Photovoltaic power generation device and method for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles

Through photovoltaic power generation system and ultrasonic atomization technology, the energy consumption and drug effect weakening caused by medium and high-temperature heating of traditional Chinese medicine particles are solved, and high-efficiency and energy-saving traditional Chinese medicine particles are achieved.

CN115581621BActive Publication Date: 2025-08-12ZHEJIANG UNIV OF TECH
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Patent Information

Application Number
CN202211293910.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-21
Publication Date
2025-08-12
Estimated Expiration
2042-10-21

AI Technical Summary

Technical Problem

The existing traditional Chinese medicine granules technology has long-term high-temperature heating that leads to large energy consumption and weakening of the efficacy of the medicine. How to obtain high-purity traditional Chinese medicine granules while reducing the heating time.

Method used

The photovoltaic power generation system is used to provide electrical energy, combined with an ultrasonic atomizer and a multi-stage concentration device, and the Chinese medicine concentrate is atomized into small particles through ultrasonic atomization, reducing heating time and improving concentration efficiency.

Benefits of technology

Significantly reduce energy consumption, protect the efficacy of traditional Chinese medicine, improve the efficiency of pellet production, and achieve efficient and energy-saving traditional Chinese medicine pellet production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device and method for preparing granules by ultrasonic atomization of traditional Chinese medicine liquid using photovoltaic power generation. The device for preparing granules by ultrasonic atomization of traditional Chinese medicine liquid using photovoltaic power generation comprises a photovoltaic power generation device, a medicine residue filtering device, a medicine liquid concentrating device, a diversion tank, and a concentrated liquid drying device. The photovoltaic power generation device is used to provide the required electrical energy for the entire device; first, the traditional Chinese medicine liquid is double-filtered by the medicine residue filtering device to filter out the medicine residue; the traditional Chinese medicine liquid after the residue is filtered is injected into the medicine liquid concentrating tank through a jet tube, and then is broken up by spiral diversion blades, and the high temperature in the concentrating tank causes the water in the medicine liquid to evaporate; the concentrated liquid enters the ultrasonic atomizer, and is then atomized into droplets and small particles; finally, the traditional Chinese medicine particles are collected in a particle collection tank through particle drying. The present invention is energy-saving, temperature-controllable, closed-loop controlled, and multi-stage concentrated. It has high particle production efficiency and maintains good efficacy, providing strong support for traditional Chinese medicine manufacturing.
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Description

Technical Field

[0001] The present invention mainly relates to the field of traditional Chinese medicine pharmacy, and more specifically, to a device and method for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles using photovoltaic power generation. Background Art

[0002] Traditional Chinese medicine (TCM) is a drug that uses traditional Chinese medical theory to guide its collection, processing, and preparation, explaining its mechanisms of action and guiding its clinical application. TCM primarily originates from natural medicinal products and their processed products, including botanicals, animal medicines, minerals, and some chemical and biological products. Because TCM is primarily based on botanicals, there's a saying that "all medicines are based on herbs."

[0003] Traditional Chinese medicine (TCM) has a long history. For thousands of years, through practice and continuous understanding in the process of battling illness, working people have gradually accumulated a wealth of medical knowledge. TCM has also played a significant role in the treatment of certain diseases. As more and more people begin to focus on health and wellness, the market demand for various types of Chinese patent medicines will continue to grow. Many of the TCM medications we see in our daily lives are in the form of granules, which is also a common form of TCM.

[0004] Currently, the purification and granulation of traditional Chinese medicines mainly rely on heating and evaporation. However, the prolonged high-temperature heating not only consumes a large amount of energy, but also causes many active ingredients in the traditional Chinese medicine liquid to lose their effectiveness due to prolonged heating, which greatly affects the efficacy of the traditional Chinese medicine granules. Therefore, how to obtain a high-purity concentrate and prepare traditional Chinese medicine granules while reducing the long-term high-temperature heating of the traditional Chinese medicine liquid is an urgent problem to be solved.

[0005] Ultrasonic atomizers utilize high-frequency electronic oscillations (1.7-2.4 MHz) through the high-frequency resonance of a ceramic atomizer to break up the molecular structure of liquid water, producing a naturally flowing mist. This method requires no heating or chemical reagents. Compared to heated atomization methods, ultrasonic atomizers save 90% of energy. Furthermore, the droplets produced by ultrasonic atomizers are small in size and high in concentration. Summary of the Invention

[0006] In response to the problems existing in the current heating evaporation concentration granulation method, such as high energy consumption, long heating time, and weakened efficacy of traditional Chinese medicine, the purpose of this application is to provide a photovoltaic power generation device and method for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles.

