An intelligent anti-loosening high-voltage wire-clamping electrical fitting

The current transformer and signal module of the intelligent anti-loosening high-voltage clamp wire power tool realize real-time monitoring of the clamp and double anti-loosening protection, solving the problem of loosening of the clamp and improving safety and maintenance efficiency.

CN115528627BActive Publication Date: 2025-07-18JIANGSU HUAYU POWER LINE FITTING CO LTD
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Patent Information

Application Number
CN202110705404.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-24
Publication Date
2025-07-18
Estimated Expiration
2041-06-24

AI Technical Summary

Technical Problem

The existing wire clips are labor-intensive and time-consuming and easy to loosen when operating at high altitudes, and lack real-time monitoring and early warning mechanisms, resulting in safety hazards.

Method used

Intelligent anti-loosening high-voltage clamp wire power tool is adopted to monitor the clamp status in real time through the current transformer, combine metal fixed belts and signal transmission modules to achieve dual anti-loosening protection, and communicate with the control system in a timely manner for repair.

Benefits of technology

It improves the installation stability and safety of the cable clamp, realizes real-time monitoring and timely repairs, and reduces the frequency and difficulty of manual maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent anti-loosening high-voltage wire clamping electrical fitting. Clamping arms are provided at both ends of the wire clamp body. The two clamping arms are fixedly connected by fastening bolts. An anti-loosening device is installed outside the two clamping arms. The anti-loosening device is also connected to a metal fixing band, and the metal fixing band is electrically connected to a current transformer. With the fixing effects of the existing clamping arms and fastening bolts on the wire clamp body, the present invention adds an anti-loosening device to achieve double protection for the stable installation of the wire clamp. The cooperation of the wire clamp body, clamping arms and fastening bolts realizes the first-level anti-loosening protection. The connection and cooperation of the anti-loosening device and the metal fixing band realizes the second-level anti-loosening protection. The electrical connection and cooperation of the current transformer and the metal fixing band realizes the effect of real-time monitoring. When an external force causes the wire clamp to loosen or be damaged, the signal of the current detected by the current transformer can be transmitted to the control system in time, enabling timely repair and maintenance. This not only improves safety protection but also facilitates repair and maintenance.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric power fittings, and in particular to an intelligent anti-loosening high-voltage wire-clamping electric power fitting. Background Art

[0002] At present, the wire clamps of overhead power lines are used to fix conductors on insulator strings or hang lightning conductors on straight tower poles, and are also used to support transposed conductors on transposition poles and fix jumpers on tension and corner poles. Under normal operation or in the case of wire breakage of the line, the wire clamp should have sufficient gripping strength for the conductor to avoid insufficient safety distance from the crossing structure due to the conductor slipping out of the wire clamp after the adjacent span wire breaks.

[0003] Existing wire clamps mostly adopt bolt fastening connections. For high-altitude operations, the operation of rotating the nut multiple times to clamp the cable is laborious and time-consuming, and the nut is prone to loosen due to vibration.

[0004] The tubular busbar fixing wire clamp is used to fix the tubular busbar on the post insulator or on the post insulator with a bracket. In the prior art, the purpose of tightening or loosening is usually achieved by adjusting the clamping arm, that is, by adjusting the tightness of the bolt to achieve tightening or loosening. There is a hidden danger of loosening after long-term use of the adjusting bolt. Summary of the Invention

[0005] Based on the technical problems existing in the background art, the present invention proposes an intelligent anti-loosening high-voltage wire-clamping electric power fitting, which realizes double clamping protection for the wire clamp. Through real-time detection by a current sensor, the loosening problem of the wire clamp can be accurately determined, which is convenient for maintenance.

[0006] An intelligent anti-loosening high-voltage wire-clamping electric power fitting proposed by the present invention includes a wire clamp body. The wire clamp body is a circular ring body with an opening. Both ends of the opening of the circular ring body are provided with clamping arms. The two clamping arms are relatively parallel and symmetric. Threaded holes are opened on the clamping arms. The two clamping arms are fixedly connected by fastening bolts. An anti-loosening device is installed outside the two clamping arms. A current transformer and a signal transmitting module are installed inside the anti-loosening device. The anti-loosening device is also connected to a metal fixing band. The metal fixing band is electrically connected to the current transformer. An insulating filling material is provided inside the wire clamp body. The conductor passes through the wire clamp body and is placed at the central part of the insulating filling material.

[0007] Further, the anti-loosening device is a frame body, and the anti-loosening device completely covers the two clamping arms inside the frame body.

[0008] Further, the wire clamp body is an elastic circular ring body. The wire clamp body and the clamping arms contract and clamp the conductor under the tightened state of the fastening bolts.

