Material conveying high-precision weighing device
By acquiring material weight imbalance information through an eccentricity measurement mechanism and adjusting the force center of the weighing mechanism, the weighing error caused by the eccentricity of bulk materials on the conveyor belt is solved, achieving high-precision weighing.
Patent Information
- Application Number
- CN202211322812.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-27
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2042-10-27
AI Technical Summary
Bulk materials cannot be evenly spread on the conveyor belt, resulting in large weighing errors and affecting weighing accuracy.
By obtaining material eccentricity information through an eccentricity measuring mechanism, and adjusting the force center of the weighing mechanism according to the eccentricity information, weighing errors can be reduced.
It improves the weighing accuracy during material conveying and reduces errors caused by uneven material weight.
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Figure CN115585877B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material metering, and particularly to a high-precision weighing device for material conveying. BACKGROUND
[0002] It is a common metering method in industrial production to weigh materials during conveying, especially for bulk materials. However, when bulk materials are placed on a conveying belt, it is impossible to ensure that the materials are evenly laid on the conveying belt, resulting in uneven weight of the materials on the conveying belt. In this case, the weighing error is large, and thus the weighing precision during material conveying is low. SUMMARY
[0003] The present application aims to at least solve one of the above technical problems to some extent.
[0004] To this end, one object of the present application is to provide a high-precision weighing device for material conveying, which measures the uneven weight information of the materials, and adjusts the force center of the weighing mechanism in time according to the uneven weight information, so as to reduce the weighing error caused by uneven weight of the materials on the conveying belt, and improve the weighing precision during material conveying.
[0005] To achieve the above object, one embodiment of the present application provides a high-precision weighing device for material conveying, comprising a mounting frame, an uneven weight measuring mechanism, a weighing mechanism, a speed measuring mechanism, a display mechanism and a server.
[0006] The mounting frame is used for mounting on a conveying device, and mounting the uneven weight measuring mechanism and the weighing mechanism.
[0007] The uneven weight measuring mechanism is used for obtaining uneven weight information of materials on a conveying belt. The uneven weight measuring mechanism comprises a middle measuring assembly and an uneven weight measuring assembly. The middle measuring assembly is arranged on the mounting frame. The uneven weight measuring assembly is provided with two groups. The two groups of uneven weight measuring assemblies are arranged at a preset angle on the mounting frame. The two groups of uneven weight measuring assemblies are respectively located on the two sides of the middle measuring assembly.
[0008] The weighing mechanism is used for obtaining the weight of the materials. The weighing mechanism comprises a mobile weighing assembly and a side weighing assembly. The mobile weighing assembly is movably arranged on the mounting frame. The side weighing assembly is provided with two groups. The two groups of side weighing assemblies are arranged at a preset angle on the mounting frame. The two groups of side weighing assemblies are respectively located on the two sides of the mobile weighing assembly.
[0009] The speed measuring mechanism is used for measuring the running speed of the conveying belt on the conveying device; the display mechanism is used for displaying the obtained weighing value; the server is connected with the eccentric weight measuring mechanism, the weighing mechanism, the speed measuring mechanism and the display mechanism respectively, and the server is used for obtaining the eccentric weight information through the eccentric weight measuring mechanism, converting the eccentric weight information into a moving signal to control the movement of the moving weighing assembly, obtaining the running speed of the conveying belt through the speed measuring mechanism, and displaying the obtained information through the display mechanism.
[0010] The material conveying high-precision weighing device according to the embodiment of the application can reduce the weighing error caused by the eccentric weight of the material on the conveying belt by measuring the eccentric weight information of the material and timely adjusting the stress center of the weighing mechanism, and is beneficial to improving the weighing precision during material conveying.
[0011] In addition, the material conveying high-precision weighing device according to the above-mentioned embodiment of the application can further have the following additional technical features:
[0012] In an embodiment of the application, the middle measuring assembly comprises a middle measuring roller, a middle measuring support and a middle measuring gravity sensor, wherein the middle measuring roller is installed on the middle measuring support, the middle measuring support is installed on the middle measuring gravity sensor, and the middle measuring gravity sensor is arranged at a central position on the mounting rack.
