Motor rotor winding feeding device
By designing an alternating clamping device and a motor rotor winding feeding device with permanent magnet-assisted rotation, the problem of needing to stop and replace rotor windings in the existing technology has been solved, realizing continuous and efficient operation of rotor winding.
Patent Information
- Application Number
- CN202211357741.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-11-01
AI Technical Summary
In the existing technology, the motor rotor winding operation requires stopping the machine to replace the rotor, resulting in poor continuity of the winding operation and wasting operation time.
A motor rotor winding feeding device was designed, which utilizes two clamping parts to work alternately. While one clamping part is performing the winding operation, the other part completes the picking and feeding. Combined with the design of permanent magnet auxiliary column rotation reset and telescopic parts, the continuous winding of rotor is achieved.
It improves the continuity of rotor winding operations, saves operation time, avoids downtime to remove the rotor, and enhances the efficiency and accuracy of winding operations.
Smart Images

Figure CN115589120B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electric machines, in particular to a winding feeding device for a rotor of an electric machine. BACKGROUND
[0002] An electric machine refers to an electromagnetic device for realizing electric energy conversion or transmission according to electromagnetic induction law, and its main function is to generate driving torque as a power source of an electric appliance or various machines. The rotor of an electric machine is a rotating part of the electric machine, and needs to be wound in a certain rule by using a winding device.
[0003] In a technical solution of a winding device for a rotor of an electric machine with a publication number of CN111969813B, the rotor of the electric machine is fixed between bottom clamping members and top clamping members, the positions of sliding curve plates I and II are adjusted to be in contact with the rotor, one end of a copper wire is passed through two wiping cots and is fixedly connected with the rotor, so that the copper wire can be wiped when the copper wire moves, a motor III is started to drive a winding plate to rotate, the copper wire is wound on the rotor through the sliding curve plates I and II at this time, the motor II is started to drive the sliding curve plates I and II to slowly move inward at the same time that the motor III is started, and winding is completed at this time, and the motor I is used to adjust the angle of the rotor for next winding.
[0004] However, the application and the prior art have the same technical problem, that is, after winding is completed for one rotor, the rotor needs to be taken down and a rotor to be wound is installed for winding operation, the continuity of rotor winding work is poor, and operation time is wasted.
[0005] In view of the above problems, a winding feeding device for a rotor of an electric machine is designed. SUMMARY
[0006] The application provides the winding feeding device for the rotor of the electric machine in view of the deficiencies of the prior art.
[0007] The application solves the above technical problems through the following technical means:
[0008] The winding feeding device for the rotor of the electric machine comprises a frame body and a workbench arranged transversely, two bases are rotationally matched in the workbench, a clamping piece is connected to the upper end of the base, a rectangular groove is formed in the lower end of the base, a plate body is matched and arranged in the rectangular groove, an extension piece is arranged below the plate body and drives the plate body to move so that the plate body is inserted into or separated from the rectangular groove;
[0009] The lower end surface of the workbench is connected with a gear tooth, the gear tooth is engaged with a gear, the gear and the frame body are provided with and connected through a first driving element, the frame body is connected with a second driving element arranged longitudinally, and the output end of the second driving element is connected with a telescopic element.
[0010] As an improvement of the above technical scheme, the upper and lower end surfaces of the workbench are connected with gear teeth, and the gear teeth of the upper and lower end surfaces are engaged with gears.
[0011] As an improvement of the above technical scheme, the base comprises a first pipe body and a column, the first pipe body is connected with the workbench, a bearing is arranged between the first pipe body and the column and is rotationally connected through the bearing, and the rectangular slot is arranged at the lower end of the column.
[0012] The inner side of the upper end of the first pipe body is connected with two oppositely arranged first permanent magnets, and the upper end of the column is connected with a second permanent magnet arranged in matching with the first permanent magnet.
[0013] As an improvement of the above technical scheme, the telescopic element comprises a first cylinder connected with the output end of the second driving element, a long rod is movably inserted into the first cylinder, a first spring is connected between the end of the long rod inside the first cylinder and the inner bottom wall of the first cylinder, and a plate body is connected to the end of the long rod outside the first cylinder.
