162 are made of acrylic plates, so that the protective plates 1161 and the side plates 1162 have good transparency and high strength.
[0081] As shown in Figure 2 , Figure 3 , the two protective plates 1161 are connected by a crossbeam 1163 away from the top of the support 110, so that the structure of the two protective plates 1161 is more stable. A curtain 117 is provided on the crossbeam 1163 and extends along the length direction of the crossbeam 1163. When the flexible support plate 211 takes out the goods in the carriage 210, the curtain 117 can make the goods in multiple layers be transported in layers, so as to buffer and delay the goods and prevent the goods from falling and being damaged.
[0082] Specifically, the curtain includes a plurality of flexible long strip plates 1171 extending along the length direction of the winding drum 120. The upper end of the flexible long strip plate 1171 is connected with the crossbeam 1163, and the lower end of the flexible long strip plate 1171 is spaced apart from the upper surface of the support structure 111.
[0083] As shown in Figure 2 , Figure 3 , a transmission assembly 118 is further provided on one side of the support structure 111 along the first direction, and the transmission direction of the transmission assembly 118 is consistent with the first direction. When the flexible support plate 211 takes out the goods in the carriage 210, the goods will be quickly transferred to the transmission assembly 118 and be transmitted to a certain position by the transmission assembly 118, so as to further improve the unloading efficiency of the unloading device 100.
[0084] In other embodiments, the goods taken out from the carriage 210 by the flexible support plate 211 can be carried down by a mechanical handling hand or manually.
[0085] As shown in Figure 3 , Figure 9 , the unloading device 100 includes a moving mechanism 140 connected with the support 110 and driving the support 110 to move along the rotation axis of the winding drum 120. Thus, when the vehicle 200 moves the tail of the carriage 210 to a position close to the unloading device 100, the support 110 can be driven by the moving mechanism 140 to move along the rotation axis of the winding drum 120, and then the winding drum 120 is driven to move along the length direction of itself, so that the positioning of the winding drum 120 and the tail of the carriage 210 is more accurate, and the winding drum 120 and the flexible support plate 211 in the carriage 210 are connected and smoothly pulled out.
[0086] The moving mechanism 140 includes a slide rail 141, a support 142, and a driving structure 143. The slide rail 141 extends along the rotation axis of the winding drum 120. The support 142 is slidably connected with the slide rail 141 along the rotation axis of the winding drum 120. The support 142 is connected with the support frame 110. The driving structure 143 is connected with the support 142 to drive the support 142 to slide along the extension direction of the slide rail 141. Thus, the slide rail 141 of the unloading device 100 can be installed on the ground or the platform 300. By controlling the support 142 to slide along the slide rail 141 through the driving structure 143, the support frame 110 can be driven to move along the rotation axis of the winding drum 120, and the winding drum 120 can be controlled to move along the length direction of the winding drum 120.
[0087] Specifically, the driving structure 143 includes a screw rod (not shown in the figure) extending along the length direction of the slide rail 141, a second motor 1431 connected with the screw rod to drive the screw rod to rotate, and the support 142 is threadedly connected with the screw rod (not shown in the figure). The second motor 1431 drives the screw rod to rotate, and the screw rod drives the support 142 to slide along the slide rail 141.
[0088] In other embodiments, the driving structure 143 includes a driving cylinder (not shown in the figure). One end of the driving cylinder is connected with the slide rail 141, and the other end of the driving cylinder is connected with the support 142. The driving cylinder extends along the length direction of the slide rail 141. By controlling the driving cylinder to extend or retract, the support 142 can be controlled to slide along the slide rail 141. The driving cylinder includes an electric cylinder, a hydraulic cylinder, a pneumatic cylinder, etc., which are not limited herein.
[0089] In other embodiments, the winding drum 120 is slidably connected with the support frame 110 along the rotation axis of the winding drum 120. Thus, the winding drum 120 can be manually or controlled by the moving mechanism 140 to slide along the rotation axis of the winding drum 120.
[0090] The unloading device 100 further includes a moving mechanism 140 (not shown in the figure) connected with the support frame 110. The moving mechanism 140 is rotationally connected with the winding drum 120 to drive the winding drum 120 to slide along the rotation axis of the winding drum 120.
[0091] Specifically, the winding drum 120 comprises a connecting shaft rotatably connected with the support 110, and the connecting shaft is slidingly connected with the support 110 along the length direction of the rotating shaft. A limiting portion (not shown in the figure) is arranged on the outer circumferential surface of the connecting shaft. The moving mechanism 140 comprises a connecting portion (not shown in the figure) rotatably connected with the connecting shaft, and the connecting portion cooperates with the limiting portion to prevent the connecting portion from moving along the length direction of the connecting shaft. The moving mechanism 140 further comprises a driving cylinder, one end of the driving cylinder is connected with the connecting portion, the other end of the driving cylinder is connected with the support 110, and the driving cylinder extends along the length direction of the connecting shaft. By controlling the extension and retraction of the driving cylinder, the movement of the connecting portion along the length direction of the connecting shaft can be controlled, and the rotating shaft is further driven to slide along the length direction of the rotating shaft. The driving cylinder comprises an electric cylinder, a hydraulic cylinder, a pneumatic cylinder and the like, which is not limited here.
