A corn ear and stalk combined belt round bale baler
By designing a belt-type round baler for harvesting corn ears and stalks, and adopting an internal winding bale forming system and automatic control technology, the problems of straw leakage and poor bale forming in existing balers have been solved. This has enabled efficient and dense bale forming and continuous operation, improving the straw recovery rate and harvesting efficiency.
Patent Information
- Application Number
- CN202211399333.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2042-11-09
AI Technical Summary
Existing balers are unable to effectively harvest standing crop stalks in the field, resulting in poor bale formation and straw leakage, leading to low straw recovery rates.
Design a belt-driven round baler for harvesting corn ears and stalks. It adopts an internal winding bale forming system and utilizes a belt baler and an automatically controlled conveyor belt clutch to achieve dense bale forming and continuous operation. Through automatic netting and netting cutting technology, it solves the problem of straw leakage in steel roller balers.
It improves the density and recycling rate of hay bales, reduces hay bale loss, and increases harvesting efficiency and economic benefits. The hay bale core is of moderate softness and hardness, making it easy to handle and stack.
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Figure CN115553129B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of agricultural machinery technology, in particular to a belt type round bale bundling harvester for corn ear and stem. BACKGROUND
[0002] With the development of China's agricultural and pastoral economy, the demand for agricultural and pastoral mechanization technology is increasing, and at present, farmers only use a small amount of straw to feed livestock or for heating, and a large amount of straw is wasted. With the increasing efforts of the state to govern the environment, the rational use of straw has become inevitable.
[0003] At present, the widely used bundling machines in the market mainly include traction type round balers and square balers, but the traction type round baler and square baler cannot harvest the standing crop straw in the field. Especially, the square straw bale is not suitable for making green straw bale, only the round straw bale is suitable for making green straw bale, and the long-term green storage after film wrapping. The current developed corn harvesting green storage yellow storage large round bale bundling machine is configured with a steel roller type large round bale bundling machine at the rear, and the straw bale is wrapped outside, the formed straw bale is loose inside and tight outside, and the bundling effect is not good. SUMMARY
[0004] The purpose of the present application is to provide a belt type round bale bundling harvester for corn ear and stem to solve the problems existing in the prior art, so that the straw bale core is moderately soft and hard, the straw bale can better maintain its shape through a more solid outer layer, thereby improving the stacking and easy transportation, and improving the bundling effect and straw recovery rate.
[0005] To achieve the above-mentioned purpose, the present application provides the following scheme:
[0006] The present application provides a belt type round bale bundling harvester for corn ear and stem, comprising a vehicle frame, wherein the bottom of the vehicle frame is provided with a walking system, the vehicle frame is provided with a cab, and the cab provides a safe operation and monitoring space for the driver; a vertical ear picking header and a straw pulverizer are arranged at the front end of the vehicle frame, a corn ear box and a belt type round bale bundling machine are sequentially arranged behind the cab, the vertical ear picking header is communicated with a corn ear peeler above the corn ear box through a corn ear elevator, the straw pulverizer can deliver the pulverized straw to the belt type round bale bundling machine through a forage throwing cylinder, and the belt type round bale bundling machine can complete the extrusion, detection, net winding, net cutting, and bale unloading of the pulverized straw; the whole vehicle is provided with one belt type round bale bundling machine, which solves the problem of straw leakage between the rollers of the steel roller bundling machine, and improves the straw recovery rate. The present application can make the straw bale volume large, the harvesting speed fast, the single bale quality large, reduce the straw bale picking frequency, improve the harvesting efficiency, reduce the labor intensity of farmers, and facilitate the recycling and utilization of straw.
[0007] Optionally, the belt type round bale baler comprises a fixed bin arranged on the frame, a movable bin is hinged to the outside opening end of the fixed bin, an opening cylinder is connected between the fixed bin and the movable bin, a hay storage box is arranged on the fixed bin away from the movable bin, the bottom of the hay storage box is communicated with the inside of the fixed bin through a conveying belt, the discharge port of the top of the forage throwing cylinder is located above the top opening end of the hay storage box, and the forage throwing cylinder can deliver the crushed straw into the hay storage box; an automatic net winding mechanism is communicated with the top of the fixed bin, a net roller is installed in the automatic net winding mechanism, the net roller is connected with a control system through a net feeding clutch, and the inside space of the fixed bin and the movable bin is provided with a baling mechanism.
