An automatic stripping device for the aluminum wire core and insulating layer of a wire
By designing an automatic peeling device for conductor aluminum wire core and insulating layer, automatic peeling is achieved using sliding blocks and clamping mechanisms, the problems of manual operation safety hazards and inefficiency in the prior art are solved, and the safety and efficiency of live operations are improved.
Patent Information
- Application Number
- CN202211391194.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-11-08
AI Technical Summary
The existing wire peeling device requires manual operation, which poses safety risks and is inefficient, making it difficult to adapt to wires of different diameters.
An automatic peeling device for conductor aluminum wire core and insulating layer is designed. Using sliding blocks, connectors, lifting beams and clamping mechanisms, automatic peeling is achieved through magnetic and elastic parts, reducing manual contact and adapting to wires of different diameters.
It improves the safety and work efficiency of live operations, adapts to different specifications of wires, reduces manual operations, and reduces labor costs.
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Figure CN115603151B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire maintenance equipment, and particularly to an automatic stripping device for the aluminum wire core and insulating layer of a wire. Background Art
[0002] When connecting wires, it is necessary to strip the wires. When the traditional wire skin rapid stripping device strips the wires, generally a manual wire stripper is used. However, using a wire stripper is labor-intensive and time-consuming, and it is difficult to strip, resulting in low work efficiency. In some live working situations, workers need to have high professional skills, and the labor cost is relatively high.
[0003] For example, the Chinese patent discloses "An overhead insulated wire outer skin stripping device" (Patent No.: CN201710010174.X), which consists of a stripping head assembly, an insulated transmission assembly, and an insulated rod operation assembly connected in sequence. When using the overhead insulated wire outer skin stripping device, there is no need to cut off the power supply of the operating high-voltage overhead distribution line, and workers can perform stripping operations live, and workers do not need to carry other auxiliary tools. Therefore, workers can perform live connection of diversion wires on the overhead distribution line. The above patent has the characteristics of good safety, convenient use, simple operation, and wide application range.
[0004] However, the above stripping device only ensures live working of workers by passing current through the lead wire, and still requires workers to directly contact the live wire, which has potential safety hazards and is relatively dangerous to use. Summary of the Invention
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the present invention provides an automatic stripping device for the aluminum wire core and insulating layer of a wire, which solves the problems raised in the above background art.
[0007] (2) Technical Solutions
[0008] To achieve the above object, the present invention is realized through the following technical solutions: An automatic stripping device for the aluminum wire core and insulating layer of a wire, comprising a housing, two groups of slide rails, two groups of connectors, a stripping arm, a pressing mechanism, a lifting beam and a clamping mechanism. A stripping cavity is provided inside the housing, and wire grooves are communicated on both sides of the stripping cavity. Two fixing platforms are provided below the stripping cavity, and the two fixing platforms are respectively fixed on both sides of the inner wall of the stripping cavity. The two fixing platforms are respectively located on both sides of the wire groove. Two groups of slide rails are respectively fixed on the upper ends of the fixing platforms, and the two groups of slide rails are symmetrically arranged. The slide rail includes a vertical guiding channel on the upper side and an arc guiding channel on the lower side. A first sliding block and a second sliding block are slidably arranged in each group of slide rails. The first sliding block is located above the second sliding block. Two groups of connectors are respectively fixedly connected to the front sides of the first sliding block and the second sliding block. The stripping arms are respectively fixed on the end faces of the two groups of connectors close to each other. The lifting beam is arranged above the two groups of connectors. The pressing mechanism is arranged above the two groups of connectors. The pressing mechanism is used to control the lifting of the lifting beam to move the connectors up and down. Both the lifting beam and the connectors are magnetic. The clamping mechanism is arranged in the fixing platform. The clamping mechanism is used to move the housing along the insulating layer on the outer side of the wire.