[0014] The telescopic element further comprises an electromagnet and an armature, the electromagnet is fixedly embedded in a through hole formed in the plate body, and the armature is arranged in the rectangular slot.
[0015] As an improvement of the above technical scheme, the long rod is connected with a fin plate at the section inside the first cylinder, and the fin plate movably penetrates a limiting slot formed in the first cylinder.
[0016] As an improvement of the above technical scheme, the end of the workbench away from the gear tooth is connected with a supporting element.
[0017] The supporting element comprises a supporting pipe connected with the frame body and a supporting rod connected with the workbench, and the supporting rod is inserted into the inside of the supporting pipe and is slidably connected therewith.
[0018] As an improvement of the above technical scheme, the supporting pipe is provided with an A end and a B end, one end of the supporting rod inside the supporting pipe is connected with a block, when the left clamping element is above the plate body, the block is in contact with the B end, and when the right clamping element is above the plate body, the block is in contact with the A end.
[0019] As the improvement of the above technical scheme, the clamping piece comprises a second cylinder connected with the column body, a second pipe body is threadedly connected to the outer wall of the second cylinder, a cavity with a straight triangle cross section is formed between the second pipe body and the second cylinder, the inner wall of the cavity is slidably fitted with at least three extrusion rods which are equidistantly arranged in a ring shape, and one end of the extrusion rod is movably penetrated through the side wall of the second cylinder and connected with a clamping plate.
[0020] As the improvement of the above technical scheme, the extrusion rod is sleeved with a second spring, and the two ends of the second spring are respectively connected with the inner wall of the second cylinder and the clamping plate.
[0021] The motor rotor winding and feeding device has the following beneficial effects:
[0022] Two clamping pieces are alternately used, one clamping piece is used for winding operation, and the other clamping piece which has completed the winding operation is used for material taking and feeding. The motor rotor winding and feeding device does not need to be stopped and then the rotor is taken down, the continuity of the rotor winding operation is improved, and the operation time is saved.
[0023] The first permanent magnet and the second permanent magnet are arranged in the base, the auxiliary column body is reset, and the column body is prevented from rotating and deviating when the rotor is clamped or taken down, so that the plate body can be smoothly inserted into the inside of the rectangular slot. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 FIG. 1 is a structural schematic view of the motor rotor winding and feeding device according to the embodiment of the present application;
[0025] Figure 2 FIG. 2 is a top view of the base in FIG. 1; Figure 1
[0026] FIG. 3 is a structural schematic view of the telescopic piece in FIG. 1; Figure 3 Figure 1 FIG. 4 is a structural schematic view of the support piece in FIG. 1;
[0027] Figure 4 Figure 1 FIG. 5 is a structural schematic view of the clamping piece in FIG. 1;
[0028] Figure 5 FIG. 6 is a structural schematic view of the clamping piece in FIG. 1; Figure 1
[0029] Reference numerals: Frame 1; Clamping component 2; Second cylinder 201; Second tube 202; Cavity 203; Extrusion rod 204; Clamping plate 205; Second spring 206; Workbench 3; Base 4; First tube 401; Column 402; Bearing 403; First permanent magnet 404; Second permanent magnet 405; Rectangular groove 406; Gear tooth 5; Gear 6; First driving component; Second driving component 7; Telescopic component 8; First cylinder 801; First spring 802; Long rod 803; Fin plate 804; Electromagnet 805; Armature 806; Plate 9; Support component 10; Support tube 1001; Support rod 1002; Block 1003. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0032] Example 1
[0033] like Figure 1 As shown, the motor rotor winding feeding device of this embodiment includes a frame 1 and a horizontally arranged workbench 3. Two bases 4 are rotatably fitted in the workbench 3. A clamping member 2 is connected to the upper end of the base 4. A rectangular groove 406 is opened at the lower end of the base 4. A plate 9 is matched in the rectangular groove 406. A telescopic member 8 is provided below the plate 9 to drive the plate 9 to move so that the plate 9 can be inserted into or disengaged from the rectangular groove 406.
