A prefabricated drainage ditch and cable trough for tunnels and an installation method thereof

By designing the groove body and clamping unit of the prefabricated gutter cable trough, the problem of difficult disassembly and replacement of the cable trough during tunnel construction is solved, the rapid disassembly of the cable trough and adapting to the adjustment of different cable thicknesses is achieved, and the installation efficiency is improved.

CN115596506BActive Publication Date: 2025-08-01CHINA RAILWAY 20TH BUREAU GROUP CO LTD +1
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Patent Information

Application Number
CN202211194262.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-28
Publication Date
2025-08-01
Estimated Expiration
2042-09-28

AI Technical Summary

Technical Problem

During the construction of existing tunnels, the gutters and cable ducts are difficult to disassemble and replace, and the cable ducts need to be recast when replacing cables of different thicknesses.

Method used

A prefabricated gutter cable trench is designed, including a groove body and a clamping unit. The groove body is composed of a bottom plate and a protective plate. The fixing and width adjustment of the cable is achieved through the clamping member and the elastic member. The clamping member adjusts the cable thickness through the adjustment gear and the limit gear.

Benefits of technology

It realizes rapid disassembly of cable ducts and adapts to the adjustment of different cable thicknesses without re-pouring, which improves the scope of application and installation efficiency of cable ducts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a prefabricated gutter cable trough for a tunnel. The cable trough includes a trough body and a clamping unit. Among them, the trough body includes a bottom plate and protective plates located on both sides of the bottom plate. Symmetrically horizontal first accommodation grooves are provided at the bottom of the bottom plate. A connecting plate is arranged in the first accommodation groove, and the connecting plate is fixedly connected to the protective plate. The clamping unit is fixed on the top of the bottom plate. The clamping unit includes a first connecting block. A through hole is horizontally provided on the first connecting block, and a second accommodation groove is vertically provided at the top of the first connecting block. The through hole communicates with the second accommodation groove. A clamping member is arranged in the second accommodation groove. In the present invention, a bottom plate 11 is provided. By pressing the bottom plate 11 against the block 118 located in the second limiting hole 119, the second elastic member 117 is deformed by force, driving the block 118 to move into the accommodation hole 116, and then pulling out the second connecting block 115, it can be disassembled, so that adjacent bottom plates 11 can be quickly disassembled.
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Description

Technical Field

[0001] The present invention belongs to the technical field of engineering supplies, and specifically relates to a prefabricated drainage ditch cable trough for tunnels and an installation method thereof. Background Art

[0002] During tunnel construction, the construction of drainage ditches and cable troughs, as the main content of ancillary projects, is usually set on one or both sides, used to drain seepage water during tunnel operation, pass through power cables, communication signal cables, etc. Usually, the drainage ditch and the cable are set in a combined trough.

[0003] However, most of the existing cable troughs are cast with cement, which is difficult to disassemble and replace. At the same time, when replacing cables of different thicknesses, it is often necessary to re-cast the cable trough.

[0004] In summary, the present invention provides a prefabricated drainage ditch cable trough for tunnels and an installation method thereof to solve the problems of difficult disassembly and replacement and the need to re-cast the cable trough when replacing cables of different thicknesses. Summary of the Invention

[0005] To solve the above technical problems, the present invention provides a prefabricated drainage ditch cable trough for tunnels and an installation method thereof to solve the problems of difficult disassembly and replacement and the need to re-cast the cable trough when replacing cables of different thicknesses in the prior art.

[0006] The purpose and efficacy of the prefabricated drainage ditch cable trough for tunnels and the installation method of the present invention are achieved by the following specific technical means:

[0007] A prefabricated drainage ditch cable trough for tunnels, this cable trough includes: a trough body and a clamping unit. Among them, the trough body includes a bottom plate and protective plates located on both sides of the bottom plate. The bottom plate is symmetrically and horizontally provided with first receiving grooves at the bottom, a connecting plate is arranged in the first receiving grooves, and the connecting plate is fixedly connected with the protective plates; the clamping unit is fixed on the top of the bottom plate. The clamping unit includes a first connecting block, a through hole is horizontally opened on the first connecting block, and a second receiving groove is vertically opened at the top of the first connecting block. The through hole communicates with the second receiving groove, and a clamping member is arranged in the second receiving groove.