[0008] Optionally, the baling mechanism comprises an arc-shaped shaft roller group arranged in the fixed bin and an arc-shaped shaft roller group arranged in the movable bin, the arc-shaped shaft roller group comprises a plurality of uniformly arranged shaft rollers, after the fixed bin and the movable bin are closed, the plurality of shaft rollers in the fixed bin and the plurality of shaft rollers in the movable bin can form a round bale space with a circular cross section; the shaft rollers in the fixed bin are provided with a fixed bin positioning roller away from the movable bin, a fixed bin belt tensioning roller is movably arranged below the fixed bin positioning roller, the shaft rollers in the movable bin are provided with two movable bin positioning rollers below the side away from the fixed bin, a movable bin belt tensioning roller is movably arranged between the two movable bin positioning rollers, a support roller is arranged above the side of the movable bin away from the fixed bin, the arc-shaped shaft roller group in the fixed bin, the fixed bin positioning roller and the fixed bin belt tensioning roller are externally provided with a closed fixed bin belt, and the arc-shaped shaft roller group in the movable bin, the movable bin positioning roller, the support roller and the movable bin belt tensioning roller are externally provided with a closed movable bin belt.
[0009] Optionally, the top of the movable bale belt tensioning roller is connected with the movable bale through a movable bale spring tensioner, and one side of the fixed bale belt tensioning roller is connected with the fixed bale through a fixed bale spring tensioner; the belt type round bale baler is an inner winding type straw bale forming system. As the straw bale wrapped by the fixed bale belt and the movable bale becomes larger in the baling chamber composed of the fixed bale and the movable bale containing a plurality of shaft rollers, the fixed bale belt tensioning roller and the movable bale belt tensioning roller are respectively subjected to steadily increasing resistance from the fixed bale spring tensioner and the movable bale spring tensioner. In the process of rotating the straw bale driven by the belt, a huge pulling force is transmitted to the straw bale, so that the straw is always tightly aggregated into a bale. When the diameter of the straw bale increases, the density of the straw bale also increases, until the formed straw bale reaches the designed diameter and density, and the detected oil cylinder pressure value reaches the designed value. At this time, the controller controls the disconnection of the conveyor belt clutch, the conveyor belt stops sending straw, the net (film) winding mechanism works, the net (film) is sent, cut and opened, the bale is unloaded, the bale is closed, the conveyor belt clutch is connected, and the conveyor belt starts to send straw, completing a baling work cycle. In this way, a very dense straw bale can be formed, and the core of the straw bale has moderate hardness. Through a more solid outer layer, the straw bale can better maintain its shape, thereby improving the stacking and facilitating the handling. The problem of straw leakage between the rollers of the steel roller baler is solved, and the straw recovery rate is improved.
[0010] Optionally, a round bale baler transmission system is arranged on the frame, and a diesel engine is drivingly connected with the round bale baler transmission system. The round bale baler transmission system is drivingly connected with the shaft roller through a chain wheel and chain. The conveyor belt is drivingly connected with the round bale baler transmission system through a conveyor belt clutch. The conveyor belt clutch is connected with the grass storage box through a clutch oil cylinder. The clutch oil cylinder can control the opening and closing of the conveyor belt clutch and the round bale baler transmission system.
[0011] Optionally, a control system is arranged on the frame. The control system includes a programmable controller electrically connected with a touch screen. The programmable controller is electrically connected with an electromagnetic hydraulic valve group. The electromagnetic hydraulic valve group can control the on-off of the clutch oil cylinder and the opening bale oil cylinder. The crushed straw is conveyed to the grass storage box through the grass throwing cylinder. The control system composed of the electromagnetic valve, the programmable controller, the touch screen and the sensor controls the start and stop of the conveyor belt clutch. The round bale baler completes the processes of extrusion, detection, net (film) winding, net (film) cutting, opening bale unloading, closing bale, and forms a dense round straw bale. During the time period of net (film) winding, net (film) cutting, opening bale unloading, closing bale and the like, the conveyor belt clutch is disconnected, the conveyor belt stops sending straw, and the harvested straw is stored in the grass storage box. After the bale is closed, the conveyor belt clutch is connected, the conveyor belt starts to send straw, and the next operation cycle is continued, realizing continuous operation without stopping.