[0007] In order to solve the above technical problems, the present application provides the following technical solutions: a photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles, comprising a photovoltaic power generation device for providing the required electrical energy for the device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles, a residue filtering device for filtering residual residues in the traditional Chinese medicine liquid, a liquid concentrating device for evaporating and concentrating the filtered liquid, a diversion tank for diverting the traditional Chinese medicine concentrated liquid evaporated and concentrated by the liquid concentrating device, and a concentrated liquid drying device for heating and drying the traditional Chinese medicine concentrated liquid;

[0008] The liquid medicine concentrating device includes a concentration inlet tank for holding liquid medicine, a liquid medicine concentrating tank for concentrating the liquid medicine, and a concentration heater for heating the liquid medicine concentrating tank; the top of the concentration inlet tank is connected to the medicine residue filtering device, the concentration inlet tank is connected to the upper part of the liquid medicine concentrating tank through a fine jet tube, the upper part of the liquid medicine concentrating tank is also provided with an air outlet, and the liquid medicine concentrating tank is provided with a plurality of spiral diversion blades for breaking up the liquid medicine; the outer wall of the liquid medicine concentrating tank is provided with a concentration heating layer, the concentration heating layer is electrically connected to the concentration heater, and the lower part of the liquid medicine concentrating tank is provided with a liquid medicine outlet, and the liquid medicine outlet is connected to the diversion tank;

[0009] The diversion tank is equipped with a concentration detector. When it is detected that the concentration of the liquid medicine does not meet the requirements, the diversion tank will divert the liquid medicine into the concentration inlet tank. When the concentration of the liquid medicine reaches the requirements, the flow tank will divert the liquid medicine into the concentrated liquid drying device.

[0010] The concentrated liquid drying device includes an ultrasonic atomizer connected to a diversion tank and atomizing the medicinal liquid, a granulation tank for converting the atomized medicinal liquid into Chinese medicine granules, a particle collection tank disposed below the granulation tank, an evaporation heater for heating the granulation tank, and an air pump for providing airflow; the granulation tank has air holes on its upper portion, an outer layer of the granulation tank is an insulation layer, and the tank body of the granulation tank is connected to the evaporation heater; an air ejector connected to the air pump is disposed below the interior of the granulation tank, and a particle outlet is disposed at the lower portion of the granulation tank. As a further preferred embodiment of the present invention, the inner surface of the lower portion of the granulation tank is made of a smooth biomimetic ceramic material, allowing the Chinese medicine granules to enter the particle collection tank unimpeded, thereby preventing particle accumulation.

[0011] As a preferred embodiment of the present invention, the medicinal residue filtering device includes a coarse filter tank and a fine filter tank, and the coarse filter tank and the fine filter tank are connected by a pipe; a funnel filter is provided at the lower part of the coarse filter tank, and a sponge is provided in the funnel filter; a fine-size screen is provided above the fine filter tank; the fine filter tank is connected to the concentration inlet tank through a pipe, and a No. 1 water pump and a No. 1 solenoid valve are provided on the pipe between the fine filter tank and the concentration inlet tank.

[0012] As a preferred embodiment of the present invention, the ultrasonic atomizer can utilize ultrasonic directional pressure to atomize the concentrated liquid into small droplets with a particle size between 10 μm and 500 μm.

[0013] As a preferred solution of the present invention, a servo motor is provided on the outside of the liquid medicine concentration tank; the spiral diversion blades in the liquid medicine concentration tank are powered by the servo motor.

[0014] As a preferred embodiment of the present invention, the diversion tank is connected to the concentration inlet tank through the No. 2 water pump and the No. 2 solenoid valve, and the diversion tank is connected to the ultrasonic nebulizer through the concentrate water pump and the concentrate solenoid valve. When the concentration monitoring sensor detects that the concentration of the drug solution does not meet the requirements, the No. 2 water pump and the No. 2 solenoid valve will divert the drug solution into the concentration inlet tank for concentration; when the concentration monitoring sensor detects that the concentration of the drug solution meets the requirements, the concentrate water pump and the concentrate solenoid valve will divert the drug solution into the ultrasonic nebulizer.