[0008] Preferably, a first limiting hole is horizontally opened at the bottom of the bottom plate, a corrugated pipe and a first elastic member located in the corrugated pipe are arranged in the first limiting hole, and both ends of the corrugated pipe and both ends of the first elastic member are fixedly connected with the bottom plate and the connecting plate respectively.

[0009] Preferably, a connecting hole is horizontally opened on one side of the bottom plate, a second connecting block is fixedly connected to the other side of the bottom plate, a receiving hole is vertically opened at the top of the second connecting block, and a second elastic member and a clamping block are arranged in the receiving hole.

[0010] Preferably, one end of the second elastic member is fixedly connected to the second connecting block, and the other end of the second elastic member is fixedly connected to the clamping block. A second limiting hole is vertically formed in one side of the top of the bottom plate, and the second limiting hole communicates with the connecting hole.

[0011] Preferably, a sliding groove is horizontally formed in the protection plate, a cover plate is arranged on one side of the protection plate, and sliding strips are fixedly connected to both sides of the cover plate, and the sliding strips are located in the sliding groove.

[0012] Preferably, the clamping member includes an adjusting gear located in the second accommodating groove. A limiting rod is penetrated through the adjusting gear, and the limiting rod is axially connected to the adjusting gear, and the limiting rod is fixedly connected to the first connecting block.

[0013] Preferably, a limiting gear is arranged on one side of the adjusting gear, the limiting gear meshes with the adjusting gear, the limiting gear is hollow, and limiting rings are symmetrically arranged in the limiting gear, and the limiting rings are fixedly connected to the first connecting block.

[0014] Preferably, a plurality of third accommodating grooves are horizontally formed on both sides of the limiting gear and on one side of the limiting ring. A plurality of connecting rods are arranged between the limiting gear and the limiting ring, the connecting rods are located in the third accommodating grooves, and one end of the connecting rod is axially connected to the limiting gear.

[0015] Preferably, a plurality of adjusting pieces are further arranged in the limiting gear, the adjusting pieces are located between the symmetrically arranged limiting rings, the other end of the connecting rod is axially connected to the adjusting piece, a plurality of connecting shafts are penetrated through the limiting ring, the connecting shafts penetrate through the limiting ring and the adjusting piece, the connecting shafts are fixedly connected to the limiting ring, and the connecting shafts are axially connected to the adjusting piece.

[0016] A method for installing a precast drainage cable trough for a tunnel includes: S1, connecting the bottom plates together and leading the cable into the bottom plates; S2, adaptively adjusting the protection plate according to the required width of the cable trough; S3, adjusting according to the thickness of the cable through the clamping member and fixing the cable; S4, pushing the cover plate along the sliding groove on the protection plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention is provided with a bottom plate 11. By pressing the clamping block 118 located in the second limiting hole 119 through the bottom plate 11, the second elastic member 117 is deformed by force, driving the clamping block 118 to move into the accommodating hole 116, and then pulling out the second connecting block 115, it can be disassembled, so that adjacent bottom plates 11 can be quickly disassembled.

[0019] 2. The cable trough can be adjusted according to the thickness of the cable through the clamping member, avoiding the situation where a thick cable cannot be fixed. At the same time, when replacing cables of different models, there is no need to replace the cable trough, which is very convenient.

[0020] 3. Through the cooperation between the first elastic member 113 and the protection plate 12, the protection plate 12 can be adjusted according to the required width of the cable trough, improving the applicable range of the cable trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional schematic diagram of the cable trough of the present invention;

[0022] Figure 2 is a three-dimensional schematic diagram of the bottom plate of the present invention;

[0023] Figure 3 is a three-dimensional schematic diagram of the connection hole of the present invention;

[0024] Figure 4 is a three-dimensional schematic diagram of the second connection block of the present invention;

[0025] Figure 5 is a three-dimensional schematic diagram of the clamping unit of the present invention;

[0026] Figure 6 is a three-dimensional schematic diagram of the clamping unit of the present invention;

[0027] Figure 7 is a three-dimensional schematic diagram of the limiting gear and the limiting ring of the present invention.