[0009] The first sliding block and the second sliding block have the same shape. The axial two sides of the first sliding block and the second sliding block respectively extend to the outside of the slide rail and are provided with fixed ends larger than their radii. The fixed ends on the axial two sides of the first sliding block and the second sliding block limit the axial movement in the slide rail.
[0010] Preferably, the magnetic poles between the two groups of connectors and the lifting beam are of opposite polarity.
[0011] Preferably, the pressing mechanism includes a lead screw, a knob and a lifting block. The lifting block is fixedly connected to the lifting beam. The lead screw is arranged inside the housing and is rotationally connected to the upper surface of the lifting block. The outer cylindrical surface of the lead screw is threadedly connected to the housing. The upper end surface of the lead screw extends to the upper side of the housing. The knob is fixedly arranged on the upper surface of the lead screw.
[0012] Preferably, the clamping mechanism includes a sliding box, rollers and elastic members. The sliding boxes are respectively slidably arranged in the two fixing platforms on both sides. Roller chambers are respectively provided inside the sliding boxes. The rollers are respectively rotationally connected inside the roller chambers. The elastic members are arranged between the sliding boxes and the inner walls of the fixing platforms.
[0013] Preferably, the rollers are rotationally connected between the upper and lower walls of the roller chambers. The outer cylindrical surface of the rollers is provided with roller grooves adapted to the cross-section of the wire.
[0014] Preferably, the wire stripping arm is arc-shaped, and the shape of the wire stripping arm is a minor arc. One end of the arc of the wire stripping arm is connected to the connector head, and the other end of the arc of the wire stripping arm faces the lower side of the stripping cavity.
[0015] Preferably, a stripping rod is slidably arranged inside the wire stripping arm, and a telescopic spring is connected between the stripping rod and the inner side of the wire stripping arm.
[0016] Preferably, the number of the stripping rods corresponds to that of the wire stripping arms, and grooves adapted to the outer surface of the wire are provided on the lower end surfaces of the two groups of stripping rods.
[0017] (III) Beneficial Effects
[0018] The present invention provides an automatic stripping device for the aluminum wire core and the insulating layer of a wire, which has the following beneficial effects:
[0019] 1. By pre-treating the wire in this solution, the area of the live wire exposed to the air is reduced. By applying forces in mutually separating directions to the surface of the clamped wire by using the stripping rods on both sides, the insulating layer of the wire is stripped along the scratch, reducing the direct contact between the staff and the wire during the construction process and improving the safety of the staff during live working.
[0020] 2. By adjusting the distance between the two sliding boxes through the elastic member in this solution, the device can clamp wires with different diameters and move along wires with different specifications, improving the applicability during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the front view structural schematic diagram of the present invention;
[0022] Figure 2 is the internal structural schematic diagram of the present invention;
[0023] Figure 3 is the exploded structural schematic diagram of the present invention;
[0024] Figure 4 is the front view structural schematic diagram of the sliding box and the roller in the present invention;
[0025] Figure 5 is the front view structural schematic diagram of the slide rail and the connector head in the present invention.
