An ultrasonic cleaning control system

By designing a control system for liquid level detection and data storage modules in an ultrasonic cleaning machine, the problem of lack of liquid level detection and supplementary functions in the prior art is solved, and a more efficient cleaning process and a better user experience is achieved.

CN115608701BActive Publication Date: 2025-04-08NINGBO ELECTROMECHANICAL IND RES & DESIGN INST CO LTD
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Patent Information

Application Number
CN202210233359.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-10
Publication Date
2025-04-08
Estimated Expiration
2042-03-10

AI Technical Summary

Technical Problem

The existing ultrasonic cleaning machines lack liquid level detection and supplementary functions, resulting in incomplete cleaning and inability to record cleaning conditions, reducing cleaning efficiency.

Method used

An ultrasonic cleaning control system is designed, including a liquid level detection module and a storage data module. The liquid level information is detected and compared through the main control chip module, and the cleaning control command is output, and an alarm command is generated when the cleaning is over or abnormal.

Benefits of technology

The monitoring and adjustment of the liquid level of the cleaning box is realized, which avoids the problem of too low water level or insufficient cleaning fluid. The data of each cleaning is recorded, improving the cleaning effect and user experience.

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Patent Text Reader

Abstract

The present invention discloses an ultrasonic cleaning control system. The system adds a liquid level detection module and a data storage module. The liquid level detection module detects the liquid levels of water, cleaning liquid and rinsing liquid in a cleaning tank, and compares them with preset configuration parameters to monitor the liquid level in the cleaning tank, thereby adjusting the liquid therein to avoid affecting the cleaning effect due to a low water level or too little cleaning liquid. At the same time, the data of each cleaning is recorded through the data storage module to realize cleaning recording and inspection, thereby improving the user experience of the ultrasonic cleaning equipment and improving the cleaning effect.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent cleaning technology, and in particular to an ultrasonic cleaning control system. Background Art

[0002] Using ultrasonic waves to achieve cleaning functions has become an application trend in the cleaning field, especially ultrasonic cleaning machines. The principle of this is to control the ultrasonic generator to generate an electrical power signal, which is then converted into ultrasonic waves by the ultrasonic transducer to drive the liquid to clean the dirt attached to the object to achieve the cleaning effect.

[0003] As ultrasonic cleaning occurs, liquid will be lost. However, current ultrasonic cleaning machines do not have liquid level detection and replenishment, which results in incomplete cleaning of objects and the inability to record the cleaning situation, greatly reducing the cleaning efficiency. Summary of the invention

[0004] The main purpose of the present invention is to provide an ultrasonic control system to realize liquid level detection during the cleaning process and storage of cleaning records.

[0005] To achieve the above-mentioned purpose, the present invention provides an ultrasonic cleaning control system, comprising: a main control chip module, a temperature acquisition module and a liquid level detection module connected to the sampling end of the main control chip module, and a control module, a display module, an alarm module and a storage data module connected to the output end of the main control chip module;

[0006] The temperature acquisition module is used to collect the liquid temperature and air temperature in the cleaning box, and display them on the display module through the main control chip module;

[0007] The liquid level detection module is used to detect the liquid level of the liquid in the cleaning box and display it on the display module through the main control chip module;

[0008] The main control chip module compares the liquid temperature, the air temperature and the liquid level with preset configuration parameters, outputs a cleaning control instruction based on the comparison result, and controls the control module to adjust the liquid and air in the cleaning tank based on the cleaning control instruction;

[0009] When the main control chip module detects that the comparison result is abnormal or the cleaning is finished, an alarm instruction is generated to control the alarm module to send an alarm message;

[0010] The storage data module is used to receive and store the liquid temperature, air temperature and liquid level, and store the configuration parameters of the ultrasonic cleaning control system.

[0011] Optionally, the control module includes a temperature control circuit, a liquid level control circuit and an ultrasonic cleaning control circuit connected to the output end of the main control chip module;

[0012] The main control chip module selects at least one circuit to be turned on from among the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit according to the cleaning control instruction.

[0013] Optionally, the control module further comprises a switch circuit, the input end of the switch circuit is connected to the output end of the main control chip module, and the output end of the switch circuit is respectively connected to the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit;

[0014] The main control chip module controls the connection between the input end and the output end of the switch circuit according to the cleaning control instruction, and selects at least one circuit from the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit to be connected.