[0012] Optionally, the fixed bale belt and the movable bale belt are pressed by multiple layers of nylon cloth and silica gel, and the fixed bale belt and the movable bale belt have raised patterns on the surfaces.
[0013] Optionally, the grass storage box has sufficient capacity to meet the time period of the baling machine in net winding, net cutting, opening the bin and baling, and the stored forage is also stored. The forage stored in the grass storage box is evenly sent to the conveying belt in layers during the baling operation of the baling machine again, so a plurality of stirring augers are designed and installed at the bottom of the grass storage box. The stirring augers are powered by the conveying belt main shaft and can rotate with the power shaft of the conveying belt to uniformly stir the broken straw in the grass storage box to the left and right of the conveying belt, ensuring synchronization with the action of the conveying belt to send the forage into the baling machine, thereby completing the baling machine operation cycle together and realizing continuous baling and harvesting operation without stopping the whole machine.
[0014] The present application has the following technical effects compared with the prior art:
[0015] The corn ear and stem combined harvesting belt type round bale baling harvester provided by the present application can solve the problem of single function of the existing harvester. It has the functions of ear and stem combined harvesting, corn ear peeling and collection, and stem rubbing and baling, and has the characteristics of fast harvesting operation speed, continuous automatic operation, etc. The designed belt type round bale baling machine is an internal winding type grass bale forming system. As the grass bale becomes larger in the baling chamber, the belt tensioning roller is steadily increased in resistance by the two spring tensioners. When the diameter of the grass bale increases, its compactness will also increase, so that a very compact grass bale can be formed, and the core of the grass bale is moderately soft and hard. Through a more solid outer layer, the grass bale can better maintain its shape, thereby improving the stacking and facilitating the handling. The problem of grass leakage between the rollers of the steel roller baling machine is solved, and the grass recovery rate is improved. Automatic control of the conveying belt clutch, automatic film (net) winding, etc. are applied to realize non-stop baling, improve the corn ear and stem harvesting efficiency and economic benefit. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described below only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0017] Figure 1 It is a left side view of the corn ear and stem combined harvesting belt type round bale baling harvester of the present application.
[0018] Figure 2 It is a right side view of the corn ear and stem combined harvesting belt type round bale baling harvester of the present application.
[0019] Figure 3 It is a top view of the corn ear and stem combined harvesting belt type round bale baling harvester of the present application.
[0020] Figure 4 It is a left side view of the belt type round bale baling machine of the present application.
[0021] Figure 5 Fig. 2 is a right side view of the belt type round bale baler of the present application;
[0022] Figure 6 Fig. 3 is a schematic view of the internal bale forming process of the belt type round bale baler of the present application;
[0023] Figure 7 Fig. 4 is a schematic view of the hydraulic principle of the hydraulic system of the present application;
[0024] BRIEF DESCRIPTION OF DRAWINGS 1-vertical ear head, 2-straw pulverizer, 3-cab, 4-forage throwing cylinder, 5-ear box, 6-belt type round bale baler, 7-round bale baler transmission system, 8-diesel engine, 9-frame, 10-traveling system, 11-corn ear peeler, 12-corn ear elevator, 13-hydraulic system, 14-straw storage box, 15-stirring dragon, 16-conveyer belt clutch, 17-conveyer belt, 18-fixed bin, 19-fixed bin belt tensioning roller, 20-axle roller, 21-fixed bin belt, 22-bin opening hydraulic cylinder, 23-movable bin, 24-movable bin belt, 25-movable bin belt tensioning roller, 26-automatic net winding mechanism, 27-fixed bin spring tensioner, 28-sprocket chain, 29-movable bin spring tensioner, 30-net roller, 31-electromagnetic hydraulic valve group, 32-programmable controller, 33-touch screen, 34-formed bale, 35-first overflow valve, 36-first electromagnetic reversing valve, 37-second overflow valve, 38-second electromagnetic reversing valve, 39-hydraulic control check valve, 40-pressure switch, 41-pressure measuring connector, 42-electric control box. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] The purpose of the present application is to provide a belt type round bale baler for corn ear and stem harvesting, to solve the problems existing in the prior art, so that the core of the bale is moderately soft and hard, and the bale can better maintain its shape through a more solid outer layer, thereby improving the stacking and easy handling, and improving the baling effect and forage recovery rate.