[0013] The eccentric measuring assembly is arranged at positions close to the two sides of the mounting rack respectively, and the eccentric measuring assembly comprises an eccentric measuring roller, an eccentric measuring support and an eccentric measuring gravity sensor, wherein the eccentric measuring roller is installed on the eccentric measuring support, the eccentric measuring support is installed on the eccentric measuring gravity sensor, and the eccentric measuring gravity sensor is connected with the mounting rack.
[0014] In an embodiment of the application, the moving weighing assembly comprises a moving weighing roller, a moving weighing support, a moving weighing sensor, a moving support, a driving motor, a driving screw and a screw fixing piece, wherein the moving weighing roller is arranged on the moving weighing support, and the moving weighing sensor is arranged below the moving weighing support.
[0015] The driving motor is arranged at one side of the mounting rack, the output end of the driving motor is connected with the driving screw, the driving screw extends to the two sides of the mounting rack, the movement of the driving screw is connected with the driving motor, the other end of the driving screw is connected with the screw fixing piece, and the screw fixing piece is installed on the other side of the mounting rack; the moving support is arranged on the driving screw, and the moving weighing sensor is arranged above the moving support.
[0016] In one embodiment of the present application, two mobile weighing sensors are arranged respectively at two ends of the mobile weighing support.
[0017] In one embodiment of the present application, the mobile weighing assembly further comprises a slide rod, which is arranged in parallel with the driving screw rod, and is inserted into the mobile support, and two ends of the slide rod are connected to two sides of the mounting frame.
[0018] In one embodiment of the present application, a plurality of rotatable rolling balls are arranged on the mobile weighing roller.
[0019] In one embodiment of the present application, the side weighing assemblies are arranged respectively on the mounting frame near two sides, and each side weighing assembly comprises a side weighing roller, a side weighing support and a side weighing sensor, wherein the side weighing roller is arranged on the side weighing support, the side weighing support is arranged on the side weighing sensor, and the side weighing sensor is connected to the mounting frame.
[0020] In one embodiment of the present application, the server is arranged on the mounting frame, and the speed measuring mechanism is arranged on the conveying device, and the speed measuring mechanism is in contact with the return conveying belt of the conveying device.
[0021] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the accompanying drawings, wherein:
[0023] Figure 1 FIG. 1 is a structural schematic view of a material conveying high-precision weighing device according to one embodiment of the present application;
[0024] Figure 2 FIG. 2 is a structural schematic view of a material conveying high-precision weighing device according to another embodiment of the present application;
[0025] Figure 3 FIG. 3 is a structural schematic view of a material conveying high-precision weighing device according to another embodiment of the present application;
[0026] Figure 4 FIG. 4 is a structural schematic view of a mobile weighing assembly of a material conveying high-precision weighing device according to another embodiment of the present application;
[0027] Figure 5 FIG. 5 is a structural schematic view of a mobile weighing assembly of a material conveying high-precision weighing device according to another embodiment of the present application.
[0028] 100, mounting frame, 200, eccentric weight measuring mechanism, 210, center measuring assembly, 211, center measuring roller, 212, center measuring support, 213, center measuring gravity sensor, 220, eccentric measuring assembly, 221, eccentric measuring roller, 222, eccentric measuring support, 223, eccentric measuring gravity sensor, 300, weighing mechanism, 310, moving weighing assembly, 311, moving weighing roller, 312, moving weighing support, 313, moving weighing sensor, 314, moving support, 315, driving motor, 316, driving screw, 317, screw fixing piece, 320, side weighing assembly, 321, side weighing roller, 322, side weighing support, 323, side weighing sensor, 400, speed measuring mechanism, 500, display mechanism, 600, server. DETAILED DESCRIPTION
[0029] Embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0030] A material conveying high-precision weighing device is described below with reference to the drawings.