[0015] As a preferred embodiment of the present invention, the photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles also includes a control and monitoring module, which includes an inlet flow controller for controlling the flow of liquid medicine into the concentration inlet tank, a heating controller connected to the concentration heater and the evaporation heater for coordinated heating, a monitor for monitoring the liquid medicine concentration device and the concentrated liquid drying device, and a detection controller for controlling the high-speed airflow jet velocity; a humidity detector for detecting the humidity of the traditional Chinese medicine particles is provided in the particle collection tank, and the humidity detector is connected to the detection controller; the inlet flow controller, monitor, detection controller, and heating controller can all communicate wirelessly, thereby controlling the photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles. Further preferably, temperature sensors are provided in both the liquid medicine concentration tank and the particle making tank, and the temperature sensors are both connected to the monitor; the temperature sensor in the liquid medicine concentration tank monitors a range of 40°C to 120°C, and the temperature sensor in the particle making tank monitors a range of 50°C to 150°C.

[0016] As a preferred embodiment of the present invention, a humidity sensor is provided in the particle collection tank to monitor the dryness of the Chinese medicine particles. If the humidity of the Chinese medicine particles is too high, the detection controller will wirelessly communicate with the inlet controller, the monitor (18) and the heating controller to coordinate the heating temperature, the inflow velocity of the medicinal liquid and the high-speed airflow jet velocity, thereby reducing the humidity of the Chinese medicine particles.

[0017] The present invention also provides a method for purifying particles using the device, comprising the following steps:

[0018] Step 1: The Chinese medicine decoction liquid enters the medicine residue filtering device through a pipeline for filtration, and the Chinese medicine liquid filtered by the medicine residue filtering device is stored in the medicine residue filtering device for standby use;

[0019] Step 2: The Chinese medicinal liquid in the residue filtering device flows into the concentration inlet tank, and the Chinese medicinal liquid in the concentration inlet tank is injected into the medicinal liquid concentration tank in the form of a thin water column through the fine jet tube;

[0020] Step 3: The concentrated heating layer of the liquid medicine concentration tank is heated by the concentrated heater, and the spiral diverter blades divert and cut the injected liquid medicine, breaking the liquid medicine into liquid layers. The liquid medicine layers fully exchange heat with the tank wall, thereby separating the Chinese medicine concentrate and water vapor; the Chinese medicine concentrate flows into the diverter tank connected to the liquid medicine concentration tank, and the water vapor is discharged from the liquid medicine concentration tank through the air outlet;

[0021] Step 4: There is a concentration detector in the diversion tank. When the detected concentration does not meet the requirements, it will be pumped back into the concentration inlet tank for concentration through the No. 2 water pump. When the Chinese medicine concentrate flowing into the diversion tank passes the test and meets the concentration requirements, it will be pumped to the ultrasonic atomizer by the concentrate water pump;

[0022] Step 5: The granulation tank is connected to the diversion tank through a pipeline, and the ultrasonic atomizer installed on the top ultrasonically atomizes the concentrated Chinese medicine solution flowing into the ultrasonic atomizer into small droplets;

[0023] Step 6: The air ejector installed at the bottom of the granulation tank generates high-speed airflow, which fully contacts the mist droplets, so that the moisture in the mist droplets is taken away and the Chinese medicine particles are fully dried; the fully dried Chinese medicine particles fall into the particle collection tank for collection.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The photovoltaic power generation system of the present invention provides the required electrical energy for the liquid medicine concentration device and the concentrated liquid drying device, greatly reducing the consumption of fossil energy.

[0026] 2. The present invention greatly reduces the heating time of the Chinese medicine liquid through multi-stage atomization concentration of the Chinese medicine, protects the efficacy of the Chinese medicine, and reduces energy consumption.

[0027] 3. The liquid medicine concentration tank and the granulation tank of the present invention are both equipped with temperature sensors, which can monitor the temperature changes in the tanks and improve the concentration efficiency.

[0028] 4. The concentrated liquid drying device of the present invention adopts an ultrasonic atomizer, which can atomize the concentrated liquid into small droplets with a particle size between 10μm and 500μm, accelerate the evaporation of water in the droplets, and greatly improve the particle making efficiency.