[0028] In the figure: 1. trough body; 11. bottom plate; 111. first limiting hole; 112. corrugated pipe; 113. first elastic member; 114. connection hole; 115. second connection block; 116. accommodation hole; 117. second elastic member; 118. clamping block; 119. second limiting hole; 12. protection plate; 121. sliding groove; 122. cover plate; 123. sliding bar; 13. first accommodation groove; 14. connecting plate; 2. clamping unit; 21. first connection block; 22. through hole; 23. second accommodation groove; 24. clamping member; 241. adjusting gear; 242. limiting rod; 243. limiting gear; 244. limiting ring; 245. third accommodation groove; 246. connecting rod; 247. adjusting piece; 248. connecting shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The following further describes in detail the embodiments of the present invention with reference to the drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0030] Embodiment 1:

[0031] Refer to Figure 1 、 Figure 2, Figure 3 , Figure 4 , provided is a schematic diagram of the overall structure of a precast drainage and cable trough for a tunnel. A precast drainage and cable trough for a tunnel includes a trough body 1 for protecting cables, a bottom plate 11 for carrying a clamping unit 2, a protective plate 12 for protecting the clamping unit 2, a first receiving groove 13 for accommodating a connecting plate 14, a connecting plate 14 for limiting the protective plate 12, a first limiting hole 111 for accommodating a corrugated pipe 112 and a first elastic member 113, a corrugated pipe 112 for protecting the first elastic member 113, a first elastic member 113 for driving the connecting plate 14 to displace along the first receiving groove 13, a connecting hole 114 for accommodating a second connecting block 115, a second connecting block 115 for connecting the bottom plate 11, a receiving hole 116 for accommodating a second elastic member 117 and a clamping block 118, a second elastic member 117 for driving the clamping block 118 to displace along the receiving hole 116, a clamping block 118 for limiting the bottom plate 11, a second limiting hole 119 for accommodating the clamping block 118, a sliding groove 121 for accommodating a sliding bar 123, a cover plate 122 for preventing liquid from flowing onto the bottom plate 11, and a sliding bar 123 for limiting the cover plate 122.

[0032] Among them, the trough body 1 for protecting cables includes a bottom plate 11 for carrying the clamping unit 2 and protective plates 12 located on both sides of the bottom plate 11 for protecting the clamping unit 2. The bottom plate 11 is symmetrically and horizontally provided with a first receiving groove 13 for accommodating the connecting plate 14. A connecting plate 14 for limiting the protective plate 12 is arranged in the first receiving groove 13, and the connecting plate 14 is fixedly connected to the protective plate 12; the bottom plate 11 is horizontally provided with a first limiting hole 111 for accommodating the corrugated pipe 112 and the first elastic member 113. A corrugated pipe 112 for protecting the first elastic member 113 and a first elastic member 113 located inside the corrugated pipe 112 for driving the connecting plate 14 to displace along the first receiving groove 13 are arranged in the first limiting hole 111. Both ends of the corrugated pipe 112 and both ends of the first elastic member 113 are fixedly connected to the bottom plate 11 and the connecting plate 14 respectively.

[0033] Further, a connection hole 114 for accommodating the second connection block 115 is horizontally formed on one side of the bottom plate 11, and a second connection block 115 for connecting the bottom plate 11 is fixedly connected to the other side of the bottom plate 11. A receiving hole 116 for accommodating the second elastic member 117 and the clamping block 118 is vertically formed at the top of the second connection block 115. A second elastic member 117 for driving the clamping block 118 to displace along the receiving hole 116 and a clamping block 118 for limiting the bottom plate 11 are arranged in the receiving hole 116. One end of the second elastic member 117 is fixedly connected to the second connection block 115, and the other end of the second elastic member 117 is fixedly connected to the clamping block 118. A second limiting hole 119 for accommodating the clamping block 118 is vertically formed on one side of the top of the bottom plate 11, and the second limiting hole 119 communicates with the connection hole 114. A sliding groove 121 for accommodating the sliding strip 123 is horizontally formed on the protection plate 12. A cover plate 122 for preventing liquid from flowing onto the bottom plate 11 is arranged on one side of the protection plate 12. Sliding strips 123 are fixedly connected to both sides of the cover plate 122, and the sliding strips 123 are located in the sliding groove 121.