[0015] Optionally, the temperature control circuit includes a first relay control circuit and a thyristor control circuit respectively connected to the output end of the main control chip module, a heating film connected to the output end of the first relay control circuit and the mains, and a heating sheet connected to the output end of the thyristor control circuit and the mains;

[0016] The main control chip module connects the first relay control circuit according to the heating instruction in the cleaning control instruction, controls the heating film to heat the water in the cleaning tank, and / or connects the thyristor control circuit according to the heating instruction in the cleaning control instruction, controls the heating plate to heat the air in the cleaning tank.

[0017] Optionally, the liquid level control circuit includes a second relay control circuit connected to the output end of the main control chip module and at least three water pumps controlled by the second relay;

[0018] The main control chip module connects the electrical connection between the second relay control circuit and the corresponding water pump according to the liquid level instruction in the cleaning control instruction, and controls the corresponding water pump to adjust the liquid level of water, cleaning liquid or rinsing liquid in the cleaning tank.

[0019] Optionally, the ultrasonic cleaning control circuit includes a third relay control circuit connected to the output end of the main control chip module, and an ultrasonic transducer connected to the output end of the third relay control circuit;

[0020] The main control chip module controls the third relay circuit to turn on the ultrasonic transducer according to the cleaning instructions in the cleaning control instructions, and determines whether the water level in the cleaning tank meets the cleaning conditions; if so, the ultrasonic transducer is started to convert the generated ultrasonic electric power signal into ultrasonic waves to stir the water in the cleaning tank to achieve cleaning.

[0021] Optionally, the data storage module includes a U disk read-write chip connected to the output end of the main control chip module, and a U disk output interface connected to the U disk read-write chip;

[0022] The U disk read-write chip receives the liquid temperature, air temperature and liquid level sent by the main control chip module, and writes them into the memory through the U disk output interface for storage.

[0023] Optionally, the temperature acquisition module includes a first voltage-dividing and current-limiting circuit, a second voltage-dividing and current-limiting circuit, a first temperature detection unit, and a second temperature detection unit;

[0024] The first pin of the first temperature detection unit is grounded, the second pin thereof is connected to one end of the first voltage-dividing and current-limiting circuit, and the other end of the first voltage-dividing and current-limiting circuit is connected to the sampling end of the main control chip module, for collecting the liquid temperature in the cleaning box;

[0025] The first pin of the second temperature detection unit is grounded, and the second pin thereof is connected to one end of the second voltage-dividing current-limiting circuit. The other end of the second voltage-dividing current-limiting circuit is connected to the sampling end of the main control chip module for collecting the air temperature in the cleaning box.

[0026] Optionally, the liquid level detection module includes a first probe circuit, a second probe circuit and a pressure detection circuit respectively connected to the sampling end of the main control chip module;

[0027] The first probe circuit includes a first probe, a first clamping circuit and a first pull-up resistor, one end of the first probe is grounded, and the other end of the first probe is connected to the sampling end of the main control chip module, the first clamping circuit and the first pull-up resistor, for detecting the liquid level of the rinsing liquid in the cleaning tank;

[0028] The second probe circuit includes a second probe, a second clamping circuit and a second pull-up resistor, one end of the second probe is grounded, and the other end of the second probe is connected to the sampling end of the main control chip module, the second clamping circuit and the second pull-up resistor, for detecting the liquid level of the cleaning liquid in the cleaning tank;

[0029] The pressure detection circuit includes a pressure sensor and a voltage divider circuit. The voltage divider circuit is connected to the pressure sensor and the sampling end of the main control chip module respectively, and is used to collect the water level height in the cleaning tank.

[0030] Optionally, the main control chip module includes a single-chip microcomputer, and a reset circuit, a clock circuit, a debugging download interface and a startup circuit which are sequentially connected to a reset pin, a clock pin, a serial pin and a startup pin of the single-chip microcomputer.