[0034] The lower end face of the workbench 3 is connected to a gear 5, which meshes with a gear 6. A first driving component is provided between the gear 6 and the frame 1 and is connected through the first driving component. The frame 1 is connected to a longitudinally arranged second driving component 7, and the output end of the second driving component 7 is connected to a telescopic component 8.
[0035] In this case, when the first driving component is powered on, it drives the gear 6 to rotate. The gear 6 meshes with the gear tooth 5. When the gear 6 rotates clockwise, it drives the worktable 3 to move to the right and drives the left clamping member 2 to move above the plate 9. When the gear 6 rotates counterclockwise, it drives the worktable 3 to move to the left and drives the right clamping member 2 to move above the plate 9.
[0036] The rotor shaft of the rotor to be wound is fixed inside the clamping piece 2, the base 4 corresponding to the clamping piece 2 is moved to the upper side of the plate body 9 by the movement of the workbench 3, the plate body 9 is inserted into the inside of the rectangular groove 406 of the corresponding base 4 by the telescopic piece 8, under the cooperation of the plate body 9 and the rectangular groove 406, the second driving piece 7 is energized and started, and the winding operation is completed by the cooperation of the telescopic piece 8, the plate body 9, the base 4, the clamping piece 2, and the rotor. After the winding operation is completed, the plate body 9 is separated from the inside of the rectangular groove 406 by the telescopic piece 8, and the clamping piece 2 is moved to one side of the plate body 9 by the workbench 3, and the material taking and feeding operations are performed.
[0037] The two clamping pieces 2 are used alternately, and when one clamping piece 2 is winding, the other clamping piece 2 that has completed winding is taken and fed. The motor rotor winding and feeding device does not need to stop and take out the rotor, improves the continuity of the rotor winding operation, and saves the operation time.
[0038] In order to improve the stability of the position of the workbench 3, as shown in Figure 1 , the upper and lower end faces of the workbench 3 are connected with gear teeth 5, and the gear teeth 5 of the upper and lower end faces are engaged with the settings of the gears 6. The lower gear 6 is a driving gear, and the upper gear 6 is a driven gear. When the workbench 3 moves, the rotating directions of the two gears 6 on the upper and lower sides are opposite.
[0039] The settings of the gears 6 provide power for the movement of the workbench 3, support the workbench 3, limit the position of the workbench 3, improve the stability of the position of the workbench 3, and prevent the winding part from moving the position of the rotor when winding the rotor.
[0040] As shown in Figure 1 , Figure 2 , the base 4 includes a first tube body 401 and a column body 402. The first tube body 401 is connected with the workbench 3, and the first tube body 401 and the column body 402 are rotatably connected through the bearing 403. The insertion rectangular groove 406 is arranged at the lower end of the column body 402. The rotatable connection between the first tube body 401 and the column body 402 through the bearing 403 meets the requirement of rotating the base 4 to drive the clamping piece 2;
[0041] The upper end inside of the first tube body 401 is connected with two oppositely arranged first permanent magnets 404, and the upper end of the column body 402 is connected with a second permanent magnet 405 matched with the first permanent magnet 404.
[0042] The first permanent magnet 404 and the second permanent magnet 405 are attracted to each other, and the column body 402 is driven to rotate, and the first permanent magnet 404 and the second permanent magnet 405 are opposite to each other, and the rectangular groove 406 is rotated to a machining position matched with the plate body 9; the first permanent magnet 404 and the second permanent magnet 405 are arranged to assist the column body 402 to rotate and reset, so that the column body 402 is not deviated when the rotor is clamped or removed, and the plate body 9 can be smoothly inserted into the inside of the rectangular groove 406.