[0029] 5. The inlet controller, monitor, detection controller, and heating controller of the present invention can all communicate wirelessly. By monitoring the dryness of the particles, they can coordinate various control processes such as heating control, liquid inflow control, and servo motor rotation speed control. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0031] Figure 1 The present invention is a schematic diagram of the overall structure of a photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles.

[0032] In the figure, 1-photovoltaic power generation system, 2-battery No. 1, 3-battery No. 2, 4-inlet controller, 5-coarse filter tank, 6-water pump No. 1, 7-water pump No. 2, 8-solenoid valve No. 2, 9-solenoid valve No. 1, 10-concentrated inlet tank, 11-fine filter tank, 12-jet tube, 13-air outlet, 14-ultrasonic atomizer, 15-concentrated heater, 16-medicine concentration tank, 17-particle making tank, 18-monitor, 19-air injector, 20-spiral diverter blade, 21-concentrated liquid solenoid valve, 22-evaporation heater, 23-servo motor, 24-particle collection tank, 25-diverter tank, 26-concentrated liquid water pump, 27-detection controller, 28-heating controller, 29-air flow solenoid valve, 30-air pump. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings.

[0034] It should be noted that, in the present invention, unless otherwise expressly specified or limited, the terms "connection" and "connection" should be understood in a broad sense. For example, "connection" can mean fixed connection, detachable connection, or integration; it can mean direct connection or indirect connection through an intermediate medium; it can mean internal communication between two elements or interaction between two elements, unless otherwise expressly specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0035] like Figure 1 As shown, a photovoltaic power generation device for ultrasonic atomization purification and particle preparation of traditional Chinese medicine liquid includes a photovoltaic power generation device for providing the required electric energy for the device for ultrasonic atomization purification and particle preparation of traditional Chinese medicine liquid, a residue filtering device for filtering residual residues in the traditional Chinese medicine liquid, a liquid concentrating device for evaporating and concentrating the filtered liquid, a diversion tank for diverting the traditional Chinese medicine concentrated liquid evaporated and concentrated by the liquid concentrating device, and a concentrated liquid drying device for heating and drying the traditional Chinese medicine concentrated liquid; through the cooperation of various components, the heating time of the traditional Chinese medicine liquid can be reduced, the efficacy of the traditional Chinese medicine is protected, and energy consumption is reduced.

[0036] In one embodiment of the present invention, a photovoltaic power generation device is primarily used to provide the electrical energy required for the chemical liquid concentration device and the concentrated liquid drying device. The photovoltaic power generation device comprises a photovoltaic power generation system 1, a C-type battery 2, and a C-type battery 3. The electrical energy generated by the photovoltaic power generation system 1 is stored in the batteries. The C-type battery 2 is connected to the concentration heater 15, and the C-type battery 3 is connected to the evaporation heater 22.

[0037] In one embodiment of the present invention, a medicinal residue filtering device is used to filter the medicinal residue left after decoction of traditional Chinese medicine. The medicinal residue filtering device includes a coarse filter tank 5 and a fine filter tank 11. The coarse filter tank 5 is provided with a funnel filter at the bottom, and a sponge is provided in the funnel filter. A fine-sized screen is provided above the fine filter tank. The coarse filter tank and the fine filter tank are connected by a pipeline. The left side of the fine filter tank 11 is connected to the medicinal liquid concentration device by a pipeline. A first water pump 6 and a first solenoid valve 9 are provided between the fine filter tank and the medicinal liquid concentration device.

[0038] In one embodiment of the present invention, the medicinal liquid concentrating device is mainly used to evaporate and concentrate the filtered traditional Chinese medicine liquid. The medicinal liquid concentrating device mainly includes a concentration inlet tank 10, a medicinal liquid concentration tank 16, a servo motor 23 and a concentration heater 15. The concentrating inlet tank 10 is used to hold filtered traditional Chinese medicine liquid and liquid medicine that does not meet the concentration standard. Four fine jet tubes are installed below the concentrating inlet tank 10. The lower portion of the fine jet tubes is connected to the upper portion of the liquid medicine concentrating tank 16, which has an air outlet. The liquid medicine concentrating tank 16 is equipped with spiral diverter blades 20, which are connected to a servo motor 23, which is connected to a monitor 18. The liquid medicine concentrating tank 16 is externally provided with a concentrating heating layer, which is electrically connected to a concentrating heater 15, which is connected to a heating controller 28. The liquid medicine concentrating tank 16 is equipped with a temperature sensor, which is connected to the monitor 18. The liquid medicine concentrating tank 16 has a liquid medicine outlet at its lower portion, which is connected to the diverter tank 25. As a preferred embodiment of this embodiment, the temperature sensor in the liquid medicine concentrating tank 16 monitors a temperature range of 40°C to 120°C.