[0031] The beneficial effects that can be achieved by the present invention are:

[0032] By adding a liquid level detection module and a data storage module, the liquid level detection module detects the liquid levels of water, cleaning liquid and rinsing liquid in the cleaning tank, and compares them with the preset configuration parameters to monitor the liquid level in the cleaning tank, thereby adjusting the liquid therein to avoid affecting the cleaning effect due to low water level or too little cleaning liquid. At the same time, the data of each cleaning is recorded through the data storage module to realize cleaning records and inspections, thereby improving the user experience of the ultrasonic cleaning equipment and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 A structural block diagram of the ultrasonic cleaning control system provided by the present invention;

[0034] Figure 2 A first structural block diagram of a control module provided by the present invention;

[0035] Figure 3 A structural block diagram of a temperature control circuit provided by the present invention;

[0036] FIG4 is a circuit diagram of a temperature control circuit provided by the present invention;

[0037] Figure 5 A structural block diagram of the liquid level control circuit provided by the present invention;

[0038] FIG6 is a circuit diagram of a liquid level control circuit provided by the present invention;

[0039] Figure 7 A structural block diagram of the ultrasonic cleaning control circuit provided by the present invention;

[0040] Figure 8 A circuit schematic diagram of the ultrasonic cleaning control circuit provided by the present invention;

[0041] Fig. 9 A second structural block diagram of the control module provided by the present invention;

[0042] Fig.10 A structural block diagram of the temperature sampling module provided by the present invention;

[0043] Fig.11 A circuit schematic diagram of the temperature sampling module provided by the present invention;

[0044] Fig.12 A structural block diagram of the liquid level detection module provided by the present invention;

[0045] Fig.13 A circuit schematic diagram of the liquid level detection module provided by the present invention;

[0046] Fig.14 A circuit schematic diagram of a data storage module provided by the present invention;

[0047] Fig.15 A circuit schematic diagram of the main control chip module provided by the present invention;

[0048] Fig.16 A circuit schematic diagram of the display module provided by the present invention;

[0049] Fig.17 This is a circuit schematic diagram of the alarm module provided by the present invention.

[0050] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0051] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0052] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "including" or "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0053] For ease of understanding, the specific structure of the present invention is described below. Figure 1 , Figure 1The present invention provides a block diagram of an ultrasonic cleaning control system. The system includes: a main control chip module 110, a temperature acquisition module 120, a liquid level detection module 130, a control module 140, a display module 150, an alarm module 160 and a data storage module 170, wherein the main control chip module 110 is provided with multiple sampling terminals and multiple output terminals, the temperature acquisition module 120 and the liquid level detection module 130 are respectively connected to the sampling terminals, in practical applications, the temperature acquisition module 120 and the liquid level detection module 130 can be arranged on the same sampling terminal, or on different sampling terminals, and the main control chip module 110 can read or receive the temperature information in the cleaning box and the liquid level information of each liquid surface collected from the temperature acquisition module 120 and the liquid level detection module 130 through the sampling terminal. The control module 140, the display module 150, the alarm module 160 and the data storage module 170 are respectively connected to the output end, and the control module 140, the display module 150, the alarm module 160 and the data storage module 170 are arranged on different output ends. The main control chip module 110 generates corresponding control instructions according to the sampling results of the temperature sampling module 120 and the liquid level detection module 130 to control at least one module among the control module 140, the display module 150, the alarm module 160 and the data storage module 170.

[0054] In this embodiment, the ultrasonic cleaning control system is mainly used on cleaning equipment, which includes a cleaning box, wherein the main control chip module 110, the control module 140, the display module 150, the alarm module 160 and the storage data module 170 are arranged on the outside of the cleaning box and are sealed to a certain extent. The temperature acquisition module 120 and the liquid level detection module 130 are arranged in the cleaning box for real-time collection and monitoring of internal data in the cleaning box, and the main control chip module 110, the temperature acquisition module 120, the liquid level detection module 130, the control module 140, the display module 150, the alarm module 160 and the storage data module 170 are connected to each other through a communication bus.

[0055] The temperature acquisition module 120 is used to collect the liquid temperature and air temperature in the cleaning box, and display them on the display module 150 through the main control chip module 110; specifically, the liquid temperature collected by the temperature acquisition module 120 includes the temperature of water used to clean the objects to be cleaned, the temperature of the cleaning liquid and the temperature of the rinsing liquid, as well as the temperature of the air in the cleaning box.