[0031] As shown in Figure 1 , Figure 2 , the material conveying high-precision weighing device of the present application comprises a mounting frame 100, an eccentric weight measuring mechanism 200, a weighing mechanism 300, a speed measuring mechanism 400, a display mechanism 500 and a server 600.
[0032] The mounting frame 100 is used to be mounted on a conveying device, and the eccentric weight measuring mechanism 200 and the weighing mechanism 300 are mounted thereon.
[0033] Specifically, the mounting frame 100 can be used to mount the material conveying high-precision weighing device on a belt conveying device. In addition, the eccentric weight measuring mechanism 200 on the mounting frame 100 is located in front of the weighing mechanism 300, so that the conveying belt loaded with materials passes through the eccentric weight measuring mechanism 200 first, and then passes through the weighing mechanism 300. The present application can first obtain the eccentric weight information of the materials on the conveying belt, and then adjust the center of gravity of the weighing mechanism 300 according to the eccentric weight information, and then weigh the materials on the conveying belt.
[0034] The bias weight measuring mechanism 200 is used to obtain the bias weight information of the material on the conveying belt, and the bias weight measuring mechanism 200 comprises a middle measuring assembly 210 and a bias measuring assembly 220, wherein the middle measuring assembly 210 is arranged on the mounting frame 100; the bias measuring assembly 220 is arranged in two groups, and the two groups of bias measuring assemblies 220 are arranged at preset angles on the mounting frame 100; and the two groups of bias measuring assemblies 220 are respectively located on the two sides of the middle measuring assembly 210.
[0035] Specifically, the weight of the material on the belt is measured by the middle measuring assembly 210 and the bias measuring assemblies 220 on the two sides, and then it is judged which side of the material on the conveying belt is heavier (i.e., which side is heavier) according to the weight deviation on the two sides of the bias measuring assembly 220, and the bias weight information is generated.
[0036] The weighing mechanism 300 is used to obtain the weight of the material, and the weighing mechanism 300 comprises a mobile weighing assembly 310 and a side weighing assembly 320, wherein the mobile weighing assembly 310 is movably arranged on the mounting frame 100; the side weighing assembly 320 is arranged in two groups, and the two groups of side weighing assemblies 320 are arranged at preset angles on the mounting frame 100; and the two groups of side weighing assemblies 320 are respectively located on the two sides of the mobile weighing assembly 310.
[0037] Specifically, the mobile weighing assembly 310 adjusts the position of the mobile weighing assembly 310 according to the bias weight information obtained by the bias weight measuring mechanism 200, so that the mobile weighing assembly 310 moves to the side with more weight, so that the center of gravity of the material passes directly above the mobile weighing assembly 310, so as to reduce the weighing error caused by the bias weight of the material on the conveying belt.
[0038] The speed measuring mechanism 400 is used to measure the running speed of the conveying belt on the conveying device; the display mechanism 500 is used to display the obtained weight value; the server 600 is connected with the bias weight measuring mechanism 200, the weighing mechanism 300, the speed measuring mechanism 400 and the display mechanism 500, and the server 600 is used to obtain the bias weight information through the bias weight measuring mechanism 200, and convert it into a mobile signal to control the mobile weighing assembly 310 to move, and obtain the running speed of the conveying belt through the speed measuring mechanism 400, and display the obtained information through the display mechanism 500.
[0039] Specifically, according to the running speed of the conveying belt obtained by the speed measuring mechanism 400 and the weight information obtained after the adjustment of the weighing mechanism 300, the server 600 can calculate the weight value of the material, and display the weight value of the material through the display mechanism 500.
[0040] Therefore, the material conveying high-precision weighing device of the embodiment of the present application can reduce the weighing error caused by the weight deviation of the material on the conveying belt by measuring the weight deviation information of the material and timely adjusting the stress center of the weighing mechanism 300, thereby facilitating to improve the weighing precision during the material conveying.