[0039] In one embodiment of the present invention, a concentration detector is provided in the diversion tank 25 to monitor the concentration of the drug solution. If the concentration does not meet the standard, the drug solution can be recirculated to the concentration inlet tank 10 to repeat the concentration step. The left side of the diversion tank 25 is connected to the concentration inlet tank 10 via the second water pump 7 and the second solenoid valve 8. The right side of the diversion tank 25 is connected to the ultrasonic atomizer 14 via the concentrate water pump 26 and the concentrate solenoid valve 21. The concentrate solenoid valve 21 is connected to the monitor 18, and the concentration detector is connected to the detection controller 27.

[0040] In one embodiment of the present invention, a concentrated liquid drying device is mainly used to heat and dry a Chinese medicine concentrated liquid to make Chinese medicine granules from the Chinese medicine concentrated liquid. The concentrated liquid drying device includes a granulation tank 17, a particle collection tank 24, an evaporation heater 22, and an air pump 30. An ultrasonic atomizer 14 is provided above the granulation tank 17, an air hole is opened on the top of the granulation tank 17, a temperature sensor is provided on the granulation tank 17, a monitor 18 is connected to the left of the granulation tank 17, and the evaporation heater 22 is connected to the right of the granulation tank 17. An air ejector 19 is provided at the bottom of the granulation tank 17, and the air ejector 19 is connected to the air pump 30 via an air flow solenoid valve 29. The air flow solenoid valve 29 is connected to a detection controller 27. A particle outlet is provided at the bottom of the granulation tank 17, and the particle outlet is connected to the particle collection tank 24. A humidity detector is provided in the particle collection tank 24, and the humidity detector is connected to the detection controller 27.

[0041] As a further preferred embodiment of the present invention, the temperature sensor within the granulation tank 17 monitors a temperature range of 50°C to 150°C. The ultrasonic atomizer 14 utilizes ultrasonic directional pressure to atomize the concentrated liquid into small droplets with a particle size between 10μm and 500μm, achieving a high droplet concentration. The lower inner surface of the granulation tank 17 is constructed of a smooth biomimetic ceramic material, allowing the Chinese medicinal granules to enter the particle collection tank unimpeded, preventing particle accumulation.

[0042] In one embodiment of the present invention, the heat exchange coefficient K in the liquid medicine concentration tank 16 is:

[0043]

[0044] Q: heat load (w); F: area of the liquid concentration tank (m 2 ); ΔT m : Logarithmic mean temperature difference (℃); ρ: Density (kg / m 3 );V c :Volume of the liquid concentration tank (m 3 ); (t2-t1): temperature difference between the inside and outside of the liquid concentration tank (℃).

[0045] The temperature variation equation in the liquid medicine concentration tank 16 is:

[0046]

[0047] ρ: density; e: internal energy per unit mass; v: velocity vector; v 2 : square of velocity; q: conduction heat flux vector; σ: total stress tensor; F: body force per unit mass

[0048] In one embodiment of the present invention, the inlet controller 4, the monitor 18, the detection controller 27, and the heating controller 28 can all communicate wirelessly, and by monitoring the dryness of the particles, they can coordinate various control processes such as heating control, liquid inflow control, and servo motor rotation speed control.

[0049] In order to more clearly illustrate the working process of the above-mentioned device, this embodiment also provides a method for atomizing and purifying particles of the device of this embodiment, which specifically includes the following steps:

[0050] Step 1: The Chinese medicine decoction liquid enters the coarse filter tank 5 through the pipeline. Two funnel-shaped filters are set on the top of the coarse filter tank 5. Sponges are set in the filters to separate some slightly larger Chinese medicine residues from the Chinese medicine liquid. The large-sized Chinese medicine residues filtered out will be cleaned regularly to prevent clogging;

[0051] Step 2: The Chinese medicine liquid after the initial filtration flows down from the funnel filter through the connecting pipe into the fine filtration tank 11. A fine-sized screen is provided on the top of the fine filtration tank 11. The material of the fine-sized screen should be food-grade and high-temperature resistant. It is used to screen the medicinal residue that has not been filtered by the coarse filtration tank 5. The Chinese medicine liquid after double filtration is finally stored in the fine filtration tank 11 for standby use.