[0027] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0028] The application provides a corn ear and stem combined harvesting belt type round bale bundling harvester, which is a corn ear and stem combined type combined operation agricultural machine equipment. Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 The application discloses a corn ear and stem combined harvesting belt type round bale bundling harvester, which comprises a frame 9, wherein a walking system 10 is arranged at the bottom of the frame 9, and a cab 3 is arranged on the frame 9; a vertical ear picking header 1 and a straw pulverizer 2 are arranged at the front end of the frame 9, a corn ear box 5 and a belt type round bale bundling machine 6 are sequentially arranged behind the cab 3, the vertical ear picking header 1 is communicated with a corn ear peeling machine 11 above the corn ear box 5 through a corn ear elevator 12, and the straw pulverizer 2 can convey the pulverized straw into the belt type round bale bundling machine 6 through a forage throwing cylinder 4; the upper layer of the vertical ear picking header 1 picks ears, and the lower layer of the vertical ear picking header 1 cuts corn straws; the upper layer of the header is connected with the right corn ear elevator 12 and the corn ear peeling machine 11, the corn ear box 5 and the corn ear peeling machine 11 are located on the left and right sides behind the cab 3, the lower layer of the header is connected with the conveying groove and the straw pulverizer 2, and the forage throwing cylinder 4 is located at the upper end of the straw pulverizer 2; the application can collect corn ears and peels, and can also combine operation of rubbing and bundling corn straws. The application is suitable for corn ear picking, peeling, straw rubbing and bundling, and can directly feed cattle and sheep after straw rubbing, and the formed straw bale 34 has large density and can be wrapped for green storage or yellow storage, so that the urgent demand of the breeding industry for corn straws is met. The application has the characteristics of fast harvesting speed, large forage flow area, large bundling volume, reduced forage loss and high harvesting efficiency.
[0029] The operation process of the application is as follows.
[0030] 1. Ear picking process: upper layer of header (ear picking) -> elevator (ear conveying) -> peeling machine (peeling ear husk) -> ear box (storage).
[0031] 2. Straw pulverizing and bundling process: lower layer of header (straw cutting) -> straw pulverizer (straw pulverizing) → throwing cylinder (high-speed blowing of straw forage) -> straw storage box (storage and distribution of straw forage to round bale machine) -> round bale machine (straw forage is extruded into a dense straw bale and is wrapped with a net (film) and then is discharged).
[0032] Specifically, the belt type round bale baler 6 includes a fixed bin 18 arranged on the frame 9, the fixed bin 18 is hingedly connected with a movable bin 23 at the outer side opening end, a bin opening cylinder 22 is connected between the fixed bin 18 and the movable bin 23, a forage storage box 14 is arranged on the fixed bin 18 away from the movable bin 23, the bottom of the forage storage box 14 is communicated with the inside of the fixed bin 18 through a conveying belt 17, the discharge port of the top of the forage throwing cylinder 4 is located above the opening end of the top of the forage storage box 14, and the forage throwing cylinder 4 can deliver the crushed straw into the forage storage box 14; the top of the fixed bin 18 is communicated with an automatic net winding mechanism 26, a net roller 30 is arranged in the automatic net winding mechanism 26, the net roller 30 is connected with a control system through a net feeding clutch, the automatic net winding mechanism 26 can realize the functions of net clamping, net feeding, number counting, and net cutting, during the net feeding process of the net winding mechanism, the counting induction sheet rotates with the net feeding rubber roller, the number of induction signals received by the proximity switch can be converted into the length of the net feeding, the number of inductions is compared with the set value, when the set value is reached, the controller internally transmits a net feeding stop signal, and the brake and net cutting actions are completed, the inside space of the fixed bin 18 and the movable bin 23 is provided with a baling mechanism, the baling mechanism includes an arc-shaped shaft roller group arranged in the fixed bin 18 and an arc-shaped shaft roller group arranged in the movable bin 23, the arc-shaped shaft roller group includes a plurality of