[0056] The liquid level detection module 130 is used to detect the liquid level in the cleaning tank and display it on the display module 150 through the main control chip module 10; specifically, the liquid level collected by the liquid level detection module 130 includes the liquid level of the cleaning liquid and the rinsing liquid (such as detergent, bleach, etc.), and the water level in the cleaning tank.

[0057] The main control chip module 110 compares the liquid temperature, the air temperature and the liquid level with the preset configuration parameters, outputs a cleaning control instruction based on the comparison result, and controls the control module 140 to adjust the liquid and air in the cleaning tank based on the cleaning control instruction; in actual applications, the configuration parameters can be understood as various pre-set temperature thresholds and liquid level thresholds. After the data is obtained by the temperature acquisition module 120 and the liquid level detection module 130, the main control chip module 110 compares the obtained information with the corresponding preset thresholds, and calculates that if the error is within the set error range, it is determined that the cleaning conditions are met, otherwise the conditions are not met, and further output instructions are required to control the control module 140 to adjust various indicators in the cleaning tank.

[0058] When the main control chip module 110 detects that the comparison result is abnormal or the cleaning is finished, an alarm instruction is generated to control the alarm module 160 to send an alarm message; specifically, the abnormal comparison result means that there is at least one alarm percentage below the threshold or above the threshold in the liquid temperature, air temperature and liquid level, so that an alarm instruction is generated based on the abnormal result, that is, a high and low potential output signal to control the output terminal connected to the alarm module 160 in the main control chip module 110 to be connected, and the alarm module 160 outputs an alarm signal. At the same time, a corresponding cleaning control instruction is also generated to control the control module 140 to perform an operation to eliminate the abnormality.

[0059] The data storage module 170 is used to receive and store the liquid temperature, air temperature and liquid level, and store the configuration parameters of the ultrasonic cleaning control system.

[0060] In this embodiment, the control module 140 includes a temperature control circuit 141, a liquid level control circuit 142 and an ultrasonic cleaning control circuit 143, and the three circuits are connected to the output end of the main control chip module 110. The main control chip module 110 selects at least one circuit from the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143 to be turned on according to the cleaning control instruction. Figure 2 shown.

[0061] In actual applications, the cleaning control instructions include temperature control instructions, liquid level control instructions and ultrasonic control instructions. When controlling whether the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143 are turned on, the temperature control instructions, the liquid level control instructions and the ultrasonic control instructions can be combined into a combined instruction through the main control chip module 110, and output as a binary string. The output string is used to control the on and off of the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143.

[0062] In this embodiment, since the temperature control includes the liquid temperature and the air temperature, in order to facilitate separate control, the temperature control circuit 141 includes two control circuits, one for controlling the water temperature in the washing box, which is used to heat the water temperature to improve the washing effect; and the other for controlling the air temperature in the washing box, which is used to achieve the drying effect after the washing is completed. Figure 3 As shown, it includes a first relay control circuit 1411, a thyristor control circuit 1412, a heating film 1413 and a heating plate 1414, wherein the first relay control circuit 1411 and the thyristor control circuit 1412 are both connected to the output end of the main control chip module, the heating film 1413 is connected to the output end of the first relay control circuit 1411 and the mains, and the heating plate 1414 is connected to the output end of the thyristor control circuit 1412 and the mains.

[0063] The main control chip module 110 connects the first relay control circuit 1411 according to the heating instruction in the cleaning control instruction, controls the heating film 1413 to heat the water in the cleaning tank, and / or connects the thyristor control circuit 1412 according to the heating instruction in the cleaning control instruction, controls the heating plate 1414 to heat the air in the cleaning tank.

[0064] In practical applications, the liquid temperature control part composed of the first relay control circuit 1411 and the heating film 1413 is controlled by the relay K2. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U11, and connects the pull-up resistor R45 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R79 to 3.3V, the 3rd pin of the optocoupler is connected to the current limiting resistor R27 to the base of the transistor Q6, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K2, and the 1st pin of the relay K2 is connected to 12V. The normally open terminal of the relay is connected to the AC 220V and the heating film to control the temperature of the water tank, as shown in Figure 4 (a).