[0041] To clearly illustrate the above embodiment, in an embodiment of the present application, as shown in Figure 2 and Figure 3 , the middle measurement assembly 210 includes a middle measurement roller 211, a middle measurement bracket 212, and a middle measurement gravity sensor 213, wherein the middle measurement roller 211 is installed on the middle measurement bracket 212, the middle measurement bracket 212 is installed on the middle measurement gravity sensor 213, and the middle measurement gravity sensor 213 is arranged at the central position of the mounting rack 100; the bias measurement assembly 220 is arranged at the positions close to the two sides of the mounting rack 100, respectively, and the bias measurement assembly 220 includes a bias measurement roller 221, a bias measurement bracket 222, and a bias measurement gravity sensor 223, wherein the bias measurement roller 221 is installed on the bias measurement bracket 222, the bias measurement bracket 222 is installed on the bias measurement gravity sensor 223, and the bias measurement gravity sensor 223 is connected with the mounting rack 100.
[0042] Specifically, the middle measurement assembly 210 and the bias measurement assemblies 220 on the two sides respectively include the middle measurement gravity sensor 213 and the bias measurement gravity sensor 223 for weighing, so that the middle measurement assembly 210 and the bias measurement assemblies 220 on the two sides can cooperate to measure the total weight of the material on the belt. In addition, according to the weight deviation values on the bias measurement gravity sensors 223 on the two sides, it can be judged which side of the material on the conveying belt is heavier (i.e., which side bears more weight), and the weight deviation information can be generated.
[0043] To clearly illustrate the above embodiment, in an embodiment of the present application, as shown in Figure 3 and Figure 4 , the mobile weighing assembly 310 includes a mobile weighing roller 311, a mobile weighing bracket 312, a mobile weighing sensor 313, a mobile bracket 314, a driving motor 315, a driving screw 316, and a screw fixing piece 317, wherein the mobile weighing roller 311 is arranged on the mobile weighing bracket 312, and the mobile weighing sensor 313 is arranged below the mobile weighing bracket 312; the driving motor 315 is arranged on one side of the mounting rack 100, the output end of the driving motor 315 is connected with the driving screw 316, the driving screw 316 extends to the two sides of the mounting rack 100, the movement of the driving screw 316 is connected with the driving motor 315, the other end of the driving screw 316 is connected with the screw fixing piece 317, and the screw fixing piece 317 is installed on the other side of the mounting rack 100; the mobile bracket 314 is arranged on the driving screw 316, and the mobile weighing sensor 313 is arranged above the mobile bracket 314.
[0044] Specifically, the driving motor 315 drives the driving screw 316 to rotate, and the driving screw 316 can drive the moving bracket 314 and the components installed on the moving bracket 314 to move along the length direction of the driving screw 316. The center of gravity of the material is passed above the moving weighing assembly 310 to reduce the weighing error caused by the uneven weight of the material on the conveying belt.
[0045] As a possible case, as shown in Figure 2 The moving weighing sensor 313 is provided with two, which are respectively connected with the two ends of the moving weighing bracket 312.
[0046] Specifically, when the unstable bulk material is weighed, even if the center of gravity of the material changes, as long as the center of gravity is between the two moving weighing sensors 313, high-precision weighing effect can be achieved.
[0047] As another possible case, as shown in Figure 4 The moving weighing assembly 310 further includes a slide rod, which is arranged in parallel with the driving screw 316, the slide rod is inserted into the moving bracket 314, and the two ends of the slide rod are respectively connected with the two sides of the mounting frame 100.
[0048] Specifically, the slide rod is inserted into the moving bracket 314 together with the driving screw 316, which can limit the rotation of the moving bracket 314 and improve the stability during use of the embodiment.
[0049] In addition, as shown in Figure 5 The moving weighing roller 311 is provided with a plurality of rotatable balls.
[0050] Specifically, the balls on the moving weighing roller 311 can change the sliding friction between the moving weighing roller 311 and the conveying belt into rolling friction, reducing the friction between the moving weighing roller 311 and the conveying belt. This can not only reduce the friction loss of the conveying belt, but also reduce the working load of the driving motor 315, which is beneficial to improve the service life of the embodiment.