uniformly arranged shaft rollers 20, after the fixed bin 18 and the movable bin 23 are closed and connected, the plurality of shaft rollers 20 in the fixed bin 18 and the plurality of shaft rollers 20 in the movable bin 23 can form a round bale space with a circular cross section; the shaft roller 20 in the fixed bin 18 away from the movable bin 23 is provided with a fixed bin positioning roller, a fixed bin belt tensioning roller 19 is movably arranged below the fixed bin positioning roller, the shaft roller 20 in the movable bin 23 away from the fixed bin 18 is provided with two movable bin positioning rollers below one side, a movable bin belt tensioning roller 25 is movably arranged between the two movable bin positioning rollers, the movable bin belt tensioning roller 25 is connected with the movable bin 23 through a movable bin spring tensioner 29 at the top, the fixed bin belt tensioning roller 19 is connected with the fixed bin 18 through a fixed bin spring tensioner 27 at one side; a support roller is arranged above the side of the movable bin 23 away from the fixed bin 18, the arc-shaped shaft roller group in the fixed bin 18, the fixed bin positioning roller, and the fixed bin belt tensioning roller 19 are externally provided with a closed fixed bin belt 21, the arc-shaped shaft roller group in the movable bin, the movable bin positioning roller, the support roller, and the movable bin belt tensioning roller are externally provided with a closed movable bin belt 24, the fixed bin belt 21 and the movable bin belt 24 are both pressed from multiple layers of nylon cloth and silica gel, and the surfaces of the fixed bin belt 21 and the movable bin belt 24 have raised patterns, have sufficient strength, flexibility, and friction, effectively eliminate the problem of grass leakage between the steel rollers, reduce the loss of forage, and improve economic benefits.
[0033] The frame 9 is provided with a round bale machine transmission system 7, and the diesel engine 8 is drivingly connected with the round bale machine transmission system 7; the round bale machine transmission system 7 is drivingly connected with the shaft roller 20 through a chain wheel and chain 28; the conveying belt 17 is drivingly connected with the round bale machine transmission system 7 through a conveying belt clutch 16, and the conveying belt clutch 16 is connected with the grass storage box 14 through a clutch oil cylinder, and the clutch oil cylinder can control the connection or disconnection of the conveying belt clutch 16 and the round bale machine transmission system 7. The frame 9 is provided with a control system and a hydraulic system 13, and the hydraulic system 13 controls the action of the hydraulic oil cylinder to complete the lifting and rotation of the header, the ear box, the forage throwing cylinder and the main clutch, and the control system comprises a programmable controller 32 electrically connected with a touch screen 33, the programmable controller 32 is electrically connected with an electromagnetic hydraulic valve group 31, the electromagnetic hydraulic valve group 31 can control the on-off of the clutch oil cylinder and the opening and closing oil cylinder 22, the control system adopts a PLC programmable controller and a plurality of sensors to collect signals and issue work instructions; the man-machine interaction is realized through the touch screen 33, and the protection pressure value, the grass bale density pressure value and the net winding value are displayed and set.
[0034] When the grass storage box 14 is designed, the weight and the occupied volume of the whole vehicle during the time period of the baling machine winding net, cutting net, opening bin and putting bale, closing bin are calculated, and the volume of the grass storage box 14 is obtained according to the calculated occupied volume and the remaining volume; the grass storage box 14 is designed with an agitator 15, which rotates with the power shaft of the conveying belt, and uniformly stirs the stored forage to the left and right of the conveying belt 17, so as to prevent accumulation.
[0035] The control system adopts a programmable controller to collect sensor signals and issue work instructions; the man-machine interaction can be realized through the terminal equipment touch screen 33, and the system protection pressure, the grass bale density and the grass bale net winding value can be set according to the needs. The “manual / automatic mode” and “start / stop state” buttons in the main interface are green, the automatic program is started normally, and the operation can be carried out; the manual interface is used during debugging and checking.