[0065] The air temperature control part composed of the thyristor control circuit 1412 and the heating plate 1414 is controlled by the thyristor TR1. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U6, and connects the pull-up resistor R44 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R65 to 3.3V, the 6th pin of the optocoupler is connected to the control electrode of the thyristor TR1, the 6th pin of the optocoupler is connected to the anode of the thyristor TR1 through the resistor R66, the 4th pin of the optocoupler is connected to the cathode of the thyristor TR1 through the resistor R67, the anode and cathode ends of the thyristor TR1 are connected to the AC 220V and connected to the heating plate in conjunction with the fan to control the air temperature in the cleaning box, as shown in Figure 4(b).

[0066] In this embodiment, the liquid level here includes the liquid levels of three liquids: cleaning liquid, rinsing liquid and water. In order to facilitate separate detection and control, the liquid level control circuit 142 includes at least one relay control circuit and at least three water pumps, such as Figure 5 As shown, the liquid level control circuit 142 includes a second relay control circuit 1421 connected to the output end of the main control chip module 110 and at least three water pumps 1422 connected to the second relay control 1421;

[0067] The main control chip module 110 connects the electrical connection between the second relay control circuit 1421 and the corresponding water pump 1422 according to the liquid level instruction in the cleaning control instruction, and controls the corresponding water pump 1422 to adjust the liquid level of water, cleaning liquid or rinsing liquid in the cleaning tank.

[0068] In practical applications, the liquid level control circuit 142 can be implemented by the following hardware: a water adding circuit, a drainage circuit, a cleaning liquid adding circuit, and a rinsing liquid adding circuit. Specifically, as shown in FIG6 , the circuit is designed with relays and optical couplers as main components.

[0069] FIG6 (a) is a water adding circuit, which is controlled by a relay. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U12, and connects the pull-up resistor R48 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R80 to 3.3V, the 3rd pin of the optocoupler is connected to the current limiting resistor R23 to the base of the transistor Q4, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K5, and the 1st pin of the relay K5 is connected to 12V. The normally open end of the relay is connected to 12V and connected to the water adding pump for adding water.

[0070] FIG6(b) is a drainage circuit, which is controlled by a relay. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U10, and connects the pull-up resistor R47 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R43 to 3.3V, the 3rd pin of the optocoupler is connected to the current limiting resistor R21 to the base of the transistor Q4, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K4, and the 1st pin of the relay K4 is connected to 12V. The normally open end of the relay is connected to 12V and connected to the drainage valve for drainage.

[0071] FIG6(c) is a circuit for adding cleaning liquid, which is controlled by a relay. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U15, and connects the pull-up resistor R77 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R83 to 3.3V, the 3rd pin of the optocoupler is connected to the current limiting resistor R30 to the base of the transistor Q7, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K7, and the 1st pin of the relay K7 is connected to 12V. The normally open end of the relay is connected to the AC 24V and connected to the peristaltic pump for adding cleaning liquid.

[0072] FIG6(d) is a circuit for adding rinsing liquid, which is controlled by a relay. The main control chip module 110 connects the output port to the 2nd pin of the optocoupler U13, and connects the pull-up resistor R78 to 3.3V, the 1st pin of the optocoupler is connected to the current limiting resistor R81 to 3.3V, the 3rd pin of the optocoupler is connected to the current limiting resistor R31 to the base of the transistor Q8, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K6, and the 1st pin of the relay K6 is connected to 12V. The normally open end of the relay is connected to the AC 24V and the peristaltic pump for adding rinsing liquid.

[0073] In this embodiment, if Figure 7 As shown, the ultrasonic cleaning control circuit 143 includes a third relay control circuit 1431 connected to the output end of the main control chip module 110, and an ultrasonic transducer 1432 connected to the output end of the third relay control circuit 1431;

[0074] The main control chip module 110 controls the third relay circuit 1431 to turn on the ultrasonic transducer 1432 according to the cleaning instructions in the cleaning control instructions, and determines whether the water level in the cleaning tank meets the cleaning conditions; if so, the ultrasonic transducer 1432 is started to convert the generated ultrasonic electric power signal into ultrasonic waves to stir the water in the cleaning tank to achieve cleaning.