[0051] In order to clearly illustrate the above embodiment, in an embodiment of the present application, as shown in Figure 2 The side weighing assembly 320 is arranged on the mounting frame 100 near the two sides, respectively, and the side weighing assembly 320 includes a side weighing roller 321, a side weighing bracket 322 and a side weighing sensor 323. The side weighing roller 321 is arranged on the side weighing bracket 322, the side weighing bracket 322 is arranged on the side weighing sensor 323, and the side weighing sensor 323 is connected with the mounting frame 100.
[0052] Specifically, the side weighing assembly 320 and the mobile weighing assembly 310 jointly weigh the material on the conveying belt, and according to the vertical component force of the conveying belt on the mobile weighing assembly 310 and the side weighing assembly 320 and the conveying speed of the conveying belt, the weight of the material conveyed by the conveying belt in a certain distance is obtained.
[0053] For the sake of clarity of the above embodiment, in an embodiment of the present application, the server 600 is installed on the mounting frame 100, and the speed measuring mechanism 400 is installed on the conveying device and is in contact with the return conveying belt on the conveying device. Specifically, the contact between the speed measuring mechanism 400 and the return conveying belt is convenient for installation of the embodiment of the present application, and the measured conveying speed of the conveying belt is more accurate.
[0054] The material conveying high-precision weighing device of the embodiment of the present application is installed on the belt conveying device in the specific implementation, the conveying belt carrying the material first passes through the eccentric weighing measuring mechanism 200, the weight of the material on the belt is measured by the middle measuring assembly 210 and the two side eccentric measuring assemblies 220, then according to the weight deviation on the two side eccentric measuring assemblies 220, which side (i.e., which side bears more weight) of the material on the conveying belt is determined, and the eccentric weight information is generated.
[0055] The server 600 obtains the eccentric weight information, and according to the eccentric weight information, the server 600 controls the driving motor 315 to work, the driving motor 315 drives the driving screw 316 to rotate, and the driving screw 316 can drive the mobile bracket 314 and the components installed on the mobile bracket 314 to move along the length direction of the driving screw 316. The mobile weighing assembly 310 is moved to the side bearing more weight, so that the center of gravity of the material passes above the mobile weighing assembly 310.
[0056] According to the weight information measured by the adjusted weighing mechanism 300 and the conveying speed information of the conveying belt measured by the speed measuring mechanism 400, the server 600 can obtain the weight value of the material conveyed by the conveying belt in a certain distance.
[0057] For example, in combination with Figure 2 As shown in the figure, if the width of the conveying belt is 10, and the weight bearing ratio of the left side eccentric weighing measuring assembly to the right side eccentric weighing measuring assembly is 1:1.5, the mobile weighing assembly 310 is controlled to move to the right side by 0.5.
[0058] In summary, the material conveying high-precision weighing device of the embodiment of the present application measures the eccentric weight information of the material, and adjusts the force center of the weighing mechanism 300 in time according to the eccentric weight information, so as to reduce the weighing error caused by the eccentric weight of the material on the conveying belt, which is beneficial to improve the weighing precision during the material conveying.
[0059] In the description of the specification, the terms "first", "second", "third", etc. are used only to describe various features, and are not to be construed as indicating or implying relative importance or a specific order of limiting the indicated technical features. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0060] In the description of the specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples, without contradiction.