[0036] The hydraulic system 13 is used as an execution element to control the conveying belt clutch and open and close the round bale machine. Figure 7As shown, the first overflow valve 35, the first electromagnetic reversing valve 36, the second overflow valve 37, the second electromagnetic reversing valve 38, the hydraulic control non-return valve 39, the pressure switch 40, the pressure measuring connector 41, and the electric control box 42 are arranged on the pipeline between the opening cylinder 22, the clutch cylinder and the hydraulic control system. In combination with the on-off electric sequence of each electromagnetic valve in Table 1, the on-off electric control of the opening cylinder 22 and the clutch cylinder can be realized. When YA2, YA5 and YA6 are electrified, the clutch cylinder extends, the clutch is attracted, the conveyor belt 17 moves, and the grass feeding starts. When YA1, YA5 and YA6 are electrified, the clutch cylinder retracts, the clutch is separated, the conveyor belt 17 stops, and the grass feeding stops. When YA2, YA3 and YA4 are electrified, the opening cylinder 22 extends, the movable bin 23 opens to release the formed grass bale 34, and after touching the limit switch, the grass bale releasing ends. When YA1, YA3 and YA4 are electrified, the opening cylinder 22 retracts, the movable bin 23 is closed in place, the clutch is attracted, and the next working cycle continues. The non-stop operation requirement is met.
[0037] Table 1: Electromagnetic valve electrification sequence diagram
[0038]
[0039]
[0040] When the present application works, the belt 17 feeds the crushed corn straw into the baling chamber of the belt type round bale baler 6, the movable baling chamber belt 24 and the fixed baling chamber belt 21 are driven by steel rollers, and the surface of the belt has convex patterns to increase the friction with the bale. The corn straw entering the baling chamber rotates in the counterclockwise direction under the rubbing of the movable baling chamber belt 24 and the fixed baling chamber belt 21, and automatically forms a small round bale. As the corn straw is continuously fed, the diameter of the bale gradually increases, so that the fixed baling chamber belt tensioning roller 19 swings left and right under the pull of the fixed baling chamber belt 21, and the movable baling chamber belt tensioning roller 25 swings up and down under the pull of the movable baling chamber belt 24, thereby expanding the volume of the bale accommodating space between the fixed baling chamber belt 21 and the movable baling chamber belt 24. The fixed baling chamber spring tensioner 27 can provide a certain tensioning force to the fixed baling chamber belt tensioning roller 19, and the movable baling chamber spring tensioner 29 can provide a certain tensioning force to the movable baling chamber belt tensioning roller 25. The resistance indirectly added by the two spring tensioners to the fixed baling chamber belt 21 and the movable baling chamber belt 24 always ensures the compactness of the bale during the increase of the bale. When the diameter of the bale reaches the diameter of the baling chamber, as the corn straw continues to be fed, the bale is continuously compacted, which will cause the pressure in the piston rod cavity of the baling chamber opening cylinder to continuously increase. When the pressure in the piston rod cavity reaches the set value, that is, the density of the bale reaches the required value, the controller sends a signal, the belt 17 is disconnected and separated, the grass feeding is stopped, the automatic net (film) winding mechanism performs the net feeding and cutting operation, then the baling chamber opening cylinder 22 works, the movable baling chamber 23 opens, and the bale is discharged, then the baling chamber is closed, and the control system detects the closing signal, the belt clutch cylinder works, the clutch is combined, and the belt starts to feed the grass, completing a baling work cycle. At the same time, the grass fed by the throwing cylinder enters the grass storage box 14, and when the belt 17 starts to feed the grass, the agitator 15 rotates with the belt driving shaft to uniformly push the stored grass left and right to the belt 17, and the belt 17 feeds the grass into the belt type round bale baler 6, realizing continuous operation without stopping.
[0041] In the description of the present application, it should be noted that the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0042] The principles and implementation manners of the present application are described by using specific examples in the present application, and the above examples are only used for helping to understand the method of the present application and its core idea; meanwhile, for the general technical personnel in the art, the specific implementation manners and application ranges will be changed according to the idea of the present application. In conclusion, the content of the specification should not be understood as the limitation of the present application.