[0075] In this embodiment, the ultrasonic cleaning control circuit is controlled by a relay output, connected to an ultrasonic output board to output an ultrasonic electric power signal and then connected to an ultrasonic transducer 1432. Figure 8 As shown, controlled by a relay, the main control chip module 110 connects the output port to the 2nd pin of the optocoupler U14, and connects the pull-up resistor to 3.3V, the 1st pin of the optocoupler connects the current limiting resistor R82 to 3.3V, the 3rd pin of the optocoupler connects the current limiting resistor R26 to the base of the transistor Q5, the emitter of the transistor is grounded, the collector of the transistor is connected to the 2nd pin of the relay K3, and the 1st pin of the relay K3 is connected to 12V. The normally open end of the relay is connected to the power supply node ultrasonic generator and ultrasonic transducer 1432.

[0076] In this embodiment, in order to facilitate the control of the connection between the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143, a switch circuit 144 is further provided between the three and the output end of the main control chip module 110. Fig. 9 As shown, the input end of the switch circuit 144 is connected to the output end of the main control chip module 110, and the output end of the switch circuit 144 is respectively connected to the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143;

[0077] The main control chip module 110 controls the connection between the input end and the output end of the switch circuit 144 according to the cleaning control instruction, and selects at least one circuit from the temperature control circuit 141, the liquid level control circuit 142 and the ultrasonic cleaning control circuit 143 to be connected.

[0078] In this embodiment, since the temperature in the cleaning tank includes the liquid temperature and the air temperature, in order to facilitate separate collection and control data without affecting each other, as shown in FIG. Fig.10 As shown, two circuits of liquid and air are set, and the temperature acquisition module 120 includes a first voltage-dividing and current-limiting circuit 121, a second voltage-dividing and current-limiting circuit 122, a first temperature detection unit 123 and a second temperature detection unit 124;

[0079] The first pin of the first temperature detection unit 123 is grounded, and the second pin thereof is connected to one end of the first voltage-dividing and current-limiting circuit 121, and the other end of the first voltage-dividing and current-limiting circuit 121 is connected to the sampling end of the main control chip module 110, so as to collect the liquid temperature in the cleaning box;

[0080] The first pin of the second temperature detection unit 124 is grounded, and the second pin thereof is connected to one end of the second voltage-dividing and current-limiting circuit 122. The other end of the second voltage-dividing and current-limiting circuit 122 is connected to the sampling end of the main control chip module 110 for collecting the air temperature in the cleaning box.

[0081] In practical applications, the temperature acquisition circuit 120 is implemented by using a resistor voltage divider circuit and a sensor, such as Fig.11 shown. Fig.11 (a) is the temperature collection part of the liquid. The sensor for detecting the water temperature in the cleaning box is a thermocouple, one end of which is grounded, and the other end forms a voltage divider circuit with R53, which is connected to the AD sampling end of the main control chip module 110 after being connected to the R71 current limiting resistor. At the same time, the AD port is connected to the filter capacitor C12 and grounded.

[0082] Fig.11 (b) is the air temperature collection part. The sensor for detecting the air temperature in the cleaning box is a thermocouple, one end of which is grounded, and the other end forms a voltage divider circuit with R87, which is connected to the AD sampling end of the main control chip module 110 after being connected to the R88 current limiting resistor. At the same time, the AD port is connected to the filter capacitor C17 and grounded.

[0083] In this embodiment, the liquid level detection module 130 includes a first probe circuit 131, a second probe circuit 132 and a pressure detection circuit 133 respectively connected to the sampling end of the main control chip module 110, as shown in FIG. Fig.12 As shown;

[0084] The first probe circuit 131 includes a first probe, a first clamp circuit and a first pull-up resistor, one end of the first probe is grounded, and the other end of the first probe is connected to the sampling end of the main control chip module 110, the first clamp circuit and the first pull-up resistor, for detecting the liquid level of the rinsing liquid in the cleaning tank. Fig.13 As shown in (a), one end of the probe is grounded, and the other end is connected to the input port of the main control chip module. At the same time, the input port is connected to the clamping diodes D8 and D10 and the pull-up resistor R9.

[0085] The second probe circuit 132 includes a second probe, a second clamp circuit and a second pull-up resistor, one end of the second probe is grounded, and the other end of the second probe is connected to the sampling end of the main control chip module, the second clamp circuit and the second pull-up resistor, for detecting the liquid level of the cleaning liquid in the cleaning tank. Fig.13 As shown in (b), one end of the probe is grounded, and the other end is connected to the input port of the main control chip module. At the same time, the input port is connected to the clamping diodes of D9 and D11 and the pull-up resistor of R10.