[0009] Further, the anti-loosening device is connected to the metal fixing band through a fixed tightening device. The metal fixing band is installed on the peripheral surface of the clamp body. Rotating the fixed tightening device can loosen or tighten the metal fixing band, so that the metal fixing band is tightly installed on the peripheral surface of the clamp body.

[0010] Further, the current transformer is installed on the inner wall of the anti-loosening device and is electrically connected to the metal fixing band, using the metal fixing band as a current-carrying conductor.

[0011] Further, the signal transmitting module is electrically connected to the current transformer, collects the current status information data detected by the current transformer, and packs and sends the collected information data to the nearby receiving base station.

[0012] Further, the current transformer establishes information communication with the control system by wired or wireless means.

[0013] Further, it also includes a communication cable. The communication cable is laid synchronously with the wire. The communication cable passes through the clamp body and is electrically connected to the signal transmitting module.

[0014] The advantages of an intelligent anti-loosening high-voltage wire-clamping power fitting provided by the present invention are as follows: Under the fixing action of the existing clamping arms and fastening bolts of the clamp body, the present invention adds an anti-loosening device to achieve double protection for the stable installation of the clamp. The cooperation of the clamp body, clamping arms and fastening bolts realizes the first-level anti-loosening protection, and the connection and cooperation of the anti-loosening device and the metal fixing band realizes the second-level anti-loosening protection. The electrical connection and cooperation of the current transformer and the metal fixing band achieve the effect of real-time monitoring. When an external force causes the clamp to loosen or be damaged, the signal of the current detected by the current transformer can be transmitted to the control system in time, enabling timely repair and maintenance, not only improving safety protection but also facilitating repair and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of an intelligent anti-loosening high-voltage wire-clamping power fitting;

[0016] Figure 2 It is a structural diagram of the wireless control principle of an intelligent anti-loosening high-voltage wire-clamping power fitting;

[0017] Figure 3 It is a structural diagram of the wired control principle of an intelligent anti-loosening high-voltage wire-clamping power fitting. DETAILED DESCRIPTION OF THE INVENTION

[0018] Next, the technical solution of the present invention will be clearly and completely described in conjunction with specific embodiments. The described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.

[0019] Referring to Figure 1 、 Figure 2 and Figure 3 , an intelligent anti-loosening high-voltage wire-clamping power fitting proposed by the present invention.

[0020] Embodiment 1: The wire-clamping power fitting includes a wire clamp body 1. The wire clamp body 1 is an annular body with an opening. At both ends of the opening of the annular body, there are clamping arms 2. The two clamping arms 2 are relatively parallel and symmetric. Threaded holes are provided on the clamping arms 2. The two clamping arms 2 are fixedly connected by a fastening bolt 3. An anti-loosening device 5 is installed outside the two clamping arms 2. The anti-loosening device 5 is a frame, and the anti-loosening device 5 completely covers the two clamping arms 2 inside the frame. The wire clamp body 1 is an elastic annular body. The wire clamp body 1 and the clamping arms 2 contract and clamp the wire 4 under the tightened state of the fastening bolt 3. The anti-loosening device 5 is connected to a metal fixing band 8 through a fixed tightening device 9. The metal fixing band 8 is installed on the outer peripheral surface of the wire clamp body 1. Rotating the fixed tightening device 9 can loosen or tighten the metal fixing band 8, so that the metal fixing band 8 is tightly installed on the outer peripheral surface of the wire clamp body 1. An electric current transformer 6 and a signal transmitting module 7 are installed inside the anti-loosening device 5. The anti-loosening device 5 is also connected to the metal fixing band 8. The metal fixing band 8 is electrically connected to the electric current transformer 6. An insulating filling material 10 is provided inside the wire clamp body 1. The wire 4 passes through the wire clamp body 1 and is placed at the central part of the insulating filling material 10.

[0021] The electric current transformer 6 is installed on the inner wall of the anti-loosening device 5 and is electrically connected to the metal fixing band 8, using the metal fixing band 8 as a current-carrying wire for the wire 4. The signal transmitting module 7 is electrically connected to the electric current transformer 6, collects the current state information data detected by the electric current transformer 6, and packs and sends the collected information data to a nearby receiving base station.