[0043] As shown in Figure 1 , Figure 3 , the telescopic part 8 comprises a first cylinder 801 connected with the output end of the second driving part 7, a long rod 803 movably inserted into the first cylinder 801, a first spring 802 connected between the end of the long rod 803 inside the first cylinder 801 and the inner bottom wall of the first cylinder 801, and the plate body 9 connected with the end of the long rod 803 outside the first cylinder 801; the telescopic part 8 further comprises an electromagnet 805 and an armature 806, the electromagnet 805 is fixedly embedded in the through hole of the plate body 9, and the armature 806 is arranged in the rectangular groove 406.
[0044] The arrangement of the telescopic part 8 drives the plate body 9 to move upwards to complete the operation of being inserted into the inside of the rectangular groove 406, and drives the plate body 9 to move downwards to complete the operation of being separated from the rectangular groove 406; after the base 4 is moved to the upper side of the plate body 9, the electromagnet 805 is electrified to generate magnetism and attract the armature 806, so that the plate body 9 is inserted into the inside of the rectangular groove 406, at this time, the first spring 802 is stretched, after the rotor winding is completed, the electromagnet 805 is de-energized, under the action of the first spring 802, the long rod 803 and the plate body 9 are separated from the rectangular groove 406, and the base 4 is moved to the side of the plate body 9.
[0045] The long rod 803 is connected with a fin plate 804 inside the first cylinder 801, the fin plate 804 movably penetrates the limiting groove of the first cylinder 801, and the fin plate 804 and the limiting groove are in sliding fit when the long rod 803 moves up and down in the inside of the first cylinder 801, so that the fin plate 804 limits the circumferential position of the long rod 803, and prevents the long rod 803 from driving the plate body 9 to rotate.
[0046] As shown in Figure 1 , Figure 4 , the workbench 3 is connected with a supporting part 10 away from the gear teeth 5; the supporting part 10 comprises a supporting pipe 1001 connected with the frame body 1 and a supporting rod 1002 connected with the workbench 3, and the supporting rod 1002 is inserted into the inside of the supporting pipe 1001 and in sliding fit with the supporting pipe 1001. The arrangement of the supporting part 10 supports the right end of the workbench 3, and improves the stability of the position of the workbench 3.
[0047] The support pipe 1001 is provided with an A end and a B end, and the support rod 1002 is connected with the block 1003 at one end inside the support pipe 1001. When the left clamping piece 2 is above the plate body 9, the block 1003 is in contact with the B end. When the right clamping piece 2 is above the plate body 9, the block 1003 is in contact with the A end. The block 1003 is in contact with the A end and the B end to limit the maximum moving distance of the workbench 3 in the left-right direction, thereby preventing over-movement.
[0048] As shown in Figure 1 , Figure 5 , the clamping piece 2 comprises a second cylinder 201 connected with the column 402. The outer wall of the second cylinder 201 is threadedly connected with a second pipe 202. The second pipe 202 and the second cylinder 201 form a cavity 203 with a right-angled triangle cross section. The inner wall of the cavity 203 is slidingly connected with at least three extrusion rods 204 which are equidistantly and annularly distributed. One end of the extrusion rod 204 is movably penetrated through the side wall of the second cylinder 201 and connected with a clamping plate 205.
[0049] The rotor shaft to be wound is inserted between the clamping plates 205. The second pipe 202 is rotated and moved downward. The inner wall of the cavity 203 extrudes the extrusion rods 204, drives the clamping plates 205 to move toward the rotor shaft, and clamps and fixes the rotor shaft by the clamping plates 205. The second pipe 202 extrudes the extrusion rods 204 at the same time, drives the clamping plates 205 to clamp and fix the rotor shaft, so as to fix the rotor at the middle position of the clamping piece 2 and improve the accuracy of the winding operation.
[0050] The extrusion rod 204 is sleeved with a second spring 206. The two ends of the second spring 206 are connected with the inner wall of the second cylinder 201 and the clamping plate 205, respectively. When the clamping plate 205 moves toward the rotor shaft, the second spring 206 is stretched. The second spring 206 is arranged to assist the clamping plate 205 to reset and improve the convenience when the rotor shaft is inserted into the clamping piece 2.