[0086] The pressure detection circuit 133 includes a pressure sensor and a voltage divider circuit, and the voltage divider circuit is connected to the pressure sensor and the sampling end of the main control chip module respectively, and is used to collect the water level in the cleaning tank. Fig.13 As shown in (c), a pressure sensor is used to detect the water level in the cleaning box, which can detect the continuous water level. Pin 3 of the pressure sensor is grounded, pin 4 is connected to VCC, and pin 5 is connected to voltage divider resistors R89 and R90 and then grounded. The other end of the voltage divider resistor R89 ​​is connected to the AD sampling end of the main control chip module, and the AD port is connected to the filter capacitor C18 and grounded. To detect the liquid level of the cleaning liquid and the rinsing liquid, one end of the probe for detecting the rinsing liquid is grounded, and the other end is connected to the input port of the main control chip module, and the input port is connected to the clamping diodes of D8 and D10 and the pull-up resistor of R9.

[0087] In this embodiment, the data storage module 170 includes a U disk read-write chip connected to the output end of the main control chip module 110, and a U disk output interface connected to the U disk read-write chip; the U disk read-write chip receives the liquid temperature, air temperature and liquid level sent by the main control chip module, and writes them into the memory through the U disk output interface for storage. Fig.14 As shown, the data storage module 170 is a U disk data storage module, which is connected to the main control chip module 110 through a U disk read-write chip CH376, and the output port of the U disk read-write chip is connected to the U disk interface to realize the read-write function.

[0088] In this embodiment, the main control chip module 110 includes a single-chip microcomputer, and a reset circuit, a clock circuit, a debugging download interface and a startup circuit which are sequentially connected to the reset pin, clock pin, serial pin and startup pin of the single-chip microcomputer.

[0089] In practical applications, such as Fig.15 As shown, the main control chip module 110 is composed of an STM32 single-chip computer U1; R1 and C5 form a reset circuit; capacitor C3, capacitor C4, and crystal oscillator Y1 form a clock circuit; resistor R2 and resistor R3 form a start circuit; and terminal J3 forms a debugging download interface to form a minimum system.

[0090] In this embodiment, the display module 150 includes a touch screen display and an output signal display. The touch screen communication port is connected to the main control chip module and communicates in TTL mode. The output signal display is indicated by LED, wherein the touch screen display is connected to the main control chip module and communicates in TTL mode; the output signal display indicates the output port status by controlling the LED display. The circuit design is as follows: Fig.16 shown.

[0091] In this embodiment, the alarm module 160 prompts different alarm information by controlling the number of times the buzzer is on and off and the on time. The circuit design is as follows: Fig.17 shown.

[0092] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the present invention and the claims. All equivalent structures or equivalent process changes made using the contents of the specification and drawings of the present invention, or directly or indirectly used in other related technical fields, are protected by the present invention.

Claims

1. An ultrasonic cleaning control system, characterized in that: include: A main control chip module, a temperature acquisition module and a liquid level detection module connected to the sampling end of the main control chip module, and a control module, a display module, an alarm module and a data storage module connected to the output end of the main control chip module; The temperature acquisition module is used to collect the liquid temperature and air temperature in the cleaning box, and display them on the display module through the main control chip module; The liquid level detection module is used to detect the liquid level of the liquid in the cleaning box and display it on the display module through the main control chip module; The main control chip module compares the liquid temperature, the air temperature and the liquid level with preset configuration parameters, outputs a cleaning control instruction based on the comparison result, and controls the control module to adjust the liquid and air in the cleaning tank based on the cleaning control instruction; When the main control chip module detects that the comparison result is abnormal or the cleaning is finished, an alarm instruction is generated to control the alarm module to send an alarm message; The storage data module is used to receive and store the liquid temperature, air temperature and liquid level, and store the configuration parameters of the ultrasonic cleaning control system; The control module includes a temperature control circuit, a liquid level control circuit and an ultrasonic cleaning control circuit connected to the output end of the main control chip module; The main control chip module selects at least one circuit from the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit to be turned on according to the cleaning control instruction; The liquid level control circuit includes a second relay control circuit connected to the output end of the main control chip module and at least three water pumps connected to the second relay control circuit; The main control chip module connects the electrical connection between the second relay control circuit and the corresponding water pump according to the liquid level instruction in the cleaning control instruction, and controls the corresponding water pump to adjust the liquid level of water, cleaning liquid or rinsing liquid in the cleaning tank; The ultrasonic cleaning control circuit includes a third relay control circuit connected to the output end of the main control chip module, and an ultrasonic transducer connected to the output end of the third relay control circuit; The main control chip module controls the third relay control circuit to turn on the ultrasonic transducer according to the cleaning instructions in the cleaning control instructions, and determines whether the water level in the cleaning tank meets the cleaning conditions; if so, the ultrasonic transducer is started to convert the generated ultrasonic electric power signal into ultrasonic waves to stir the water in the cleaning tank to achieve cleaning.