[0052] Step 3: The fine filter tank 11 is connected to the concentration inlet tank 10 through the No. 1 solenoid valve 9 and the No. 1 water pump 6. The No. 1 water pump 6 pumps the Chinese medicine filtrate in the fine filter tank 11 into the concentration inlet tank 10. The No. 1 solenoid valve 9 can control the inflow speed of the Chinese medicine filtrate; four jet pipes are provided below the concentration inlet tank 10. The Chinese medicine liquid is injected into the liquid concentration tank 16 in the form of relatively fine water columns, and the water columns form an angle with each other to improve the heat exchange efficiency;

[0053] Step 4: The medicinal liquid concentration tank 16 is provided with a spiral diverter blade 20, and a concentration heating layer is provided outside the concentration tank. The heating layer is electrically connected to the concentration heater 15. The concentration heater 15 is externally connected to a battery that can store photovoltaic power generation energy, which can heat the heating layer and maintain a relatively high temperature in the medicinal liquid concentration tank 16. The medicinal liquid concentration tank 16 is provided with a spiral diverter blade 20 driven by a servo motor 23, which can divert the incident Chinese medicine water column and cut the medicinal liquid so that the medicinal liquid is broken up into a medicinal liquid layer. The medicinal liquid layer is blown to the tank wall by the spiral diverter blade 20, and fully exchanges heat with the tank wall, so that the separated Chinese medicine concentrate flows into the diverter tank 25 connected to the medicinal liquid concentration tank 16, and the water vapor is discharged from the tank body through the air outlet;

[0054] Step 5: A concentration monitoring sensor is provided in the diversion tank 25. When the detected concentration does not meet the requirement, it will be re-pumped into the concentration inlet tank 10 for concentration through the No. 2 water pump 7. When the Chinese medicine concentrate flowing into the diversion tank 25 passes the test and meets the concentration requirement, it will be pumped to the ultrasonic atomizer 14 by the concentrate water pump. The concentration monitoring sensor is connected to the detection controller 27.

[0055] Step 6: The granulation tank 17 is connected to the diversion tank 25 through the concentrate water pump 26 and the concentrate solenoid valve 21. The outside of the granulation tank is provided with an insulation layer to keep the inside of the granulation tank at a high temperature. An ultrasonic atomizer is provided on the top. The concentrated Chinese medicine liquid flowing into the ultrasonic atomizer is ultrasonically atomized into small droplets with a particle diameter between 10μm and 500μm. The droplets will diffuse above the granulation tank for a period of time.

[0056] Step 7: The air ejector 19 provided at the lower portion of the granulation tank 17 is connected to the air pump 30 via the airflow solenoid valve 29. The two air ejectors 19 are installed at a certain angle so that the generated airflow can fully rotate in the granulation tank 17, thereby increasing the contact time with the mist droplets. The air ejector 19 generates a high-speed airflow that fully contacts the mist droplets, thereby taking away the moisture in the mist droplets and fully drying the Chinese medicine particles. A channel is provided at the lower portion of the granulation tank 17 and is connected to the particle collection tank 24, and the dried Chinese medicine particles fall along the channel.

[0057] After being fully dried, the Chinese medicinal granules fall into a granule collection tank 24. A humidity sensor is installed within this tank. After collecting a certain amount of Chinese medicinal granules, the humidity sensor monitors the dryness of the granules. If the granules are sufficiently dry, they are processed into the final product. If the granules are too wet, the detection controller 27 wirelessly communicates with the inlet controller 4, the monitor 18, and the heating controller 28 to coordinate the inlet flow, jet flow, and heating temperature, ensuring that the humidity of the final product—the Chinese medicinal granules—meets production standards.

[0058] In summary, the photovoltaic power generation device for ultrasonic atomization, purification and granulation of traditional Chinese medicine liquid provided by the present invention utilizes a photovoltaic power generation system for power supply, which greatly reduces the consumption of fossil energy; it also adopts an ultrasonic atomizer to atomize the medicine liquid, which accelerates the evaporation of water in the droplets and greatly improves the efficiency of granulation; through multi-stage traditional Chinese medicine atomization concentration, the heating time of the traditional Chinese medicine liquid is greatly reduced, thereby protecting the efficacy of the traditional Chinese medicine.