[0026] In the figure: 11, outer shell; 12, stripping cavity; 13, slide rail; 14, first sliding block; 15, second sliding block; 16, connector head; 17, wire stripping arm; 18, stripping rod; 20, fixed table; 21, sliding box; 22, roller chamber; 23, roller; 24, roller groove; 30, lead screw; 31, knob; 32, lifting block; 33, lifting beam; 40, wire routing groove. Detailed implementation mode
[0027] An embodiment of the present invention provides an automatic stripping device for the aluminum wire core and the insulating layer of a wire, as Figures 1-5 shown, which includes a housing 11, two groups of slide rails 13, two groups of connectors 16, a stripping arm 17, a pressing mechanism, a lifting beam 33 and a clamping mechanism. An insulating rubber layer is sleeved on the outer surface of the housing 11, as Figure 2 shown. A stripping cavity 12 is opened in the housing 11. Two wire grooves 40 are communicated on both sides of the stripping cavity 12. Two fixing platforms 20 are arranged below the stripping cavity 12. The two fixing platforms 20 are respectively fixed on both sides of the inner wall of the stripping cavity 12. The two fixing platforms 20 are respectively located on both sides of the wire groove 40. Two groups of slide rails 13 are respectively fixed on the upper ends of the fixing platforms 20. The two groups of slide rails 13 are symmetrically arranged. The slide rail 13 includes a vertical guiding channel on the upper side and an arc guiding channel on the lower side. A first sliding block 14 and a second sliding block 15 are slidably arranged in each group of slide rails 13. The first sliding block 14 is located above the second sliding block 15, as Figure 5 shown. Two groups of connectors 16 are respectively fixedly connected to the front sides of the first sliding block 14 and the second sliding block 15. The stripping arms 17 are respectively fixed on the end faces of the two groups of connectors 16 close to each other. The lifting beam 33 is arranged above the two groups of connectors 16. The pressing mechanism is arranged above the two groups of connectors 16. The pressing mechanism is used to control the lifting of the lifting beam 33 to move the connectors 16 up and down. The lifting beam 33 and the connectors 16 are both provided with magnetism. The clamping mechanism is arranged in the fixing platform 20. The clamping mechanism is used to move the housing 11 along the insulating layer on the outer side of the wire.
[0028] It should be noted that the contact surface between the lifting beam 33 and the connector 16 is an arc surface. The arc surface of the lifting beam 33 at both ends on the side of the connector 16 is lower than the center end of the connector 16. Therefore, during the descending process, it assists the connectors 16 on both sides to swing.
[0029] The first sliding block 14 and the second sliding block 15 have the same shape. The axial two sides of the first sliding block 14 and the second sliding block 15 respectively extend to the outside of the slide rail 13 and are provided with fixed ends larger than their radii. The fixed ends on the axial two sides of the first sliding block 14 and the second sliding block 15 limit the axial movement in the slide rail 13. Since the second sliding block 15 is located below the first sliding block 14, when the connector 16 drives the first sliding block 14 and the second sliding block 15 to slide down synchronously, the second sliding block 15 is located in the arc guiding channel of the slide rail 13, and the first sliding block 14 is located in the vertical guiding channel of the slide rail 13. At this time, the second sliding block 15 inclines the connector 16, so that the distance between the two connectors 16 on both sides gradually increases from top to bottom.
[0030] The magnetic poles between the two sets of connectors 16 and the lifting beam 33 are of opposite polarity. The lifting beam 33 drives the two sets of connectors 16 to descend synchronously by pressing down, and drives them to return to the initial position synchronously by magnetic force when rising.
[0031] As Figure 3 shown, the pressing mechanism includes a lead screw 30, a knob 31 and a lifting block 32. The lifting block 32 is fixedly connected to the lifting beam 33. The lead screw 30 is arranged in the housing 11 and rotatably connected to the upper surface of the lifting block 32. The outer cylindrical surface of the lead screw 30 is threadedly connected to the housing 11. The upper end surface of the lead screw 30 extends to the upper side of the housing 11, and the knob 31 is fixedly arranged on the upper surface of the lead screw 30.
[0032] As Figure 4 shown, the clamping mechanism includes a sliding box 21, rollers 23 and elastic members. The sliding boxes 21 are respectively slidably arranged in the fixed platforms 20 on both sides. Roller chambers 22 are respectively opened in the sliding boxes 21. The rollers 23 are respectively rotatably connected in the roller chambers 22. The elastic members are arranged between the sliding boxes 21 and the inner walls of the fixed platforms 20.
[0033] The rollers 23 are rotatably connected between the upper and lower walls of the roller chambers 22. A roller groove 24 adapted to the cross-section of the wire is formed on the outer cylindrical surface of the rollers 23.
[0034] As Figure 3 and 5 shown, the wire stripping arm 17 is arc-shaped, the shape of the wire stripping arm 17 is a minor arc, one end of the arc of the wire stripping arm 17 is connected to the connector 16, and the other end of the arc of the wire stripping arm 17 faces the lower side inside the stripping cavity 12.