2. The ultrasonic cleaning control system according to claim 1, characterized in that: The control module also includes a switch circuit, the input end of the switch circuit is connected to the output end of the main control chip module, and the output end of the switch circuit is respectively connected to the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit; The main control chip module controls the connection between the input end and the output end of the switch circuit according to the cleaning control instruction, and selects at least one circuit from the temperature control circuit, the liquid level control circuit and the ultrasonic cleaning control circuit to be connected.

3. The ultrasonic cleaning control system according to claim 1, characterized in that: The temperature control circuit comprises a first relay control circuit and a thyristor control circuit respectively connected to the output end of the main control chip module, a heating film connected to the output end of the first relay control circuit and the mains, and a heating sheet connected to the output end of the thyristor control circuit and the mains; The main control chip module connects the first relay control circuit according to the heating instruction in the cleaning control instruction, controls the heating film to heat the water in the cleaning tank, and / or connects the thyristor control circuit according to the heating instruction in the cleaning control instruction, controls the heating plate to heat the air in the cleaning tank.

4. The ultrasonic cleaning control system according to claim 1, characterized in that: The data storage module includes a U disk read-write chip connected to the output end of the main control chip module, and a U disk output interface connected to the U disk read-write chip; The U disk read-write chip receives the liquid temperature, air temperature and liquid level sent by the main control chip module, and writes them into the memory through the U disk output interface for storage.

5. The ultrasonic cleaning control system according to any one of claims 1 to 4, characterized in that: The temperature acquisition module includes a first voltage-dividing and current-limiting circuit, a second voltage-dividing and current-limiting circuit, a first temperature detection unit, and a second temperature detection unit; The first pin of the first temperature detection unit is grounded, the second pin thereof is connected to one end of the first voltage-dividing and current-limiting circuit, and the other end of the first voltage-dividing and current-limiting circuit is connected to the sampling end of the main control chip module, for collecting the liquid temperature in the cleaning box; The first pin of the second temperature detection unit is grounded, and the second pin thereof is connected to one end of the second voltage-dividing current-limiting circuit. The other end of the second voltage-dividing current-limiting circuit is connected to the sampling end of the main control chip module for collecting the air temperature in the cleaning box.

6. The ultrasonic cleaning control system according to any one of claims 1 to 4, characterized in that: The liquid level detection module comprises a first probe circuit, a second probe circuit and a pressure detection circuit respectively connected to the sampling end of the main control chip module; The first probe circuit includes a first probe, a first clamping circuit and a first pull-up resistor, one end of the first probe is grounded, and the other end of the first probe is connected to the sampling end of the main control chip module, the first clamping circuit and the first pull-up resistor, for detecting the liquid level of the rinsing liquid in the cleaning tank; The second probe circuit includes a second probe, a second clamping circuit and a second pull-up resistor, one end of the second probe is grounded, and the other end of the second probe is connected to the sampling end of the main control chip module, the second clamping circuit and the second pull-up resistor, for detecting the liquid level of the cleaning liquid in the cleaning tank; The pressure detection circuit includes a pressure sensor and a voltage divider circuit. The voltage divider circuit is connected to the pressure sensor and the sampling end of the main control chip module respectively, and is used to collect the water level height in the cleaning tank.

7. The ultrasonic cleaning control system according to any one of claims 1 to 4, characterized in that: The main control chip module comprises a single chip microcomputer, and a reset circuit, a clock circuit, a debugging download interface and a startup circuit which are sequentially connected to a reset pin, a clock pin, a serial pin and a startup pin of the single chip microcomputer.

Citation Information

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