[0059] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles, characterized by: The device comprises a photovoltaic power generation device for providing the required electric energy for the device for ultrasonic atomization purification of the traditional Chinese medicine liquid to prepare particles, a residue filtering device for filtering the residual residue in the traditional Chinese medicine liquid, a liquid concentrating device for evaporating and concentrating the filtered liquid, a diversion tank for diverting the concentrated traditional Chinese medicine liquid evaporated and concentrated by the liquid concentrating device, and a concentrated liquid drying device for heating and drying the concentrated traditional Chinese medicine liquid; The liquid medicine concentrating device comprises a concentration inlet tank (10) for containing liquid medicine, a liquid medicine concentrating tank (16) for concentrating the liquid medicine, and a concentration heater (15) for heating the liquid medicine concentrating tank (16); the top of the concentration inlet tank (10) is connected to the medicine residue filtering device, the concentration inlet tank (10) is connected to the upper part of the liquid medicine concentrating tank (16) through a fine jet tube, the upper part of the liquid medicine concentrating tank (16) is also provided with an air outlet, and the liquid medicine concentrating tank (16) is provided with a plurality of spiral diversion blades (20) for breaking up the liquid medicine; the outer wall of the liquid medicine concentrating tank (16) is provided with a concentration heating layer, the concentration heating layer is electrically connected to the concentration heater (15), the lower part of the liquid medicine concentrating tank (16) is provided with a liquid medicine outlet, and the liquid medicine outlet is connected to the diversion tank (25); The diversion tank (25) is provided with a concentration detector. When it is detected that the concentration of the liquid medicine does not meet the requirement, the diversion tank (25) will divert the liquid medicine into the concentration inlet tank (10). When the concentration of the liquid medicine reaches the requirement, the diversion tank (25) will divert the liquid medicine into the concentrated liquid drying device. The concentrated liquid drying device comprises an ultrasonic atomizer (14) connected to a diversion tank (25) and atomizing the medicinal liquid, a granulation tank (17) for making the atomized medicinal liquid into Chinese medicinal granules, a granulation collection tank (24) arranged below the granulation tank (17), an evaporation heater (22) for heating the granulation tank (17), and an air pump (30) for providing air flow; the granulation tank (17) has air holes on its upper portion, the outer layer of the tank body of the granulation tank (17) is a heat-insulating layer, and the tank body of the granulation tank (17) is connected to the evaporation heater (22), an air ejector (19) connected to the air pump (30) is provided below the interior of the granulation tank (17), and a granulation outlet is provided at its lower portion.

2. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles according to claim 1, characterized in that: The medicinal residue filtering device comprises a coarse filter tank (5) and a fine filter tank (11), wherein the coarse filter tank (5) and the fine filter tank (11) are connected via a pipeline; a funnel filter is provided at the lower portion of the coarse filter tank (5), wherein a sponge is provided in the funnel filter; a fine-sized screen is provided above the fine filter tank (11); the fine filter tank (11) is connected to a concentration inflow tank (10) via a pipeline, and a No. 1 water pump (6) and a No. 1 solenoid valve (9) are provided on the pipeline between the fine filter tank (11) and the concentration inflow tank (10).

3. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles according to claim 1, characterized in that: The ultrasonic atomizer (14) can utilize ultrasonic directional pressure to atomize the concentrated liquid into small droplets with a particle size between 10 μm and 500 μm.

4. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles according to claim 1, characterized in that: A servo motor (23) is provided outside the liquid medicine concentration tank (16); the spiral flow dividing blades (20) inside the liquid medicine concentration tank (16) are powered by the servo motor (23).

5. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles according to claim 1, characterized in that: The diversion tank (25) is connected to the concentration inlet tank (10) through the No. 2 water pump (7) and the No. 2 electromagnetic valve (8), and the diversion tank (25) is connected to the ultrasonic atomizer (14) through the concentrate water pump (26) and the concentrate electromagnetic valve (21). When the concentration monitoring sensor detects that the concentration of the liquid medicine does not meet the requirement, the No. 2 water pump (7) and the No. 2 electromagnetic valve (8) divert the liquid medicine into the concentration inlet tank (10) for concentration; when the concentration monitoring sensor detects that the concentration of the liquid medicine meets the requirement, the concentrate water pump (26) and the concentrate electromagnetic valve (21) divert the liquid medicine into the ultrasonic atomizer (14).

6. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to prepare particles according to claim 1, characterized in that: The invention also includes a control and monitoring module, which includes an inlet controller (4) for controlling the flow of medicinal liquid into the concentration inlet tank (10), a heating controller (28) connected to the concentration heater (15) and the evaporation heater (22) for coordinated heating, a monitor (18) for monitoring the medicinal liquid concentration device and the concentrated liquid drying device, and a detection controller (27) for controlling the high-speed airflow jet speed; a humidity detector for detecting the humidity of the Chinese medicine particles is provided in the particle collection tank (24), and the humidity detector is connected to the detection controller (27); the inlet controller (4), the monitor (18), the detection controller (27), and the heating controller (28) can all communicate wirelessly, thereby controlling the photovoltaic power generation device for ultrasonic atomization purification of Chinese medicine liquid particles.

7. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles according to claim 6, characterized in that: The liquid medicine concentration tank (16) and the granulation tank (17) are both provided with temperature sensors, and the temperature sensors are both connected to the monitor (18); the monitoring range of the temperature sensor in the liquid medicine concentration tank (16) is 40°C-120°C, and the monitoring range of the temperature sensor in the granulation tank (17) is 50°C-150°C.

8. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles according to claim 6, characterized in that: A humidity sensor is provided in the particle collection tank (24) to monitor the dryness of the Chinese medicine particles. If the humidity of the Chinese medicine particles is too high, the detection controller (27) will communicate wirelessly with the inlet controller (4), the monitor (18) and the heating controller (28) to coordinate the heating temperature, the inflow velocity of the medicinal liquid and the high-speed air jet velocity, thereby reducing the humidity of the Chinese medicine particles.

9. The photovoltaic power generation device for ultrasonic atomization purification of traditional Chinese medicine liquid to produce particles according to claim 1, characterized in that: The inner surface of the lower part of the granule making tank (17) is made of a smooth bionic ceramic material, so that the Chinese medicine granules can enter the granule collecting tank without hindrance, thereby preventing the granules from piling up.

10. A method for purifying particles using the device according to claim 1, characterized in that: The following steps are involved: Step 1: The Chinese medicine decoction liquid enters the medicine residue filtering device through a pipeline for filtration, and the Chinese medicine liquid filtered by the medicine residue filtering device is stored in the medicine residue filtering device for standby use; Step 2: The Chinese medicinal liquid in the medicinal residue filtering device flows into the concentration inlet tank (10), and the Chinese medicinal liquid in the concentration inlet tank (10) is injected into the medicinal liquid concentration tank (16) in the form of a relatively fine water column through the fine jet tube; Step 3: The concentrated heating layer of the liquid medicine concentration tank (16) is heated by the concentrated heater (15), and the spiral diverter blades (20) divert the injected liquid medicine and cut the liquid medicine so that the liquid medicine is broken up into liquid medicine layers. The liquid medicine layers fully exchange heat with the tank wall, thereby separating the Chinese medicine concentrate and water vapor; the Chinese medicine concentrate flows into the diverter tank connected to the liquid medicine concentration tank (16), and the water vapor is discharged from the liquid medicine concentration tank (16) through the air outlet; Step 4: A concentration detector is provided in the diversion tank (25). When the detected concentration does not meet the requirements, the concentrated Chinese medicine liquid will be pumped back into the concentration inlet tank (10) for concentration through the second water pump (7). When the concentrated Chinese medicine liquid flowing into the diversion tank (25) passes the test and meets the concentration requirements, it will be pumped to the ultrasonic atomizer (14) by the concentrated liquid water pump; Step 5: The granulation tank (17) is connected to the diversion tank (25) through a pipeline, and the ultrasonic atomizer (14) provided on the top ultrasonically atomizes the concentrated Chinese medicine solution flowing into the ultrasonic atomizer (14) into small droplets; Step 6: The air ejector (19) provided at the lower portion of the granulation tank (17) generates a high-speed airflow, which fully contacts the mist droplets, thereby removing moisture from the mist droplets and fully drying the Chinese medicine particles; the fully dried Chinese medicine particles fall into the particle collection tank (24) for collection.

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