[0035] A stripping rod 18 is slidably arranged in the wire stripping arm 17. A telescopic spring is connected between the stripping rod 18 and the inner side of the wire stripping arm 17. When the second sliding block 15 moves to the boundary between the arc-shaped guide and the vertical guide in the slide rail 13, the lower end of the stripping rod 18 is at the same height as the upper surface of the roller 23.
[0036] The number of the stripping rods 18 corresponds to that of the wire stripping arms 17. Grooves adapted to the outer surface of the wire are provided on the lower end surfaces of the two sets of stripping rods 18.
[0037] In the initial state, the lifting beam 33 is located at the upper limit position. The first sliding block 14 and the second sliding block 15 are both located in the vertical guide of the slide rail 13, so that the connectors 16 on both sides are in a vertical state. The sliding boxes 21 on both sides are in a state of approaching each other under the elastic force of the elastic members. The staff first cuts the lengths on both sides of the part of the wire to be stripped, and then uses an electrician's knife to slide along the axial surface at an angle of 45° to the wire, so that scratches are generated on the outer rubber insulation layer of the wire and the insulation layer is not completely cut through.
[0038] After aligning the wire with the wire grooves 40 on both sides, the operator manually presses the wire between the two rollers 23 on both sides. At this time, the wire increases the distance between the two rollers 23 on both sides, and the two rollers 23 drive the two sliding boxes 21 on both sides to move away from each other and slide relative to each other within the fixed table 20, thereby compressing the elastic member within the fixed table 20, so that the wire abuts against the roller groove 24, thereby completing the clamping and fixing and making the wire scratch directly face the center of the two stripping rods 18.
[0039] After the wire is fixed, the operator manually rotates the knob 31. The knob 31 drives the lead screw 30 to rotate. The lead screw 30 drives the lifting block 32 to move downward through the external thread on its surface. The lifting block 32 drives the two connecting heads 16 on both sides to move downward through the lifting beam 33. The two connecting heads 16 drive the first sliding block 14 and the second sliding block 15 to slide downward synchronously along the slide rail 13. When the second sliding block 15 is located within the arc guiding path of the slide rail 13 and the first sliding block 14 is located within the vertical guiding path of the slide rail 13, the two connecting heads 16 are inclined, so that the outer cutting surfaces of the two stripping arms 17 move relative to each other and drive the lower stripping rods 18 to move away from each other. At this time, the lower groove of the stripping rod 18 abuts against the outer insulating layer of the wire and compresses the telescopic spring within the stripping arm 17. At this time, the telescopic spring applies pressure to the outer insulating layer of the wire, causing the outer insulating layer of the wire to tear along the scratch. At the same time, the operator manually pushes the housing 11 to move the housing 11 along the surface of the wire. At this time, due to the frictional force, the roller 23 rotates relative to the wire, and the stripping rod 18 continuously applies force to the outer insulating layer of the wire to expose the inner aluminum wire core along the scratch, thereby completing the stripping. After the stripping is completed, the operator manually reverses the rotation of the knob 31. The knob 31 drives the lifting beam 33 to rise back to the initial position, and then drives the connecting head 16 to return to the initial position through the magnetic force.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic stripping device for the aluminum wire core and the insulating layer of a wire, characterized in that: It includes a housing (11), two sets of slide rails (13), two sets of connectors (16), a wire stripping arm (17), a pressing mechanism, a lifting beam (33) and a clamping mechanism. A stripping cavity (12) is formed in the housing (11). Wire grooves (40) are communicated with both sides of the stripping cavity (12). Two fixing platforms (20) are arranged below the stripping cavity (12). The two fixing platforms (20) are respectively fixed on both sides of the inner wall of the stripping cavity (12). The two fixing platforms (20) are respectively located on both sides of the wire groove (40). The two sets of slide rails (13) are respectively fixed on the upper