[0034] It should be noted that the first elastic member 113 and the second elastic member 117 are preferably springs, dampers, etc., and only springs are taken as examples in the drawings.

[0035] Operation process: When connecting adjacent bottom plates 11, press the clamping block 118 in the receiving hole 116 vertically formed on the second connection block 115 fixed to one side of the bottom plate 11, so that the second elastic member 117 is elastically deformed under force, thereby driving the clamping block 118 to slide into the receiving hole 116 along the inner wall of the receiving hole 116, moving the second connection block 115 along the inner wall of the connection hole 114 until the second connection block 115 completely enters the connection hole 114. At this time, the second elastic member 117 is released from the force and returns to its original state, pushing the clamping block 118 into the second limiting hole 119, thereby fixing the two bottom plates 11 and enabling adjacent bottom plates 11 to be quickly fixed.

[0036] Further, when replacing the bottom plate 11 or disassembling adjacent bottom plates 11, press the clamping block 118 in the second limiting hole 119, so that the second elastic member 117 is deformed under force, driving the clamping block 118 to move into the receiving hole 116, and then pulling out the second connection block 115 to disassemble, enabling adjacent bottom plates 11 to be quickly disassembled.

[0037] Further, the first elastic member 113 can drive the connecting plate 14 located in the first receiving groove 13 to displace under force, and the connecting plate 14 is fixedly connected to the protection plate 12, so that the protection plate 12 can be adjusted according to the required width of the cable trough, improving the applicable range of the cable trough.

[0038] Embodiment 2:

[0039] Refer to Figure 5 、 Figure 6, Figure 7 , the differences between this embodiment and the first embodiment are as follows: a clamping unit 2 for clamping the cable, a first connecting block 21 for fixing the clamping member 24, a through hole 22 for limiting the cable, a second receiving groove 23 for receiving the clamping member 24, a clamping member 24 for clamping the cable, an adjusting gear 241 for driving the limiting gear 243 to rotate, a limiting rod 242 for fixing the adjusting gear 241, a limiting gear 243 that rotates following the adjusting gear 241, a limiting ring 244 for limiting the adjusting piece 247, a third receiving groove 245 for receiving the connecting rod 246, a connecting rod 246 for driving the adjusting piece 247 to rotate, an adjusting piece 247 for clamping the cable, and a connecting shaft 248 for limiting the adjusting piece 247

[0040] Among them, the clamping unit 2 for clamping the cable is fixed to the top of the bottom plate 11. The clamping unit 2 includes a first connecting block 21 for fixing the clamping member 24. A through hole 22 for limiting the cable is horizontally formed on the first connecting block 21. And a second receiving groove 23 is vertically formed on the top of the first connecting block 21. The through hole 22 communicates with the second receiving groove 23. The clamping member 24 is disposed in the second receiving groove 23. The clamping member 24 includes an adjusting gear 241 located in the second receiving groove 23 for driving the limiting gear 243 to rotate. A limiting rod 242 for fixing the adjusting gear 241 is disposed through the adjusting gear 241. The limiting rod 242 is axially connected to the adjusting gear 241. And the limiting rod 242 is fixedly connected to the first connecting block 21.

[0041] Further, a limiting gear 243 that rotates following the adjusting gear 241 is disposed on one side of the adjusting gear 241. The limiting gear 243 meshes with the adjusting gear 241. The limiting gear 243 is hollow. Symmetrically disposed in the limiting gear 243 are limiting rings 244 for limiting the adjusting piece 247. The limiting rings 244 are fixedly connected to the first connecting block 21. Horizontally formed on both sides of the limiting gear 243 and on one side of the limiting ring 244 are a plurality of third receiving grooves 245 for receiving the connecting rod 246. Between the limiting gear 243 and the limiting ring 244 are provided a plurality of connecting rods 246 for driving the adjusting piece 247 to rotate. The connecting rods 246 are located in the third receiving grooves 245. And one end of the connecting rod 246 is axially connected to the limiting gear 243.