[0051] It should be noted that in the present text, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0052] The above examples are only used to illustrate the technical solutions of the present application, but not to limit the present application; although the present application has been described in detail with reference to the foregoing examples, those ordinarily skilled in the art should understand: the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A motor rotor winding feeding device, characterized in that, The device includes a frame (1) and a horizontally arranged workbench (3). Two bases (4) are rotatably fitted in the workbench (3). A clamping member (2) is connected to the upper end of the base (4). A rectangular groove (406) is opened at the lower end of the base (4). A plate (9) is matched in the rectangular groove (406). A telescopic member (8) is provided below the plate (9) to drive the plate (9) to move so that the plate (9) can be inserted into or detached from the rectangular groove (406). The lower end face of the workbench (3) is connected to a gear tooth (5), the gear tooth (5) meshes with a gear (6), a first driving member is provided between the gear (6) and the frame (1) and is connected through the first driving member, the frame (1) is connected to a longitudinally arranged second driving member (7), and the output end of the second driving member (7) is connected to the telescopic member (8). The telescopic component (8) includes a first cylinder (801) connected to the output end of the second drive component (7), a long rod (803) is movably inserted into the first cylinder (801), a first spring (802) is connected between the end of the long rod (803) inside the first cylinder (801) and the inner bottom wall of the first cylinder (801), and the end of the long rod (803) outside the first cylinder (801) is connected to a plate (9); the telescopic component (8) also includes an electromagnet (805) and an armature (806), the electromagnet (805) is fixedly embedded in a through hole opened on the plate (9), and the armature (806) is set in a rectangular groove (406); The base (4) includes a first tube (401) and a column (402); the clamping member (2) includes a second cylinder (201) connected to the column (402), the outer wall of the second cylinder (201) is threaded with the second tube (202), a cavity (203) with a right-angled triangle cross section is formed between the second tube (202) and the second cylinder (201), the inner wall of the cavity (203) is slidably fitted with at least three extrusion rods (204) that are evenly distributed in a ring, one end of the extrusion rod (204) movably penetrates the side wall of the second cylinder (201) and is connected to a clamping plate (205). The extrusion rod (204) is fitted with a second spring (206), and the two ends of the second spring (206) are respectively connected to the inner wall of the second cylinder (201) and the clamping plate (205).
2. The motor rotor winding feeding device according to claim 1, characterized in that, The upper and lower end faces of the workbench (3) are connected with gear teeth (5), and the gear teeth (5) on the upper and lower end faces are meshed with gears (6).
3. The motor rotor winding feeding device according to claim 1, characterized in that, The first tube (401) is connected to the workbench (3). A bearing (403) is provided between the first tube (401) and the column (402) and they rotate together through the bearing (403). The insertion rectangular groove (406) is provided at the lower end of the column (402). The upper inner side of the first tube (401) is connected to two opposing first permanent magnets (404), and the upper end of the column (402) is connected to a second permanent magnet (405) that matches the first permanent magnets (404).
4. The motor rotor winding feeding device according to claim 1, characterized in that, The long rod (803) is connected to a fin plate (804) at a section inside the first cylinder (801), and the fin plate (804) movably passes through a limiting groove opened on the first cylinder (801).
5. The motor rotor winding feeding device according to claim 1, characterized in that, The workbench (3) is connected to a support (10) at the end away from the gear teeth (5); The support member (10) includes a support tube (1001) connected to the frame (1) and a support rod (1002) connected to the workbench (3). The support rod (1002) is inserted into the support tube (1001) and slides therewith.
6. The motor rotor winding feeding device according to claim 5, characterized in that, The support tube (1001) is provided with end A and end B. The end of the support rod (1002) located inside the support tube (1001) is connected to a block (1003). When the clamping member (2) on the left is above the plate (9), the block (1003) is in contact with end B. When the clamping member (2) on the right is above the plate (9), the block (1003) is in contact with end A.
Citation Information
Patent Citations
A motor rotor winding device
CN111969813B
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CN114844309A
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WO2022000412A1