ends of the fixing platforms (20). The two sets of slide rails (13) are symmetrically arranged. The slide rail (13) includes a vertical guideway on the upper side and an arc guideway on the lower side. A first sliding block (14) and a second sliding block (15) are slidably arranged in each set of slide rails (13). The first sliding block (14) is located above the second sliding block (15). The two sets of connectors (16) are respectively fixedly connected to the front sides of the first sliding block (14) and the second sliding block (15). The wire stripping arm (17) is respectively fixed on the end faces of the two sets of connectors (16) close to each other. The lifting beam (33) is arranged above the two sets of connectors (16). The pressing mechanism is arranged above the two sets of connectors (16). The pressing mechanism is used to control the lifting of the lifting beam (33) to move the connectors (16) up and down. The lifting beam (33) and the connectors (16) are both magnetic. The clamping mechanism is arranged in the fixing platform (20). The clamping mechanism is used to move the housing (11) along the insulating layer outside the wire; The pressing mechanism includes a lead screw (30), a knob (31) and a lifting block (32). A fixed connection is provided between the lifting block (32) and the lifting beam (33). The lead screw (30) is arranged in the housing (11) and is rotationally connected to the upper surface of the lifting block (32). The outer cylindrical surface of the lead screw (30) is threadedly connected to the housing (11). The upper end face of the lead screw (30) extends to the upper side of the housing (11). The knob (31) is fixed on the upper surface of the lead screw (30); The clamping mechanism includes a sliding box (21), rollers (23) and elastic members. The sliding boxes (21) are respectively slidably arranged in the two fixing platforms (20) on both sides. Roller chambers (22) are formed in the sliding boxes (21). The rollers (23) are respectively rotationally connected in the roller chambers (22). The elastic members are arranged between the sliding boxes (21) and the inner walls of the fixing platforms (20).
2. The automatic stripping device for the aluminum wire core and the insulating layer of a wire according to claim 1, characterized in that: The first sliding block (14) and the second sliding block (15) have the same shape. Fixed ends larger than their radii extend to the outside of the slide rail (13) on both axial sides of the first sliding block (14) and the second sliding block (15). The fixed ends on both axial sides of the first sliding block (14) and the second sliding block (15) limit the axial movement in the slide rail (13).
3. An automatic stripping device for the aluminum wire core and insulating layer of a wire, according to claim 1, wherein: The magnetic poles between the two sets of the connectors (16) and the lifting beam (33) are of opposite polarity.
4. An automatic stripping device for the aluminum wire core and the insulating layer of a wire, as described in claim 1, characterized in that: The roller (23) is rotatably connected between the upper and lower walls of the roller chamber (22), and a roller groove (24) adapted to the cross-section of the wire is provided on the outer circumferential surface of the roller (23).
5. An automatic stripping device for the aluminum wire core and the insulating layer of a wire, according to claim 1, characterized in that: The wire stripping arm (17) is arc-shaped, the shape of the wire stripping arm (17) is a minor arc, one end of the arc of the wire stripping arm (17) is connected to the connector (16), and the other end of the arc of the wire stripping arm (17) faces the lower side inside the stripping cavity (12).
6. The automatic stripping device for the aluminum wire core and the insulating layer of a wire according to claim 5, characterized in that: A stripping rod (18) is slidably arranged inside the wire stripping arm (17), and a telescopic spring is connected between the stripping rod (18) and the inner side of the wire stripping arm (17).
7. An automatic stripping device for the aluminum wire core and the insulating layer of a wire, according to claim 6, characterized in that: The number of the stripping rods (18) corresponds to that of the wire stripping arms (17), and grooves adapted to the outer surface of the wire are provided on the lower end surfaces of the two sets of the stripping rods (18).
Citation Information
Patent Citations
Overhead insulated wire sheath stripping device
CN106684768A
Data line welding process and welding device
CN114498238A
Rotary wire clamping device and optical cable stripping scissors
CN217404569U