[0061] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. A material conveying high-precision weighing device, characterized in that, The application relates to a device for measuring the weight of materials on a conveying belt, which comprises a mounting frame, a deviation weight measuring mechanism, a weighing mechanism, a speed measuring mechanism, a display mechanism and a server, wherein the mounting frame is used for being mounted on a conveying device and mounting the deviation weight measuring mechanism and the weighing mechanism, the deviation weight measuring mechanism on the mounting frame is located in front of the weighing mechanism; the deviation weight measuring mechanism is used for obtaining deviation weight information of materials on the conveying belt, the deviation weight measuring mechanism comprises a middle measuring assembly and a deviation measuring assembly, wherein the middle measuring assembly is arranged on the mounting frame; the deviation measuring assembly is arranged in two groups, and the two groups of deviation measuring assemblies are arranged on the mounting frame at preset angles respectively; the two groups of deviation measuring assemblies are respectively located on the two sides of the middle measuring assembly; the weighing mechanism is used for obtaining the weight of materials, and the weighing mechanism comprises a movable weighing assembly and a side weighing assembly, wherein the movable weighing assembly is movably arranged on the mounting frame; the side weighing assembly is arranged in two groups, and the two groups of side weighing assemblies are arranged on the mounting frame at preset angles respectively; the two groups of side weighing assemblies are respectively located on the two sides of the movable weighing assembly; the server is connected with the deviation weight measuring mechanism, the weighing mechanism, the speed measuring mechanism and the display mechanism respectively, the server is used for obtaining the deviation weight information through the deviation weight measuring mechanism, converting the deviation weight information into a mobile signal to control the movable weighing assembly to move, obtaining the running speed of the conveying belt through the speed measuring mechanism, and displaying the obtained information through the display mechanism. The middle measuring assembly comprises a middle measuring roller, a middle measuring support and a middle measuring gravity sensor, wherein the middle measuring roller is mounted on the middle measuring support, the middle measuring support is mounted on the middle measuring gravity sensor, and the middle measuring gravity sensor is arranged on the mounting frame at a central position; the deviation measuring assembly is arranged on the mounting frame close to the positions on the two sides respectively, and the deviation measuring assembly comprises a deviation measuring roller, a deviation measuring support and a deviation measuring gravity sensor, wherein the deviation measuring roller is mounted on the deviation measuring support, the deviation measuring support is mounted on the deviation measuring gravity sensor, and the deviation measuring gravity sensor is connected with the mounting frame. The movable weighing assembly comprises a movable weighing roller, a movable weighing support, a movable weighing sensor, a movable support, a driving motor, a driving screw and a screw fixing piece, wherein the movable weighing roller is arranged on the movable weighing support, and the movable weighing sensor is arranged below the movable weighing support; the driving motor is arranged on one side of the mounting frame, the output end of the driving motor is connected with the driving screw, the driving screw extends to the two sides of the mounting frame, the movement of the driving screw is connected with the driving motor, the other end of the driving screw is connected with the screw fixing piece, and the screw fixing piece is mounted on the other side of the mounting frame; the movable support is arranged on the driving screw, and the movable weighing sensor is arranged above the movable support. The movable weighing sensor is arranged in two groups and connected with the two ends of the movable weighing support respectively. 2. The material conveying high-precision weighing device according to claim 1, characterized in that, 3. The material conveying high-precision weighing device according to claim 1, characterized in that, 4. The material conveying high-precision weighing device according to claim 3, characterized in that, 5. The material conveying high-precision weighing device according to claim 3, characterized in that, The mobile weighing assembly further comprises a sliding rod, which is arranged in parallel with the driving screw rod, and is inserted into the mobile support, and two ends of the sliding rod are connected to two sides of the mounting frame.
6. The material conveying high-precision weighing device according to claim 3, characterized in that, A plurality of rotatable rolling balls are arranged on the mobile weighing roller.
7. The material conveying high-precision weighing device according to claim 1, characterized in that, The side weighing assemblies are arranged on the mounting frame near two sides respectively, and each side weighing assembly comprises a side weighing roller, a side weighing support and a side weighing sensor, wherein the side weighing roller is arranged on the side weighing support, the side weighing support is arranged on the side weighing sensor, and the side weighing sensor is connected to the mounting frame.
8. The material conveying high-precision weighing device according to claim 1, characterized in that, The server is arranged on the mounting frame, and the speed measuring mechanism is arranged on the conveying device and is in contact connection with the return conveying belt on the conveying device.
Citation Information
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