[0022] Embodiment 2: The wire clamping power hardware includes a wire clamp body 1, which is a circular ring body with an opening. At both ends of the opening of the circular ring body, there are clamping arms 2. The two clamping arms 2 are relatively parallel and symmetric. Threaded holes are provided on the clamping arms 2. The two clamping arms 2 are fixedly connected by a fastening bolt 3. An anti-loosening device 5 is installed outside the two clamping arms 2. The anti-loosening device 5 is a frame, and the anti-loosening device 5 completely covers the two clamping arms 2 inside the frame. The wire clamp body 1 is an elastic circular ring body. The wire clamp body 1 and the clamping arms 2 contract and clamp the wire 4 under the tightened state of the fastening bolt 3. The anti-loosening device 5 is connected to a metal fixing band 8 through a fixed tightening device 9. The metal fixing band 8 is installed on the peripheral surface of the wire clamp body 1. Rotating the fixed tightening device 9 can loosen or tighten the metal fixing band 8, so that the metal fixing band 8 is tightly installed on the peripheral surface of the wire clamp body 1. An electric current transformer 6 and a signal transmitting module 7 are installed inside the anti-loosening device 5. The anti-loosening device 5 is also connected to the metal fixing band 8. The metal fixing band 8 is electrically connected to the electric current transformer 6. An insulating filling material 10 is provided inside the wire clamp body 1. The wire 4 passes through the wire clamp body 1 and is placed at the central part of the insulating filling material 10.

[0023] The electric current transformer 6 is installed on the inner wall of the anti-loosening device 5 and is electrically connected to the metal fixing band 8, using the metal fixing band 8 as a diversion wire for the wire 4. The signal transmitting module 7 is electrically connected to the electric current transformer 6, collects the current state information data detected by the electric current transformer 6, and sends the collected information data to the control system through a communication cable 11. The communication cable 11 is laid synchronously with the wire 4. The communication cable 11 passes through the wire clamp body 1 and is electrically connected to the signal transmitting module 7.

[0024] The electric current transformer 6 can establish information connection with the control system in a wired or wireless manner, and the specific communication method is selected according to the actual engineering situation.

[0025] In summary, in the present invention, on the basis of the existing fixing effects of the clamping arms 2 and the fastening bolt 3 on the wire clamp body 1, an anti-loosening device 5 is added to achieve double protection for the stable installation of the wire clamp. The cooperation of the wire clamp body 1, the clamping arms 2 and the fastening bolt 3 realizes the first anti-loosening protection. The connection and cooperation of the anti-loosening device 5 and the metal fixing band 8 realize the second anti-loosening protection. The electrical connection and cooperation of the electric current transformer 6 and the metal fixing band 8 realize the effect of real-time monitoring. When an external force causes the wire clamp to loosen or be damaged, the signal of the current detected by the electric current transformer 6 can be transmitted to the control system in time, enabling timely repair and maintenance. This not only improves safety protection but also facilitates repair and maintenance.

[0026] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention should cover within the protection scope of the present invention any equivalent substitution or change made according to the technical solution and inventive concept of the present invention.

Claims

1. An intelligent anti-loosening high-voltage wire clamping electrical fitting, characterized in that, It includes a clamp body, the clamp body is an annular body with an opening, both ends of the opening of the annular body are provided with clamping arms, the two clamping arms are relatively parallel and symmetrical, threaded holes are formed in the clamping arms, and the two clamping arms are fixedly connected by fastening bolts. An anti-loosening device is installed outside the two clamping arms. An electric current transformer and a signal transmitting module are installed inside the anti-loosening device. The anti-loosening device is also connected to a metal fixing band, the metal fixing band is electrically connected to the electric current transformer, an insulating filling material is arranged inside the clamp body, and a wire passes through the clamp body and is placed at the central part of the insulating filling material; The anti-loosening device is connected to the metal fixing band through a fixed tightening device. The metal fixing band is installed on the peripheral surface of the clamp body. Rotating the fixed tightening device can loosen or tighten the metal fixing band, so that the metal fixing band is tightly installed on the peripheral surface of the clamp body; The electric current transformer is installed on the inner wall of the anti-loosening device and is electrically connected to the metal fixing band, using the metal fixing band as a current-carrying conductor; The signal transmitting module is electrically connected to the electric current transformer, collects the current state information data detected by the electric current transformer, and packs and sends the collected information data to a nearby receiving base station.

2. The intelligent anti-loosening high-voltage wire clamping electrical fitting according to claim 1, wherein The anti-loosening device is a frame body, and the anti-loosening device completely covers the two clamping arms inside the frame body.

3. An intelligent anti-loosening high-voltage wire clamping electrical fitting according to claim 1, characterized in that, The clamp body is an elastic annular body, and the clamp body and the clamping arms contract and clamp the wire under the tightened state of the fastening bolts.

4. An intelligent anti-loosening high-voltage wire clamping power hardware according to claim 1, characterized in that, The electric current transformer establishes information communication with the control system by wired or wireless means.

5. An intelligent anti-loosening high-voltage wire clamping electrical fitting according to claim 1, characterized in that, It further includes a communication cable. The communication cable is laid synchronously with the wire. The communication cable passes through the clamp body and is electrically connected to the signal transmitting module.

Citation Information

Patent Citations

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