Claims
1. A belt-driven round baler for harvesting both corn ears and stalks, characterized in that: The vehicle includes a frame, with a walking system mounted on the bottom of the frame, and a driver's cab mounted on the frame. A vertical ear-picking cutter and a straw crusher are located at the front of the frame. Behind the driver's cab are an ear box and a belt-driven round baler. The vertical ear-picking cutter is connected to a corn ear peeler above the ear box via an ear lifter. The straw crusher transports the crushed straw to the belt-driven round baler via a feed throwing cylinder. The belt-driven round baler performs the following processes: compressing the crushed straw into bales, inspection, wrapping with netting, cutting the netting, and unloading the bales. The belt-driven round baler includes components installed at... The vehicle frame has a fixed compartment, with a movable compartment hinged to its outer open end. An opening cylinder connects the fixed and movable compartments. A hay storage box is located on the side of the fixed compartment away from the movable compartment. The bottom of the hay storage box is connected to the interior of the fixed compartment via a conveyor belt. The discharge port at the top of the hay throwing cylinder is located above the top open end of the hay storage box, and the hay throwing cylinder can transport the crushed straw into the hay storage box. An automatic netting mechanism is connected to the top of the fixed compartment. A netting roller is installed inside the automatic netting mechanism, and the netting roller is connected to a control system via a netting clutch. The internal spaces of the fixed and movable compartments are equipped with a baling mechanism. The baling mechanism includes an arc-shaped roller assembly arranged in the fixed compartment and an arc-shaped roller assembly arranged in the movable compartment. Each arc-shaped roller assembly comprises multiple evenly arranged rollers. After the fixed and movable compartments are closed, the multiple rollers in the fixed compartment and the multiple rollers in the movable compartment can form a circular bale space. A fixed compartment positioning roller is located on the side of the rollers in the fixed compartment away from the movable compartment. A fixed compartment belt tensioning roller is movably arranged below the fixed compartment positioning roller. A baling mechanism is located below the side of the rollers in the movable compartment away from the fixed compartment. There are two movable chamber positioning rollers, and a movable chamber belt tensioning roller is movably installed between the two movable chamber positioning rollers. A support roller is installed above the movable chamber on the side away from the fixed chamber. A closed fixed chamber belt is installed outside the arc-shaped shaft roller group, the fixed chamber positioning roller, and the fixed chamber belt tensioning roller inside the fixed chamber. A closed movable chamber belt is installed outside the arc-shaped shaft roller group, the movable chamber positioning roller, the support roller, and the movable chamber belt tensioning roller inside the movable chamber. The top of the movable chamber belt tensioning roller is connected to the movable chamber through a movable chamber spring tensioner, and one side of the fixed chamber belt tensioning roller is connected to the fixed chamber through a fixed chamber spring tensioner. As the bales wrapped by the fixed and movable belts grow larger in the baling chamber, which consists of several rollers, the tension rollers of the fixed and movable belts experience steadily increasing resistance from the fixed and movable spring tensioners, respectively, until the bale diameter and density reach the designed values. When the hydraulic cylinder pressure reaches the designed value, the controller disengages the conveyor belt clutch, the conveyor belt stops feeding bales, and the automatic netting mechanism starts working, feeding netting, cutting netting, opening the chamber to unload bales, and closing the chamber. The conveyor belt clutch then engages, and the conveyor belt starts feeding bales again, completing one baling cycle.
2. The corn ear and stalk harvester with belt-driven round baler according to claim 1, characterized in that: The frame is equipped with a round baler transmission system, which is connected to a diesel engine. The round baler transmission system is connected to the shaft roller via sprockets and chains. The conveyor belt is connected to the round baler transmission system via a conveyor belt clutch. The conveyor belt clutch is connected to the hay storage box via a clutch cylinder, which can control the opening and closing of the conveyor belt clutch and the round baler transmission system.
3. The corn ear and stalk harvester with belt-driven round baler according to claim 2, characterized in that: The vehicle frame is equipped with a control system, which includes a programmable controller electrically connected to a touch screen. The programmable controller is electrically connected to an electromagnetic hydraulic valve group, which can control the on / off state of the clutch cylinder and the opening cylinder.
4. The corn ear and stalk harvester with belt-driven round baler according to claim 1, characterized in that: Both the fixed and movable chamber belts are made of multiple layers of nylon cloth and silicone, and the surfaces of the fixed and movable chamber belts have raised patterns.
5. The corn ear and stalk harvester with belt-driven round baler according to claim 1, characterized in that: The bottom of the hay storage box is equipped with an auger; the auger can rotate with the power shaft of the conveyor belt, and evenly move the crushed straw in the hay storage box onto the conveyor belt.
Citation Information
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