[0042] Further, a plurality of adjusting pieces 247 for clamping the cable are arranged inside the limit gear 243. The adjusting pieces 247 are located between the symmetrically arranged limit rings 244. The other end of the connecting rod 246 is pivotally connected to the adjusting piece 247. A plurality of connecting shafts 248 for limiting the adjusting piece 247 are arranged through the limit ring 244. The connecting shaft 248 penetrates through the limit ring 244 and the adjusting piece 247. The connecting shaft 248 is fixedly connected to the limit ring 244 and is pivotally connected to the adjusting piece 247.

[0043] The remaining structure is the same as that of the first embodiment.

[0044] Operation process: Rotate the adjusting gear 241 in the clamping member 24, so that the limit gear 243 in the adjusting gear 241 rotates, driving the connecting rod 246 located in the third receiving groove 245 to move. Since the adjusting piece 247 is pivotally connected to the connecting rod 246 and the connecting shaft 248 is pivotally connected to the adjusting piece 247, when the connecting rod 246 moves, the connecting rod 246 drives the adjusting piece 247 to rotate around the connecting shaft 248 as the center, so that the cable groove can be adjusted according to the thickness of the cable, avoiding the situation that the cable is too thick to be fixed. At the same time, when replacing cables of different models, there is no need to replace the cable groove, which is very convenient.

[0045] Working principle: When connecting adjacent bottom plates 11, press the block 118 in the receiving hole 116 vertically opened on the second connecting block 115 fixed to one side of the bottom plate 11, so that the second elastic member 117 is elastically deformed under force, driving the block 118 to slide into the receiving hole 116 along the inner wall of the receiving hole 116, moving the second connecting block 115 along the inner wall of the connecting hole 114 until the second connecting block 115 completely enters the connecting hole 114. At this time, the second elastic member 117 is released from the force and returns to its original state, pushing the block 118 into the second limiting hole 119, thereby fixing the two bottom plates 11, enabling adjacent bottom plates 11 to be quickly fixed.

[0046] Further, the first elastic member 113 can drive the connecting plate 14 located in the first receiving groove 13 to displace under force, and the connecting plate 14 is fixedly connected to the protection plate 12, so that the protection plate 12 can be adjusted according to the required width of the cable groove, improving the applicable range of the cable groove.

[0047] Further, rotate the adjustment gear 241 in the clamping member 24 to cause the limit gear 243 in the adjustment gear 241 to rotate, driving the connecting rod 246 located in the third receiving groove 245 to move. Since the adjusting piece 247 is pivotally connected to the connecting rod 246 and the connecting shaft 248 is pivotally connected to the adjusting piece 247, when the connecting rod 246 moves, the connecting rod 246 drives the adjusting piece 247 to rotate around the connecting shaft 248 as the center, so that the cable trough can be adjusted according to the thickness of the cable, avoiding the situation where a thicker cable cannot be fixed. At the same time, when replacing cables of different models, there is no need to replace the cable trough, which is very convenient.

[0048] Further, when replacing the bottom plate 11 or disassembling adjacent bottom plates 11, press the block 118 located in the second limiting hole 119 to cause the second elastic member 117 to deform under force, driving the block 118 to move into the receiving hole 116, and then pulling out the second connecting block 115, and it can be disassembled, so that the adjacent bottom plates 11 can be quickly disassembled.

[0049] The embodiments of the present invention are given for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed form.