[0092] In the above embodiments, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.
[0093] The above describes in detail the unloading device provided by the embodiments of the present application, and the principle and implementation manner of the present application are described by applying specific examples. The above description of the embodiments is only used to help understand the technical solutions and the core idea of the present application. Those skilled in the art should understand that the technical solutions recorded in the above embodiments can be modified, or some technical features can be replaced equivalently, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A cargo unloading device, characterized in that: The unloading device is used to connect with the flexible support plate laid in the carriage and pull the flexible support plate out of the carriage. The unloading device includes: Bracket; a reel, rotatably connected to the bracket, the reel being used to connect to the flexible support plate; a driving mechanism, disposed on the bracket, the driving mechanism being connected to the reel to drive the reel to rotate, so that the reel pulls the flexible support plate out of the carriage along a first direction; In which, the reel includes two connecting parts distributed along its rotation axis, and a connecting tube connected between the two connecting parts, the outer circumferential surface of the connecting tube is provided with a plurality of connecting holes, and the plurality of connecting holes are distributed in sequence along the length direction of the connecting tube; the inner wall of the connecting hole along one side of the circumference of the connecting tube is provided with a hanging ear, and at least two of the hanging ears in the connecting holes are located on the inner walls on different sides.
2. The unloading device according to claim 1, characterized in that: The bracket is provided with a supporting structure for supporting the flexible supporting plate.
3. The unloading device according to claim 2, characterized in that: The support structure includes a rolling support assembly for supporting the flexible support plate, wherein a rotation axis of the rolling support assembly extends along a length direction of the reel.
4. The unloading device according to claim 3, characterized in that: The rolling support assembly includes a plurality of support rollers rotatably connected to the bracket, the plurality of support rollers are sequentially spaced apart along the first direction, and the rotation axes of the plurality of support rollers extend along the length direction of the reel.
5. The unloading device according to claim 3, characterized in that: The support structure is located above the drum.
6. The unloading device according to claim 2, characterized in that: The bracket is further provided with a docking plate, and the docking plate is located on a side of the support structure opposite to the first direction.
7. The unloading device according to claim 2, characterized in that: The bracket includes two opposite limiting plates, which are distributed on both sides of the supporting structure along the rotation axis of the reel, and the two limiting plates extend from the upper surface of the supporting structure.
8. The unloading device according to any one of claims 1 to 7, characterized in that: The reel includes two connecting members distributed along its rotation axis, and a plurality of connecting rods connected between the two connecting members. The plurality of connecting rods are arranged at intervals around the rotation axis of the reel. The two connecting members are rotatably connected to the bracket.
9. The unloading device according to any one of claims 1 to 7, characterized in that: The bracket is further provided with a length sensor, which is used to detect the distance that the flexible support plate is pulled out by the reel along the first direction.
10. The unloading device according to any one of claims 2 to 7, characterized in that: A protective frame is provided on the bracket, and the protective frame includes two opposite protective plates. The two protective plates are distributed on both sides of the support structure along the rotation axis of the reel, and the two protective plates extend out from the upper surface of the support structure.
11. The unloading device according to claim 10, characterized in that: The two protective plates are respectively connected to side plates on one side opposite to the first direction, and the distance between the two side plates gradually decreases in the first direction; or the distance between the two protective plates gradually decreases in the first direction.
12. The unloading device according to claim 10, characterized in that: At least a portion of the protection plate is made of transparent material.
13. The unloading device according to claim 10, characterized in that: A crossbeam is connected between the two protective plates away from the top of the bracket, and a curtain is arranged on the crossbeam. The curtain is arranged along the length direction of the crossbeam.
14. The unloading device according to any one of claims 1 to 7, characterized in that: The unloading device includes a moving mechanism, which is connected to the bracket and drives the bracket to move along the rotation axis of the reel.
15. The unloading device according to claim 14, characterized in that: The moving mechanism includes a slide rail, a support member and a driving structure. The slide rail extends along the rotation axis of the reel. The support member is slidably connected to the slide rail along the direction of the rotation axis of the reel. The support member is connected to the bracket. The driving structure is connected to the support member to drive the support member to slide along the extension direction of the slide rail.
16. The unloading device according to any one of claims 1 to 7, characterized in that: The reel is slidably connected to the bracket along the rotation axis of the reel; the unloading device also includes a moving mechanism connected to the bracket, and the moving mechanism is rotationally connected to the reel to drive the reel to slide along the rotation axis of the reel.
Citation Information
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