Claims

1. A precast drainage ditch and cable trough for tunnels, characterized in that, Comprising: A tank body (1), including a bottom plate (11) and protective plates (12) located on both sides of the bottom plate (11). First receiving grooves (13) are symmetrically and horizontally opened at the bottom of the bottom plate (11). A connecting plate (14) is arranged in the first receiving grooves (13), and the connecting plate (14) is fixedly connected to the protective plates (12); A clamping unit (2), fixed to the top of the bottom plate (11). The clamping unit (2) includes a first connecting block (21). A through hole (22) is horizontally opened on the first connecting block (21), and a second receiving groove (23) is vertically opened at the top of the first connecting block (21). The through hole (22) communicates with the second receiving groove (23), and a clamping member (24) is arranged in the second receiving groove (23); A first limiting hole (111) is horizontally opened at the bottom of the bottom plate (11). A corrugated pipe (112) and a first elastic member (113) located inside the corrugated pipe (112) are arranged in the first limiting hole (111). Both ends of the corrugated pipe (112) and both ends of the first elastic member (113) are fixedly connected to the bottom plate (11) and the connecting plate (14) respectively; A connecting hole (114) is horizontally opened on one side of the bottom plate (11). A second connecting block (115) is fixedly connected to the other side of the bottom plate (11). A receiving hole (116) is vertically opened at the top of the second connecting block (115). A second elastic member (117) and a clamping block (118) are arranged in the receiving hole (116); One end of the second elastic member (117) is fixedly connected to the second connecting block (115), and the other end of the second elastic member (117) is fixedly connected to the clamping block (118). A second limiting hole (119) is vertically opened on one side of the top of the bottom plate (11), and the second limiting hole (119) communicates with the connecting hole (114).

2. The precast drainage ditch cable trench for tunnels according to claim 1, characterized in that: A sliding groove (121) is horizontally opened on the protective plate (12). A cover plate (122) is arranged on one side of the protective plate (12). Sliding bars (123) are fixedly connected to both sides of the cover plate (122), and the sliding bars (123) are located in the sliding groove (121).

3. The precast drainage cable trench for tunnels according to claim 2, characterized in that: The clamping member (24) includes an adjusting gear (241) located in the second receiving groove (23). A limiting rod (242) is penetrated through the adjusting gear (241). The limiting rod (242) is axially connected to the adjusting gear (241), and the limiting rod (242) is fixedly connected to the first connecting block (21).

4. The precast drainage ditch and cable trough for tunnels according to claim 3, characterized in that: A limiting gear (243) is arranged on one side of the adjusting gear (241). The limiting gear (243) meshes with the adjusting gear (241). The limiting gear (243) is hollowly arranged. Limiting rings (244) are symmetrically arranged inside the limiting gear (243), and the limiting rings (244) are fixedly connected to the first connecting block (21).

5. The precast drainage ditch cable trough for tunnels according to claim 4, characterized in that: On both sides of the limiting gear (243) and on one side of the limiting ring (244), a plurality of third accommodation grooves (245) are horizontally formed. Between the limiting gear (243) and the limiting ring (244), a plurality of connecting rods (246) are arranged. The connecting rods (246) are located in the third accommodation grooves (245), and one end of each connecting rod (246) is axially connected to the limiting gear (243).

6. The precast drainage ditch and cable trench for tunnels according to claim 5, wherein: A plurality of adjusting pieces (247) are further arranged inside the limiting gear (243). The adjusting pieces (247) are located between the symmetrically arranged limiting rings (244). The other end of each connecting rod (246) is axially connected to the adjusting piece (247). A plurality of connecting shafts (248) penetrate through the limiting ring (244). The connecting shafts (248) penetrate through the limiting ring (244) and the adjusting piece (247). The connecting shafts (248) are fixedly connected to the limiting ring (244), and the connecting shafts (248) are axially connected to the adjusting piece (247).

7. A method for installing a precast drainage ditch cable trough for a tunnel, using the precast drainage ditch cable trough for a tunnel according to any one of claims 1-6, characterized in that: S1. Connect the bottom plates together and lead the cables into the bottom plates; S2. The protection plates are adaptively adjusted according to the required width of the cable trough; S3. Adjust according to the thickness of the cables through the clamping members and fix the cables; S4. Push the cover plate along the sliding grooves on the protection plates.

Citation Information

Patent Citations

  • Safe fixing mechanism for cable

    CN109768515A

  • High-efficiency tunnel ditch cable trough moving formwork

    CN213016371U